CN112936553B

CN112936553B - Method for calculating material proportion of each color of multi-design whole-body ceramic tile

Info

Publication number: CN112936553B
Application number: CN202110341926.7A
Authority: CN
Inventors: 苏伟劲; 李炯志; 朱联烽; 高林辉; 谭沛林
Original assignee: Qingyuan Jianyi Ceramics Co Ltd
Current assignee: Guangdong Jianyi Group Ceramics Co ltd; Guangxi Jianyi Ceramics Co ltd; Qingyuan Jianyi Ceramics Co Ltd
Priority date: 2021-03-30
Filing date: 2021-03-30
Publication date: 2022-08-02
Anticipated expiration: 2041-03-30
Also published as: CN112936553A

Abstract

The invention discloses a method for calculating the material proportion of each color of a multi-design whole-body ceramic tile, which is characterized by comprising the following steps of: obtaining an image of a material formula of the whole ceramic tile; carrying out color separation treatment on the image of the whole ceramic tile material formula, and extracting and marking areas with different colors; designing a color matching and blanking ratio according to areas and areas with different colors; setting a material distribution rule according to the color matching and material discharging proportion, and discharging according to the material distribution rule; calculating the weight of areas with different colors, calculating the material consumption proportion of each color of the multi-design full body ceramic tile, and calculating the material consumption proportion of each color of the multi-design full body ceramic tile; and calculating the weight of each color material of the multi-design full body ceramic tile and the weight of the added pigment. The method for calculating the material proportion of each color of the multi-design whole-body ceramic tile can accurately calculate the proportion of each pigment, avoid production accidents such as frequent material supplement and the like in the production process, and avoid the phenomena of excessive material residue, cost increase and the like in the production process.

Description

Method for calculating material proportion of each color of multi-design whole-body ceramic tile

Technical Field

The invention relates to the technical field of tile manufacturing processes, in particular to a method for calculating the proportion of materials for each color of a multi-design full-body tile.

Background

The whole ceramic tile is formed by pressing rock fragments at high pressure, and compared with stone materials, the whole ceramic tile has lower water absorption rate and good wear resistance after surface polishing. The surface of the whole ceramic tile is not glazed, and the front surface and the back surface are consistent in material and color, so that the ceramic tile is famous. The sintering temperature of the general full-body ceramic tile is 1230-1250 ℃.

The whole ceramic tile generally has three to ten kinds of materials, and the proportion of each color material is estimated generally by experience and feeling. This results from the lack of a rigorous calculation process and the often inaccurate material proportions. In the production process, the situation that one or more color materials are insufficient often occurs, multiple times of material supplement are needed, the work load is increased due to the material supplement in the production process, and production accidents such as production stop and the like are often caused if the material supplement is not timely; if excessive excess of one or more colorants is produced, waste is caused, and the production cost is increased.

Disclosure of Invention

The invention mainly aims to provide a method for calculating the proportion of materials used for each color of a multi-design whole-body ceramic tile, and aims to solve the technical problems that the proportion is often inaccurate and pigments are more or less caused by the lack of a strict calculation process in the prior art.

In order to achieve the above object, in one aspect, the present invention provides a method for calculating the material proportion of each color of a multi-design full body tile, comprising:

s1, obtaining an image of the whole ceramic tile material formula;

s2, carrying out color separation treatment on the image of the whole ceramic tile material formula, and extracting and marking areas with different colors;

s3, designing color matching and blanking proportions according to areas and areas of different colors;

s4, setting a material distribution rule according to the color matching and material discharging proportion, and discharging according to the material distribution rule;

s5, calculating the weight of the areas with different colors, and calculating the material proportion of each color of the whole ceramic tile;

s6, calculating the material proportion of each color of the multi-design full body ceramic tile according to the steps S1-S5;

and S7, calculating the weight of each color material of the multi-design full body ceramic tile and the weight of the added pigment.

Preferably, said obtaining an image of the full body tile batch formulation comprises:

and designing an image of the whole ceramic tile material formula by using image design software or acquiring the image of the whole ceramic tile material formula by using camera equipment, wherein the image of the whole ceramic tile material formula comprises a plurality of different color blocks.

Preferably, the designing of the color matching and blanking ratio according to the areas and areas of different colors comprises:

and (4) preparing a color matching blanking ratio or self-defining the color matching blanking ratio according to a computer.

Preferably, the extracting and marking the areas and areas of different colors comprises: and numbering the areas with different colors, and setting mark points.

Preferably, the color separation processing of the image of the whole ceramic tile material formula, and the extraction and marking of the areas and areas with different colors comprises: and the color recognition module is used for recognizing the image of the whole ceramic tile material formula, and the controller is used for extracting and marking areas with different colors.

Preferably, the cloth rule includes:

and aiming at the areas and the areas with different colors, only the areas and the areas with the same color are distributed at each time, and the areas with other colors are not discharged, so that the distribution of all the areas and the areas with different colors is finished in turn.

Preferably, the calculating the weight of the areas of different colors comprises:

and after the belt sends the taken materials to a press die frame, the material pushing plate sends the taken materials to a weighing system, and the weight of the taken materials is calculated.

Preferably, the blanking according to the material distribution rule further includes: and setting the blanking loss rate.

Preferably, the blanking loss rate is 0.5% -5%.

Preferably, the blanking loss rate is 3%.

Preferably, the material proportion of each color of the multi-design full body ceramic tile is calculated by calculating the material proportion of each color of the single-design full body ceramic tile.

Correspondingly, in another aspect, the invention further provides a device for calculating the proportion of materials used for each color of the multi-design full-body ceramic tile, which comprises:

the image acquisition module is used for acquiring an image of the whole ceramic tile material formula;

the image color separation processing module is used for carrying out color separation processing on the images of the color material formulas of the whole ceramic tile, and extracting and marking areas with different colors;

the color matching blanking ratio design module is used for designing the color matching blanking ratio according to areas and areas with different colors;

the blanking module is used for setting a material distribution rule according to the color matching blanking proportion and carrying out blanking according to the material distribution rule;

the whole ceramic tile color material proportion calculation module is used for calculating the weight of areas with different colors and calculating the material proportion of each color of the whole ceramic tile;

the multi-design whole-body ceramic tile color material proportion calculation module is used for calculating the color material proportion of the multi-design whole-body ceramic tile;

and the weight calculation module is used for calculating the weight of each color material of the multi-design full-body ceramic tile and the weight of the added pigment.

Correspondingly, the invention also provides electronic equipment which comprises a memory, a processor and a computer program which is stored on the memory and can run on the processor, wherein when the processor executes the program, the step of calculating the proportion of the materials used for each color of the multi-design whole-body ceramic tile is realized.

Correspondingly, the invention also provides a storage medium, wherein the storage medium stores a computer program, and the computer program realizes the step of calculating the proportion of the materials for each color of the multi-design whole-body ceramic tile when being executed by a processor.

The invention relates to a method for calculating the material proportion of each color of a multi-design whole ceramic tile, which comprises the steps of obtaining an image of a whole ceramic tile material formula, carrying out color separation treatment on the image of the whole ceramic tile material formula, extracting and marking areas and areas with different colors, designing color matching and blanking proportion according to the areas and the areas with different colors, setting a material distribution rule according to the color matching and blanking proportion, carrying out blanking according to the material distribution rule, and calculating the weight of the areas with different colors; the proportion of each pigment can be accurately calculated, production accidents such as frequent material supplement in the production process are avoided, and phenomena such as excessive residual materials in the production process and cost increase are avoided.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a flow chart of a method for calculating the proportion of materials used for each color of a multi-design full-body ceramic tile according to the invention;

FIG. 2 is a schematic representation of the graphical structure of a full body tile formulation obtained using the method of FIG. 1;

FIG. 3 is a schematic diagram of the color distribution of color A in FIG. 2;

FIG. 4 is a schematic diagram of the color distribution of color B in FIG. 2;

FIG. 5 is a schematic diagram of the color distribution of color C in FIG. 2;

FIG. 6 is a schematic diagram of the color distribution of color D in FIG. 2;

FIG. 7 is a schematic diagram of the color distribution of color E in FIG. 2;

FIG. 8 is a schematic diagram of the color distribution of the color F in FIG. 2;

FIG. 9 is a schematic diagram of the color distribution of the color G in FIG. 2;

FIG. 10 is a schematic diagram of the color distribution of color H in FIG. 2;

FIG. 11 is a schematic diagram of the acquired image structure of a 01 design full body tile formulation;

FIG. 12 is a schematic illustration of the bluish distribution of FIG. 11;

FIG. 13 is a schematic view of the color distribution of the dark green color of FIG. 11;

FIG. 14 is a schematic illustration of the color distribution of the dark blue color of FIG. 11;

FIG. 15 is a schematic view of the color distribution of the light green color of FIG. 11;

FIG. 16 is a schematic view of the color distribution of yellow in FIG. 11;

FIG. 17 is a schematic view of the color distribution of red in FIG. 11;

FIG. 18 is a schematic color distribution of the gray color of FIG. 11;

FIG. 19 is a schematic view of the color distribution of the colors of FIG. 11;

FIG. 20 is a schematic structural view of an apparatus for calculating the ratio of materials used for each color of a multi-design full body tile according to the present invention;

fig. 21 is a schematic physical structure diagram of an electronic device according to an embodiment of the present invention.

The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.

In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

The invention provides a method for calculating the material proportion of each color of a multi-design whole-body ceramic tile. The method for calculating the material proportion of each color of the multi-design full body ceramic tile is used in the preparation process of the full body ceramic tile and the like, and the method is explained by taking the example that the obtained image of the material formula of the full body ceramic tile comprises eight different colors.

Example one

In an embodiment of the present invention, as shown in fig. 1, a method for calculating the ratio of materials used for each color of a multi-design full body tile at least comprises the following steps:

s1, obtaining an image of the whole ceramic tile material formula;

the image of the material formula of the full body ceramic tile is designed by using image design software such as Photoshop and the like in the prior art or is obtained by adopting a camera device, and the image of the material formula of the full body ceramic tile comprises a plurality of different color blocks. If a camera is adopted to shoot some real objects, then the video is subjected to frame taking to generate an image frame of the whole ceramic tile material formula. And preprocessing the image frame of the generated whole ceramic tile material formula, eliminating interference and the like to generate an image of the required whole ceramic tile material formula.

the color recognition module is used for recognizing the image of the whole ceramic tile material formula, and the controller is used for extracting and marking areas with different colors. And numbering the areas with different colors, and setting color numbers.

