CN208619109U - A kind of small-sized mining hard rock shield excavation machine - Google Patents
A kind of small-sized mining hard rock shield excavation machine Download PDFInfo
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- CN208619109U CN208619109U CN201821306128.0U CN201821306128U CN208619109U CN 208619109 U CN208619109 U CN 208619109U CN 201821306128 U CN201821306128 U CN 201821306128U CN 208619109 U CN208619109 U CN 208619109U
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Abstract
A kind of small-sized mining hard rock shield excavation machine, solve digging diameter of the existing technology it is too small when, influence conventional maintenance and tool changing, weak broken stratum can not be adapted to, there are problems that security risk.Preceding shield body including being provided with rotary head, it is characterised in that: the front end inside anterior shield body is provided with cutterhead space for maintenance, and little Cheng boots mechanism is provided in preceding shield body, is provided with great Cheng boots mechanism on the support boots shield at preceding shield body rear;Propelling hydraulic cylinder is provided between support boots shield and preceding shield body;It supports and is provided with translation gliding frame on the flexible guide groove of the belt being arranged inside the tail shield body of boots shield rear end, be provided with duct piece assembling machine and jumbolter on translation gliding frame;In the middle part of preceding shield body and support boots shield and belt stretches in guide groove, is provided through telescopic host belt feeder.It is designed rationally, and compact-sized, digging diameter is small, is able to carry out section of jurisdiction and anchor pole Mixed support, is suitable for the long distance driving on weak broken stratum, operating efficiency is high, safe and reliable.
Description
Technical field
The utility model belongs to mine engineering equipment technical field, be related to it is a kind of for coal road hard rock driving operation set
Standby, in particular to a kind of digging diameter is small, is able to carry out section of jurisdiction and anchor pole steel mesh Mixed support, is suitable for weak broken stratum
Long distance driving, operating efficiency is high, safe and reliable small-sized mining hard rock shield excavation machine.
Background technique
Traditional coal road hard rock mole supports boots by cutterhead, main driving, shield, crossbeam, propelling cylinder, and belt feeder, rear portion is matched
Set, the composition such as hydraulic system and electrical system;The rock stratum that hardness f value is greater than 10 can be excavated.Its working principle is that: cutterhead rotation
Turn cutting rock, and using the scraper bowl on cutterhead, the carg cut down is collected on the belt feeder in centre, into
And carg is transported to by heading equipment rear portion by belt feeder, transports working face.And the support boots being supported on the wall of hole are relied on,
Forward for heading equipment provides counter-force, using propelling cylinder it is flexible by cutterhead, main driving, this three big component of crossbeam is toward being pushed forward
Into a stroke;And then carry out changing step, it may be assumed that support boots retraction, rear support supports boots and lifts entire support boots, oily using promoting
Cylinder will support boots and draw one stroke of shifting forward, realize and change step.
However, limitation of the existing coal road hard rock mole due to structure, supportting between boots and support boots is connected by cross pin shaft
It connects, not only supportting boots, structure is complicated, and is enclosed construction in the middle part of shield body, and maintenance personnel can not pass through.So existing structure
Coal road hard rock mole digging diameter can only be suitble to be greater than 3.3 meters or more of tunnel;If digging diameter is less than 3.3 meters, personnel
It can not then pass through from therebetween, and then influence conventional maintenance and tool changing.In addition, then needing a pipe sheet assembling in main drive to flat section of jurisdiction
It moves behind shield, and there are also support boots behind shield, since section of jurisdiction can not be by supportting boots, so assembled after shield can not just manage
Piece, and support boots cannot support on section of jurisdiction, therefore the type of existing coal road hard rock mole is merely able to be equipped with jumbolter, can not be equipped with
Duct piece assembling machine;So as to cause when development machine encounters weak broken stratum, then can not normally tunnel.Meanwhile traditional coal road
Hard rock mole is open type design mostly, main driving top is only provided with shield, the design of anchor pole mechanism is protected in main driving
Between shield and support boots, between the anchor pole mechanism and support boots and rear portion of support boots does not have shield structure, other auxiliary is caused to set
Standby to be exposed among the rock stratum after excavating, there are security risks.Therefore it is necessary to the coal road hard rock heading equipments to the prior art
It is improved.
Utility model content
The utility model cannot be less than 3.3 meters aiming at digging diameter existing for existing coal road hard rock heading equipment, shadow
Conventional maintenance and tool changing are rung, the Mixed support of section of jurisdiction Yu anchor pole steel mesh can not be carried out, it is difficult to normally dig on weak broken stratum
Into, the problems such as operational security is poor, it is small to provide a kind of digging diameter, is able to carry out section of jurisdiction and anchor pole steel mesh Mixed support, can
The long distance driving on weak broken stratum is adapted to, operating efficiency is high, safe and reliable small-sized mining hard rock shield excavation machine.
