The utility model content
The utility model provides a kind of new full section hard rock mole, solves the open type development machine and is running into the shrinkage country rock or occurring the problem that the card machine can't pass through during through fault belt easily can't tunneling under the weak surrounding rock condition with two shield formula development machines.This development machine combines the each side advantage of existing development machine, has geological adaptability more widely.
For reaching above-mentioned purpose; The utility model provides a kind of hard rock mole, comprising: cutterhead, base bearing, anterior shield, main driving, flexible shield and hinged oil cylinder, a pole, basic propulsion system and secondary propulsion system (SPS), anti-torque system, finger-type shield, girder, steel bow member erector, anchor pole brill, leading brill, belt conveyor; Wherein, cutterhead is positioned at the anterior shield front portion, and disk cutter is set on the cutterhead; Base bearing is positioned at anterior shield inside, is connected with main the driving; Flexible shield comprises interior flexible shield and outer flexible shield between an anterior shield and a pole, the shield that stretches outward links to each other with anterior shield through bolt, and interior flexible shield is connected with a pole through hinged oil cylinder; Propping up pole is connected with anterior shield through basic propulsion system, anti-torque system; Secondary propulsion system (SPS) is arranged in the pole; Prop up the pole rear end finger-type shield is set; It is inner that kingpost cantalever is installed in a pole, and steel bow member erector, anchor pole brill and leading boring are set on it; Belt conveyor runs through that to be installed in whole development machine inner.
Further, said cutterhead adopts the panel type box-structure; The cutterhead tool adopts steel plate to be welded, and on steel plate, directly processes the hobboing cutter mount pad; Stabilizer and supplemental support are set on the said anterior shield.
Further, said base bearing is three axial roller bearings, and has external toothing, and external toothing is meshed with the pinion of said main drive output.
Further, on said pole the support shoe system is housed.
Further, said cutterhead, anterior shield, a pole diameter reduce successively; Flexible shield is identical with a pole diameter in said, flexible shield is identical with the anterior shield diameter outward.
Further, said main the driving by variable-frequency motor or fluid motor-driven.
Further, said hinged oil cylinder is the driven hinged oil cylinder of a flexible shield in connecting and a pole.
Further, said basic propulsion system comprises some oil-feed cylinder systems that promote mainly; Promote mainly oil-feed cylinder system and be divided into 4 unit, each unit is equipped with stroke sensor.
Further, said secondary propulsion system (SPS) comprises and is arranged on one group of inner auxiliary propulsion oil cylinder of pole; The auxiliary propulsion oil cylinder is divided into four groups, and every group all is equipped with stroke sensor.
Further, said finger-type shield front portion structure is a curved plate, and afterbody is a long lath; Said anchor pole bores and is dual system function rig; Said steel bow member erector is installed steel bow member or steel pipe sheet.
The utility model beneficial effect is following:
The utility model development machine had both kept characteristics such as the step-by-step system, supporting means of traditional open type development machine, had the wider advantage of multiple driving pattern geology accommodation thereby taken into account two shield development machines again.Main frame length is short, has reduced shield body and tunnel wall friction, avoids card machine accident to take place; The shield body is designed to the pattern of stepped change, and machine body of boring machine is tapered, has effectively avoided the generation of card machine accident when running into shrinkage country rock or process fault belt.And has safe, driving flexibly, low cost and other advantages.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, does not limit the utility model.
Shown in Fig. 1~7; The utility model embodiment provides a kind of general compact type hard rock mole (TBM), comprising: cutterhead 1, base bearing 9, anterior shield 2, mainly drive 4, flexible shield 3 and hinged oil cylinder 5, a pole 6, basic propulsion system 10 and secondary propulsion system (SPS) 12, anti-torque system 11, finger-type shield 7, girder 15, steel bow member erector 13, anchor pole bore 14, bore 8 in advance, belt conveyor 19.Wherein, cutterhead 1 is positioned at anterior shield 2 front portions, is provided with 19 on the cutterhead " disk cutter; Base bearing 9 is positioned at anterior shield 2 inside, is connected with main driving 4; Flexible shield 3 comprises interior flexible shield and outer flexible shield between an anterior shield 2 and a pole 6, the shield that stretches outward links to each other with anterior shield 2 through bolt, and interior flexible shield is connected with a pole 6 through hinged oil cylinder 5; Propping up pole 6 is connected with anterior shield 2 through basic propulsion system 10, anti-torque system; Secondary propulsion system (SPS) 12 is arranged in the pole 6; Prop up pole 6 rear ends the finger-type shield 7 that operation is played the safeguard protection effect is set; Girder 15 cantilevers are installed in pole 6 inside, steel bow member erector 13, anchor pole brill 14 are set on it and bore 8 in advance; Belt conveyor 19 runs through that to be installed in whole development machine inner.