FIG. 2 is a schematic representation of the image structure of the full body tile batch formulation obtained using the method of FIG. 1. As shown in fig. 2, the acquired image of the full body tile batch formulation included eight different colors: A. b, C, D, E, F, G, H are provided. According to the horizontal and vertical coordinates of the image, a color identification module is adopted for identifying the image of the whole ceramic tile material formula, and A, B, C, D, E, F, G, H different colors are identified; employing a controller for extracting and labeling regions of different colors, the extracted regions of different colors comprising: a1, B1, C1, D1, E1, F1, G1, H1, B2, C2, D2, E2, F2, G2, H2, A2, C3, D3, C3538, C1, C3, G38, H3, C3, C, B, C3, C3, C3, C3, C, B, C3, C3, B, C3, C, B, C3, C, B, C, B, C, B,e3, F3, G3, H3, A3, B3, D4, E4, F4, G4, H4, a4, B4, C4, E5, F5, G5, H5, a5, B5, C5, D5, F6, G6, H6, a6, B6, C6, D6, E6, G7, H7, a7, B7, C7, D7, E7, F7, A8, B8, C8, D8, E8, F8, G8, H8. The area of each color region calculated by the controller is S _A1 、S _B1 、S _C1 、S _D1 、S _E1 、S _F1 、S _G1 、S _H1 、S _B2 、S _C2 、S _D2 、S _E2 、S _F2 、S _G2 、S _H2 、S _A2 、S _C3 、S _D3 、S _E3 、S _F3 、S _G3 、S _H3 、S _A3 、S _B3 、S _D4 、S _E4 、S _F4 、S _G4 、S _H4 、S _A4 、S _B4 、S _C4 、S _E5 、S _F5 、S _G5 、S _H5 、S _A5 、S _B5 、S _C5 、S _D5 、S _F6 、S _G6 、S _H6 、S _A6 、S _B6 、S _C6 、S _D6 、S _E6 、S _G7 、S _H7 、S _A7 、S _B7 、S _C7 、S _D7 、S _E7 、S _F7 、S _A8 、S _B8 、S _C8 、S _D8 、S _E8 、S _F8 、S _G8 、S _H8 . Since the area of each color is different, the regions of different colors need to be numbered to prevent confusion. Such as A, B, C, D, E, F, G, H for eight different colors and their different locations of occurrence: a1, B1, C1, D1, E1, F1, G1, H1, B2, C2, D2, E2, F2, G2, H2, a2, C3, D3, E3, F3, G3, H3, A3, B3, D4, E4, F4, G4, H4, a4, B4, C4, E5, F5, G5, H5, A5, B5, C5, D5, F5, G5, H5, A5, B5, C5, D5, E5, G5, H5, A5, B5, C5, D5, F5, C5, F5, C5, F5, C5, F5, C5, F5, C5, F5, C.

The color recognition module may employ a prior art image processing tool such as Photoshop, etc., and the controller may employ a prior art image processing tool such as Photoshop, etc. The color recognition module and the controller are not limited herein.

S3, designing a color distribution schematic diagram according to areas with different colors;

and designing a color distribution schematic diagram according to the color matching blanking ratio manufactured by a computer or the custom color matching blanking ratio.

FIG. 3 is a schematic diagram of the color distribution of color A in FIG. 2; FIG. 4 is a schematic diagram of the color distribution of color B in FIG. 2; FIG. 5 is a schematic diagram of the color distribution of color C in FIG. 2; FIG. 6 is a schematic diagram of the color distribution of color D in FIG. 2; FIG. 7 is a schematic diagram of the color distribution of color E in FIG. 2; FIG. 8 is a schematic diagram of the color distribution of the color F in FIG. 2; FIG. 9 is a schematic diagram of the color distribution of the color G in FIG. 2; fig. 10 is a schematic diagram of the color distribution of the color H in fig. 2. As shown in fig. 3 to 10, the color numbers are also identified by reference numerals: the color distribution as color a includes: a1, a2, A3, a4, a5, a6, a7, A8; the color distribution as color B includes: b1, B2, B3, B4, B5, B6, B7, B8; the color distribution like color C includes: c1, C2, C3, C4, C5, C6, C7, C8; the color distribution as color D includes: d1, D2, D3, D4, D5, D6, D7, D8; the color distribution like color E includes: e1, E2, E3, E4, E5, E6, E7, E8; the color distribution like color F includes: f1, F2, F3, F4, F5, F6, F7, F8; the color distribution like color G includes: g1, G2, G3, G4, G5, G6, G7, G8; the color distribution as color H includes: h1, H2, H3, H4, H5, H6, H7, H8; in the same color A color distribution, the color proportion is the same, the serial numbers are different, the areas are also different, and the blanking proportion can be the same or different, so the serial numbers are needed for distinguishing.

S4, setting a material distribution rule according to the color distribution schematic diagram, and blanking according to the material distribution rule;

it should be noted that, after the tile pressing process is completed, station material distribution, material supplementing and pressing are required, and the material supplementing process is required by most of the press and the skip car system.

Because the color and the layout effect are changed among different color areas, the blanking proportion is different.

Finishing the material distribution action corresponding to each type of color area, and setting the blanking weight corresponding to each type of color area as a material distribution parameter X, namely: and X is the blanking weight corresponding to each type of color area.

And when the blanking weight corresponding to each type of color area is measured, the other color areas are not blanked. For example, when measuring the amount of material used in color A zone, only the color A zone is blanked, and the other color zones are not blanked, and marked as E _A (ii) a When the material consumption of the color B area is measured, only the color B area is kept, and other color areas are not blanked; by analogy, when the material consumption of the color H area is measured, only the color H area is kept to be blanked, other color areas are not blanked, and the mark E is marked _H (ii) a Until all the individual color areas corresponding to all the color areas are blanked, the blanking weight mark corresponding to each type of color area is a cloth parameter X:

{E _A ，E _B ，E _C ,E _D ,E _E ,E _F ,E _G ,E _H }。

meanwhile, the feeding actions of simultaneous feeding and feeding of all color areas need to be completed, and the feeding of all color areas simultaneously and the total cloth weight of feeding and feeding are set as a cloth parameter Y. Namely Y is the total weight of the cloth of simultaneous blanking of all color areas and material supplementing blanking. When the weight of all color areas blanked simultaneously and the fed-batch blanked is measured, all color areas are kept blanked simultaneously, and the fed-batch blanked, marked F _{General assembly} . The material distribution parameter Y is as follows: { F _{General assembly} }。

Meanwhile, the material supplementing action of the material supplementing area needs to be completed, for each color area, all the color areas are kept not to be fed, only the material supplementing and feeding are kept, and the material distribution parameter Z is set. While the cloth parameter Z is running, only the feed blanking is maintained, this blanking action is repeated, if 10 times in succession, and is denoted as M1, M2, M3, M4, M5, M6, M7, M8, M9, M10. The feed supplement parameter Z is:

{M1，M2，M3，M4，M5，M6，M7，M8，M9，M10}。

the blanking according to the material distribution rule further comprises: and setting a blanking loss rate. The blanking loss rate is 0.5-5%. In this embodiment, the blanking loss rate is set to 3%. According to the actual situation of the whole product, the general loss is calculated in the main material, and the color A of the whole product is the main material.

And S5, calculating the areas and the weights of the areas with different colors, and calculating the material proportion of each color of the multi-design full body ceramic tile.

Since the area of each color is different, the regions of different colors need to be numbered to prevent confusion. Such as A, B, C, D, E, F, G, H for eight different colors and their different locations of occurrence: a1, B1, C1, D1, E1, F1, G1, H1, B2, C2, D2, E2, F2, G2, H2, a2, C3, D3, E3, F3, G3, H3, A3, B3, D4, E4, F4, G4, H4, a4, B4, C4, E5, F5, G5, H5, A5, B5, C5, D5, F5, G5, H5, A5, B5, C5, D5, E5, G5, H5, A5, B5, C5, D5, F5, C5, F5, C5, F5, C5, F5, C5, F5, C5, F5, C. The area of each color region calculated by the controller is S _A1 、S _B1 、S _C1 、S _D1 、S _E1 、S _F1 、S _G1 、S _H1 、S _B2 、S _C2 、S _D2 、S _E2 、S _F2 、S _G2 、S _H2 、S _A2 、S _C3 、S _D3 、S _E3 、S _F3 、S _G3 、S _H3 、S _A3 、S _B3 、S _D4 、S _E4 、S _F4 、S _G4 、S _H4 、S _A4 、S _B4 、S _C4 、S _E5 、S _F5 、S _G5 、S _H5 、S _A5 、S _B5 、S _C5 、S _D5 、S _F6 、S _G6 、S _H6 、S _A6 、S _B6 、S _C6 、S _D6 、S _E6 、S _G7 、S _H7 、S _A7 、S _B7 、S _C7 、S _D7 、S _E7 、S _F7 、S _A8 、S _B8 、S _C8 、S _D8 、S _E8 、S _F8 、S _G8 、S _H8 。

The total area S of the image of the full body tile batch formulation _{General assembly} Comprises the following steps:

S _{general assembly} ＝S _A1 +S _B1 +S _C1 +S _D1 +S _E1 +S _F1 +S _G1 +S _H1 +S _B2 +S _C2 +S _D2 +S _E2 +S _F2 +S _G2 +S _H2 +S _A2 +S _C3 +S _D3 +S _E3

+S _F3 +S _G3 +S _H3 +S _A3 +S _B3 +S _D4 +S _E4 +S _F4 +S _G4 +S _H4 +S _A4 +S _B4 +S _C4 +S _E5 +S _F5 +S _G5 +S _H5 +S _A5 +S _B5

+S _C5 +S _D5 +S _F6 +S _G6 +S _H6 +S _A6 +S _B6 +S _C6 +S _D6 +S _E6 +S _G7 +S _H7 +S _A7 +S _B7 +S _C7 +S _D7 +S _E7 +S _F7 +S _A8

+S _B8 +S _C8 +S _D8 +S _E8 +S _F8 +S _G8 +S _H8 ；

The area of the color a region is: s _A ＝S _A1 +S _A2 +S _A3 +S _A4 +S _A5 +S _A6 +S _A7 +S _A8 ；

The area of the color B region is: s _B ＝S _B1 +S _B2 +S _B3 +S _B4 +S _B5 +S _B6 +S _B7 +S _B8 ；

The area of the color C region is: s _C ＝S _C1 +S _C2 +S _C3 +S _C4 +S _C5 +S _C6 +S _C7 +S _C8 ；

The area of the color D region is: s _D ＝S _D1 +S _D2 +S _D3 +S _D4 +S _D5 +S _D6 +S _D7 +S _D8 ；

The color E area is then: s _E ＝S _E1 +S _E2 +S _E3 +S _E4 +S _E5 +S _E6 +S _E7 +S _E8 ；

The color F region area is then: s _F ＝S _F1 +S _F2 +S _F3 +S _F4 +S _F5 +S _F6 +S _F7 +S _F8 ；

The color G area is then: s _G ＝S _G1 +S _G2 +S _G3 +S _G4 +S _G5 +S _G6 +S _G7 +S _G8 ；

The area of the color H region is: s _H ＝S _H1 +S _H2 +S _H3 +S _H4 +S _H5 +S _H6 +S _H7 +S _H8 。

The ratio of the area of the color a region to the total area is: r _A ＝S _A /S _{General (1)} ；

The ratio of the area of the color B region to the total area is: r _B ＝S _B /S _{General (1)} ；

The ratio of the area of the color C region to the total area is: r _C ＝S _C /S _{General assembly} ；

The ratio of the area of the color D region to the total area is: r _D ＝S _D /S _{General assembly} ；

The ratio of the area of the color E region to the total area is: r _E ＝S _E /S _{General assembly} ；

The ratio of the area of the color F region to the total area is: r _F ＝S _F /S _{General assembly} ；

The ratio of the area of the color G region to the total area is: r _G ＝S _G /S _{General assembly} ；

The ratio of the area of the color H region to the total area is: r _H ＝S _H /S _{General assembly} 。

It should be noted that tile layouts in different color areas have different colors, textures and effects, so that the overall effect is different, the color matching and blanking system is different, but the color formula of the tile is fixed. In consideration of the fact that certain powder loss exists in the process of distributing and pressing in the actual production, the loss cannot be avoided. Different skip car equipment, different press equipment, cloth technology, pressing process etc. all can cause the loss of variation in size, and this embodiment calculates according to 3% loss. The loss is directly counted in the color A material.

After the material distribution is finished, the belt respectively sends the material of the material distribution system parameter X, the material distribution parameter Y and the material distribution parameter Z to a press die frame, the press and the skip car keep linkage, the die frame is in a jacking state, the material is guaranteed not to fall off on a press die, and then the material pushing plate sends the material to a weighing system.