The technical scheme adopted by the utility model is the small-sized mining hard rock shield excavation machine includes preceding shield body, it is special
Sign is: the front end of the preceding shield body is provided with rotary head, several cutting cutters are disposed on rotary head;Preceding shield body
It is internally provided with the main drive for driving rotary head to rotate, it is empty that the front end inside anterior shield body is provided with cutterhead maintenance
Between, and little Cheng boots mechanism is additionally provided in preceding shield body;The rear of the preceding shield body is provided with support boots shield, supports and is arranged on boots shield
You great Cheng boots mechanism;Propelling hydraulic cylinder is provided between the front end of the support boots shield and the rear end of preceding shield body, after preceding shield body
Flexible shield is provided with above end, propelling hydraulic cylinder;The rear end of the support boots shield is provided with tail shield body, tail shield body rear end
Top is provided with finger-type shield, and the belt to extend back that is internally provided with of tail shield body stretches guide groove, and belt stretches guide groove
Top be provided with translation gliding frame, translation gliding frame is connected by translating hydraulic cylinder with tail shield body;The translation gliding frame
Be provided with duct piece assembling machine below top, finger-type shield, translation gliding frame top, duct piece assembling machine rear be provided with anchor pole
Drilling machine;The two sides of the flexible guide groove rear end lower of belt, are respectively arranged with rear support;In the middle part of the preceding shield body, in support boots shield
The belt of portion and tail shield body stretches in guide groove, is provided through telescopic host belt feeder, telescopic host belt feeder
Rear portion is connected by belt telescopic hydraulic cylinder with the inner wall of the flexible guide groove of belt;Meanwhile the rear end of telescopic host belt feeder
It is connected with the front end of deslagging belt feeder;The rear of telescopic host belt feeder is additionally provided with extension pulley, and extension pulley sliding is set
It sets on traveling track, the front end of extension pulley is connected by drawing hydraulic cylinder with the fixing end of rear support;It is set on extension pulley
It is equipped with rear portion corollary equipment.
It is arranged in the preceding shield body there are four the little Cheng boots mechanism along the angles such as shield body circumference arrangement, anterior shield body inside is arranged
Main drive be internal messing bearing arrangement, the hydraulic motor of main drive then uses four location arrangements up and down
Mode, and each hydraulic motor of main drive respectively with four Ge little Cheng boots mechanism interlaced arrangement;The middle part of preceding shield body, master
Maintenance entrance is provided on the inside of four hydraulic motors of driving device, maintenance entrance is connected with the cutterhead space for maintenance
It is logical.It is used to arrange telescopic host belt feeder to reserve enough spaces in the middle part of preceding shield body;Meanwhile being substantially reduced shield driving
The overall dimensions of machine, and personnel convenient to overhaul pass in and out cutterhead space for maintenance.
Little Cheng boots mechanism includes the support boots hydraulic cylinder being arranged in inside anterior shield body, supports and is provided in boots hydraulic cylinder
Boots hydraulic cylinder rod is supportted, the front end of support boots hydraulic cylinder rod is provided with small supporting boot.To support boots hydraulic cylinder by support boots hydraulic cylinder rod
It is flexible in set, to drive small supporting boot and tunnel surrounding inner wall contact squeeze, and then for support boots shield, extension pulley and its
On rear portion corollary equipment Forward provide counter-force fulcrum.
The great Cheng boots mechanism being arranged on the support boots shield, including the flexible liquid of two groups of bilaterals inside support boots shield is arranged in
Cylinder pressure, two groups of bilateral telescopic hydraulic cylinders are arranged in the two sides up and down inside support boots shield, and the telescopic host belt
Machine is between upper and lower two groups of bilateral telescopic hydraulic cylinders;The both ends of two groups of bilateral telescopic hydraulic cylinders are respectively arranged with the big branch of arc
Boots are supportted, big supporting boot is located at the upper and lower ends of support boots shield interior side, flexible with two groups of bilaterals by expansion hinge socket part respectively
The telescopic end of the corresponding side of hydraulic cylinder is hinged.With stretching using bilateral telescopic hydraulic cylinder, to drive the big supporting boot in two sides tight
Admittedly be extruded on tunnel surrounding inner wall, thus as preceding shield body front end rotary head to rock carry out cutting when counter-force branch
Point.
Four groups of propelling hydraulic cylinders are provided between the support boots shield and preceding shield body, four groups of propelling hydraulic cylinders are respectively along shield body
Circumferencial direction is evenly arranged on the outer periphery of the telescopic host belt feeder;And every group of propelling hydraulic cylinder is in V-shape by two
The telescopic hydraulic cylinder of arrangement is constituted.To pass through the progressive error of four groups of each telescopic hydraulic cylinders of propelling hydraulic cylinder, Lai Shixian shield driving
The tuning of machine;Meanwhile pressure difference of two telescopic hydraulic cylinders of each group propelling hydraulic cylinder V-shape arrangement in progradation, shape
At the reaction torque in shield body before acting on, and then torque when rotary head rotates cutting is offset, effectively promotion shield driving
The operation stability of machine.
