CN103071628B - On-line detecting system for finished cigarette packaging outer packages - Google Patents
On-line detecting system for finished cigarette packaging outer packages Download PDFInfo
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- CN103071628B CN103071628B CN201310004292.1A CN201310004292A CN103071628B CN 103071628 B CN103071628 B CN 103071628B CN 201310004292 A CN201310004292 A CN 201310004292A CN 103071628 B CN103071628 B CN 103071628B
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Abstract
The invention discloses an on-line detecting system for finished cigarette packaging outer packages. The on-line detecting system is provided with a trigger device controlled by an industrial-control all-in-one machine, three groups of imaging devices, an eliminating device, a lighting source and a warning device. When the trigger device detects finished cigarettes, the imaging devices shoot for more than two times at intervals, imaged pictures are subjected to image identification through the industrial-control all-in-one machine; when cigarettes with damaged outer packages are detected, the industrial-control all-in-one machine sends eliminating signals to the eliminating device to enter an eliminating process; and cigarettes with no damaged outer packages pass continuously and enter a finished product warehouse to be stored after passing a spiral elevator. Accordingly, the product quality is guaranteed, and great hidden dangers of subsequent procedures of cigarette spiral elevating, manipulator stacking and the like are eliminated.
Description
Technical field
The invention belongs to packing of product technical field of quality detection, be specifically related to a kind of tobacco leaf production enterprise finished parts cigarette on-line detecting system.
Technical background
As shown in Figure 1, in the cigarette bag plant manufacturing process of current domestic tobacco industrial enterprise, finished parts cigarette (3) is after cartoning sealing machine (12) joint sealing, usually through part cigarette conveyer (1), a high position is delivered to again by screw elevator (7), carry out smoke box stacking by manipulator again, finally enter warehouse for finished product and store.Finished parts cigarette (3), in cartoning sealing machine (12) binning process, may produce the external packing defects such as such as adhesive tape folds turnup, comes unstuck, label is crooked, carton is damaged.For a long time, these defect part cigarettes are by manually observing, so not only time-consuming, and recall rate is comparatively large by the impact of human factor, and effect is undesirable.Except producing except quality problems, when these external packing defect smoke boxes enter screw lifting, carton is caused to be opened, the phenomenon such as plume landing, even stuck on screw lifting band, cause device damage; If these external packing defect smoke boxes arrive manipulator smoke box stacking operation, often produce adhesive tape and mutually involve, cause the tobacco product of stacking to cave in, cause great impact to production and equipment.The design of native system, solves the generation of these abnormal conditions.
Summary of the invention
For the weak point that prior art exists, the object of the present invention is to provide a kind of finished parts cigarette external packing on-line detecting system, this system is on part cigarette sorting line, underproof for external packing finished parts cigarette is detected in time, and rejected, thus ensure that finished parts cigarette quality, ensure the normal operation of whole logistics system.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of finished parts cigarette external packing on-line detecting system, after this system is positioned at the mouth that confluxes of last cartoning sealing machine and part cigarette conveyer, and before screw elevator; Along the carriage direction of part cigarette conveyer, be sequentially provided with the flip flop equipment controlled by industrial control all-in-one machine, three groups of imaging devices and a device for eliminating; After flip flop equipment detects finished parts cigarette, the shooting work of more than twice is carried out at three groups of imaging device intervals, the picture of imaging carries out image identifying by industrial control all-in-one machine, and when identifying the part cigarette of external packing defect, industrial control all-in-one machine sends rejecting signal and enters rejecting flow process to device for eliminating; And continue to move ahead without the part cigarette of external packing defect, finally enter warehouse for finished product through screw elevator and store.
Further, described three groups of imaging devices lay respectively at two sides and the top of part cigarette conveyer, after flip flop equipment detects finished parts cigarette, three groups of imaging devices first carry out first time imaging to the front portion of finished parts cigarette, finished parts cigarette continues to move ahead, through one section of time delay, three groups of imaging devices task again, carries out second time imaging to the rear portion of finished parts cigarette.
Further, coordinate the setting position of three groups of imaging devices, be provided with the lighting source of low angle polishing in part cigarette conveyer two sides and top.
Further, also include a warning device, the part cigarette sending identifying external packing defect when industrial control all-in-one machine is rejected while signal to enter to device for eliminating and reject flow process, and warning device is reported to the police.