A weighing system: detecting the blanking weight corresponding to each color area in the cloth parameter X, e.g. blanking weight mark G of color A area _A The weight of the blank material in the color B region is marked as G _B (ii) a By analogy, the blanking weight mark G of the color H area _H Thus, the weight of each color is marked as: { G _A ，G _B ，G _C ，G _D ，G _E ，G _E ，G _G ,G _H }。

And detecting a cloth parameter Y, namely the total weight of the cloth for simultaneous blanking of all color areas and material supplementing and blanking. For example, the total weight of the color region blanking and the feed blanking H from the color A region to the color H region _{General assembly} And marking the blanking weight corresponding to the 8 colors and the total weight of the fed material as: { H _{General assembly} }。

The corresponding burden parameter Z, i.e. the total weight mark of the feed supplement, was detected as: { M _{General assembly} }，

M _{General assembly} ＝M1+M2+M3+M4+M5+M6+M7+M8+M9+M10。

Connecting the weighing system, deriving data of the weighing system, wherein the blanking weight corresponding to each color region is G _A ，G _B ，G _C ，G _D ，G _E ，G _E ，G _G . All color areas are fed simultaneously, and feeding is carried outThe total weight of the cloth is marked as: h _{General assembly} 。

Calculating the ratio of the blanking weight corresponding to each color area to the blanking weight of all the color areas simultaneously and the total weight of the material supplementing and blanking, and marking as: x _A ＝G _A /H _{General assembly} ,X _B ＝G _B /H _{General assembly} ,X _C ＝G _C /H _{General assembly} ,X _D ＝G _D /H _{General assembly} ,X _E ＝G _E /H _{General assembly} ,X _F ＝G _F /H _{General assembly} ,X _G ＝G _G /H _{General assembly} ,X _H ＝G _H /H _{General assembly} 。

And calculating the ratio of the blanking weight corresponding to each color area to the total weight of the simultaneous blanking and feeding of all the color areas and the average value of the sum of the ratio of the area of each color area to the total area, correcting the values of the two calculation modes, and further ensuring the reasonability and accuracy of data. The label is:

the material proportion of the color A is as follows: y is _A ＝(R _A +X _A )/2；

The material proportion of the color B is as follows: y is _B ＝(R _B +X _B )/2；

The material proportion of the color C is as follows: y is _C ＝(R _C +X _C )/2；

The material proportion of the color D is as follows: y is _D ＝(R _D +X _D )/2；

The material proportion of the color E is as follows: y is _E ＝(R _E +X _E )/2；

The material proportion of the color F is as follows: y is _F ＝(R _F +X _F )/2；

The material proportion of the color G is as follows: y is _G ＝(R _G +X _G )/2；

The material proportion of the color H is as follows: y is _H ＝(R _H +X _H )/2。

And calculating the average value MW of fed materials and the proportion of the fed materials. Where the mean value of the feed is marked MW:

the material distribution, the material supplement and the brick pressing are basically consistent each time, the material supplement actions are basically consistent according to the programs and parameters set by the press and the skip car, the material consumption of the material supplement is basically consistent, the material supplement quantity can be regarded as consistent, and the material supplement quantity can be calculated according to the average value of the material supplement.

The proportion of the supplemented materials of 8 colors is marked as M _{Supplement A} ，M _{B supplement} ，M _{C supplement} ，M _{D supplement} ，M _{E supplement} ，M _{F supplement} ，M _{G supplement} ，M _{H supplement} Then M _{A supplement} ＝M _{B supplement} ＝M _{C supplement} ＝M _{D supplement} ＝M _{E supplement} ＝M _{F supplement} ＝M _{G supplement} ＝M _{H supplement} Generally, the supplement is calculated in the main material according to the actual situation of the whole product, and the color A of the whole product is the main material.

And calculating the material proportion corresponding to each color area according to the data of the weight and the area corresponding to each color area. The tile layout of different designs has different color distribution, textures and effects, so that the overall effect can have certain difference, the color matching and blanking system can have certain difference, but the color formula of the material is fixed.

In particular, the above-mentioned S1-S5 are directed to a single design, and in fact, a whole product may have a plurality of designs, and algorithms of other designs are also in the same way.

S6: and calculating the material proportion of each color of the multi-design full body ceramic tile according to the method for calculating the single design full body ceramic tile.

The above is for a single design algorithm, and other design algorithms are in the same way. The design quantity of general full body ceramic tile is N ≧ 1, if the full body ceramic tile has N design. The whole body tiles with different designs have different color distribution, textures and effects, so that the color proportion of the whole body tiles with different designs is different, and the accuracy of data can be ensured only by separately calculating according to different designs. Preferably, the number of different designs produced may be the same or different. Such as a production plan: the production of the Karabai is that 32400 square meters are designed with 8 square meters, 01, 02, 03 and 04 square meters are designed with 3000 square meters, and 05, 06, 07 and 08 square meters are designed with 5100 square meters.

01 the proportion of color A, color B, color C, color D, color E, color F, color G and color H is Y _A01 +M _{A supplement} +3％，Y _B01 ，Y _C01 ，Y _D01 ，Y _E01 ，Y _F01 ，Y _G01 ，Y _H01 Similarly, the designs of other layouts are calculated according to the above method. The proportion of color A, color B, color C, color D, color E, color F, color G and color H in the design of 02 is Y _A02 +M _{A supplement} +3％，Y _B02 ，Y _C02 ，Y _D02 ，Y _E02 ，Y _F02 ，Y _G02 ，Y _H02 By analogy, the ratio of color A, color B, color C, color D, color E, color F, color G and color H in the 0N design is Y _A0N +M _{A supplement} +1％，Y _B0N ，Y _C0N ，Y _D0N ，Y _E0N ，Y _F0N ，Y _G0N ，Y _H0N 。

Marking the Total production Square number P _{General assembly} The number of squares produced per design is labeled as:

W ₀₁ ，W ₀₂ ,......，W _0N 。

the ratio of the production square number to the total square number for each design is labeled as:

V ₀₁ ，V ₀₂ ,......，V _0N . Then V ₀₁ ＝W ₀₁ /P _{General assembly} ，V ₀₂ ＝W ₀₂ /P _{General assembly} ，......，V _0N ＝W _0N /P _{General (1)} 。

The color proportion corresponding to the ratio of the production square number to the total square number of each design is marked as V ₀₁ Y ₀₁ ,V ₀₂ Y ₀₂ ,......,V _0N Y _0N 。

The proportion of the color A, the color B, the color C, the color D, the color E, the color F, the color G and the color H corresponding to the proportion of the production square number of each design to the total square number is as follows:

V ₀₁ *(Y _A01 +M _{a supplement} +3％)，V ₀₁ *Y _B01 ，V ₀₁ *Y _C01 ,V ₀₁ *Y _D01 ,V ₀₁ *Y _E01 ,V ₀₁ *Y _F01 ,V ₀₁ *Y _G01 ,V ₀₁ *Y _H01 ，V ₀₂ *(Y _A02 +M _{A supplement} +3％)，V ₀₂ *Y _B02 ，V ₀₂ *Y _C02 ,V ₀₂ *Y _D02 ,V ₀₂ *Y _E02 ,V ₀₂ *Y _F02 ,V ₀₂ *Y _G02 ,V ₀₂ *Y _H02 ,......，V _0N *(Y _A0N +M _{A supplement} +3％)，V _0N *Y _B0N ，V _0N *Y _C0N ，V _0N *Y _D0N ，V _0N *Y _E0N ，V _0N *Y _F0N ，V _0N *Y _G0N ，V _0N *Y _H0N 。

The proportion of the production quantity of each design to the total production quantity of each color is marked as Y _A Total, Y _B Total, Y _C Total, Y _D Total, Y _E Total, Y _F Total, Y _G Total, Y _H And (4) summarizing. As in the following table:

then Y is _A Total ═ V ₀₁ *(Y _A01 +M _{A supplement} +3％)+V ₀₂ *(Y _A02 +M _{A supplement} +3％)+......+V _0N *(Y _A0N +M _{A supplement} +3％)。

The same way, the same way.

Then Y is _B Total ═ V ₀₁ *Y _B01 +V ₀₂ *Y _B02 +......+V _0N *Y _B0N ；

Then Y is _C Total ═ V ₀₁ *Y _C01 +V ₀₂ *Y _C02 +......+V _0N *Y _C0N ；

Then Y is _D Total ═ V ₀₁ *Y _D01 +V ₀₂ *Y _D02 +......+V _0N *Y _D0N ；

Then Y is _E Total ═ V ₀₁ *Y _E01 +V ₀₂ *Y _E02 +......+V _0N *Y _E0N ；

Then Y is _F Total ═ V ₀₁ *Y _F01 +V ₀₂ *Y _F02 +......+V _0N *Y _F0N ；

Then Y is _G Total ═ V ₀₁ *Y _G01 +V ₀₂ *Y _G02 +......+V _0N *Y _G0N ；

Then Y is _H Total ═ V ₀₁ *Y _H01 +V ₀₂ *Y _H02 +......+V _0N *Y _H0N 。

The system finally summarizes the proportion of the production quantity of all the designs to each color corresponding to the proportion of the total production quantity as follows:

s7: and calculating the weight of each color material of the multi-design full body ceramic tile and the weight of the added pigment.

With the proportion of each color material in the summary, the total weight of the powder of each color material can be calculated by introducing a formula according to the total weight of the powder; meanwhile, the formula proportion of the pigment is input according to the total weight of the powder of each color material, and the weight of the added pigment can be calculated by introducing a formula.

Marking the total weight of the powder to be produced to be K _{General assembly} And calculating the total weight of the powder by the production schedule. Marking each color material as I _{A is always} ，I _{B bus} ，I _{C general} ，I _{D is always} ，I _{E Total} ，I _{F total} ，I _{G total} ，I _{H assembly} And then the powder materials of the color A material, the color B material, the color C material, the color D material, the color E material, the color F material, the color G material and the color H material have the following weight:

I _{a is always} ＝Y _A Total of K _{General assembly} 、I _{B bus} ＝Y _B Total of K _{General assembly} 、I _{C Total} ＝Y _C Total of K _{General assembly} 、I _{D is always} ＝Y _D Total of K _{General assembly} 、I _{E Total} ＝Y _E Total of K _{General assembly} 、I _{F total} ＝Y _F Total of K _{General assembly} 、I _{G total} ＝Y _G Total of K _{General assembly} 、I _{H assembly} ＝Y _H Total of K _{General assembly} 。

Marking the ratio of each color pigment formula as X _A ，X _B ，X _C ，X _D ，X _E ，X _F ，X _G ，X _H Preferably, the colorant formulation ratio may consist of 1 or more different ratios of colorants, the present label only marks one colorant to one ratio, and the following table marks one colorant to one ratio or two colorants to two ratios. Marking the weight of added colorant per color as Z _A 、Z _B 、Z _C 、Z _D 、Z _E 、Z _F 、Z _G 、Z _G . Then Z _A ＝X _A *I _{A is always} *10,Z _B ＝X _B *I _{B bus} *10,Z _C ＝X _C *I _{C Total} *10,Z _D ＝X _D *I _{D is always} *10,Z _E ＝X _E *I _{E Total} *10,Z _F ＝X _F *I _{F total} *10,Z _G ＝X _G *I _{G total} *10,Z _H ＝X _H *I _{H assembly} *10。

The weight of the specific corresponding color material and the weight of the added pigment are as follows:

before the whole body product is produced, a slurry coloring sheet or a dry coloring sheet is required to be provided for a raw material workshop, coloring is carried out in advance, each pigment is prepared, a pilot test is required for producing the whole body product, and preparation is made for production. Directly printing, signing and confirming according to the system form.