The jumbolter being arranged on the translation gliding frame includes connection drilling cramp, connects and is provided with impact drill on drilling cramp, rushes
It hits on brill and reinforcing anchor pole is installed;The connection drilling cramp above rotation driving hydraulic motor and telescopic host belt feeder by setting
The rotation engagement gear ring set is connected, and rotation engagement gear ring then passes through gear ring support frame and is connected with translation gliding frame.To utilize translation
The jumbolter and duct piece assembling machine on sliding rack top form tunnel surrounding inner wall pipe sheet assembling and anchor pole steel mesh Mixed support
System, it may be assumed that when rock stratum is more stable, anchor pole steel mesh is taken to carry out supporting, without carrying out pipe sheet assembling and section of jurisdiction transport, thus
It promotes drivage efficiency, reduce production cost;When rock stratum loose crushing, then section of jurisdiction supporting scheme is used, operating equipment is enable
It quickly move through broken formation, it is ensured that the security reliability of construction.
In the tail shield body of the support boots shield rear end, it is respectively arranged with several grouting ports arranged both axially and radially.
To carry out slip casting to tunnel inner wall by the grouting port axially and radially arranged, and then reinforce loose fracture country rock;And it can benefit
Forward probe is carried out to earth layer in front with axial grouting port.
The preceding shield body, support boots shield and tail shield body are respectively assembled structure.To ensure overall structure
While intensity, facilitate underground transportation, installation and the maintenance of shield excavation machine.
The utility model has the beneficial effects that the small-sized mining hard rock shield excavation machine of 1, the utility model, digging diameter can
To accomplish to be less than or equal to 2.5 meters, also, in this size range, it can be realized the normal tool changing of maintenance personnel and maintenance, solve
The impassable problem of other smaller digging diameter hard rock shield excavation machine maintenance personnel of type;By to cutting on rotary head
The replacement of cutter, excavates shield excavation machine over long distances, practical.
2, the small-sized mining hard rock shield excavation machine of the utility model uses two casing brace boots mechanism of size, and great Cheng boots mechanism uses
Counter-force is provided in tunneling to rotary head, little Cheng boots mechanism is used to draw hydraulic cylinder and pulls moving ahead for rear portion corollary equipment.Also,
Since size Cheng Xue mechanism is installed in inside shield body, the centre of entire shield body is hollow type structure, so that telescopic master
Machine belt feeder can be elastic, and when needing to replace cutting cutter to rotary head, telescopic host belt feeder is returned backward
Contracting, maintenance personnel can lead to from the tail of telescopic host belt feeder via tail shield body, the middle part of support boots shield and preceding shield body
It is advanced into the cutterhead space for maintenance of anterior shield body interior forward end.
3, support boots structure is designed the pipe sheet assembling inside shield by the small-sized mining hard rock shield excavation machine of the utility model
Machine is arranged in tail shield body rear portion, so that institute's segment assembly and tail shield body are seamlessly connected, effective protection operating personnel and correlation
The safety of equipment.Also, translation gliding frame top is provided with jumbolter and duct piece assembling machine simultaneously, realizes section of jurisdiction and anchor pole
The mode of steel mesh Mixed support had not only had the advantage such as traditional hard rock shield machine speedy drivage in good ground, but also can
The defect for overcoming the construction of weak broken stratum inconvenient, equipment it is applied widely.
4, the small-sized mining hard rock shield excavation machine of the utility model can using the V-shape arragement construction of propelling hydraulic cylinder
To allow two adjacent telescopic hydraulic cylinders to form pressure difference, so that the reaction torque generated using propelling hydraulic cylinder, carrys out balance rotating
Torque before cutterhead is exerted by when rotating in shield body, shield body deflects before preventing, the operation stability of lifting means.
5, the preceding shield body of the small-sized mining hard rock shield excavation machine of the utility model, support boots shield and tail shield body separately design
For assembled structure, after tunnel piercing, it may not be necessary to which excavating shaft comes hanging device (coal mine roadway and other properties
Rock tunnel buried depth generally at 500~1000 meters or so, the engineering difficulty for excavating out a vertical shaft downwards from ground is big, and
Construction cost is high), the dismounting work of whole equipment can be completed in hole, be transported again by tunnel to ground later.
Rationally, compact-sized, digging diameter is small, is able to carry out section of jurisdiction and anchor for the small-sized mining hard rock shield excavation machine design
Bar steel mesh Mixed support is suitable for the long distance driving on weak broken stratum, and operating efficiency is high, safe and reliable.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the utility model.
Fig. 2 is the internal structure cross-sectional view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is cross-sectional view of the Fig. 1 along line A-A.
Fig. 5 is cross-sectional view of the Fig. 1 along line B-B.