As shown in Figure 2, in the said development machine of present embodiment, said cutterhead 1 adopts the design of panel type box-structure, and whole cutterhead is divided into 2 central blocks and 4 limit pieces, is connected with bolt through alignment pin between them, conveniently transports and installs.For guaranteeing that cutterhead has enough strength and stiffness, its front panel adopts 200~350mm steel plate to be welded, and directly on steel plate, processes the hobboing cutter mount pad, avoids the thermal deformation of adopting the welded type mount pad to cause.Cutterhead 1 back is an anterior shield 2; Stabilizer 16 and supplemental support 17 are set on the anterior shield 2; Stretching hole wall was with fixing anterior shield when vibrations that stabilizer 16 produced in order to when driving restriction and supplemental support 17 actings in conjunction were used in propulsion system and reset, can help in addition development machine transfer to and expansion dig.
As shown in Figure 1, flexible shield 3 comprises the outer flexible shield that is connected through bolt with anterior shield 2 rear ends and the interior flexible shield that is connected through hinged oil cylinder 5 with a pole 6.Be in quick condition, slip that each other can be smooth-going in the flexible outside shield of interior flexible shield.Flexible shield 3 not only makes the driving function implement driving and steel bow member installation exercise simultaneously, and allows development machine to correct the radius of curvature of excavation, satisfies the requirement that turns in the tunneling process.In addition, flexible shield 3 also has main the driving with propulsion system is played protective action, and the resilience material is to the harm of equipment when stopping falling rocks and spraying concrete.
In the present embodiment, base bearing 9 is the three-row cylinder roller bearing, and has external toothing, and external toothing is meshed with the main pinion that drives 4 outputs, for the rotation of cutterhead 1 provides driving force.Facts have proved, adopt external toothing to be meshed and to reduce arrangement space, effectively shorten the shield body length with the pinion of main drive output.In addition, the design service life of base bearing 9 is confirmed according to concrete engine request, is no less than 15000 hours usually.
Like Fig. 1, shown in 4, basic propulsion system 10 links together an anterior shield 2 and a pole 6 with anti-torque system 11, and support shoe system 18 is housed on the pole 6.During normal the driving, support shoe system 18 stretchings are on tunnel wall, and basic propulsion system 10 provides the power of driving forward for complete machine, and anti-torque system 11 is used to overcome the reaction torque that cutterhead 1 rotation causes, and passes to support shoe system 18 to this moment of torsion through a pole 6.After driving was accomplished, basic propulsion system 10 can pull after pole 6 grade genus equipment and advance and reset.
Like Fig. 1, shown in 5, secondary propulsion system (SPS) 12 be divided into four groups of upper and lower, left and right along circumference in pole 6 inside.During improper driving, secondary propulsion system (SPS) 12 supports on the steel pipe sheet that is installed in the tunnel inwall, overcomes counter-force and reaction torque in the tunneling process.
In the utility model, according to geological conditions, anterior shield 2 diameters are littler than cutterhead 1 digging diameter, and concrete reductions is confirmed according to rock shrinkage in the engineering; It is littler than anterior shield 2 diameters to prop up pole 6, and concrete reductions is confirmed according to rock shrinkage in the engineering.Inside and outside flexible shield is identical with pole 6, anterior shield 2 diameters respectively.This makes and keeps certain interval between shield body and the tunnel wall, changes the card machine accident when running into the shrinkage country rock to overcome from cutterhead 1 to the tapered trend of pole 6 a whole main frame.
In the present embodiment, be the enhancing ability of getting rid of poverty, mainly drive 4 and adopt the high pulling torques design that the frequency conversion water-cooled machine that is 315kW by 10 power drives.Main driving 4 attainable stepless speed regulations, speed adjustable range is 0~6.5rpm.Be unidirectional rotation during driving, cutterhead can reverse to get rid of poverty when needing.
In the present embodiment, hinged oil cylinder 5 is for one group of driven hinged oil cylinder of a flexible shield in connecting and a pole 6, to adapt to the turning radius of 350m better.
In the present embodiment, basic propulsion system 10 is promoted mainly the oil-feed cylinder by one group and is formed a connection anterior shield 2 and a pole 6.When normal mode tunneled, promoting mainly the oil-feed cylinder was that cutterhead 1 provides thrust.Promote mainly the oil-feed cylinder and be divided into 4 unit, each unit is equipped with stroke sensor, and the stroke situation shows in the control room.Each unit hydraulic fluid flow rate can and be monitored its position by the operator adjusting, adjusts the attitude of TBM when driving in view of the above.
In the present embodiment, said secondary propulsion system (SPS) 12 is formed by being arranged in a pole 6 one group of inner auxiliary propulsion oil cylinder.In the location that runs into landslide tomography and IV-V class surrounding rock, when the support boots can not be worked, the auxiliary propulsion cylinder acted on and can tunnel continuously on the steel pipe sheet fast through the relatively poor hole of geology section.The auxiliary propulsion oil cylinder is divided into four groups, and every group all is equipped with stroke sensor, and when off-order mode was tunneled, the oil pressure of each group can be controlled separately, makes operator can monitor its position is also adjusted development machine in view of the above when changing step attitude.
In the present embodiment, the curved plate that finger-type shield 7 its front portion structure forms are width 1m, afterbody is a long lath, finger-type shield 7 is provided with and covers 180 ° of zones, shield top, can make steel bow member erector 13, bores 8 in advance, operating personnel obtain better protection.
