CN208580034U - A kind of Multifunctional tobacco package detection device - Google Patents
A kind of Multifunctional tobacco package detection device Download PDFInfo
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- CN208580034U CN208580034U CN201820832702.XU CN201820832702U CN208580034U CN 208580034 U CN208580034 U CN 208580034U CN 201820832702 U CN201820832702 U CN 201820832702U CN 208580034 U CN208580034 U CN 208580034U
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Abstract
The utility model discloses a kind of Multifunctional tobacco package detection devices; including without transparent paper packets detection module, image processing unit, PLC processing unit, culling unit, shutdown control unit; no transparent paper packets detection module includes adjustable light sources controller 1; light source 1; exposure triggering optical fiber 1; lens group 1, CCD camera group 1, walk counter 1；1 pair of walk counter abnormal cigarette packet carries out step number calculating, and will calculate information without transparent paper packets and pass to the PLC processing unit；Lens group 1 modulates angle, aperture, microspur, and CCD camera group 1 is taken pictures and the information that will take pictures is transferred to image processing unit；Image processing unit judges and will judge that information is transmitted to PLC processing unit；PLC processing unit controls culling unit and shuts down control module movement, to realize the real time monitoring to transparent paper packets, carries out real-time judge to any cigarette packet, handles abnormal cigarette packet in time, shut down to rectify and repair.
Description
Technical field
The utility model relates to field of cigarette producing technology, and in particular to a kind of Multifunctional tobacco package detection device.
Background technique
FOCKE FX2 packaging unit is the tobacco business commonly hard box binary channels packaging unit of full import ultrahigh speed, FOCKE
FX2 packaging unit equipment scale is huge, and structure is complicated, and electric control system is advanced, high degree of automation, specified speed of production
700 packets/point.
Under normal conditions, FOCKE FX2 packs unit by 498 power distribution cabinet parts, 542 type label paper unstackers, and 703 types are hard
Box flip lid packing machine, 741 type cigarette packet storage bins, 753 type film bundling presses, 779 profile bar packet packing machines, 798 type center reels are deposited
Store splicing apparatus several major composition.Wherein the hard box flip lid packing machine of 703 types can choose to install the final cigarette packet detection system of FPI.
However, in actual production, even if using the final cigarette packet detection system of FPI, but in item packet tobacco product still
It was found that with the presence of defective cigaret packet.By carrying out quality analysis to different types of substandard products, following component tool can be roughly divided into
There is biggish hidden danger of quality: at hard box flip lid the second drying turret of the packing machine cigarette packet output of 703 types, the work of 741 cigarette packet storage bins
When cigarette packet pass in and out process, 753 film bundling press Yan Bao input cigarette packets reverse end for end track separation mechanism, and 753 film bundling press capsules are transparent
Paper wrapper process etc..
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of Multifunctional tobacco package detection device, can effectively solve
Certainly above-mentioned technical problem achievees the effect that safety in production, normal production, defect rate substantially reduce.
The utility model adopts the following technical solution:
A kind of Multifunctional tobacco package detection device, including without transparent paper packets detection module, image processing unit, PLC processing
Unit, shuts down control unit at culling unit, it is characterised in that:
It is described to be set in the cigarette packet conveying binary channels before transparent-paper package folds capstan head without transparent paper packets detection module
Side, detection specifically include adjustable light sources controller 1, light source 1, exposure triggering optical fiber 1, lens group 1, CCD without transparent cigarette packet
Phase unit 1, walk counter 1；
Wherein, the exposure triggering optical fiber 1 is described without the inspection of transparent paper packets for triggering when passing through without transparent paper packets
Survey other modules operation in module；The adjustable light sources controller 1 adjusts the no cellophane paper by adjusting the light source 1
Cigarette wraps brightness；The walk counter 1 is used to carry out abnormal cigarette packet step number calculating, and will calculate and believe without transparent paper packets
Breath passes to the PLC processing unit；The lens group 1 is used for the position according to described without transparent paper packets and carries out angle, light
Circle, microspur modulation, take pictures, the CCD camera group 1 to described without transparent paper packets for taking pictures, and the letter that will take pictures
Breath 1 is transferred to described image processing unit；
Described image processing unit information of taking pictures according to judges that the cigarette packet, generation is sentenced without transparent paper packets
Disconnected information, and judge that information is transferred to the PLC processing unit without transparent paper packets for described；
The PLC processing unit judges that information calculates information without transparent paper packets with described without transparent paper packets according to described
Generate corresponding operation instruction；The operational order includes rejecting operational order, shutdown operation instruction, operating normally instruction；
The culling unit receives the rejecting operational order that the PLC processing unit transmits, will be deemed as abnormal cigarette
Packet is rejected；
The shutdown control module, the shutdown operation instruction transmitted for receiving the PLC processing unit, and will be
System carries out shutdown operation.