Fig. 6 is cross-sectional view of the Fig. 1 along line C-C.
Fig. 7 is cross-sectional view of the Fig. 1 along line D-D.
Fig. 8 is that the telescopic host belt feeder in Fig. 2 moves backward, easy access personnel pass in and out the one of cutterhead space for maintenance
Kind use state diagram.
Number explanation in figure: shield body, 3 little Cheng boots mechanisms, 4 flexible shields, 5 propelling hydraulic cylinders, 6 supports before 1 rotary head, 2
Boots shield, 7 great Cheng boots mechanisms, 8 tail shield bodies, 9 finger-type shields, 10 duct piece assembling machines, 11 jumbolters, 12 rear portion corollary equipments,
13 translation hydraulic cylinders, 14 translation gliding framves, 15 rear supports, 16 telescopic host belt feeders, 17 traction hydraulic cylinders, 18 tractions are slided
Vehicle, 19 traveling tracks, 20 main drives, 21 cutterhead space for maintenances, 22 belts stretch guide groove, 23 belt telescopic hydraulic cylinders,
24 deslagging belt feeders, 25 cutting cutters, 26 maintenance entrances, 27 stiffener plates, 28 support boots hydraulic cylinders, 29 support boots hydraulic cylinders
Bar, 30 small supporting boots, 31 bilateral telescopic hydraulic cylinders, 32 big supporting boots, 33 expansion hinge socket parts, 34 grouting ports, 35 impact drills, 36 connect
Connect drilling cramp, 37 reinforcing anchor poles, 38 rotation driving hydraulic motors, 39 rotation engagement gear rings, 40 gear ring support frames.
Specific embodiment
The specific structure of the utility model is described in detail according to Fig. 1~8.Before the small-sized mining hard rock shield excavation machine includes
End is provided with the preceding shield body 2 of rotary head 1, is disposed with scraper bowl and several cutting cutters 25 on the rotary head 1 of preceding shield body 2.
The main drive 20 of preceding shield body 2 being internally provided with for driving rotary head 1 to rotate, main drive 20 are internal messing axis
Bearing structure is made of hydraulic motor, speed reducer, revolving support, sealing element etc..The power that rotary head 1 rotates passes through main driving
Device 20 provides, and hydraulic motor driving speed reducer, the speed reducer on main drive 20 impart power to revolving support, returns
Turn the rotation of supporting drive rotary head 1;The hydraulic motor of main drive 20 is by the way of four location arrangements up and down.
Front end inside preceding shield body 2 is provided with the cutterhead space for maintenance 21 for replacing the cutting cutter 25 on rotary head 1.
It is also set up in preceding shield body 2 there are four the little Cheng boots mechanism 3 along the angles such as shield body circumference arrangement, little Cheng boots mechanism 3 is wrapped
The support boots hydraulic cylinder 28 being arranged in inside preceding shield body 2 is included, supports and is provided with support boots hydraulic cylinder rod 29 in boots hydraulic cylinder 28, support boots
The front end of hydraulic cylinder rod 29 is provided with the small supporting boot 30 for contacting with country rock inner wall;And then existed by supportting boots hydraulic cylinder rod 29
Stretching in boots hydraulic cylinder 28 is supportted, to drive small supporting boot 30 and tunnel surrounding inner wall contact squeeze, for support boots shield 6, is led
The Forward for drawing coaster 18 and rear portion corollary equipment 12 thereon provides counter-force fulcrum.Meanwhile main drive 20 is each hydraulic
Motor respectively with four Ge little Cheng boots mechanisms, 3 interlaced arrangement, and four hydraulic motors at the middle part of preceding shield body 2, main drive 20
Inside, be provided with the maintenance entrance 26 being connected with the cutterhead space for maintenance 21 of preceding 2 interior forward end of shield body;Preceding shield body 2
Inside is provided with several stiffener plates 27 radially arranged along shield body.It is used to reserve enough spaces in the middle part of preceding shield body 2
It arranges telescopic host belt feeder 16, is substantially reduced the overall dimensions of shield excavation machine, shield excavation machine is enable to be suitble to out
Dig tunnel of the diameter less than 3.3 meters (such as: 2.5 meters or 2.5 meters or less);And personnel convenient to overhaul pass in and out cutterhead space for maintenance
21。
The rear of preceding shield body 2 is provided with support boots shield 6, supports and is provided with great Cheng boots mechanism 7, great Cheng boots mechanism 7 on boots shield 6
Including two groups of bilateral telescopic hydraulic cylinders 31 inside support boots shield 6 are arranged in.Two groups of bilateral telescopic hydraulic cylinders 31 are arranged in
The two sides up and down inside boots shield 6 are supportted, and telescopic host belt feeder 16 is between upper and lower two groups of bilateral telescopic hydraulic cylinders 31.