Like Fig. 1, shown in 5, in the present embodiment, girder 15 is a trussed construction, and steel bow member erector 13, anchor pole bore 14 and bore 8 in advance and be installed in its periphery, and the inner belt conveyor 19 that allows passes through.Girder 15 connects cantilever through bolt and is installed in pole 6 inside; In the 180 ° of inverted arch scopes in its top the finger-type shield 7 that operation is played the safeguard protection effect is housed, steel bow member erector 13, the anchor pole brill 14 that satisfies supporting requirement in the driving is set on the girder 15 and bores 8 in advance.It is two anchor pole drill systems that anchor pole bores 14, is positioned at steel bow member erector 13 back, is distributed in girder 15 left and right sides, can on the wall of the hole of 360 ° of scopes, hole, and also can move forward and backward the boring of 1.8m scope; Leading bore 8 on girder 15, be positioned at anchor pole and bore after 14, can control the boring in 360 ° of zones, but both horizontal drillings can be drilled tunnel wall along 6 ° pilot hole again, as the usefulness of surveying bad rock, cement-grouting consolidation country rock and probing drainage tunnel.Leading brill 8 can be implemented vault greater than leading probing of 150 ° of scopes and diversion tunnel probing.
Like Fig. 6, shown in 7, in the present embodiment, used steel bow member was installed when steel bow member erector 13 both can be to supporting, can be secondary propulsion system (SPS) 12 again the steel pipe sheets are installed, and satisfied the needs of improper driving.
As shown in Figure 4, it is inner that belt conveyor 19 runs through whole development machine main frame, and front end reaches the slag gathering hopper position of cutterhead 1, and the rear end extends to the post-matching leather belt machine.When slagging tap the rock slag by the scraper bowl on the cutterhead 1 shovel at the bottom of the hole into, be discharged on the inner conveyor of slag gathering hopper through chute again when scraper bowl rotates to top with cutterhead, conveyor running row unloads the rock slag.
In the present embodiment, general compact type hard rock mole has three kinds of typical driving patterns:
Brace type driving when stablizing country rock: the support boots stretching of a pole both sides is promoted mainly the oil-feed cylinder and is pushed to disc driving system and realizes driving to tunnel wall, uses anchor pole to creep into to go according to geological condition and design demand simultaneously and plays the anchor pole operation.Driving is ended, and stabilizer and supplemental support stretching tunnel wall be anterior shield fixedly, promotes mainly the drive of oil-feed cylinder and props up back genus equipment such as pole and advance and reset thereby regain.
Brace type driving during the instability country rock: the support boots stretching of a pole both sides is promoted mainly the oil-feed cylinder and is pushed to disc driving system realization driving to tunnel wall, meanwhile can be at the regional assembly unit steel pipe of finger-type shield sheet.Driving is ended, and stabilizer and supplemental support stretching tunnel wall be anterior shield fixedly, and the auxiliary propulsion oil cylinder supports on the steel pipe sheet promotion and props up back genus equipment such as pole and advance and reset
Single shield formula driving during soft rock: utilize the auxiliary propulsion oil cylinder to realize driving as single shield development machine, driving is ended at finger-type shield zone assembly unit steel pipe sheet.
Can find out by the foregoing description, the utlity model has following beneficial effect:
1, cutterhead adopts the design of panel type box-structure, has enough strength and stiffness, can play the effect of effective support face, stablizes face, avoids landslide.
2, complex optimum structural configuration has effectively shortened the shield body length, has reduced shield body and tunnel wall friction, avoids card machine accident to take place.
3, the shield body is designed to the pattern of stepped change, and machine body of boring machine is tapered, has effectively avoided the generation of card machine accident when running into shrinkage country rock or process fault belt.
4, high pulling torque, high thrust design make development machine have the stronger ability of getting rid of poverty.
5, articulated system cooperates compact shield body length, makes development machine can adapt to littler turning radius.
6, promote mainly into auxiliary propulsion two cover propulsion systems be equipped with steel bow member erectors, anchor pole bores and support apparatus such as leading rig, makes development machine have geology adaptive capacity more widely.
7, the design of finger-type shield makes its protection domain more wide, and security performance promotes greatly.
8, cantilever truss formula girder is not merely support apparatus and provides support, and the inner space satisfy conveyor pass through require.
9, steel bow member erector can be installed the steel bow member, and the steel pipe sheet of different in width can be installed again.Auxiliary cylinder can be supported on the steel pipe sheet when advancing, and makes that improper driving is more flexible, and cost is cheaper.
10, both kept the characteristics such as step-by-step system, supporting means of traditional open type TBM, the advantage and the operation that have taken into account the multiple driving pattern of two shield TBM again are more prone to easy.This makes general compact type TBM almost can be suitable for all geological conditions.
Obviously, those skilled in the art can carry out various changes and modification to the utility model and not break away from the spirit and the scope of the utility model.Like this, belong within the scope of the utility model claim and equivalent technologies thereof if these of the utility model are revised with modification, then the utility model also is intended to comprise these changes and modification interior.