Example two

According to a production plan, 44000-square-meter royal-blue-through-body products need to be produced, 8 designs are provided in total, 8 colors are provided in total, each design is required to produce 5500 square meters, the specification is 900mm x 1800mm, the total weight of powder is 1240T, and the weight of each designed powder is 1240/8-155 tons. The following steps S1-S5 are all specified and verified as 01 design. The specific calculation method is as follows:

s1, obtaining 01 an image for designing the material formula of the whole ceramic tile;

FIG. 11 is a schematic diagram of the image structure of the formula of the obtained 01 designed full body tile material. Eight colors 1, light blue 1, dark green 1, dark blue 1, light green 1, yellow 1, red 1, gray 1, red gray 1, dark green 2, dark blue 2, light green 2, yellow 2, red gray 2, light blue 2, dark blue 3, light green 3, yellow 3, red 3, gray 3, red gray 3, light blue 3, dark green 3, light green 4, yellow 4, red 4, gray 4, red gray 4, light blue 4, dark green 4, dark blue 4, yellow 5, red 5, gray 5, red gray 5, light blue 5, dark green 5, dark blue 5, light green 5, red 6, gray 6, red gray 6, light blue 6, dark green 6, dark blue 6, light green 6, yellow 6, gray 7, red gray 7, light blue 7, dark green 7, dark blue 7, light green 7, Yellow 7, red gray 8, light blue 8, dark green 8, dark blue 8, light green 8, yellow 8, red 8, gray 8.

S2, carrying out color separation treatment on the image of the 01 designed whole body tile material formula, and extracting and marking areas with different colors;

and the color recognition module is used for recognizing the image of the 01 designed whole body tile material formula, and the controller is used for extracting and marking areas with different colors. And numbering the areas with different colors, and setting color numbers.

As shown in fig. 11, the acquired image of the 01 design full body tile batch formulation included eight different colors: light blue, dark green, dark blue, light green, yellow, red, gray, red gray. According to the horizontal and vertical coordinates of the image, a color identification module is adopted for identifying the 01 image for designing the whole ceramic tile material formula, and eight different colors of light blue, dark green, dark blue, light green, yellow, red, gray and red gray are identified; employing a controller for extracting and labeling regions of different colors, the extracted regions of different colors comprising: light blue 1, dark green 1, dark blue 1, light green 1, yellow 1, red 1, gray 1, red gray 1, dark green 2, dark blue 2, light green 2, yellow 2, red 2, gray 2, red gray 2, light blue 2, dark blue 3, light green 3, yellow 3, red 3, gray 3, red gray 3, light blue 3, dark green 3, light green 4, yellow 4, red 4, gray 4, red gray 4, light blue 4, dark green 4, dark blue 4, yellow 5, red 5, gray 5, red gray 5, blue 5, dark green 5, dark blue 5, light green 5, red 6, gray 6, red gray 6, light blue 6, dark green 6, dark blue 6, light green 6, yellow 6, gray 7, red gray 7, light blue 7, dark green 7, dark blue 7, light green 7, yellow 7, red 7, 7, Red gray 8, light blue 8, dark green 8, dark blue 8, light green 8, yellow 8, red 8, gray 8.

The area of each color region calculated by the controller is respectively as follows:

S _{light blue color 1} 、S _{Dark green 1} 、S _{Deep blue color 1} 、S _{Light green 1} 、S _{Yellow 1} 、S _{Red 1} 、S _{Grey 1} 、S _{Red Gray 1} ；

S _{Dark green 2} 、S _{Deep blue 2} 、S _{Light green 2} 、S _{Yellow 2} 、S _{Red 2} 、S _{Grey 2} 、S _{Red Gray 2} 、S _{Light blue 2} ；

S _{Deep blue color 3} 、S _{Light green color 3} 、S _{Yellow 3} 、S _{Red 3} 、S _{Grey 3} 、S _{Red Gray 3} 、S _{Light blue color 3} 、S _{Dark green 3} ；

S _{Light green color 4} 、S _{Yellow 4} 、S _{Red 4} 、S _{Grey 4} 、S _{Red Gray 4} 、S _{Light blue color 4} 、S _{Dark green color 4} 、S _{Deep blue color 4} ；

S _{Yellow 5} 、S _{Red 5} 、S _{Grey 5} 、S _{Red Gray 5} 、S _{Light blue 5} 、S _{Dark green 5} 、S _{Deep blue 5} 、S _{Light green 5} ；

S _{Red 6} 、S _{Grey 6} 、S _{Red Gray color 6} 、S _{Light blue 6} 、S _{Dark green 6} 、S _{Deep blue 6} 、S _{Light green 6} 、S _{Yellow 6} ；

S _{Grey colour 7} 、S _{Red Gray color 7} 、S _{Light blue color 7} 、S _{Dark green color 7} 、S _{Deep blue color 7} 、S _{Light green color 7} 、S _{Yellow 7} 、S _{Red 7} ；

S _{Red Gray color 8} 、S _{Light blue color 8} 、S _{Dark green color 8} 、S _{Deep blue color 8} 、S _{Light green color 8} 、S _{Yellow 8} 、S _{Red 8} 、S _{Grey 8} 。

Since the area of each color is different, the regions of different colors need to be numbered to prevent confusion. For example, the eight different colors of light blue, dark green, dark blue, light green, yellow, red, gray, red gray and the different positions where they appear are numbered: light blue 1, dark green 1, dark blue 1, light green 1, yellow 1, red 1, gray 1, red gray 1, dark green 2, dark blue 2, light green 2, yellow 2, red 2, gray 2, red gray 2, light blue 2, dark blue 3, light green 3, yellow 3, red 3, gray 3, red gray 3, light blue 3, dark green 3, light green 4, yellow 4, red 4, gray 4, red gray 4, light blue 4, dark green 4, dark blue 4, yellow 5, red 5, gray 5, red gray 5, blue 5, dark green 5, dark blue 5, light green 5, red 6, gray 6, red gray 6, light blue 6, dark green 6, dark blue 6, light green 6, yellow 6, gray 7, red gray 7, light blue 7, dark green 7, dark blue 7, light green 7, yellow 7, red 7, 7, Red gray 8, light blue 8, dark green 8, dark blue 8, light green 8, yellow 8, red 8, gray 8.

S3, designing different color areas according to 01, and designing a color distribution schematic diagram;

FIG. 12 is a schematic illustration of the bluish distribution of FIG. 11; FIG. 13 is a schematic view of the color distribution of the dark green color of FIG. 11; FIG. 14 is a schematic illustration of the color distribution of the dark blue color of FIG. 11; FIG. 15 is a schematic view of the color distribution of the light green color of FIG. 11; FIG. 16 is a schematic view of the color distribution of yellow in FIG. 11; FIG. 17 is a schematic view of the color distribution of red in FIG. 11; FIG. 18 is a schematic color distribution of the gray color of FIG. 11; fig. 19 is a schematic view of the color distribution of red and gray in fig. 11. As shown in fig. 12 to 19, the color numbers are also identified by reference numerals: the color distribution such as bluish color includes: light blue 1, light blue 2, light blue 3, light blue 4, light blue 5, light blue 6, light blue 7, light blue 8; color distributions such as dark green include: dark green 1, dark green 2, dark green 3, dark green 4, dark green 5, dark green 6, dark green 7, dark green 8; the color distribution such as dark blue includes: dark blue 1, dark blue 2, dark blue 3, dark blue 4, dark blue 5, dark blue 6, dark blue 7, dark blue 8; color distributions such as greenish include: pale green 1, pale green 2, pale green 3, pale green 4, pale green 5, pale green 6, pale green 7, pale green 8; a color distribution such as yellow includes: yellow 1, yellow 2, yellow 3, yellow 4, yellow 5, yellow 6, yellow 7, yellow 8; the color distribution like red includes: red 1, red 2, red 3, red 4, red 5, red 6, red 7, red 8; a color distribution such as gray includes: gray 1, gray 2, gray 3, gray 4, gray 5, gray 6, gray 7, gray 8; color distributions such as red and gray include: red gray 1, red gray 2, red gray 3, red gray 4, red gray 5, red gray 6, red gray 7, red gray 8; the color proportion in the same light blue color distribution is the same, the serial numbers are different, the areas are also different, the blanking proportion can be the same or different, and therefore the color proportion needs to be numbered for distinguishing.

S4, setting a material distribution rule according to the design color distribution schematic diagram of 01, and blanking according to the material distribution rule;

setting 01 design light blue pigment to be blanked, keeping the material seeds of other color areas not to be blanked, and marking as E _{Light blue} (ii) a When 01 design dark green pigment is set to be fed, the material seeds in other color areas are kept not to be fed, and the mark is E _{Dark green} (ii) a Setting 01 design dark blue pigment to be blanked, keeping the material seeds of other color areas not to be blanked, and marking as E _{Deep blue color} (ii) a Setting 01 design light green pigment to be blanked, keeping the material seeds of other color regions not blanked, and marking as E _{Light green} (ii) a Setting 01 design yellow pigment to be blanked, keeping the material seeds of other color areas not to be blanked, and marking as E _{Yellow colour} (ii) a When 01 design red pigment is set to be discharged, the material types in other color areas are kept not to be discharged, and the mark is E _{Red colour} (ii) a Setting 01 design gray pigment to be blanked, keeping the material seeds of other color areas not to be blanked, and marking as E _{Grey colour} (ii) a When setting 01 design red and gray material blanking, keeping the material seeds of other color areas not blanking, and marking as E _{Red gray color} (ii) a The interlock action is set as a material distribution parameter X which is: { E _{Light blue} ，E _{Dark green} ，E _{Deep blue color} ,E _{Light green} ,E _{Yellow colour} ,E _{Red colour} ,E _{Grey colour} ,E _{Red gray color} }。

Meanwhile, light blue, dark green, dark blue, light green, yellow, red, gray and red gray are required to be completed, blanking of all color areas and material supplementing and blanking actions are required to be completed, 01 design is carried out on blanking of all color areas simultaneously, and the total weight of cloth for material supplementing and blanking is set as a cloth parameter Y01. That is, Y01 is the total weight of the cloth fed simultaneously in all color areas and fed. When the weight of all color areas blanked simultaneously and the fed-batch blanked is measured, all color areas are kept blanked simultaneously, and the fed-batch blanked, marked F ₀₁ . The cloth parameter Y01 is: { F ₀₁ }。

Meanwhile, the material supplementing operation of a 01 designed material supplementing area needs to be completed, and for each color area of light blue, dark green, dark blue, light green, yellow, red, gray and red gray, the material supplementing and the material supplementing are kept for all the color areas, and the material distributing parameter Z is set. While the cloth parameter Z is running, only the feed blanking is maintained, this blanking action is repeated, if 10 times in succession, and is denoted as M1, M2, M3, M4, M5, M6, M7, M8, M9, M10. The feed parameters Z01 are then: { M1, M2, M3, M4, M5, M6, M7, M8, M9, M10 }.

The blanking according to the material distribution rule further comprises: and setting the blanking loss rate. The blanking loss rate is 0.5-5%. In this example, the blanking loss rate was set to 3%. According to the actual situation of the whole product, the general loss is calculated in the main material, and the light blue color of the whole product is used as the main material.

And S5, calculating the areas and the weights of the areas with different colors in the design of 01, and calculating the material proportion of each color of the whole design ceramic tile of 01.