Meanwhile the both ends of two groups of bilateral telescopic hydraulic cylinders 31, it is respectively arranged with the big supporting boot 32 of arc, big supporting boot 32 is located at support boots
The upper and lower ends of 6 interior side of shield, are respectively arranged with expansion hinge socket part 33;Big supporting boot 32 passes through expansion hinge socket part 33 and two
The telescopic end of the group corresponding side of bilateral telescopic hydraulic cylinder 31 is hinged.And then using the flexible of bilateral telescopic hydraulic cylinder 31, carry out band
The dynamic big supporting boot 32 in two sides is securely extruded on tunnel surrounding inner wall, and big supporting boot 32 is rotated as preceding 2 front end of shield body
Cutterhead 1 carries out counter-force fulcrum when cutting to rock.
Support boots shield 6 front end and preceding shield body 2 rear end between, be provided with four groups for forward push rotary head 1, with
The propelling hydraulic cylinder 5 that rock stratum is squeezed.Four groups of propelling hydraulic cylinders 5 are evenly arranged on telescopic host along shield body circumferencial direction respectively
The outer periphery of 16 cross section of belt feeder, every group of propelling hydraulic cylinder 5 are constituted by two in the telescopic hydraulic cylinder that V-shape is arranged;
Also, the V-shape opening end of each group propelling hydraulic cylinder 5 is connected with the rear end of preceding shield body 2, and the V-shape of each group propelling hydraulic cylinder 5
Tip is then connected with the front end of support boots shield 6.According to the factors such as passage step pitch, shield excavation machine diameter dimension, every group of propulsion liquid
Cylinder pressure 5 can be between 10 °~20 ° in the angle between two telescopic hydraulic cylinders of V-shape arrangement.And then pass through four groups of propulsions
The progressive error of each telescopic hydraulic cylinder of hydraulic cylinder 5, the tuning of Lai Shixian shield excavation machine;Meanwhile each group propelling hydraulic cylinder 5 is in V word
Pressure difference of two telescopic hydraulic cylinders of type arrangement in progradation, forms the reaction torque before acting in shield body 2, to support
The rotary head 1 that disappears rotates torque when cutting, effectively promotes the operation stability of shield excavation machine.When encountering broken rock, singly
When thrust needed for the pure frictional force provided by great Cheng boots mechanism can not meet preceding shield body, it can be used and be arranged in tail shield body
Auxiliary hydraulic cylinder ejector sleeve piece, Lai Zeng great forward thrust.The rear end of preceding shield body 2, four groups of propelling hydraulic cylinders 5 top, be provided with and be used for
Protect the flexible shield 4 of propelling hydraulic cylinder 5.
The rear end of support boots shield 6 is provided with tail shield body 8, several cloth both axially and radially are respectively arranged in tail shield body 8
The grouting port 34 set;And then the grouting port 34 by axially and radially arranging carries out slip casting to tunnel inner wall, to reinforce loosely
It is broken country rock, and forward probe can be carried out to earth layer in front using axial grouting port 34.The top of 8 rear end of tail shield body is arranged
There is finger-type shield 9.Being internally provided with for tail shield body 8 extends back, for being oriented to for the movement of telescopic host belt feeder 16
Belt stretch guide groove 22;The top of the flexible guide groove 22 of belt, is provided with for driving duct piece assembling machine 10 and anchor pole to bore
The mobile translation gliding frame 14 of machine 11, and translation gliding frame 14 is connected by translation hydraulic cylinder 13 with the inner sidewall of tail shield body 8.
The top of translation gliding frame 14, the lower section of finger-type shield 9 are provided with duct piece assembling machine 10, on translation gliding frame 14
Portion, duct piece assembling machine 10 rear be then provided with jumbolter 11.Jumbolter 11 includes connection drilling cramp 36, is connected on drilling cramp 36
It is provided with impact drill 35, is equipped on impact drill 35 and reinforces anchor pole 37;Connect drilling cramp 36 by rotation driving hydraulic motor 38 with
The rotation engagement gear ring 39 being arranged above telescopic host belt feeder 16 is connected, and rotation engagement gear ring 39 passes through gear ring support frame
40 are connected with the two sides of translation gliding frame 14.To utilize the jumbolter 11 and duct piece assembling machine on 14 top of translation gliding frame
10, it forms tunnel surrounding inner wall pipe sheet assembling and anchor pole steel mesh Mixed support system takes anchor pole when rock stratum is more stable
Steel mesh carries out supporting, without carrying out pipe sheet assembling and section of jurisdiction transport, to promote drivage efficiency, reduce production cost;Work as rock
When layer loose crushing, then section of jurisdiction supporting scheme is used, so that operating equipment is quickly move through broken formation, it is ensured that the peace of construction
Full reliability.
