CN208636218U - A kind of ceramic state monitoring device - Google Patents
A kind of ceramic state monitoring device Download PDFInfo
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- CN208636218U CN208636218U CN201821363249.9U CN201821363249U CN208636218U CN 208636218 U CN208636218 U CN 208636218U CN 201821363249 U CN201821363249 U CN 201821363249U CN 208636218 U CN208636218 U CN 208636218U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 81
- 238000012806 monitoring device Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 239000011449 brick Substances 0.000 claims description 66
- 230000001681 protective effect Effects 0.000 claims description 20
- 238000013016 damping Methods 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
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- 238000010586 diagram Methods 0.000 description 15
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- 230000005540 biological transmission Effects 0.000 description 5
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- 238000012545 processing Methods 0.000 description 5
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- 230000008569 process Effects 0.000 description 4
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- 238000006073 displacement reaction Methods 0.000 description 3
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- 238000006243 chemical reaction Methods 0.000 description 2
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- 230000006641 stabilisation Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Abstract
The utility model discloses a kind of ceramic state monitoring devices.The program includes rack, conveying assembly, detection components, conveying assembly includes conveyer belt and driving motor, detection components include the strip source being set to above conveyer belt, CCD camera and and strip source, the industrial personal computer that CCD camera is electrically connected, driving motor and industrial personal computer are electrically connected, detection components further include the first infrared mutual-tube and the second infrared mutual-tube being electrically connected with industrial personal computer, first infrared mutual-tube and the second infrared mutual-tube are horizontally placed on the top of conveyer belt, first infrared mutual-tube meets to the height of conveyer belt and the thickness a of ceramic tile: H < a, height h of second infrared mutual-tube apart from conveyer belt meets: a < h < 2a, pass through the first infrared mutual-tube, second infrared mutual-tube and CCD camera, ceramic tile state on conveyer belt is monitored, reduce CCD phase The runing time of machine reduces the operation pressure of industrial personal computer, is easy to use.
Description
Technical field
The utility model relates to field of ceramic processing, and in particular to a kind of ceramic state monitoring device.
Background technique
In field of ceramic processing, the environment of the workplace of Ceramic manufacturing is more severe, and dust for example processed etc. is to member
The health of work causes greatly to threaten, and therefore, realizes automated production for enterprise development especially in field of ceramic processing
It is important.
In existing field of ceramic processing, the ceramic tile or blank completed the process is often conveyed using conveyer belt, ceramic tile adds
After the completion of work, to guarantee the quality of production of ceramics and improving detection speed, in the prior art, application publication number CN
The Chinese invention patent of 106767419A discloses a kind of substantially furring tile rapid detection method based on optical detection, its master
Wanting technological means is by shooting ceramic tile surface image using CCD camera, then by the Labview software of industrial personal computer to image
Identified, analyze and size calculate, laser displacement sensor is moved to the center of ceramic tile according to the size of calculating, using swash
Optical displacement sensor is scanned ceramic tile surface, and laser displacement sensor obtains ceramic tile according to light reflection during the scanning process
The height of surface undulation and show that digital simulation amount is transferred to industrial personal computer, this data is read in and work after industrial personal computer is handled
The conversion that the analog quantity of acquisition carries out A/D mode is obtained the number after conversion by the data collecting card of control machine connection, data collecting card
Then word amount is classified according to flatness of this digital quantity to ceramic tile.
The invention can be quickly obtained the information such as the length of ceramic tile, width, planar smoothness on conveyer belt, but be directed to biography
The situation for taking the scarce brick being likely to occur, folded brick, stifled brick and brickbat is sent, invention needs are constantly taken pictures, and are carried out to image
Processing, operation, process is comparatively laborious, therefore longer to the reaction time of these special circumstances, it is therefore desirable to a kind of quickly to sentence
The detection device of ceramic tile state on disconnected conveyer belt.