Further, described flip flop equipment is made up of one group of Fibre Optical Sensor, is positioned at part cigarette conveyer side; The finished parts cigarette that Fibre Optical Sensor produces arrives framing signal and is sent to industrial control all-in-one machine.
Further, described device for eliminating mainly by one be positioned at jacking apparatus below part cigarette conveyer and respectively corresponding be arranged at part cigarette conveyer dual-side a device for horizontally pushing and a unpowered roller bed form, described jacking apparatus to put in place detection optoelectronic switch with a pair finished parts cigarette.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention, before tobacco product carries out manipulator stacking, part cigarette sorting line carries out on-line checkingi, rejecting to the external packing of part cigarette.First detect that part cigarette passes through by flip flop equipment, by three groups of imaging devices of two sides and top that lay respectively at part cigarette conveyer, twice imaging is carried out to the front and rear of part cigarette again, imaging photograph is imported into the high-speed industrial computer for controlling of system by image pick-up card, and by the image algorithm software of part cigarette external packing inspection software, with qualified external packing photograph, identification comparison is carried out to imaging photograph, judges that whether the external packing of part cigarette is qualified.As defective, then rejected by device for eliminating, and carry out sound and light alarm by warning device and process in time to remind operating personnel.Thus ensure that finished parts cigarette quality, and ensure that the normal operation of whole logistics system.
Figure of description
Fig. 1 is the finished parts cigarette conveying schematic diagram of on-line measuring device in prior art;
Fig. 2 is the finished parts cigarette conveying schematic diagram of on-line measuring device of the present invention;
Fig. 3 is the workflow schematic diagram of on-line measuring device of the present invention;
Fig. 4 is device for eliminating structural representation of the present invention.
Detailed description of the invention
A kind of finished parts cigarette external packing on-line detecting system as shown in Figure 2, this system is positioned on part cigarette sorting main line, after this system is positioned at the mouth that confluxes (2) of last cartoning sealing machine (12) and part cigarette conveyer (1), and before screw elevator (7).Along the carriage direction of part cigarette conveyer (1), be sequentially provided with the flip flop equipment (11) controlled by industrial control all-in-one machine (9), three groups of imaging devices (4) and a device for eliminating (5).This system also includes lighting source, warning device and electric cabinet (8).After flip flop equipment (11) detects finished parts cigarette (3), the shooting work of more than twice is carried out at three groups of imaging device (4) intervals, the picture of imaging carries out image identifying by industrial control all-in-one machine (9), when identifying the part cigarette of external packing defect, industrial control all-in-one machine (9) sends rejecting signal and enters rejecting flow process to device for eliminating (5); And continue to move ahead without the part cigarette of external packing defect, finally enter warehouse for finished product through screw elevator (7) and store.
Described electric cabinet (8), is placed in part cigarette conveyer (1) side; Described industrial control all-in-one machine (9), is positioned at electric cabinet (8) top, is controlled plate, high-speed industrial computer and part cigarette external packing inspection software etc. formed by image pick-up card, touch LCD screen, IO.The part cigarette external packing inspection software of industrial control all-in-one machine (9) has image identifying, management function, can be as required, preserve image and the data of external packing defect part cigarette, and there is statistics and analysis management function, be connected with wraparound workshop Upper system by Profinet net.Described flip flop equipment (11), lighting source, three groups of imaging devices (4) are connected with industrial control all-in-one machine (9) input; Described device for eliminating (5), warning device, be connected with industrial control all-in-one machine (9) output.
As shown in Figure 2,3, the workflow of finished parts cigarette external packing on-line detecting system of the present invention is as follows:
Finished parts cigarette (3), in cartoning sealing machine (12) dress joint sealing process, can produce the external packing defects such as such as adhesive tape folds turnup, comes unstuck, label is crooked, carton is damaged.