The two sides for the rear end lower that the flexible guide groove 22 of the belt being arranged inside tail shield body 8 extends back, are respectively arranged with
The rear support 15 being made of fixing end and telescopic end, the outside portion phase of the flexible guide groove 22 of the fixing end and belt of rear support 15
Even, the telescopic end of rear support 15 is diagonally disposed towards country rock inner wall, and is provided between the telescopic end and fixing end of rear support 15
Supporting cylinder.Telescopic host belt feeder 16 is through setting in preceding 2 middle part of shield body, 6 middle part of support boots shield and tail shield body 8
Belt stretch guide groove 22 in;The rear portion of telescopic host belt feeder 16, it is flexible by belt telescopic hydraulic cylinder 23 and belt
The inner wall of guide groove 22 is connected, with using the stretching of belt telescopic hydraulic cylinder 23, come before driving telescopic host belt feeder 16
It moves or retreats, before personnel convenient for safeguarding enter in the cutterhead space for maintenance 21 of 2 interior forward end of shield body (as shown in Figure 8).
Meanwhile the rear end of telescopic host belt feeder 16, with the deslagging skin for carg to be transported to driving face
Front end with machine 24 is connected.The rear of telescopic host belt feeder 16, is additionally provided with and is slidably arranged on traveling track 19
Extension pulley 18;And the front end of extension pulley 18, pass through two traction hydraulic cylinders 17 fixing end with two sides rear support 15 respectively
It is hinged.Relevant rear portion corollary equipment 12 is provided on extension pulley 18, rear portion corollary equipment 12 includes control room, hydraulic pressure system
System, automatic control system, electrical system, gas detecting system, dedusting and ventilating system, laser-guided systems and data monitoring
System etc..According to needs are specifically used, in order to while ensuring overall structural strength, facilitate the underground of shield excavation machine to transport
Defeated, installation and maintenance, preceding shield body 2, support boots shield 6 and the tail shield body 8 of circular configuration, are respectively adopted by two parts semicircular body structure
At assembled structure, and preceding shield body 2, support boots shield 6 and tail shield body 8 two parts semi-circular structure, pass through company respectively
Connecting bolt is fastenedly connected;The rotary head 1 of circular configuration is then using circumferentially radial seperated modular construction.
The small-sized mining hard rock shield excavation machine is dug in use, firstly, according to above structure connection type in coal road hard rock
It is into working face that shield excavation machine mounting arrangements are good.Then, it before rotary head 1 starts turning cutting rock stratum, supports on boots shield 6
The bilateral telescopic hydraulic cylinder 31 of great Cheng boots mechanism 7 stretch out (as shown in Figure 5), and then the big supporting boot 32 of promotion being extruded in tightly
On country rock inner wall, and by big supporting boot 32 as preceding 2 front end rotary head 1 of shield body to rock carry out cutting when counter-force fulcrum.
At this point, duct piece assembling machine 10, jumbolter 11 and the rear portion corollary equipment 12 of support boots shield 6, great Cheng boots mechanism 7 and rear are all
It does not move.Then, propelling hydraulic cylinder 5 stretches out, shield body 2, rotary head 1, flexible shield 4 and telescopic host belt before pushing
Machine 16 moves forward together.It is anti-suffered by propelling hydraulic cylinder 5 also, during preceding shield body 2 and rotary head 1 move forward
Active force all acts on support boots shield 6, and the active force of propelling hydraulic cylinder 5 is transmitted to great Cheng boots mechanism 7 again by support boots shield 6
On;The reaction force of propelling hydraulic cylinder 5 is offset with the frictional force by great Cheng boots mechanism 7 and tunnel surrounding inner wall, realizes rotation
Rotor disk 1, preceding shield body 2 and the steady of flexible shield 4 move ahead, and promote drivage efficiency and quality.
While rotary head 1 rotates, forward thrust is provided by propelling hydraulic cylinder 5, the cutting cutter 25 of dish type is to rock
Layer is squeezed, and rock is caused to crack, when crack propagation to appearance, rock fragmentation, to achieve the purpose that broken rock.Quilt
The carg that 1 cutting of rotary head is got off, by the scraper bowl of cutterhead body bottom, by the inside of shovel feed disc main body, then,
Before carg is fallen to by the deflector on rotary head 1 on the telescopic host belt feeder 16 in 2 centre of shield body.Rotation
The carg that 1 cutting of rotor disk is got off again via telescopic host belt feeder 16, be delivered on the deslagging belt feeder 24 at rear,
Transport driving face.