Utility model content
In order to solve the above-mentioned technical problem, the purpose of this utility model is to provide a kind of ceramic state monitoring devices, should
Ceramic state monitoring device is with the transmission state that can identify scarce brick, stifled brick and makes corresponding response, and ceramic tile is facilitated reliably to transport
Defeated advantage.
To realize that above-mentioned purpose of utility model, the technical solution that the utility model is taken are as follows:
A kind of ceramic state monitoring device, including rack, conveying assembly, detection components, the conveying assembly include setting
In, for conveying the conveyer belt of ceramic tile and the driving motor of driving conveyer belt rotation, the detection components include setting in rack
Strip source, CCD camera above the conveyer belt and the industrial personal computer being electrically connected with strip source, CCD camera, institute
It states driving motor and the industrial personal computer is electrically connected, the detection components further include first be electrically connected with the industrial personal computer
Infrared mutual-tube and the second infrared mutual-tube, first infrared mutual-tube are horizontally placed on second infrared mutual-tube
The top of the conveyer belt, the size of the thickness a of the height H and ceramic tile of first infrared mutual-tube to the conveyer belt
Relationship are as follows: H < a；The size of second infrared mutual-tube to the distance h of the conveyer belt top surface and thickness a of the ceramic tile are closed
System are as follows: a < h < 2a.
It is arranged in this way, the first infrared mutual-tube and the second infrared mutual-tube carry out the ceramic tile state above conveyer belt
Pre-detection shows to be to have bricked state on conveyer belt when the first infrared mutual-tube is blocked, otherwise, the first infrared mutual-tube
It is exported to industrial personal computer and lacks brick signal, after industrial personal computer receives scarce brick signal, CCD camera opens, shoots photo and pass photo
Transport to industrial personal computer, the image that industrial personal computer transmits industrial personal computer handled, operation and be pre-stored in industrial personal computer without bricked state
Image is compared, and when the photo of shooting and the higher Image fitting degree stored, industrial personal computer is exported without brick signal, and is stopped
Driving motor movement, to stop the operation of conveyer belt, otherwise, then it is assumed that the transmission of the first infrared mutual-tube is error signal,
Industrial personal computer output continues to run signal, and driving motor is continued to run in response to continuing to run signal, conveys ceramic tile；When first infrared
When line is blocked pipe and the second infrared mutual-tube, illustrate the state for occurring stifled brick or folded brick on conveyer belt, thus industry control
The signal that machine is transmitted in response to the first infrared mutual-tube and the second infrared mutual-tube, stops the operation of conveyer belt and exports alarm signal
Number；When the first infrared mutual-tube is blocked and the second infrared mutual-tube is not affected by and blocks, then show that conveyer belt is normal defeated
State is sent, so that the transport status to conveyer belt is monitored, can be rung for the state of the scarce brick of appearance, stifled brick, folded brick
It answers, while being not required to open CCD camera constantly and carrying out shooting and image procossing, reduce the pressure of industrial personal computer operation.
Preferably, to be set to the rack red along the side of conveying direction, described second for first infrared mutual-tube
Outside line is set in the rack pipe and is located at the side opposite with first infrared mutual-tube, first infrared ray pair
The infrared light antarafacial of pipe and second infrared mutual-tube is arranged.
It is arranged in this way, the two sides of rack is located at by the first infrared mutual-tube of setting, the second infrared mutual-tube,
And first infrared mutual-tube and the second infrared mutual-tube infrared light antarafacial, so as to by one group of first infrared mutual-tube with
One group of second infrared mutual-tube collocation is monitored using the state of all fronts to conveyer belt, and structure is simple.