Preferably, in the present invention, the detection device further includes having transparent paper packets detection module, described to have
Bright paper packets detection module is set to above the cigarette packet conveying binary channels after the transparent-paper package folds capstan head, specific to wrap
Include adjustable light sources controller 2, light source 2, exposure triggering optical fiber 2, lens group 2, CCD camera group 2, walk counter 2；
Wherein, the exposure triggering optical fiber 2 is used to have transparent paper packets to examine described in triggering when there is transparent paper packets to pass through
Survey the other component operation in module；The adjustable light sources controller 2 described has cellophane paper by adjusting the light source 2 and adjusting
Cigarette wraps brightness；The walk counter 2 is used to carry out step number calculating to problem cigarette packet, and will have transparent paper packets to calculate letter
Breath passes to the PLC processing unit；The lens group 2 is used for the position according to described without transparent paper packets and carries out angle, light
Circle, microspur modulation, take pictures, the CCD camera group 2 to described without transparent paper packets for taking pictures, and the letter that will take pictures
Breath 2 is transferred to described image processing unit.
Preferably, in the present invention, described image processing unit has cellophane paper to take pictures information to described according to
There are transparent paper packets to be judged, there are transparent paper packets to judge information, and there are transparent paper packets to judge that information passes for described
It is defeated by the PLC processing unit；
The PLC processing unit has transparent paper packets to judge that information has transparent paper packets to calculate information with described according to
Generate the corresponding operational order；The operational order include the rejecting operational order, the shutdown operation instruction, it is described
Operate normally instruction.
Preferably, in the present invention, the PLC processing unit, is also used to record and store abnormality detection window
The judgement image of the exception cigarette packet；Meanwhile data statistic analysis is carried out to testing result.
Preferably, in the present invention, the detection device also has touch screen unit, for showing that the cigarette packet exists
Real-time condition before transparent-paper package, after transparent-paper package in the period；It can also be according to the real-time condition, described in artificial setting
The Quality estimation threshold value of cigarette packet.
The utility model is by setting detection device, to without transparent paper packets and having the real time monitorings of transparent paper packets,
Real-time judge can be carried out to any cigarette packet, it is timely to handle abnormal cigarette packet, it shuts down and rectifies reparation etc., greatly reduce defective cigaret rate,
Production efficiency is improved, achievees the purpose that normally to produce, keep the safety in production；Meanwhile touch screen unit is set, it can be according to real time monitoring
Information analyzes the real-time condition of cigarette packet, the Quality estimation threshold value of the cigarette packet is artificially arranged, improves production efficiency.
Detailed description of the invention
Fig. 1 is specific function structure chart in an embodiment of the present invention；
Fig. 2 is in an embodiment of the present invention without transparent paper packets module operation schematic diagram；
Fig. 3 is to have transparent paper packets module operation schematic diagram in an embodiment of the present invention.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.Following embodiment will be helpful to this
Field technical staff further understands the utility model, but does not limit the utility model in any form.It should be pointed out that pair
For those skilled in the art, without departing from the concept of the premise utility, can also make it is several deformation and
It improves.These are all within the protection scope of the present invention.