After finished parts cigarette (3) leaves cartoning sealing machine (12), be transported to part cigarette conveyer (1), after the mouth that confluxes (2) by last cartoning sealing machine (12) and part cigarette conveyer (1), finished parts cigarette on-line detecting system is started working.When finished parts cigarette (3) is after the flip flop equipment (11) being positioned at part cigarette conveyer (1) side, the finished parts cigarette (3) produced by the Fibre Optical Sensor of flip flop equipment (11) that receives of the industrial control all-in-one machine (9) of system arrives framing signal, lighting source coordinates the setting position of three groups of imaging devices (4) to lay respectively at two sides and the top of part cigarette conveyer (1), adopt low angle polishing, image pick-up signal is sent to three groups of imaging devices (4), three groups of imaging devices (4) are started working, carry out first time real time imagery, gather finished parts cigarette (3) front upper respectively, the image of front part sides, finished parts cigarette (3) continues to move ahead, through one section of time delay, industrial control all-in-one machine (9) sends image pick-up signal again, three groups of imaging devices (4) task again, second time imaging is carried out to the rear portion of finished parts cigarette (3), gather finished parts cigarette (3) rear upper respectively, the image of both sides, rear portion.The picture of imaging passes to part cigarette external packing inspection software by the image pick-up card of industrial control all-in-one machine (9), this software passes through image algorithm, carry out image identifying, whether intactly detect this finished parts cigarette external packing, when identifying the part cigarette of external packing defect, industrial control all-in-one machine (9) sends rejecting signal and enters rejecting flow process to device for eliminating, alarm signal is sent to warning device to carry out sound and light alarm simultaneously.And continue to move ahead without the part cigarette of external packing defect, by conveying worm (7) to high-order, then carry out smoke box stacking through manipulator, finally enter warehouse for finished product and store.
As shown in Figure 4, the device for eliminating of this system is mainly made up of a jacking apparatus (51), a device for horizontally pushing (52) and a unpowered roller bed (10), described jacking apparatus (51) is positioned at part cigarette conveyer (1) below, and top is the raising plate (53) of band unpowered roller bed.Described device for horizontally pushing (52) and a unpowered roller bed (10) respectively correspondence are arranged at part cigarette conveyer (1) dual-side.When finished parts cigarette put in place detect optoelectronic switch detect that external packing defective cigarette arrives time, the action of magnetic valve cylinder, by external packing defect finished parts cigarette (6) jack-up, makes it higher than part cigarette conveyer (1) and remains static; Unpowered roller bed (10) is pushed by horizontal for part cigarette (6) again by the device for horizontally pushing (52) vertical with part cigarette conveyer (1); Unpowered roller bed (10) and ground are certain angle, and guarantee that the part cigarette of rejecting out moves ahead by deadweight, side is identical with lifting device height, and guardrail is equipped with in other three sides, and length can keep in the part cigarette of more than two pieces; After warning device receives alarm signal, send sound and light alarm information, to notify that operating personnel process in time.
The part cigarette external packing inspection software of this system industrial control all-in-one machine (9), also can preserve external packing defect part cigarette picture and data as required, and the data of statistics and analysis External undertaking management dress defect tobacco bale, and be connected with wraparound workshop centralized control system by Profinet net, these data are uploaded to Upper system according to demand.In addition, industrial control all-in-one machine (9) configure touch liquid crystal display, for user provides man-machine interface to carry out system configuration and image data query.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.
Claims (5)
1. a finished parts cigarette external packing on-line detecting system, it is characterized in that: after this system is positioned at the mouth that confluxes (2) of last cartoning sealing machine (12) and part cigarette conveyer (1), and before screw elevator (7); Along the carriage direction of part cigarette conveyer (1), be sequentially provided with the flip flop equipment (11) controlled by industrial control all-in-one machine (9), three groups of imaging devices (4) and a device for eliminating (5); After flip flop equipment (11) detects finished parts cigarette (3), the shooting work of more than twice is carried out at three groups of imaging device (4) intervals, the picture of imaging carries out image identifying by industrial control all-in-one machine (9), when identifying the part cigarette of external packing defect, industrial control all-in-one machine (9) sends rejecting signal and enters rejecting flow process to device for eliminating (5); And continue to move ahead without the part cigarette of external packing defect, finally entering warehouse for finished product through screw elevator (7) stores; Described three groups of imaging devices (4) lay respectively at two sides and the top of part cigarette conveyer (1), after flip flop equipment detects finished parts cigarette (3), three groups of imaging devices (4) first carry out first time imaging to the front portion of finished parts cigarette (3), finished parts cigarette (3) continues to move ahead, through one section of time delay, three groups of imaging devices (4) task again, carries out second time imaging to the rear portion of finished parts cigarette (3); Coordinate the setting position of three groups of imaging devices (4), be provided with the lighting source of low angle polishing in part cigarette conveyer (1) two side and top.