Preferably, first infrared mutual-tube is arranged in parallel and described first infrared with second infrared mutual-tube
Line is each perpendicular to the conveying direction of the conveyer belt, first infrared mutual-tube and institute to pipe and second infrared mutual-tube
It states the second infrared mutual-tube and is respectively provided with multiple groups, the equal edge of the second infrared mutual-tube described in the first infrared mutual-tube described in multiple groups and multiple groups
The conveying direction interval of ceramic tile is arranged, the spacing L of the first infrared mutual-tube described in two adjacent groups1, it is second red described in two adjacent groups
Spacing L of the outside line to pipe2With the size relation of the width b of the ceramic tile are as follows: L1<b, L2<b。
It is arranged in this way, it is right by spaced first infrared mutual-tube of multiple groups and the second infrared mutual-tube of multiple groups
Each section of the ceramic tile state along belt direction is detected, and achievees the purpose that be monitored ceramic tile state on conveyer belt.
Preferably, first infrared mutual-tube is arranged in parallel and described first infrared with second infrared mutual-tube
Line to pipe and second infrared mutual-tube each parallel to the conveying direction of conveyer belt, first infrared mutual-tube and described the
Two infrared mutual-tubes are respectively provided with multiple groups, and the first infrared mutual-tube described in multiple groups is with the second infrared mutual-tube described in multiple groups along vertical
It is arranged in the conveying direction interval of ceramic tile, the spacing L of the first infrared mutual-tube described in two adjacent groups1, second described in two adjacent groups
The spacing L of infrared mutual-tube2With the size relation of the width b of the ceramic tile are as follows: L1<b, L2<b。
It is arranged in this way, it is right by spaced first infrared mutual-tube of multiple groups and the second infrared mutual-tube of multiple groups
It is detected, is reached to the mesh that ceramic tile state is monitored on conveyer belt perpendicular to each section of ceramic tile state of belt direction
's.
Preferably, the first infrared mutual-tube described in multiple groups is all connected to the signal input part of an AND gate circuit, it is described with
The signal output end of gate circuit and the industrial personal computer are electrically connected, and the second infrared mutual-tube described in multiple groups is all connected to one or door electricity
The signal input part on road, the signal output end of the OR circuit and the industrial personal computer are electrically connected.
It is arranged in this way, AND gate circuit carries out AND operation to the signal that the first infrared mutual-tube of multiple groups detects, and will
The result of operation is exported to industrial personal computer, when the first infrared mutual-tube of multiple groups, which is not affected by, to be blocked, AND gate circuit output number letter
Number 0, industrial personal computer is exported in response to the digital signaling zero of AND gate circuit without brick signal；OR circuit is to the second infrared mutual-tube of multiple groups
The signal of detection carries out inclusive-OR operation, and the result of operation is exported to industrial personal computer, when any in the second infrared mutual-tube of multiple groups
When infrared mutual-tube is blocked, AND gate circuit output digit signals 1, industrial personal computer is defeated in response to the digital signal 1 of AND gate circuit
Brick signal or stifled brick signal are folded out.
Preferably, be provided with protective cover in the rack, be provided on the protective cover for ceramic tile pass through into Zhuan Kou
And brick outlet, the strip source are set to the inner wall of the protective cover, the CCD camera is set to the protective cover inner wall
Top.
Be arranged in this way, CCD camera and strip source protected by protective cover, reduce CCD camera and
A possibility that strip source is by destroying, in addition, protective cover can reduce influence of the light source outside protective cover to CCD camera, thus
So that light stabilisation when CCD camera shoots photo, facilitates image procossing, reduces the difficulty of processing.
Preferably, the strip source is located at close to the inner wall into brick mouth and the inner wall close to the brick outlet
Each setting one.
It is arranged in this way, is set on protective cover inner wall and close into transit and close to two strip lights of brick outlet
Source makes the light in protective cover be evenly distributed, so that the shooting photograph image of CCD camera is clear, becomes apparent from, objectively reflects
Conveyer belt is located at the actual working state in protective cover.
Preferably, a guide plate is respectively arranged along the two sides of ceramic tile conveying direction in the rack.
It is arranged in this way, ceramic tile is oriented to by the guide plate that rack two sides are arranged, to reduces ceramic tile from defeated
A possibility that sending the landing taken to break.