After propelling hydraulic cylinder 5 all stretches out, completes a driving stroke, needing to withdraw propelling hydraulic cylinder 5 could start
Next tunneling process.When needing to withdraw propelling hydraulic cylinder 5, the big supporting boot 32 of great Cheng boots mechanism 7 is first bounced back into support boots
In shield 6, later, the small supporting boot 30 of four Ge little Cheng boots mechanisms 3 in preceding shield body 2 stretches out (as shown in Figure 4), to utilize ramuscule
The contact squeeze of boots 30 and tunnel surrounding is supportted, before supportting boots shield 6, extension pulley 18 and rear portion corollary equipment 12 thereon
It moves and counter-force fulcrum is provided.Then, propelling hydraulic cylinder 5 is withdrawn, support boots shield 6, tail shield body 8, the pipe on translation gliding frame 14 are driven
Rear portion corollary equipment 12 on piece assembling machine 10 and jumbolter 11 and extension pulley 18 moves forward together.When development machine after
After the Forward in place of portion's structure, the small supporting boot 30 of four Ge little Cheng boots mechanisms 3 in preceding shield body 2 is withdrawn, is recycled for next excavation operation
It prepares.
Support is stretched out by the great Cheng boots mechanism 7 for repeating above-mentioned support boots shield 6, and propelling hydraulic cylinder 5 stretches out, rotary head 1 is to rock
Stone carries out cutting, and great Cheng boots mechanism 7 is withdrawn, and support is stretched out by the little Cheng boots mechanism 3 of preceding shield body 2, withdraws propelling hydraulic cylinder 5, pulls
Boots shield 6, tail shield body 8 and rear portion corollary equipment 12 is supportted to move forward, withdrawal little Cheng boots mechanism 3 and etc., coal road hard rock is connected
Continuous driving.In the construction process, according to specific circumstances, can by the grouting port 34 that is arranged in tail shield body 8 to tunnel inner wall into
Row slip casting, to reinforce loose fracture country rock.Meanwhile when tunnel surrounding is more stable, takes and beat anchor pole extension reinforced mesh
Mode carries out supporting to exposed rock, prevents rock from falling, to promote drivage efficiency, reduce production cost.Also, work as tunnel
When driving to zone of fracture, using duct piece assembling machine 10 in the assembled extraordinary steel tunnel segment in the inside of tail shield body 8, to reach supporting
Tunnel, the purpose for protecting equipment and operating personnel's safety.
Claims (8)
1. a kind of small-sized mining hard rock shield excavation machine, including preceding shield body (2), it is characterised in that: the front end of the preceding shield body (2)
It is provided with rotary head (1), several cutting cutters (25) is disposed on rotary head (1);Preceding shield body (2) are internally provided with
Main drive (20) for driving rotary head (1) to rotate, the internal front end of preceding shield body (2) are provided with cutterhead space for maintenance
(21), and in preceding shield body (2) it is additionally provided with little Cheng boots mechanism (3);The rear of the preceding shield body (2) is provided with support boots shield (6),
Great Cheng boots mechanism (7) is provided in support boots shield (6);It is set between the front end of support boots shield (6) and the rear end of preceding shield body (2)
It is equipped with propelling hydraulic cylinder (5), is provided with flexible shield (4) above the rear end of preceding shield body (2), propelling hydraulic cylinder (5);The support
The rear end of boots shield (6) is provided with tail shield body (8), and the top of tail shield body (8) rear end is provided with finger-type shield (9), tail shield body (8)
The belt that extends back of being internally provided with stretch guide groove (22), the stretch top of guide groove (22) of belt is provided with translation cunning
Moving frame (14), translation gliding frame (14) are connected by translating hydraulic cylinder (13) with tail shield body (8);The translation gliding frame (14)
It is provided with duct piece assembling machine (10) below top, finger-type shield (9), translation gliding frame (14) top, duct piece assembling machine (10)
Rear be provided with jumbolter (11);Belt stretches the two sides of guide groove (22) rear end lower, is respectively arranged with rear support
(15);In the middle part of the preceding shield body (2), in the middle part of support boots shield (6) and in the belt of tail shield body (8) flexible guide groove (22), pass through
It wears and is equipped with telescopic host belt feeder (16), the rear portion of telescopic host belt feeder (16) passes through belt telescopic hydraulic cylinder (23)
It is connected with the stretch inner wall of guide groove (22) of belt;Meanwhile the rear end of telescopic host belt feeder (16) and deslagging belt feeder
(24) front end is connected;The rear of telescopic host belt feeder (16) is additionally provided with extension pulley (18), and extension pulley (18) is sliding
Fixation dynamic to be arranged on traveling track (19), that the front end of extension pulley (18) passes through traction hydraulic cylinder (17) and rear support (15)
End is connected;Rear portion corollary equipment (12) are provided on extension pulley (18).
2. small-sized mining hard rock shield excavation machine according to claim 1, it is characterised in that: set on the preceding shield body (2)
The main drive (20) being arranged inside the little Cheng boots mechanism (3) of the angles such as shield body circumference arrangement, preceding shield body (2) there are four setting
For internal messing bearing arrangement, the hydraulic motor of main drive (20) then by the way of four location arrangements up and down, and
Each hydraulic motor of main drive (20) respectively with four Ge little Cheng boots mechanism (3) interlaced arrangement;In preceding shield body (2)
Be provided on the inside of (20) four portion, main drive hydraulic motors maintenance entrance (26), maintenance entrance (26) with it is described
Cutterhead space for maintenance (21) is connected.