The areas of the color areas marked by the controller are respectively as follows:

S01 _{light blue color 1} 、S01 _{Dark green color 1} 、S01 _{Deep blue color 1} 、S01 _{Light green 1} 、S01 _{Yellow 1} 、S01 _{Red 1} 、S01 _{Grey 1} 、S01 _{Red Gray 1} ；

S01 _{Dark green 2} 、S01 _{Deep blue 2} 、S01 _{Light green 2} 、S01 _{Yellow 2} 、S01 _{Red 2} 、S01 _{Grey 2} 、S01 _{Red Gray 2} 、S01 _{Light blue 2} ；

S01 _{Deep blue color 3} 、S01 _{Light green color 3} 、S01 _{Yellow 3} 、S01 _{Red 3} 、S01 _{Grey 3} 、S01 _{Red Gray 3} 、S01 _{Light blue color 3} 、S01 _{Dark green 3} ；

S01 _{Light green color 4} 、S01 _{Yellow 4} 、S01 _{Red 4} 、S01 _{Grey 4} 、S01 _{Red Gray 4} 、S01 _{Light blue color 4} 、S01 _{Dark green color 4} 、S01 _{Deep blue color 4} ；

S01 _{Yellow 5} 、S01 _{Red 5} 、S01 _{Grey 5} 、S01 _{Red Gray 5} 、S01 _{Light blue 5} 、S01 _{Dark green color 5} 、S01 _{Deep blue 5} 、S01 _{Light green 5} ；

S01 _{Red 6} 、S01 _{Grey 6} 、S01 _{Red Gray color 6} 、S01 _{Light blue 6} 、S01 _{Dark green 6} 、S01 _{Deep blue 6} 、S01 _{Light green 6} 、S01 _{Yellow 6} ；

S01 _{Grey colour 7} 、S01 _{Red Gray color 7} 、S01 _{Light blue color 7} 、S01 _{Dark green color 7} 、S01 _{Deep blue color 7} 、S01 _{Light green color 7} 、S01 _{Yellow 7} 、S01 _{Red 7} ；

S01 _{Red Gray color 8} 、S01 _{Light blue color 8} 、S01 _{Dark green color 8} 、S01 _{Deep blue color 8} 、S01 _{Light green color 8} 、S01 _{Yellow 8} 、S01 _{Red 8} 、S01 _{Grey 8} 。

S01 _{light blue color 1} ＝0.0731、S01 _{Dark green 1} ＝0.05125、S01 _{Deep blue color 1} ＝0.032016、S01 _{Light green 1} ＝0.029274、S01 _{Yellow 1} ＝0.22048、S01 _{Red 1} ＝0.0135210、S01 _{Grey 1} ＝0.01578、S01 _{Red Gray 1} ＝0.0123824；

S01 _{Dark green 2} ＝0.06912、S01 _{Deep blue 2} ＝0.029011、S01 _{Light green 2} ＝0.032579、S01 _{Yellow 2} ＝0.02678、S01 _{Red 2} ＝0.0123568、S01 _{Grey 2} ＝0.01471、S01 _{Red Gray 2} ＝0.0132749、S01 _{Light blue 2} ＝0.0683；

S01 _{Deep blue color 3} ＝0.039571、S01 _{Light green color 3} ＝0.037456、S01 _{Yellow 3} ＝0.02716、S01 _{Red 3} ＝0.0137968、S01 _{Grey 3} ＝0.01392、S01 _{Red Gray 3} ＝0.0117121、S01 _{Light blue color 3} ＝0.0775、S01 _{Dark green 3} ＝0.04921；

S01 _{Light green color 4} ＝0.038762、S01 _{Yellow 4} ＝0.02572、S01 _{Red 4} ＝0.0145612、S01 _{Grey 4} ＝0.01675、S01 _{Red Gray 4} ＝0.0121317、S01 _{Light blue color 4} ＝0.0729、S01 _{Dark green color 4} ＝0.05353、S01 _{Deep blue color 4} ＝0.039571；

S01 _{Yellow 5} ＝0.02834、S01 _{Red 5} ＝0.0127956、S01 _{Grey 5} ＝0.01539、S01 _{Red Gray 5} ＝0.0121243、S01 _{Light blue 5} ＝0.0834、S01 _{Dark green color 5} ＝0.05479、S01 _{Deep blue 5} ＝0.031512、S01 _{Light green 5} ＝0.031512；

S01 _{Red 6} ＝0.0136823、S01 _{Grey 6} ＝0.01677、S01 _{Red Gray color 6} ＝0.0107152、S01 _{Light blue 6} ＝0.0962、S01 _{Dark green 6} ＝0.05102、S01 _{Deep blue 6} ＝0.034618、S01 _{Light green6} ＝0.039017、S01 _{Yellow 6} ＝0.02716；

S01 _{Grey colour 7} ＝0.01594、S01 _{Red Gray color 7} ＝0.0113428、S01 _{Light blue color 7} ＝0.0745、S01 _{Dark green color 7} ＝0.05216、S01 _{Deep blue color 7} ＝0.037573、S01 _{Light green color 7} ＝0.019681、S01 _{Yellow 7} ＝0.02389、S01 _{Red 7} ＝0.013598；

S01 _{Red Gray color 8} ＝0.0117166、S01 _{Light blue color 8} ＝0.0689、S01 _{Dark green color 8} ＝0.05988、S01 _{Deep blue color 8} ＝0.023939、S01 _{Light green color 8} ＝0.017701、S01 _{Yellow 8} ＝0.03626、S01 _{Red 8} ＝0.0222883、S01 _{Grey 8} ＝0.01794。

The light blue area of the lead-in data is S01 _{Light blue} ＝S01 _{Light blue color 1} +S01 _{Light blue 2} +S01 _{Light blue color 3} +S01 _{Light blue color 4} +S01 _{Light blue 5} +S01 _{Light blue 6} +S01 _{Light blue color 7} +S01 _{Light blue color 8} ＝0.0731+0.0683+0.0775+0.0729+0.0834+0.0962+0.0745+0.0689＝0.6148㎡；

The area of the deep green region of the imported data is S _{Dark green} ＝S01 _{Dark green 1} +S01 _{Dark green 2} +S01 _{Dark green 3} +S01 _{Dark green color 4} +S01 _{Dark green color 5} +S01 _{Dark green 6} +S01 _{Dark green color 7} +S01 _{Dark green color 8} ＝0.05125+0.06912+0.04921+0.05353+0.05479+0.05102+0.05216+0.05988＝0.44096㎡；

The color dark blue area of the imported data is S01 _{Deep blue color} ＝S01 _{Deep blue color 1} +S01 _{Deep blue 2} +S01 _{Deep blue color 3} +S01 _{Deep blue color 4} +S _{Deep blue 5} +S _{Deep blue 6} +S _{Deep blue color 7} +S _{Deep blue color 8} ＝0.032016+0.029011+0.028398+0.039571+0.033514+0.034618+0.037573+0.023939＝0.25864㎡；

The area of the light green region of the lead-in data is S01 _{Light green} ＝S01 _{Light green 1} +S01 _{Light green 2} +S01 _{Light green color 3} +S01 _{Light green color 4} +S01 _{Light green 5} +S01 _{Light green 6} +S01 _{Light green color 7} +S01 _{Light green color 8} ＝0.029274+0.032579+0.037456+0.038762+0.031512+0.039017+0.019681+0.017701＝0.24592㎡；

The area of the yellow region of the imported data is S01 _{Yellow colour} ＝S01 _{Yellow 1} +S01 _{Yellow 2} +S01 _{Yellow 3} +S01 _{Yellow 4} +S01 _{Yellow 5} +S01 _{Yellow 6} +S01 _{Yellow 7} +S01 _{Yellow 8} ＝0.02517+0.02678+0.02716+0.02572+0.02834+0.02716+0.02389+0.03626＝0.22048㎡；

The area of the red region of the lead-in data is S01 _{Red colour} ＝S01 _{Red 1} +S01 _{Red 2} +S01 _{Red 3} +S01 _{Red 4} +S01 _{Red 5} +S01 _{Red 6} +S01 _{Red 7} +S01 _{Red 8} ＝0.0135210+0.0123568+0.0137968+0.0145612+0.0127956+0.0136823+0.013598+0.0222883＝0.1166㎡；

The lead-in data gray region area is S01 _{Grey colour} ＝S01 _{Grey 1} +S01 _{Grey 2} +S01 _{Grey 3} +S01 _{Grey 4} +S01 _{Grey 5} +S01 _{Grey 6} +S01 _{Grey colour 7} +S01 _{Grey 8} ＝0.01578+0.01471+0.01392+0.01675+0.01539+0.01677+0.01594+0.01794＝0.1272㎡；

The area of the red and gray area of the imported data is S01 _{Red gray color} ＝S01 _{Red Gray 1} +S01 _{Red Gray 2} +S01 _{Red Gray 3} +S01 _{Red Gray 4} +S01 _{Red Gray 5} +S01 _{Red Gray color 6} +S01 _{Red Gray color 7} +S01 _{Red Gray color 8} ＝0.0123824+0.0132749+0.0117121+0.0121317+0.0121243+0.0107152+0.0113428+0.0117166＝0.0954㎡。

The total area S01 of the design image 01 was calculated _{General assembly} Comprises the following steps:

S01 _{general assembly} ＝S01 _{Light blue} +S01 _{Dark green} +S01 _{Deep blue color} +S01 _{Light green} +S01 _{Yellow colour} +S01 _{Red colour} +S01 _{Grey colour} +S01 _{Red gray color} ＝S01 _{Light blue color 1} +S01 _{Dark green 1} +S01 _{Dark blueColor 1} +S01 _{Light green 1} +S01 _{Yellow 1} +S01 _{Red 1} +S01 _{Grey 1} +S01 _{Red Gray 1} +S01 _{Dark green 2} +S01 _{Deep blue 2} +S01 _{Light green 2} +S01 _{Yellow 2} +S01 _{Red 2} +S01 _G2 +S01 _{Red Gray 2} +S01 _{Light blue 2} +S01 _{Deep blue color 3} +S01 _{Light green color 3} +S01 _{Yellow 3} +S01 _{Red 3} +S01 _{Grey 3} +S01 _{Red Gray 3} +S01 _{Light blue color 3} +S01 _{Dark green 3} +S01 _{Light green color 4} +S01 _{Yellow 4} +S01 _{Red 4} +S01 _{Grey 4} +S01 _{Red Gray 4} +S01 _{Light blue color 4} +S01 _{Dark green color 4} +S01 _{Deep blue color 4} +S01 _{Yellow 5} +S01 _{Red 5} +S01 _{Grey 5} +S01 _{Red Gray 5} +S01 _{Light blue 5} +S01 _{Dark green color 5} +S01 _{Deep blue 5} +S01 _{Light green 5} +S01 _{Red 6} +S01 _{Grey 6} +S01 _{Red Gray color 6} +S01 _{Light blue 6} +S01 _{Dark green 6} +S01 _{Deep blue 6} +S01 _{Light green 6} +S01 _{Yellow 6} +S01 _{Grey colour 7} +S01 _{Red Gray color 7} +S01 _{Light blue color 7} +S01 _{Dark green color 7} +S01 _{Deep blue color 7} +S01 _{Light green color 7} +S01 _{Yellow 7} +S01 _{Red 7} +S01 _{Light blue color 8} +S01 _{Dark green color 8} +S01 _{Deep blue color 8} +S01 _{Light green color 8} +S01 _{Yellow 8} +S01 _{Red 8} +S01 _{Grey 8} +S01 _{Red Gray color 8} ＝0.6148㎡+0.44096㎡+0.25864㎡+0.24592㎡+0.22048㎡+0.1166㎡+0.1272㎡+0.0954㎡＝2.12㎡；

The ratio of the area of the light blue region of the imported data to the total area is:

R01 _{light blue} ＝S01 _{Light blue} /S01 _{General assembly} ＝0.6148㎡/2.12㎡＝0.290；

The ratio of the area of the dark green region of the imported data to the total area is:

R01 _{dark green} ＝S01 _{Dark green} /S01 _{General (1)} ＝0.44096㎡/2.12㎡＝0.208；

The ratio of the area of the deep blue region of the imported data to the total area is:

R01 _{deep blue color} ＝S _{Deep blue color} /S _{General assembly} ＝0.25864/2.12＝0.122；

The ratio of the area of the light green region of the imported data to the total area is:

R01 _{light green} ＝S01 _{Light green} /S01 _{General (1)} ＝0.24592/2.12＝0.116；

The ratio of the yellow area of the imported data to the total area is:

R01 _{yellow colour} ＝S01 _{Yellow colour} /S01 _{General assembly} ＝0.22048/2.12＝0.104；

The ratio of the area of the red region to the total area of the imported data is:

R01 _{red colour} ＝S01 _{Red colour} /S01 _{General assembly} ＝0.1166/2.12＝0.055；

The ratio of the area of the gray region of the imported data to the total area is:

R01 _{grey colour} ＝S01 _{Grey colour} /S01 _{General assembly} ＝0.1272/2.12＝0.060；

The ratio of the area of the red and gray area of the imported data to the total area is:

R01 _{red gray color} ＝S01 _{Red gray color} /S01 _{General assembly} ＝0.0954/2.12＝0.045。

A weighing system: detecting the weight of the material to be cut corresponding to each color region in the distribution parameter X, e.g. the weight mark G01 for cutting in the light blue region of 01 design _{Light blue} (ii) a 01 design dark green region Blanking weight designation G01 _{Dark green} (ii) a 01 design dark blue region Blanking weight marker G01 _{Dark blue} (ii) a 01 design light green region blanking weight mark G01 _{Light green} (ii) a 01 design yellow region Blanking weight marker G01 _{Yellow colour} (ii) a 01 design Red area Blanking weight marker G01 _{Red colour} (ii) a 01 design grey area Blanking weight marker G01 _{Grey colour} (ii) a 01 design Red Gray region Blanking weight marker G01 _{Red gray color} . The weighing system measures the blanking weight of each color as follows: { G01 _{Light blue} ＝15.582kg，G01 _{Dark green} ＝10.706kg，G01 _{Deep blue color} ＝6.36kg，G01 _{Light green} ＝6.466kg，G01 _{Yellow colour} ＝5.194kg，G01 _{Red colour} ＝3.127kg，G01 _{Grey colour} ＝2.968kg,G01 _{Red gray color} ＝2.597kg}。

And (3) detecting the weight of the cloth parameter Y, namely the total weight of cloth for simultaneous blanking of all color areas and material supplementing blanking of 01 design. 01 light blue, dark green, dark blue, light green, yellow, red, gray, red gray, total weight designation of all color zone blanking and fed-batch blanking H01 _{General assembly} And the blanking weight corresponding to the 8 colors and the total weight of the material supplementing and blanking are as follows: { H01 _{General assembly} ＝53kg}。

Importing data M _{General assembly} ＝M1+M2+M3+M4+M5+M6+M7+M8+M9+M10＝(0.056+0.053+0.052+0.051+0.056+0.056+0.055+0.057+0.058+0.055)kg＝0.55kg。

Connecting the weighing system, deriving data of the weighing system, wherein the blanking weight corresponding to each color region is G _{Light blue} ，G _{Dark green} ，G _{Deep blue color} ，G _{Light green} ，G _{Yellow colour} ，G _{Red colour} ，G _{Grey colour} ,G _{Red gray color} . All color areas are simultaneously blanked, and the total weight of cloth of the material supplementing and blanking is marked as: h _{General assembly} ＝G _{Light blue} +G _{Dark green} +G _{Deep blue color} +G _{Light green} +G _{Yellow colour} +G _{Red colour} +G _{Grey colour} +G _{Red gray color} ＝15.582+10.706kg+6.36kg+6.466kg+5.194kg+3.127kg+2.968kg+2.597kg＝53kg。

Calculating the blanking weight corresponding to each color areaThe ratio of the amount of the additive to the total weight of all the color areas, the feeding amount, and the feeding amount, X _{Light blue} ＝G _{Light blue} /H _{General assembly} ＝15.582kg/53kg＝0.294,X _{Dark green} ＝G _{Dark green} /H _{General assembly} ＝10.706kg/53kg＝0.202,X _{Deep blue color} ＝G _{Deep blue color} /H _{General assembly} ＝6.36kg/53kg＝0.120,X _{Light green} ＝G _{Light green} /H _{General (1)} ＝6.466kg/53kg＝0.122,X _{Yellow colour} ＝G _{Yellow colour} /H _{General assembly} ＝5.194kg/53kg＝0.098,X _{Red colour} ＝G _{Red colour} /H _{General assembly} ＝3.127kg/53kg＝0.059,X _{Grey colour} ＝G _{Grey colour} /H _{General (1)} ＝2.968kg/53kg＝0.056,X _{Red gray color} ＝G _{Red gray color} /H _{General assembly} ＝2.597kg/53kg＝0.049。

And calculating the ratio of the blanking weight corresponding to each color area to the total weight of the simultaneous blanking and feeding of all the color areas and the average value of the sum of the ratio of the area of each color area to the total area, correcting the values of the two calculation modes, and further ensuring the reasonability and accuracy of data. The imported data is as follows:

the proportion of the material with light blue color is Y01 _{Light blue} ＝(R _{Light blue} +X _{Light blue} )/2＝(0.290+0.294)/2＝0.292＝29.2％，

The proportion of the dark green materials is as follows:

Y01 _{dark green} ＝(R _{Dark green} +X _{Dark green} )/2＝(0.208+0.202)/2＝0.205＝20.5％；

The proportion of the dark blue materials is as follows:

Y01 _{deep blue color} ＝(R _{Deep blue color} +X _{Deep blue color} )/2＝(0.122+0.120)/2＝0.121＝12.1％；

The proportion of the light green materials is as follows:

Y01 _{light green} ＝(R _{Light green} +X _{Light green} )/2＝(0.116+0.122)/2＝0.119＝11.9％；

The proportion of the yellow materials is as follows:

Y01 _{yellow colour} ＝(R _{Yellow colour} +X _{Yellow colour} )/2＝(0.104+0.098)/2＝0.101＝10.1％；

The red materials are in the following proportion:

Y01 _{red colour} ＝(R _{Red colour} +X _{Red colour} )/2＝(0.055+0.059)/2＝0.057＝5.7％；

The gray materials are in the following proportion:

Y01 _{grey colour} ＝(R _{Grey colour} +X _{Grey colour} )/2＝(0.060+0.056)/2＝0.058＝5.8％；

The material proportion of the red and gray color is as follows:

Y01 _{red gray color} ＝(R _{Red gray color} +X _{Red gray color} )/2＝(0.045+0.049)/2＝0.047＝4.7％。

And calculating the average value MW of fed materials and the proportion of the fed materials. Wherein the average value of the feeding is marked MW,

when data is imported, MV is equal to M _{General assembly} /10＝0.55kg/10＝0.055kg。

According to the actual condition of the whole body product, the feeding is generally calculated in the main material, and meanwhile, according to the actual condition of the whole body product, the feeding loss rate is generally 3 percent and is also calculated in the main material. The light blue color of the general product is taken as a main material. The blanking ratio of light blue is Y01 _{Light blue} + MW + 3%, import data:

Y01 _{light blue} +MW+3％＝29.2％+0.055+3％＝0.377。

S6: and calculating the material proportion of each color of the multi-design full body ceramic tile according to the method and the formula for calculating the single design full body ceramic tile.

01 light blue, dark green and dark according to the above method and formulaThe proportions of blue, light green, yellow, red, gray and red gray are Y01 respectively _{Light blue} +MW+3％、Y01 _{Dark green} 、Y01 _{Deep blue color} 、Y01 _{Light green} 、Y01 _{Yellow colour} 、Y01 _{Red colour} 、Y01 _{Grey colour} 、Y01 _{Red gray color} Similarly, the designs of other layouts are calculated according to the above method. The proportion of light blue, dark green, dark blue, light green, yellow, red, gray and red gray in the design 02 is Y02 _{Light blue} +MW+3％、Y02 _{Dark green} 、Y02 _{Deep blue color} 、Y02 _{Light green} 、Y02 _{Yellow colour} 、Y02 _{Red colour} 、Y02 _{Grey colour} 、Y02 _{Red gray color} (ii) a The ratio of light blue, dark green, dark blue, light green, yellow, red, gray and red gray in the design 03 is Y03 _{Light blue} +MW+3％、Y03 _{Dark green} 、Y03 _{Deep blue color} 、Y03 _{Light green} 、Y03 _{Yellow colour} 、Y03 _{Red colour} 、Y03 _{Grey colour} 、Y03 _{Red gray color} (ii) a 04 the ratio of light blue, dark green, dark blue, light green, yellow, red, gray, and red gray is Y04 _{Light blue} +MW+3％、Y04 _{Dark green} 、Y04 _{Deep blue color} 、Y04 _{Light green} 、Y04 _{Yellow colour} 、Y04 _{Red colour} 、Y04 _{Grey colour} 、Y04 _{Red gray color} (ii) a 05 the ratio of light blue, dark green, dark blue, light green, yellow, red, gray, red gray in the design is Y05 _{Light blue} +MW+3％、Y05 _{Deep green color} 、Y05 _{Deep blue color} 、Y05 _{Light green} 、Y05 _{Yellow colour} 、Y05 _{Red colour} 、Y05 _{Grey colour} 、Y05 _{Red gray color} (ii) a 06 design the ratio of light blue, dark green, dark blue, light green, yellow, red, gray, red gray is Y06 _{Light blue} +MW+3％、Y06 _{Dark green} 、Y06 _{Deep blue color} 、Y06 _{Light green} 、Y06 _{Yellow colour} 、Y06 _{Red colour} 、Y06 _{Grey colour} 、Y06 _{Red gray color} (ii) a 07 the ratio of light blue, dark green, dark blue, light green, yellow, red, gray, red gray in the design is Y07 _{Light blue} +MW+3％、Y07 _{Dark green} 、Y07 _{Deep blue color} 、Y07 _{Light green} 、Y07 _{Yellow colour} 、Y07 _{Red colour} 、Y07 _{Grey colour} 、Y07 _{Red gray color} (ii) a 08 the ratio of light blue, dark green, dark blue, light green, yellow, red, gray, red gray in the design is Y08 _{Light blue} +MW+3％、Y08 _{Dark green} 、Y08 _{Deep blue color} 、Y08 _{Light green} 、Y08 _{Yellow colour} 、Y08 _{Red colour} 、Y08 _{Grey colour} 、Y08 _{Red gray color} 。

Marking the Total production Square number P _{General assembly} Then P is _{General assembly} 44000 square meters; mark the square number of production per design as W ₀₁ ，W ₀₂ ,......，W ₀₈ W since each design is produced on average ₀₁ ＝W ₀₂ ＝W ₀₃ ＝W ₀₄ ＝W ₀₅ ＝W ₀₆ ＝W ₀₇ ＝W ₀₈ 5500 square meters. The proportion of the production square number to the total square number of each design is respectively marked as V ₀₁ ，V ₀₂ ,V ₀₃ ，V ₀₄ ，V ₀₅ ，V ₀₆ ，V ₀₇ ，V ₀₈ . Then V ₀₁ ＝V ₀₂ ＝V ₀₃ ＝V ₀₄ ＝V ₀₅ ＝V ₀₆ ＝V ₀₇ ＝V ₀₈ ＝V ₀₁ W ₀₁ /P _{General assembly} ＝5500/44000＝1/8。

The color proportion corresponding to the ratio of the production square number to the total square number of each design is marked as V ₀₁ Y01,V ₀₂ Y02,V ₀₃ Y03,V ₀₄ Y04,V ₀₅ Y05,V ₀₆ Y06,V ₀₇ Y07,V ₀₈ Y08。

The ratio of the production square number of each design to the total square number is light blue, dark green, dark blue, light green, yellow, red, gray, and red gray:

V ₀₁ *(Y01 _{light blue} +MW+3％)，V ₀₁ *Y01 _{Dark green} ，V ₀₁ *Y01 _{Deep blue color} ,V ₀₁ *Y01 _{Light green} ,V ₀₁ *Y01 _{Yellow colour} ,V ₀₁ *Y01 _{Red colour} ,V ₀₁ *Y01 _{Grey colour} ,V ₀₁ *Y01 _{Red gray color} ；

V ₀₂ *(Y02 _{Light blue} +MW+3％)，V ₀₂ *Y02 _{Dark green} ，V ₀₂ *Y02 _{Deep blue color} ,V ₀₂ *Y02 _{Light green} ,V ₀₂ *Y02 _{Yellow colour} ,V ₀₂ *Y02 _{Red colour} ,V ₀₂ *Y02 _{Grey colour} ,V ₀₂ *Y02 _{Red gray color} ；

V ₀₃ *(Y03 _{Light blue} +MW+3％)，V ₀₃ *Y03 _{Dark green} ，V ₀₃ *Y03 _{Deep blue color} ,V ₀₃ *Y03 _{Light green} ,V ₀₃ *Y03 _{Yellow colour} ,V ₀₃ *Y03 _{Red colour} ,V ₀₃ *Y03 _{Grey colour} ,V ₀₃ *Y03 _{Red gray color} ；

V ₀₄ *(Y04 _{Light blue} +MW+3％)，V ₀₄ *Y04 _{Dark green} ，V ₀₄ *Y04 _{Deep blue color} ,V ₀₄ *Y04 _{Light green} ,V ₀₄ *Y04 _{Yellow colour} ,V ₀₄ *Y04 _{Red colour} ,V ₀₄ *Y04 _{Grey colour} ,V ₀₄ *Y04 _{Red gray color} ；

V ₀₅ *(Y05 _{Light blue} +MW+3％)，V ₀₅ *Y05 _{Dark green} ，V ₀₅ *Y05 _{Deep blue color} ,V ₀₅ *Y05 _{Light green} ,V ₀₅ *Y05 _{Yellow colour} ,V ₀₅ *Y05 _{Red colour} ,V ₀₅ *Y02 _{Grey colour} ,V ₀₅ *Y02 _{Red gray color} ；

V ₀₆ *(Y06 _{Light blue} +MW+3％)，V ₀₆ *Y06 _{Dark green} ，V ₀₆ *Y06 _{Deep blue color} ,V ₀₆ *Y06 _{Light green} ,V ₀₆ *Y06 _{Yellow colour} ,V ₀₆ *Y06 _{Red colour} ,V ₀₆ *Y06 _{Grey colour} ,V ₀₆ *Y06 _{Red gray color} ；

V ₀₇ *(Y07 _{Light blue} +MW+3％)，V ₀₇ *Y07 _{Dark green} ，V ₀₇ *Y07 _{Deep blue color} ,V ₀₇ *Y07 _{Light green} ,V ₀₇ *Y07 _{Yellow colour} ,V ₀₇ *Y07 _{Red colour} ,V ₀₇ *Y07 _{Grey colour} ,V ₀₇ *Y07 _{Red gray color} ；

V ₀₈ *(Y08 _{Light blue} +MW+3％)，V ₀₈ *Y08 _{Dark green} ，V ₀₈ *Y08 _{Deep blue color} ,V ₀₈ *Y08 _{Light green} ,V ₀₈ *Y08 _{Yellow colour} ,V ₀₈ *Y08 _{Red colour} ,V ₀₈ *Y08 _{Grey colour} ,V ₀₈ *Y08 _{Red gray color} ；

The proportion of the production quantity of each design to the total production quantity of each color is marked as Y _{Light blue} Total, Y _{Dark green} Total, Y _{Deep blue color} Total, Y _{Light green} Total, Y _{Yellow colour} Total, Y _{Red colour} Total, Y _{Grey colour} Total, Y _{Red gray color} And (4) summarizing. The specific data imported are as follows:

then Y is _{Light blue} Total ═ V ₀₁ *(Y01 _{Light blue} +MW+3％)+V ₀₂ *(Y02 _{Light blue} +MW+3％)+V ₀₃ *(Y03 _{Light blue} +MW+3％)+V ₀₄ *(Y04 _{Light blue} +MW+3％)+V ₀₅ *(Y05 _{Light blue} +MW+3％)+V ₀₆ *(Y06 _{Light blue} +MW+3％)+V ₀₇ *(Y07 _{Light blue} +MW+3％)+V ₀₈ *(Y08 _{Light blue} +MW+3％)＝0.125*(0.292+0.055+0.03)+0.125*(0.222+0.055+0.03)+0.125*(20.6+0.55+0.03)+(0.217+0.055+0.03)+0.125*(0.242+0.055+0.03)+0.125*(0.253+0.055+0.03)+0.125*(0.248+0.055+0.03％)+0.125*(0.168+0.055+0.03)＝0.316＝31.6％。

Y _{Dark green} Total ═ V ₀₁ *Y01 _{Dark green} +V ₀₂ *Y02 _{Dark green} +V ₀₃ *Y03 _{Dark green} +V ₀₄ *Y04 _{Dark green} +V ₀₅ *Y05 _{Dark green} +V ₀₆ *Y06 _{Dark green} +V ₀₇ *Y07 _{Dark green} +V ₀₈ *Y08 _{Dark green} ＝0.125*0.205+0.125*0.202+0.125*0.204+0.125*0.203+0.125*0.201+0.125*0.198+0.125*0.212+0.125*0.199＝0.203＝20.3％；

Y _{Deep blue color} Total ═ V ₀₁ *Y01 _{Deep blue color} +V ₀₂ *Y02 _{Deep blue color} ++V ₀₃ *Y03 _{Deep blue color} +V ₀₄ *Y03 _{Deep blue color} +V ₀₅ *Y05 _{Deep blue color} +V ₀₆ *Y06 _{Deep blue color} +V ₀₇ *Y07 _{Deep blue color} +V ₀₈ *Y08 _{Deep blue color} ＝0.125*0.121+0.125*0.111+0.125*0.101+0.125*0.114+0.125*0.108+0.125*0.115+0.125*0.117+0.125*0.109＝0.112＝11.2％；

Y _{Light green} Total ═ V ₀₁ *Y01 _{Light green} +V ₀₂ *Y02 _{Light green} +V ₀₃ *Y03 _{Light green} +V ₀₄ *Y04 _{Light green} +V ₀₅ *Y05 _{Light green} +V ₀₆ *Y06 _{Light green} +V ₀₇ *Y07 _{Light green} +V ₀₈ *Y08 _{Light green} ＝0.125*0.119+0.125*0.123+0.125*0.122+0.125*0.132+0.125*0.135+0.125*0.127+0.125*0.124+0.125*0.118＝0.125＝12.5％；

Y _{Yellow colour} Total ═ V ₀₁ *Y01 _{Yellow colour} +V ₀₂ *Y02 _{Yellow colour} +V ₀₃ *Y03 _{Yellow colour} +V ₀₄ *Y04 _{Yellow 4} +V ₀₅ *Y05 _{Yellow colour} +V ₀₆ *Y06 _{Yellow colour} +V ₀₇ *Y07 _{Yellow colour} +V ₀₈ *Y08 _{Yellow colour} ＝0.125*0.101+0.125*0.122+0.125*0.107+0.125*0.111+0.125*107+0.125*0.121+0.125*0.105+0.125*0.098＝0.109＝10.9％；

Y _{Red colour} Total ═ V ₀₁ *Y01 _{Red colour} +V ₀₂ *Y02 _{Red colour} +V ₀₃ *Y03 _{Red colour} +V ₀₄ *Y04 _{Red colour} +V ₀₅ *Y05 _{Red colour} +V ₀₆ *Y06 _{Red colour} +V ₀₇ *Y07 _{Red colour} +V ₀₈ *Y08 _{Red colour} ＝0.125*0.057+0.125*0.051+0.125*0.049+0.125*0.048+0.125*0.053+0.125*0.055+0.125*0.052+0.125*0.051＝0.052＝5.2％；

Y _{Grey colour} Total ═ V ₀₁ *Y01 _{Grey colour} +V ₀₂ *Y02 _{Grey colour} +V ₀₃ *Y03 _{Grey colour} +V ₀₄ *Y04 _{Grey colour} +V ₀₅ *Y05 _{Grey colour} +V ₀₆ *Y06 _{Grey colour} +V ₀₇ *Y07 _{Grey colour} +V ₀₈ *Y08 _{Grey colour} ＝0.125*0.058+0.125*0.059+0.125*0.062+0.125*0.065+0.125*0.061+0.125*0.057+0.125*0.066+0.125*0.076＝0.063＝6.3％；

Y _{Red gray color} Total ═ V ₀₁ *Y01 _{Red gray color} +V ₀₂ *Y02 _{Red gray color} +V ₀₃ *Y03 _{Red gray color} +V ₀₄ *Y04 _{Red gray color} +V ₀₅ *Y05 _{Red gray color} +V ₀₆ *Y06 _{Red gray color} +V ₀₇ *Y07 _{Red gray color} +V ₀₈ *Y08 _{Red gray color} ＝0.125*0.047+0.125*0.052+0.125*0.051+0.125*0.053+0.125*0.048+0.125*0.052+0.125*0.046+0.125*0.051＝0.05＝5.0％。

The system finally summarizes the proportion of each color corresponding to the proportion of the production quantity of all the designs to the total production quantity as follows:

from the above table, the data are known, and each of the data can be directly calculated,

Y _{light blue} Total + Y _{Dark green} Total + Y _{Deep blue color} Total + Y _{Light green} Total + Y _{Yellow colour} Total + Y _{Red colour} Total + Y _{Grey colour} Total + Y _{Red gray color} The total is 103%. The above is a complete data of the system calculation, where 3% is the loss of material. The effect of this is once in place, stable production, avoiding the need of feeding.

Directly according to the summary data of the table, the total weight of the powder is input, the proportion of each color corresponding to the proportion of 8 designed production quantities to the total production quantity is input and summarized, the formula proportion of the pigment is input, and the system automatically calculates the weight of the color material seeds and the amount of the added color material.

In the production process, a slurry color adding sheet or a dry color adding sheet is required to be written to a raw material workshop, color is added in advance, each color material is prepared, preparation is made for production, a pilot test is carried out in advance, and a whole body effect board is tested. Directly printing out signature according to the system and confirming.

According to the prior production condition, the same product is produced in the same quantity and the same production process parameters. Judging the approximate proportion of each color according to the feeling, calculating the weight of each pigment according to the color proportion, and filling a slurry color adding sheet or a dry color mixing sheet to the raw materials; meanwhile, the proportion of each color material and the weight of each color material are summarized according to the system, a slurry coloring list or a dry mixing list is written to a raw material workshop, the number of the residual materials in actual production and the data of whether the material needs to be supplemented are as follows:

from the table above, if the approximate proportion of each color is judged according to the past feeling, so that the weight of each color material is calculated according to the color proportion, and a slurry coloring sheet or a dry mixing sheet is filled in a raw material workshop, great waste is often caused, and about 99 tons of materials remain; the production is very passive due to the fact that 3 times of material supplement is needed midway, production is temporarily stopped due to the fact that the material supplement is not timely to some extent, production is often seriously influenced, the number of the supplemented materials is uncertain, the supplemented materials can only be judged approximately by feel and experience, the number of the supplemented materials can only be increased or decreased, 20% of the supplemented materials are generally increased, insufficient material supplement is prevented, material supplement is carried out again, waste is further deepened, the total supplemented materials are 98 tons, 20% of the supplemented materials are increased, and at least 98 x 20% of the materials are increased and about 20 tons of the materials are wasted. The reason is that the method lacks strict calculation, does not comprehensively consider the actual conditions of 8 layouts, and does not consider the loss of materials.