Preferably, one end that the guide plate of two sides is located at brick on the conveyer belt is respectively and fixedly provided with a drainage plate, two
The drainage plate of side is arranged away from the centerline dip of conveyer belt.
Be arranged in this way, ceramic tile drained by drainage plate, facilitate by ceramic tile be drained to two sides guide plate it
Between.
Preferably, being provided with flexible damping surface layer on the conveyer belt.
It is arranged in this way, when ceramic tile transports upper conveyor belt, flexible damping surface layer can buffer the impact of ceramic tile and conveyer belt,
To reduce the possibility of ceramic tile damage.
Compared with the existing technology, the utility model achieves beneficial technical effect:
1, by the first infrared mutual-tube of setting, the second infrared mutual-tube and CCD camera, thus to the porcelain on conveyer belt
Bricked state is monitored, and reduces the runing time of CCD camera, reduces the operation pressure of industrial personal computer, is easy to use.
2, by setting protective cover, increase the light stabilisation of CCD camera shooting.
3, by setting deflector and drainage plate, ceramic tile is drained and is oriented to during conveying ceramic tile, reduce porcelain
The possibility that brick slides from conveyer belt.
4, by the way that flexible damping surface layer is arranged on the conveyor belt, reduce the impact between ceramic tile and conveyer belt, to reduce
A possibility that ceramic tile damages.
Detailed description of the invention
Fig. 1 is one structural schematic diagram of the utility model embodiment；
Fig. 2 is the top view of the utility model embodiment one；
Fig. 3 is the control principle block diagram of the utility model embodiment one；
Fig. 4 is the structural schematic diagram of the utility model embodiment two；
Fig. 5 is the control principle block diagram of the utility model embodiment two；
Fig. 6 is the structural schematic diagram of the utility model embodiment three.
Wherein, the technical characteristic that each appended drawing reference is referred to is as follows:
1, rack；2, conveyer belt；3, driving motor；4, protective cover；41, into Zhuan Kou；42, brick outlet；5, strip source；6,
CCD camera；7, the first infrared mutual-tube；71, the first transmitting tube；72, the first reception pipe；8, the second infrared mutual-tube；81, second
Transmitting tube；82, the second reception pipe；9, guide plate；91, drainage plate；10, ceramic tile.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, with reference to embodiments to this
Utility model is further elaborated, but the range of the requires of the utility model protection is not limited to following specific implementations
Example.
Embodiment one
With reference to Fig. 1, present embodiment discloses a kind of ceramic state monitoring devices, including rack 1, are set in rack 1
Conveying assembly (being not marked in figure) and detection components (being not marked in figure), conveying assembly include being set in rack 1 for defeated
The conveyer belt 2 of ceramic tile 10 and the driving motor 3 of the driving rotation of conveyer belt 2, driving motor 3 is sent to be fixedly installed in rack 1, machine
It is provided with protective cover 4 on frame 1, is provided on protective cover 4 for the disengaging of ceramic tile 10 into brick mouth 41 and brick outlet 42, into brick mouth 41
The thickness of contour with brick outlet 42 and at least more than twice ceramic tile 10 of height into brick mouth 41 Yu brick outlet 42.
With reference to Fig. 1, ceramic state monitoring device further includes industrial personal computer (not shown), and driving motor 3 and industry control are electromechanical
Property connect and be controlled by industrial personal computer, detection components include strip source 5 and CCD camera 6, and strip source 5 and CCD camera 6 are equal
It is electrically connected with industrial personal computer and is controlled by industrial personal computer, CCD camera 6 is vertically arranged at the top in protective cover 4 and CCD camera 6
Camera lens be arranged towards conveyer belt 2, strip source 5 is fixedly installed on the inner wall of protective cover 4, and strip source 5 is located at close into brick
Respectively it is arranged 1 at brick outlet 42 at mouth 41,2 strip sources 5 are all set in the top into brick mouth 41 and are each perpendicular to
Conveyer belt 2 irradiates.