As shown in Figure 1, a kind of Multifunctional tobacco package detection device, including without transparent paper packets detection module, image procossing list
Member, shuts down control unit at PLC processing unit, culling unit, it is characterised in that:
It is described to be set in the cigarette packet conveying binary channels before transparent-paper package folds capstan head without transparent paper packets detection module
Side, detection specifically include adjustable light sources controller 1, light source 1, exposure triggering optical fiber 1, lens group 1, CCD without transparent cigarette packet
Phase unit 1, walk counter 1；
Wherein, the exposure triggering optical fiber 1 is described without the inspection of transparent paper packets for triggering when passing through without transparent paper packets
Survey other modules operation in module；The adjustable light sources controller 1 adjusts the no cellophane paper by adjusting the light source 1
Cigarette wraps brightness；The walk counter 1 is used to carry out abnormal cigarette packet step number calculating, and will calculate and believe without transparent paper packets
Breath passes to the PLC processing unit；The lens group 1 is used for the position according to described without transparent paper packets and carries out angle, light
Circle, microspur modulation, take pictures, the CCD camera group 1 to described without transparent paper packets for taking pictures, and the letter that will take pictures
Breath 1 is transferred to described image processing unit；
Described image processing unit information of taking pictures according to judges that the cigarette packet, generation is sentenced without transparent paper packets
Disconnected information, and judge that information is transferred to the PLC processing unit without transparent paper packets for described；
The PLC processing unit judges that information calculates information without transparent paper packets with described without transparent paper packets according to described
Generate corresponding operation instruction；The operational order includes rejecting operational order, shutdown operation instruction, operating normally instruction；
The culling unit receives the rejecting operational order that the PLC processing unit transmits, will be deemed as abnormal cigarette
Packet is rejected；
The shutdown control module, the shutdown operation instruction transmitted for receiving the PLC processing unit, and will be
System carries out shutdown operation.
Preferably, in the present invention, the detection device further includes having transparent paper packets detection module, described to have
Bright paper packets detection module is set to above the cigarette packet conveying binary channels after the transparent-paper package folds capstan head, specific to wrap
Include adjustable light sources controller 2, light source 2, exposure triggering optical fiber 2, lens group 2, CCD camera group 2, walk counter 2；
Wherein, the exposure triggering optical fiber 2 is used to have transparent paper packets to examine described in triggering when there is transparent paper packets to pass through
Survey the other component operation in module；The adjustable light sources controller 2 described has cellophane paper by adjusting the light source 2 and adjusting
Cigarette wraps brightness；The walk counter 2 is used to carry out step number calculating to problem cigarette packet, and will have transparent paper packets to calculate letter
Breath passes to the PLC processing unit；The lens group 2 is used for the position according to described without transparent paper packets and carries out angle, light
Circle, microspur modulation, take pictures, the CCD camera group 2 to described without transparent paper packets for taking pictures, and the letter that will take pictures
Breath 2 is transferred to described image processing unit；.
Preferably, in the present invention, described image processing unit has cellophane paper to take pictures information to described according to
There are transparent paper packets to be judged, there are transparent paper packets to judge information, and there are transparent paper packets to judge that information passes for described
It is defeated by the PLC processing unit；
The PLC processing unit has transparent paper packets to judge that information has transparent paper packets to calculate information with described according to
Generate the corresponding operational order；The operational order include the rejecting operational order, the shutdown operation instruction, it is described
Operate normally instruction.
Preferably, in the present invention, the PLC processing unit, is also used to record and store abnormality detection window
The judgement image of the exception cigarette packet；Meanwhile data statistic analysis is carried out to testing result.
Preferably, in the present invention, the detection device also has touch screen unit, for showing that the cigarette packet exists
Real-time condition before transparent-paper package, after transparent-paper package in the period；It can also be according to the real-time condition, described in artificial setting
The Quality estimation threshold value of cigarette packet.
As shown in Fig. 2, without transparent paper packets module operation schematic diagram in an embodiment of the present invention.
Without transparent paper packets detection module, that is, adjustable light sources controller 1, light source 1 trigger optical fiber 1, lens group 1, CCD
The transparent-paper package that phase unit 1 and walk counter 1 are installed on 753 type film bundling presses folds the cigarette packet conveying bilateral before capstan head
Above road.
At this point, cigarette packet conveying binary channels on cigarette bagmouths open it is downward, the back side upward, and cigarette packet wrap up not yet it is transparent
Paper.Machine vision quality testing again is carried out by the cigarette packet that conveying can comes without transparent paper packets detection module 1,
Record such as surface is dirty, is squeezed and deformed, and cigarette packet is reverse etc., has recorded abnormal cigarette packet by walk counter 1, and will be described different
The motion profile of normal cigarette packet is real-time transmitted to PLC processing unit, when the abnormal cigarette packet moves to the rejecting of 753 film bundling presses
Before machine unit, PLC processing unit issues to the culling unit of 753 film bundling presses and rejects operational order, will be defective in quality
Abnormal cigarette packet is rejected.
When system operation is without there is abnormal cigarette packet, then PLC processing unit is issued instructs without normal operation.
As shown in figure 3, there is transparent paper packets module operation schematic diagram in an embodiment of the present invention.