The method of the invention is adopted to operate, about 37 tons of materials are remained totally, about 4.6 tons of materials are remained for each color on average, and according to the actual situation of production, the accuracy of the method for proportioning the materials for each color of the whole ceramic tile is further illustrated through comparison under the general condition.

In the embodiment, the images of the material formulas of the colors of the multiple whole-body tiles are obtained, color separation processing is carried out on the images of the material formulas of the colors of the multiple whole-body tiles, and areas with different colors are extracted and marked; distributing a cloth map of each area corresponding to each color area according to the areas and areas of different colors; setting the blanking proportion of each area corresponding to each color area for blanking according to the cloth map of each area corresponding to each color area; setting cloth parameters, distributing each area corresponding to each color area according to the cloth parameters, and conveying the cloth to weighing equipment; the weighing equipment detects weight data of each area corresponding to each color area in the cloth parameters; calculating the material proportion of each area corresponding to each color area according to the weight data of each area corresponding to each color area; according to the method for calculating the single-design whole ceramic tile, calculating the material proportion of each color of the multi-design whole ceramic tile; the weight of the color seed and the weight of the added color are calculated. The proportion of each color material variety of the multi-design whole-body ceramic tile and the weight of the color material variety can be accurately calculated.

Production accidents such as frequent material supplement and the like in the production process are avoided, temporary production halt caused by untimely material supplement in the midway can be avoided, and the production is often seriously influenced; the phenomena of excessive residual materials, cost increase and the like in the production process are avoided.

EXAMPLE III

As shown in fig. 20, an apparatus for calculating the ratio of materials used for each color of a multi-design full body tile includes:

the image acquisition module 10 is used for acquiring an image of the whole ceramic tile material formula;

the image color separation processing module 20 is used for performing color separation processing on the images of the color material formulas of the whole ceramic tile, and extracting and marking areas with different colors;

the color matching and blanking ratio design module 30 is used for designing color matching and blanking ratios according to areas and areas with different colors;

the blanking module 40 is used for setting a material distribution rule according to the color matching blanking proportion and carrying out blanking according to the material distribution rule;

the material proportion calculation module 50 for each color of the whole ceramic tile is used for calculating the weight of areas with different colors and calculating the material proportion of each color of the whole ceramic tile;

a material proportion calculation module 60 for each color of the multi-design full body ceramic tile, which is used for calculating the material proportion for each color of the multi-design full body ceramic tile;

and a weight calculating module 70 for calculating the weight of each color material of the multi-design full body ceramic tile and the weight of the added pigment.

The device executes the method for calculating the proportion of the materials for each color of the multi-design whole-body ceramic tile provided by the method embodiments, for example, the method comprises the following steps:

s1, obtaining an image of the whole ceramic tile material formula;

s2, carrying out color separation treatment on the images of the color material formulas of the whole ceramic tile, and extracting and marking areas with different colors;

s6, calculating the material proportion of each color of the multi-design full-body ceramic tile according to the steps S1-S5;

For a specific implementation method, please refer to embodiment one and embodiment two, which are not described herein again.

In the embodiment, the images of the material formulas of the colors of the multiple whole-body tiles are obtained, color separation processing is carried out on the images of the material formulas of the colors of the multiple whole-body tiles, and areas with different colors are extracted and marked; distributing a cloth map of each area corresponding to each color area according to the areas and areas of different colors; setting the blanking proportion of each area corresponding to each color area for blanking according to the cloth drawing of each area corresponding to each color area; setting cloth parameters, distributing each area corresponding to each color area according to the cloth parameters, and conveying the cloth to weighing equipment; the weighing equipment detects the weight data of each area corresponding to each color area in the cloth parameters; calculating the material proportion of each area corresponding to each color area according to the weight data of each area corresponding to each color area; according to the method for calculating the single-design whole ceramic tile, calculating the material proportion of each color of the multi-design whole ceramic tile; the weight of the color seed and the weight of the added color are calculated. The proportion of each color material type of the multi-design full-body ceramic tile and the weight of the color material type can be accurately calculated.

Example four

Based on the content of the above embodiment, as shown in fig. 21, the electronic device may include: a processor (processor)301, a memory (memory)302, and a bus 303; wherein, the processor 301 and the memory 302 complete the communication with each other through the bus 303; the processor 301 is configured to invoke computer program instructions stored in the memory 302 and executable on the processor 301 to perform a method for calculating the color material ratio of multi-design whole-body tiles provided by the above-mentioned embodiments of the method, for example, comprising the steps of:

s1, obtaining an image of the whole ceramic tile material formula;

Furthermore, the logic instructions in the memory 302 may be implemented in software functional units and stored in a computer readable storage medium when sold or used as a stand-alone product. Based on such understanding, the technical solution of the embodiments of the present invention substantially or partly contributes to the prior art may be embodied in the form of a software product, stored in a storage medium, including several instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method for generating a memo based on face recognition according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a portable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, an optical disk, or other various media storing program codes.

In the embodiment, the images of the material formulas of the colors of the multiple whole-body tiles are obtained, color separation processing is carried out on the images of the material formulas of the colors of the multiple whole-body tiles, and areas with different colors are extracted and marked; distributing a cloth map of each area corresponding to each color area according to the areas and areas of different colors; setting the blanking proportion of each area corresponding to each color area for blanking according to the cloth map of each area corresponding to each color area; setting cloth parameters, distributing each area corresponding to each color area according to the cloth parameters, and conveying the cloth to weighing equipment; the weighing equipment detects weight data of each area corresponding to each color area in the cloth parameters; calculating the material proportion of each area corresponding to each color area according to the weight data of each area corresponding to each color area; according to the method for calculating the single-design whole ceramic tile, calculating the material proportion of each color of the multi-design whole ceramic tile; the weight of the color seed and the weight of the added color are calculated. The proportion of each color material type of the multi-design full-body ceramic tile and the weight of the color material type can be accurately calculated.

EXAMPLE five

Another embodiment of the present invention discloses a computer program product, the computer program product includes a computer program stored on a non-transitory computer readable storage medium, the computer program includes program instructions, when the program instructions are executed by a computer, the computer can execute a method for calculating the color material proportion of the multi-design full body tile provided by the above embodiments, for example, the method includes the steps of:

s1, obtaining an image of the whole ceramic tile material formula;

EXAMPLE six

Another embodiment of the present invention provides a non-transitory computer-readable storage medium storing computer instructions for causing a computer to execute a method for calculating a material proportion of each color of a multi-design full body tile according to the embodiments of the method described above, the method for calculating the material proportion of each color of the multi-design full body tile includes the following steps:

s1, obtaining an image of the whole ceramic tile material formula;

The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. A method for calculating the proportion of materials used for each color of a multi-design full-body ceramic tile is characterized by comprising the following steps:

s1, obtaining an image of the whole ceramic tile material formula;

s3, designing color matching and blanking proportion according to the areas and areas of different colors extracted and marked in the step S2;

s4, setting a material distribution rule according to the color matching and blanking proportion, and distributing materials according to the material distribution rule;

the cloth rule includes: aiming at the areas and the areas with different colors, only the areas and the areas with the same color are distributed each time, and the areas with other colors are not discharged, so that the distribution of all the areas and the areas with different colors is finished in turn;

finishing the material distribution action corresponding to each type of color area, and setting the blanking weight corresponding to each type of color area as a material distribution parameter X, namely: x = the blanking weight corresponding to each type of color area;

finishing the simultaneous blanking of all color areas and the material supplementing action of material supplementing and blanking, and setting the simultaneous blanking of all color areas and the total weight of the cloth of the material supplementing and blanking as a cloth parameter Y; y = the total weight of the cloth of simultaneous blanking of all color areas and material supplementing and blanking;

finishing the material supplementing action of the material supplementing area, keeping not discharging all the color areas for each color area, only keeping material supplementing and discharging, and setting a material distribution parameter Z;

calculating the area S of each color area; calculating the total area S of the image of the material formula of the whole ceramic tile _{General assembly} (ii) a Calculating the area and total surface of each color regionRatio of product R, R = S/S _{General assembly} ；

After the material distribution is finished, the belt respectively sends the materials of the material distribution parameter X, the material distribution parameter Y and the material distribution parameter Z to a press mold frame, the press and a skip car keep linkage, the mold frame is in a jacking state, the materials are guaranteed not to fall off on a press mold, and then a material pushing plate sends the materials to a weighing system;

the weighing system detects the blanking weight corresponding to each color area in the distribution parameter X; detecting the total weight of simultaneous blanking and feeding blanking of all color areas; detecting a corresponding cloth parameter Z; calculating the ratio X 'of the blanking weight corresponding to each color area to the total weight of the blanking and the feeding of all the color areas at the same time, and X' = the blanking weight corresponding to each color area/the total weight of the blanking and the feeding of all the color areas at the same time;

calculating the average value Y 'of the ratio X' of the blanking weight corresponding to each color area to the total weight of the blanking and the feeding of all the color areas simultaneously and the ratio R of the area of each color area to the total area; y '= (R + X')/2;

calculating the average value and the proportion of the supplemented materials to make the proportion of the supplemented materials equal to the average value of the supplemented materials, and calculating the supplemented materials in the main material; calculating the material proportion corresponding to each type of color area according to the weight and area data corresponding to each type of color area;

s6, calculating the material proportion of each color of the multi-design full body ceramic tile according to the method for calculating the single design full body ceramic tile;

2. The method of calculating the proportions of each color charge of a multi-design full body tile according to claim 1, wherein said obtaining an image of the full body tile charge formulation comprises:

3. The method for calculating the proportions of the color materials of the multi-design full body ceramic tile according to claim 1, wherein the designing the color matching blanking proportions according to the areas and the areas of the different colors comprises:

4. The method for calculating the material proportion of each color of the multi-design full body tile according to claim 1, wherein the extracting and marking the areas and areas of different colors comprises: and numbering the areas with different colors, and setting mark points.

5. The method for calculating the proportions of the color materials of the multi-design full body tile according to claim 1, wherein the color separation processing of the image of the full body tile material formula, and the extraction and marking of the areas and areas with different colors comprises: and identifying the image of the whole ceramic tile material formula by adopting a color identification module, and extracting and marking areas and areas with different colors by adopting a controller.

6. The method for calculating the color material proportion of the multi-design full-body ceramic tile according to any one of claims 1 to 5, wherein the blanking according to the material distribution rule further comprises the following steps: and setting the blanking loss rate.

7. The method for calculating the material proportion of each color of the multi-design full body tile according to claim 6, wherein the blanking loss rate is 0.5-5.0%.

8. The method for calculating the material proportion of each color of a multi-design full body tile according to claim 6, wherein the blanking loss rate is 3%.

9. An apparatus for calculating the color material proportions of multi-design full body tiles, for carrying out the method of calculating the color material proportions of multi-design full body tiles according to any one of claims 1 to 8, said apparatus comprising:

the image color separation processing module is used for carrying out color separation processing on the image of the whole ceramic tile material formula, and extracting and marking areas with different colors;

the color matching and blanking ratio design module is used for designing color matching and blanking ratios according to areas and areas with different colors;

the material proportion calculation module for each color of the whole ceramic tile is used for calculating the weight of areas with different colors and calculating the material proportion of each color of the whole ceramic tile;

10. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor, when executing the program, performs the steps of calculating the color material ratios of the multi-design full body tile according to any one of claims 1 to 8.

11. A storage medium storing a computer program, wherein the computer program when executed by a processor implements the steps of calculating the color material proportions of multi-design full body tiles according to any one of claims 1 to 8.