With reference to Fig. 1 and Fig. 2, detection components further include the first infrared mutual-tube 7 and the second infrared mutual-tube 8, and first is red
Outside line is horizontally placed on the top of conveyer belt 2 to pipe 7 and the second infrared mutual-tube 8 and is electrically connected with industrial personal computer, and described the
One infrared mutual-tube 7 includes the first transmitting tube 71 and the first reception pipe 72, and second infrared mutual-tube 8 includes the second transmitting
Pipe 81 and the second reception pipe 82, the first transmitting tube 71 and the second transmitting tube 81 are all set in one end of the conveyer belt 2, and first
Reception pipe 72 and the second reception pipe 82 are all set in the other end of conveyer belt 2, and the first transmitting tube 71 is located at the second transmitting tube 81
Lower section, the first reception pipe 72 and the first transmitting tube 71 are oppositely arranged and the first reception pipe 72 is right against the first transmitting tube 71, described
Second reception pipe 82 and the second transmitting tube 81 are oppositely arranged and the second reception pipe 82 is right against the second transmitting tube 81, the first transmitting tube
71 height to 2 top surface of conveyer belt is H, the size relation with a thickness of a, H and a of ceramic tile 10 are as follows: H < a, the second transmitting tube 81 arrive
The height of conveyer belt 2 is the size relation of h, h and a are as follows: a < h < 2a, in the present embodiment, and H=0.5a, h=1.5a.
With reference to Fig. 2, the first infrared mutual-tube 7, which is fixedly installed in rack 1 and is distributed with the second infrared mutual-tube 8, to be located at
Rack 1 is along the two sides of conveying direction, the infrared light antarafacial setting of the first infrared mutual-tube 7 and the second infrared mutual-tube 8.
Image when industrial personal computer is pre-stored on conveyer belt 2 without bricked state, when having a bricked state, the picture memory block of industrial personal computer
No brick state diagram memory block can be divided into and have bricked state photo memory block.
With reference to Fig. 3, when there are barrier (i.e. the first transmitting tube 71 transmittings between the first transmitting tube 71 and the first reception pipe 72
Infrared light by ceramic tile 10 stop and cannot be received by the first reception pipe 72) when, the first infrared mutual-tube 7 output first letter
Number (digital signaling zero)；When barrier is not present between the first transmitting tube 71 and the first reception pipe 72, the first reception pipe 72 can be connect
The infrared light of the first transmitting tube 71 transmission is received, the first infrared mutual-tube 7 exports second signal (digital signal 1), industrial personal computer
The signal of starting strip source 5 and CCD camera 6, strip source 5 and CCD camera 6 are exported in response to second signal in response to starting
Signal enabling simultaneously shoots photo, and photo is transmitted to industrial personal computer by CCD camera 6, and industrial personal computer carries out image to the photo that shooting obtains
Image is carried out gray processing processing, then image is converted to a series of images numerical value, and on resulting numerical value and industrial personal computer by processing
The numerical value of the photo of no brick state diagram memory block is compared, if the photo of the photo of shooting and any no brick state diagram memory block
When the degree of fitting of data higher (being greater than or equal to 60%), industrial personal computer output is stored without brick signal and by the image of the shooting to nothing
Brick state diagram memory block, driving motor 3 shut down in response to no brick signal；If the photo of shooting is stored with no brick state diagram
When the picture data degree of fitting in area lower (less than 60%), industrial personal computer exports normal operation signal and stores the image of the shooting
To there is brick state diagram memory block, driving motor 3 is continued to run in response to normal operation signal.