3. small-sized mining hard rock shield excavation machine according to claim 2, it is characterised in that: little Cheng boots mechanism (3)
Including the support boots hydraulic cylinder (28) internal in preceding shield body (2) is arranged, support boots hydraulic cylinder is provided in support boots hydraulic cylinder (28)
The front end of bar (29), support boots hydraulic cylinder rod (29) is provided with small supporting boot (30).
4. small-sized mining hard rock shield excavation machine according to claim 1, it is characterised in that: on the support boots shield (6)
The great Cheng boots mechanism (7) of setting, including the two group bilateral telescopic hydraulic cylinders (31) internal in support boots shield (6) are arranged, two groups double
Side telescopic hydraulic cylinder (31) is arranged in the internal two sides up and down of support boots shield (6), and the telescopic host belt feeder
(16) between upper and lower two groups of bilateral telescopic hydraulic cylinders (31);The both ends of two groups of bilateral telescopic hydraulic cylinders (31) are respectively arranged with
The big supporting boot (32) of arc, big supporting boot (32) are located at the upper and lower ends of support boots shield (6) interior side, respectively by flexible
The telescopic end of articulated section (33) side corresponding to two groups bilateral telescopic hydraulic cylinder (31) is hinged.
5. small-sized mining hard rock shield excavation machine according to claim 1, it is characterised in that: the support boots shield (6) with
Four groups of propelling hydraulic cylinders (5) are provided between preceding shield body (2), four groups of propelling hydraulic cylinders (5) are uniformly distributed along shield body circumferencial direction respectively
In the outer periphery of the telescopic host belt feeder (16);And every group of propelling hydraulic cylinder (5) is in what V-shape was arranged by two
Telescopic hydraulic cylinder is constituted.
6. small-sized mining hard rock shield excavation machine according to claim 1, it is characterised in that: the translation gliding frame (14)
The jumbolter (11) of upper setting includes connection drilling cramp (36), is provided with impact drill (35), impact drill in connection drilling cramp (36)
(35) it is equipped on and reinforces anchor pole (37);The connection drilling cramp (36) passes through rotation driving hydraulic motor (38) and telescopic host
Rotation engagement gear ring (39) being arranged above belt feeder (16) is connected, and rotation engagement gear ring (39) then passes through gear ring support frame (40)
It is connected with translation gliding frame (14).
7. small-sized mining hard rock shield excavation machine according to claim 1, it is characterised in that: after the support boots shield (6)
In the tail shield body (8) at end, it is respectively arranged with several grouting ports (34) arranged both axially and radially.
8. small-sized mining hard rock shield excavation machine according to claim 1, it is characterised in that: the preceding shield body (2), support boots
Shield (6) and tail shield body (8) are respectively assembled structure.
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CN201821306128.0U CN208619109U (en) | 2018-08-14 | 2018-08-14 | A kind of small-sized mining hard rock shield excavation machine |
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CN201821306128.0U CN208619109U (en) | 2018-08-14 | 2018-08-14 | A kind of small-sized mining hard rock shield excavation machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108756913A (en) * | 2018-08-14 | 2018-11-06 | 沈阳天安科技股份有限公司 | A kind of small-sized mining hard rock shield excavation machine |
CN111022065A (en) * | 2019-10-29 | 2020-04-17 | 天地科技股份有限公司 | Pressure moving roadway rapid tunneling equipment |
CN111720133A (en) * | 2020-06-29 | 2020-09-29 | 中国铁建重工集团股份有限公司 | Supporting device and shield tunneling equipment |
CN112983448A (en) * | 2021-03-25 | 2021-06-18 | 中铁十八局集团有限公司 | Novel DSIS TBM |
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2018
- 2018-08-14 CN CN201821306128.0U patent/CN208619109U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108756913A (en) * | 2018-08-14 | 2018-11-06 | 沈阳天安科技股份有限公司 | A kind of small-sized mining hard rock shield excavation machine |
CN108756913B (en) * | 2018-08-14 | 2024-06-11 | 沈阳天安科技股份有限公司 | Small-size mining hard rock shield tunneling machine |
CN111022065A (en) * | 2019-10-29 | 2020-04-17 | 天地科技股份有限公司 | Pressure moving roadway rapid tunneling equipment |
CN111022065B (en) * | 2019-10-29 | 2021-07-30 | 天地科技股份有限公司 | Pressure moving roadway rapid tunneling equipment |
CN111720133A (en) * | 2020-06-29 | 2020-09-29 | 中国铁建重工集团股份有限公司 | Supporting device and shield tunneling equipment |
CN112983448A (en) * | 2021-03-25 | 2021-06-18 | 中铁十八局集团有限公司 | Novel DSIS TBM |
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