The detection device that the utility model is proposed further includes having transparent paper packets detection module, that is, adjustable light sources control
Device 2 processed, light source 2 trigger optical fiber 2, and lens group 2, CCD camera group 2 and walk counter 2 are installed on 753 type film bundling presses
Transparent-paper package folds the cigarette packet conveying binary channels top after capstan head, as shown in Figure 3:
At this point, in Yan Bao, it is upward to convey cigarette bagmouths open in binary channels, and downward, and cigarette packet has been wrapped cellophane paper at the back side, and
And cigarette packet has already passed through the capstan head transparent paper side sealing of 753 type film bundling presses, rear ends cellophane paper soldering iron in transmit process
Beauty, top and bottom cellophane paper soldering iron beauty.By there is transparent paper packets detection 2 that can come conveying that will enter cigarette packet
The cigarette packet that lifter carries out double-contracting stacking carries out the last time machine vision quality testing before a wrap molding encapsulation, record such as table
Face is dirty, is squeezed and deformed, and transparent-paper package is abnormal, is mingled with foreign matter in transparent-paper package, and cellophane paper beauty is excessive, lacks drawstring, draws
Band offset and other issues, records defective in quality problem cigarette packet by walk counter 2, and by described problem cigarette packet
Motion profile is real-time transmitted to PLC processing unit, before described problem cigarette packet moves to the culling unit of 753 film bundling presses,
PLC processing unit issues to the culling unit of 753 film bundling presses and rejects operational order, and defective in quality problem cigarette packet is picked
It removes.
When system operation does not go wrong cigarette packet, then PLC processing unit is issued instructs without normal operation.
On the one hand, when occurring continuously largely rejecting defective in quality abnormal cigarette packet or problem cigarette packet, PLC processing unit
Shutdown operation instruction is issued to 753 type film bundling presses, makes running machine down.
On the other hand, by touch screen we can with real time inspection cigarette packet wrap up cellophane paper before the back side and package cellophane paper
Afterwards by the positive Machine Vision Detection situation of each beauty soldering iron, and cigarette packet is set in the software environment of touch screen operation
The back side and the positive region for needing to detect, adjust the cigarette packet of each detection zone window set according to operating condition in real time
Decision threshold above and below quality.Record is stored the judgement of the abnormal cigarette packet or problem cigarette packet of abnormality detection window by PLC processing unit
Image, and data statistic analysis is carried out to judgement testing result.
Embodiment of above is merely to illustrate the utility model, and is not limitation of the utility model, related technology neck
The those of ordinary skill in domain, in the case where not departing from the spirit and scope of the utility model, can also make a variety of changes and
Modification, therefore all equivalent technical solutions also belong to the scope of the utility model, the scope of patent protection of the utility model is answered
It is defined by the claims.
Claims (5)
1. a kind of Multifunctional tobacco package detection device, including it is single without transparent paper packets detection module, image processing unit, PLC processing
Member, shuts down control unit at culling unit, it is characterised in that:
It is described to be set to above the cigarette packet conveying binary channels before transparent-paper package folds capstan head without transparent paper packets detection module, inspection
It surveys and specifically includes adjustable light sources controller 1, light source 1, exposure triggering optical fiber 1, lens group 1, CCD camera group without transparent cigarette packet
1, walk counter 1；
Wherein, the exposure triggering optical fiber 1 is described without transparent paper packets detection mould for triggering when passing through without transparent paper packets
Other modules operation in block；The adjustable light sources controller 1 is adjusted described without transparent paper packets by the adjusting light source 1
Upper brightness；The walk counter 1 is used to carry out abnormal cigarette packet step number calculating, and will calculate information without transparent paper packets and pass
Pass the PLC processing unit；The lens group 1 is used to carry out angle, aperture, micro- according to the position without transparent paper packets
It away from modulation, takes pictures, the CCD camera group 1 to described without transparent paper packets for taking pictures, and the information 1 that will take pictures passes
It is defeated by described image processing unit；
Described image processing unit information of taking pictures according to judges the cigarette packet, generates and judges to believe without transparent paper packets
Breath, and judge that information is transferred to the PLC processing unit without transparent paper packets for described；
The PLC processing unit judges that information calculates information generation without transparent paper packets with described without transparent paper packets according to described
Corresponding operation instruction；The operational order includes rejecting operational order, shutdown operation instruction, operating normally instruction；
The culling unit receives the rejecting operational order that the PLC processing unit transmits, and will be deemed as abnormal cigarette packet and picks
It removes；
The shutdown control module, for receiving the shutdown operation instruction that the PLC processing unit transmits, and by system into
Row shutdown operation.
2. a kind of Multifunctional tobacco package detection device according to claim 1, it is characterised in that: the detection device further includes having
Transparent paper packets detection module, it is described to there is transparent paper packets detection module to be set to the institute after the transparent-paper package folding capstan head
It states above cigarette packet conveying binary channels, specifically includes adjustable light sources controller 2, light source 2 exposes and triggers optical fiber 2, lens group 2,
CCD camera group 2, walk counter 2；
Wherein, the exposure triggering optical fiber 2 is used to have transparent paper packets detection mould described in triggering when there is transparent paper packets to pass through
Other component operation in block；The adjustable light sources controller 2 described has transparent paper packets by adjusting the light source 2 and adjusting
Upper brightness；The walk counter 2 is used to carry out step number calculating to problem cigarette packet, and will have transparent paper packets to calculate information and pass
Pass the PLC processing unit；The lens group 2 is used to carry out angle, aperture, micro- according to the position without transparent paper packets
It away from modulation, takes pictures, the CCD camera group 2 to described without transparent paper packets for taking pictures, and the information 2 that will take pictures passes
It is defeated by described image processing unit.
3. a kind of Multifunctional tobacco package detection device according to claim 2, it is characterised in that: described image processing unit according to
It is described to there is cellophane paper information of taking pictures to there are transparent paper packets to judge to described, there are transparent paper packets to judge information, and will
It is described to there are transparent paper packets to judge that information is transferred to the PLC processing unit；
The PLC processing unit has transparent paper packets to judge that information has transparent paper packets to calculate information generation with described according to
The corresponding operational order；The operational order includes the rejecting operational order, shutdown operation instruction, described normal
Operating instruction.
4. -3 any a kind of Multifunctional tobacco package detection device according to claim 1, it is characterised in that: the PLC processing is single
Member is also used to record and store the judgement image of the abnormal cigarette packet of abnormality detection window；Meanwhile testing result is counted
It analyzes according to statistics.
5. -3 any a kind of Multifunctional tobacco package detection device according to claim 1, it is characterised in that: the detection device is also
With touch screen unit, for showing real-time condition of the cigarette packet before transparent-paper package, after transparent-paper package in the period；
The Quality estimation threshold value of the cigarette packet artificially can also be set according to the real-time condition.
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| CN201820832702.XU CN208580034U (en) | 2018-05-31 | 2018-05-31 | A kind of Multifunctional tobacco package detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967392A (en) * | 2019-03-22 | 2019-07-05 | 红云红河烟草(集团)有限责任公司 | Aluminium-foil paper and inner box paper detection method |
| CN110027737A (en) * | 2019-03-22 | 2019-07-19 | 红塔烟草(集团)有限责任公司 | A kind of FOCKE401 transparent paper of cigarette packet folding device |
| CN111721947A (en) * | 2019-03-21 | 2020-09-29 | 红塔烟草(集团)有限责任公司 | Automatic analysis and optimization system for cigarette packet image detection |
| CN113895730A (en) * | 2021-10-28 | 2022-01-07 | 厦门烟草工业有限责任公司 | Cigarette case transparent paper detection method, device and system and storage medium |
-
2018
- 2018-05-31 CN CN201820832702.XU patent/CN208580034U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111721947A (en) * | 2019-03-21 | 2020-09-29 | 红塔烟草(集团)有限责任公司 | Automatic analysis and optimization system for cigarette packet image detection |
| CN109967392A (en) * | 2019-03-22 | 2019-07-05 | 红云红河烟草(集团)有限责任公司 | Aluminium-foil paper and inner box paper detection method |
| CN110027737A (en) * | 2019-03-22 | 2019-07-19 | 红塔烟草(集团)有限责任公司 | A kind of FOCKE401 transparent paper of cigarette packet folding device |
| CN113895730A (en) * | 2021-10-28 | 2022-01-07 | 厦门烟草工业有限责任公司 | Cigarette case transparent paper detection method, device and system and storage medium |
| CN113895730B (en) * | 2021-10-28 | 2023-08-29 | 厦门烟草工业有限责任公司 | Cigarette case transparent paper detection method, device and system and storage medium |
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