When there are barrier (the i.e. infrared lights of the second transmitting tube 81 transmitting between the second transmitting tube 81 and the second reception pipe 82
Line is stopped by ceramic tile 10 and cannot be received by the second reception pipe 82) when, the second infrared mutual-tube 8 exports third signal (number
Signal 0)；When not having barrier between the second transmitting tube 81 and the second reception pipe 82, the second reception pipe 82 can receive second
The infrared light that transmitting tube 81 emits, the second infrared mutual-tube 8 export fourth signal (digital signal 1), and industrial personal computer receives the
When one signal and third signal, industrial personal computer exports folded brick or stifled brick signal, and driving motor 3 stops in response to folded brick or stifled brick signal
Operation；When industrial personal computer receives the first signal and fourth signal, industrial personal computer exports normal operation signal, and driving motor 3 responds
It is continued to run in normal operation signal.
Alarm boom unit (not shown) can be also electrically connected on industrial personal computer, boom unit of alarming is in response to no brick
Signal or stifled brick signal enabling simultaneously issue alarm signal, to remind the staff at scene.
With reference to Fig. 2, the two sides in rack 1 positioned at conveyer belt 2 are provided with guide plate 9, the top surface of guide plate 9 to conveyer belt 2
The height of top surface is the size relation of A, A and a are as follows: A=0.6a~0.8a, in the present embodiment, and A=0.6a.
With reference to Fig. 2, one end that the guide plate 9 of two sides is located at the upper brick of conveyer belt 2 is respectively fixedly installed a drainage plate 91, and two
The drainage plate 91 of side deviates from the open-shaped setting of center line of conveyer belt 2, in the present embodiment, between drainage plate 91 and guide plate 9
At 120 degree of angles, and drainage plate 91 and guide plate 9 be towards the smooth setting in surface of 2 side of conveyer belt, to reduce ceramic tile 10 and draw
Phase mutual friction between flowing plate 91, guide plate 9.
The top surface of conveyer belt 2 is provided with flexible damping surface layer (not shown), and in the present embodiment, flexible damping surface layer is
Layer of silica gel.
Embodiment two
With reference to Fig. 4, present embodiment discloses a kind of ceramic state monitoring device, based on be embodiment together with embodiment one
Area's otherwise is, the first infrared mutual-tube 7 and the second infrared mutual-tube 8 be respectively provided with multiple groups and the first infrared mutual-tube 7 with
Second infrared mutual-tube 8 is each perpendicular to the conveying direction setting of ceramic tile 10, and the first infrared mutual-tube of multiple groups 7, multiple groups first are infrared
Line is uniformly arranged pipe 7 along the transmission direction interval of conveyer belt 2, and the spacing of two group of first adjacent infrared mutual-tube 7 is L1、
The spacing of two group of first adjacent infrared mutual-tube 7 is L2, the width of ceramic tile 10 is b, L1With L2Meet: L1<b, L2<b；This implementation
In example, L1=0.8b, L2=0.8b.
With reference to Fig. 5, the first infrared mutual-tube of multiple groups 7 is (the first infrared mutual-tube a, the first infrared mutual-tube b, first infrared
Line is electrically connected the signal output end of pipe c......) with the signal input part of an AND gate circuit, and the signal of AND gate circuit is defeated
Outlet and industrial personal computer are electrically connected, and when the first infrared mutual-tube 7 is by barrier obstruction, otherwise output digit signals 1 export number
Word signal 0, when the output signal of the first infrared mutual-tube of multiple groups 7 exports 0, AND gate circuit output digit signals 0,
Industrial personal computer starts the signal of strip source 5 and CCD camera 6, the figure with embodiment one in response to the digital signaling zero output of gate circuit
As comparison process is consistent, (it is greater than if the degree of fitting of photo and the picture data of any no brick state diagram memory block of shooting is higher
Or when being equal to 60%), industrial personal computer output is stored without brick signal and by the image of the shooting to no brick state diagram memory block, driving electricity
Machine 3 shuts down in response to no brick signal, and alarm boom unit in response to no brick signal enabling and issues alarm signal；If shooting
Photo with the picture data degree of fitting of no brick state diagram memory block lower (less than 60%) when, industrial personal computer output operate normally
Signal simultaneously stores the image of the shooting to there is brick state diagram memory block, and driving motor 3 is in response to normal operation signal after reforwarding
Row.