2. a kind of finished parts cigarette external packing on-line detecting system as claimed in claim 1, it is characterized in that: also include a warning device, the part cigarette sending identifying external packing defect when industrial control all-in-one machine (9) is rejected while signal to enter to device for eliminating and reject flow process, and warning device is reported to the police.
3. a kind of finished parts cigarette external packing on-line detecting system as claimed in claim 1 or 2, is characterized in that: described flip flop equipment (11) is made up of one group of Fibre Optical Sensor, is positioned at part cigarette conveyer (1) side; The finished parts cigarette (3) that Fibre Optical Sensor produces arrives framing signal and is sent to industrial control all-in-one machine (9).
4. a kind of finished parts cigarette external packing on-line detecting system as claimed in claim 1 or 2, it is characterized in that: described device for eliminating (5) mainly by one be positioned at part cigarette conveyer (1) below jacking apparatus (51) and respectively correspondence be arranged at the device for horizontally pushing (52) of part cigarette conveyer (1) dual-side and a unpowered roller bed (10) forms, described jacking apparatus to put in place detection optoelectronic switch with a pair finished parts cigarette.
5. a kind of finished parts cigarette external packing on-line detecting system as claimed in claim 3, it is characterized in that: described device for eliminating (5) mainly by one be positioned at part cigarette conveyer (1) below jacking apparatus (51) and respectively correspondence be arranged at the device for horizontally pushing (52) of part cigarette conveyer (1) dual-side and a unpowered roller bed (10) forms, described jacking apparatus to put in place detection optoelectronic switch with a pair finished parts cigarette.
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| CN201310004292.1A CN103071628B (en) | 2013-01-07 | 2013-01-07 | On-line detecting system for finished cigarette packaging outer packages |
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| CN201310004292.1A CN103071628B (en) | 2013-01-07 | 2013-01-07 | On-line detecting system for finished cigarette packaging outer packages |
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| CN103071628B true CN103071628B (en) | 2015-03-25 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103472066B (en) * | 2013-09-10 | 2015-09-02 | 浙江中烟工业有限责任公司 | A kind of RFID logistics flat pallet can continue by property automatic detection system and method |
| CN103464384B (en) * | 2013-09-10 | 2015-12-02 | 浙江中烟工业有限责任公司 | The damaged hierarchy system of a kind of logistics flat pallet based on machine vision and method |
| CN103473644B (en) * | 2013-09-10 | 2016-05-11 | 浙江中烟工业有限责任公司 | A kind of RFID logistics flat pallet Life cycle tracking system and method |
| CN105717120A (en) * | 2014-08-11 | 2016-06-29 | 李新亮 | Strip detection system |
| CN104657699A (en) * | 2015-03-19 | 2015-05-27 | 江苏物联网研究发展中心 | Camera-based two-dimension code information collection system |
| CN104801501A (en) * | 2015-05-13 | 2015-07-29 | 江苏省烟草公司常州市公司 | Picking system for optical character recognition cigarettes |
| CN109290221A (en) * | 2018-11-22 | 2019-02-01 | 滨州戴森车轮科技有限公司 | A kind of wheel hub air-leakage test is with allocating device and method |
| CN110626542A (en) * | 2019-10-09 | 2019-12-31 | 龙岩烟草工业有限责任公司 | Defective cigarette packet processing method and system |
| CN111906044B (en) * | 2020-07-30 | 2022-01-11 | 红云红河烟草(集团)有限责任公司 | Error correction method for cigarette finished product cigarette box |
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| CN101612997A (en) * | 2008-06-27 | 2009-12-30 | 瑞仕格(上海)商贸有限公司 | Manipulator stacking system |
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| CN203253649U (en) * | 2013-01-07 | 2013-10-30 | 厦门烟草工业有限责任公司 | Finished cigarette case outer package online detection system |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201102020Y (en) * | 2007-09-30 | 2008-08-20 | 深圳市博联达科技发展有限公司 | Cigarette strip package sorting device |
| CN101612997A (en) * | 2008-06-27 | 2009-12-30 | 瑞仕格(上海)商贸有限公司 | Manipulator stacking system |
| CN101627832A (en) * | 2009-08-12 | 2010-01-20 | 贵州遵义烟叶有限责任公司 | On-line automatic tobacco recognition and classification system |
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