With reference to Fig. 5, the second infrared mutual-tube of multiple groups 8 is (the second infrared mutual-tube A, the second infrared mutual-tube B, second infrared
Signal input part of the line to the signal output end of pipe C......) with one or door is electrically connected, the signal output end of OR circuit
It is electrically connected with industrial personal computer, when the second infrared mutual-tube 8 receives barrier obstruction, output digit signals 1, otherwise output number is believed
Number 0, when any group of the second 8 output digit signals 1 of infrared mutual-tube in the second infrared mutual-tube of multiple groups 8, OR circuit is defeated
Digital signal 1 out, industrial personal computer in response to or the digital signal 1 of door export stifled brick or folded brick signal, driving motor 3 is in response to folding brick
Or stifled brick signal is out of service, alarm boom unit is in response to folded brick or stifled brick signal enabling and issues alarm signal.
Embodiment three
With reference to Fig. 6, present embodiment discloses a kind of ceramic state monitoring device, based on be embodiment two and with embodiment two
Area's otherwise is that the first infrared mutual-tube of multiple groups 7 is with the second infrared mutual-tube of multiple groups 8 each parallel to the conveying side of ceramic tile 10
To setting, the first infrared mutual-tube of multiple groups 7, the first infrared mutual-tube of multiple groups 7 are along the transmission direction interval perpendicular to conveyer belt 2
It is uniformly arranged, the spacing of two group of first adjacent infrared mutual-tube 7 is L1, adjacent two group of first infrared mutual-tube 7 spacing
For L2, the width of ceramic tile 10 is b, L1With L2Meet: L1<b, L2<b；In the present embodiment, L1=0.8b, L2=0.8b.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is modified.Therefore, the utility model is not limited to specific embodiment disclosed and described above, right
Some modifications and changes of utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, although
It is used some specific terms in this specification, these terms are merely for convenience of description, does not constitute to utility model
Any restrictions.
Claims (10)
1. a kind of ceramic state monitoring device, including rack, conveying assembly, detection components, the conveying assembly includes being set to
For conveying the conveyer belt of ceramic tile and the driving motor of driving conveyer belt rotation in rack, the detection components include being set to
Strip source, CCD camera above the conveyer belt and the industrial personal computer being electrically connected with strip source, CCD camera, it is special
Sign is that the driving motor and the industrial personal computer are electrically connected, and the detection components further include electrical with the industrial personal computer
The first infrared mutual-tube and the second infrared mutual-tube of connection, first infrared mutual-tube and second infrared mutual-tube are equal
It is horizontally placed on the top of the conveyer belt, height H and the ceramic tile of first infrared mutual-tube to the conveyer belt
The size relation of thickness a are as follows: H < a；Second infrared mutual-tube is to the distance h of the conveyer belt top surface and the thickness of the ceramic tile
Spend the size relation of a are as follows: a < h < 2a.
2. a kind of ceramic state monitoring device according to claim 1, which is characterized in that first infrared mutual-tube is set
The rack is placed in along the side of conveying direction, second infrared mutual-tube is set in the rack and is located at and described the
The infrared light antarafacial of the opposite side of one infrared mutual-tube, first infrared mutual-tube and second infrared mutual-tube is set
It sets.
3. a kind of ceramic state monitoring device according to claim 1, which is characterized in that first infrared mutual-tube with
Second infrared mutual-tube is arranged in parallel and first infrared mutual-tube and second infrared mutual-tube are each perpendicular to institute
State the conveying direction of conveyer belt, first infrared mutual-tube and second infrared mutual-tube are respectively provided with multiple groups, described in multiple groups
Second infrared mutual-tube described in first infrared mutual-tube and multiple groups is arranged along the conveying direction interval of ceramic tile, described in two adjacent groups
The spacing L of first infrared mutual-tube1, the second infrared mutual-tube described in two adjacent groups spacing L2It is big with the width b of the ceramic tile
Small relationship are as follows: L1<b, L2<b。
4. a kind of ceramic state monitoring device according to claim 1, which is characterized in that first infrared mutual-tube with
Second infrared mutual-tube be arranged in parallel and first infrared mutual-tube with second infrared mutual-tube each parallel to defeated
Send the conveying direction of band, first infrared mutual-tube and second infrared mutual-tube are respectively provided with multiple groups, first described in multiple groups
Second infrared mutual-tube described in infrared mutual-tube and multiple groups is arranged along the conveying direction interval perpendicular to ceramic tile, two adjacent groups institute
State the spacing L of the first infrared mutual-tube1, the second infrared mutual-tube described in two adjacent groups spacing L2With the width b's of the ceramic tile
Size relation are as follows: L1<b, L2<b。
5. a kind of ceramic state monitoring device according to claim 3 or 4, which is characterized in that first is infrared described in multiple groups
Line is all connected to the signal input part of an AND gate circuit to pipe, and the signal output end of the AND gate circuit and the industrial personal computer are electrical
It connects, the second infrared mutual-tube described in multiple groups is all connected to the signal input part of an OR circuit, the signal of the OR circuit
Output end and the industrial personal computer are electrically connected.
6. a kind of ceramic state monitoring device according to claim 1-4, which is characterized in that set in the rack
Be equipped with protective cover, be provided on the protective cover for ceramic tile pass through into brick mouth and brick outlet, the strip source is set to
The inner wall of the protective cover, the CCD camera are set to the top of the protective cover inner wall.
7. a kind of ceramic state monitoring device according to claim 6, which is characterized in that the strip source is located at close
The inner wall into brick mouth and the inner wall close to the brick outlet are respectively arranged one.
8. a kind of ceramic state monitoring device according to claim 1-4, which is characterized in that the rack is along porcelain
A guide plate is respectively arranged in the two sides of brick conveying direction.
9. a kind of ceramic state monitoring device according to claim 8, which is characterized in that the guide plate of two sides is located at
One end of brick is respectively and fixedly provided with a drainage plate on the conveyer belt, and the drainage plate of two sides is set away from the centerline dip of conveyer belt
It sets.
10. a kind of ceramic state monitoring device according to claim 1-4, which is characterized in that the conveyer belt
On be provided with flexible damping surface layer.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111157453A (en) * | 2020-03-17 | 2020-05-15 | 温岭云歌工艺品有限公司 | Ceramic tile surface nondestructive testing device |
| CN111504459A (en) * | 2020-04-09 | 2020-08-07 | 广东科达洁能股份有限公司 | Detection device for ceramic tile grading and color separation |
| CN112936553A (en) * | 2021-03-30 | 2021-06-11 | 清远市简一陶瓷有限公司 | Method for calculating material proportion of each color of multi-design whole-body ceramic tile |
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2018
- 2018-08-22 CN CN201821363249.9U patent/CN208636218U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111157453A (en) * | 2020-03-17 | 2020-05-15 | 温岭云歌工艺品有限公司 | Ceramic tile surface nondestructive testing device |
| CN111504459A (en) * | 2020-04-09 | 2020-08-07 | 广东科达洁能股份有限公司 | Detection device for ceramic tile grading and color separation |
| WO2021203683A1 (en) * | 2020-04-09 | 2021-10-14 | 科达制造股份有限公司 | Testing device for grading and color-based separation of ceramic tiles |
| CN112936553A (en) * | 2021-03-30 | 2021-06-11 | 清远市简一陶瓷有限公司 | Method for calculating material proportion of each color of multi-design whole-body ceramic tile |
| CN112936553B (en) * | 2021-03-30 | 2022-08-02 | 清远市简一陶瓷有限公司 | Method for calculating material proportion of each color of multi-design whole-body ceramic tile |
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Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |