CN208931807U - Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine - Google Patents
Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine Download PDFInfo
- Publication number
- CN208931807U CN208931807U CN201820382597.4U CN201820382597U CN208931807U CN 208931807 U CN208931807 U CN 208931807U CN 201820382597 U CN201820382597 U CN 201820382597U CN 208931807 U CN208931807 U CN 208931807U
- Authority
- CN
- China
- Prior art keywords
- cigarette
- packaging machine
- detection device
- appearance
- plc controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
本实用新型公开一种高速包装机出口条烟外观视觉检测装置，包括智能相机、照明光源组、安装支架、电柜、触摸显示屏、工控机、PLC控制器、光电耦合器、拍照触发脉冲检测装置、缺陷条烟剔除定位检测装置。所述的智能相机、照明光源、拍照触发脉冲检测装置通过安装支架安装在BV条盒透明纸包装机出口支架位置，所述的触摸显示屏安装在支架梁柱位置，该装置能够及时发现BV条盒透明纸包装机出口处，外观存在缺陷的条烟，不需中断生产流程，即可实现对条烟外观存在缺陷产品的自动检测、剔除和统计，实现了检测速度与设备运行速度的完美匹配。
The utility model discloses a visual inspection device for the appearance of cigarettes exported from a high-speed packaging machine. Device, defective bar cigarette removal and positioning detection device. The intelligent camera, the lighting source, and the photo-triggering pulse detection device are installed at the exit bracket position of the BV box transparent paper packaging machine through the installation bracket, and the touch display screen is installed at the position of the bracket beam and column. At the exit of the box transparent paper packaging machine, the appearance of defective cigarettes can be automatically detected, eliminated and counted without interrupting the production process, and the detection speed and equipment operation speed can be perfectly matched. .
Description
Technical field
The utility model relates to Cigarette processing equipment technical fields more particularly to a kind of high-speed packaging machine to go out pig's tongue cigarette appearance
Vision inspection apparatus.
Background technique
In production of cigarettes, packaging unit packaging process includes capsule packaging, transparent paper of small box packaging, barrel packaging, item
Cigarette transparent-paper package part.BV packaging machine for transparent paper of strip box is mainly responsible for barrel paper wrapper, transparent paper of bar box in tobacco and bracing wire packaging etc.
Process.In stip cigarette packing forming process, is influenced by BV packaging machine for transparent paper of strip box inherent shortcoming, will appear barrel once in a while
Paper and cellophane paper package are bad.And the appearance of such defect often has the characteristics that sporadic, discontinuity.In addition BV high speed
Packaging facilities speed is fast, and operator cannot accomplish to monitor product quality constantly, is easy to make the finished product carton cigarette of appearance existing defects
Next process is flowed into, once faulty goods, which comes into the market, will seriously damage consumer's interests.Before entering case packer, need
An appearance is detected, but since conveyor belt has covered one of face, so original vision-based detection can only detect
To 5 faces of cigarette.Existing finished product carton cigarette vision inspection apparatus is brought since it can only detect 5 faces to production and operation
Difficulty, the prior art not can be well solved the problem still.
Utility model content
The purpose of the utility model is to provide a kind of high-speed packaging machines to go out pig's tongue cigarette apparent visual detection device, can be directed to
BV packaging machine for transparent paper of strip box can carry out vision-based detection to cigarette presentation quality in production run, and record defect map
As, statistics rejecting rate, by automatic rejection carton cigarette appearance there are the device of mass defect, protect a cigarette presentation quality further
Barrier.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:
A kind of high-speed packaging machine goes out pig's tongue cigarette apparent visual detection device, including industrial personal computer, touch display screen, PLC control
Device, smart camera (smart camera 1, smart camera 2, smart camera 3, smart camera 4), lighting source group (lighting source group 1,
Lighting source group 2, lighting source group 3, lighting source group 4), photoelectrical coupler, reject solenoid valve, trigger pulse of taking pictures detection dress
It sets, defect carton cigarette rejects locating and detecting device etc..The industrial personal computer, PLC controller, photoelectrical coupler are mounted on outlet S type
In electric cabinet below guide rail, the touch display screen is mounted on outlet legs beam column position, the smart camera, illumination light
Source group, trigger pulse detection device of taking pictures are mounted on the bracket of outlet guide rail, and the rejecting solenoid valve is mounted on rejecting mouth
Place, the rejecting defect carton cigarette reject the middle position that locating and detecting device is mounted on S type guide rail.
Preferably, the trigger pulse detection device of taking pictures, by being formed to the optical fiber and amplifier penetrated.One of them
Optical fiber issues transmitting light, and when there is a cigarette to pass through, another optical fiber does not receive optical signal, and amplifier is then by start pulse signal
PLC controller is reached, by programming, PLC controller transfers signals to industrial personal computer by PROFINET.
Preferably, the smart camera includes four cameras, it is able to detect the presentation quality in six faces of cigarette.Work as item
When cigarette reaches detection position, a cigarette is taken pictures after detection trigger is triggered, and by the processing of a series of signal, industrial personal computer is to intelligent phase
Machine issues photographing instruction.One pulse signal corresponds to once photo taking process.
Preferably, the lighting source group includes four groups, 12 lighting sources, are used for smart camera light altogether
The insufficient supplement of line.It is synchronous with cigarette photographing signals, it is taking pictures simultaneously, lighting source is lighted, and is extinguished after several seconds.When signal again
When triggering, repeat the above process.
It is acquired preferably, the photoelectrical coupler controls end signal from PLC controller, normally open contact input terminal connects
The DC24V of DC power supply offer is met, output end connects solenoid valve one end.When issuing rejecting signal, signal connects photoelectricity coupling
The control terminal of clutch, photoelectrical coupler conducting, normally open contact are connected, and DC24V direct current is sent into solenoid valve, automatic in rejecting mouth
Reject the cigarette of appearance existing defects.
Preferably, the industrial personal computer is the processing center of whole device, and when cigarette reaches detection position, touching of taking pictures
Hair pulse detecting equipment is triggered, and the signal received after program is handled, is passed through PROFINET bus transfer by PLC controller
To industrial personal computer.Subsequent industrial personal computer issues photographing instruction by data line, and smart camera and lighting source are triggered simultaneously, takes item
Behind 6 faces of cigarette, picture is passed back industrial personal computer.Pixel value is converted by picture by image processing software, is carried out pair with setting value
Than, if what appearance was not consistent with setting value, then it is assumed that it is a cigarette appearance existing defects, is rejected.Signal is rejected to pass through
PROFINET is transmitted to PLC controller, and by programming, PLC exports high level to the enable end of photoelectrical coupler.
Preferably, the touch display screen is man-machine interface matched with industrial personal computer, pass through corresponding programming software
It writes, in the photo for the cigarette appearance that malfunction coefficient screen display takes in real time, and records the picture of faulty goods, so as to
Operator finds a position for cigarette open defect, controls quality.The ginseng of camera parameter and detection can also be adjusted
Number.
Preferably, the PLC controller is S7-200PLC, by programming, it is capable of handling taking pictures of receiving
It is sent to industrial personal computer after pulse signal, and can also handle and reject signal to control the rejecting of photoelectrical coupler and defect carton cigarette and move
Position.
Preferably, the defect carton cigarette rejects locating and detecting device, one optical fiber is installed in S type exit, in work
Control machine, which issues, rejects signal, while defect carton cigarette reaches at detection and localization.PLC starts to carry out shift count, after meeting condition,
The cigarette of rejecting mouth automatic rejection appearance existing defects.
The beneficial effects of the utility model are: mating with BV packaging machine for transparent paper of strip box, major advantage is: 1, to BV item
The finished product carton cigarette of box cellophane paper packager production carries out appearance detection, is not required to interrupt production procedure, does not generate shadow to original machine system
It rings, realization detects a cigarette appearance；2, device energy record strip cigarette open defect image, when detecting that a cigarette appearance exists
When defect, industrial personal computer automatically saves defect image, can check defect image in time to help to operate maintenance personal and control product
Quality；3, the device can automatically, accurately reject the cigarette of existing defects, once detecting defect carton cigarette, PLC controller is opened
Beginning step counting displacement, when reaching condition, PLC controller issues signal and opens rejecting valve rejecting defect carton cigarette.
Detailed description of the invention
Fig. 1 is that the high-speed packaging machine of the utility model goes out the system design frame chart of pig's tongue cigarette apparent visual detection device；
Fig. 2 is that the high-speed packaging machine of the utility model goes out the structural schematic diagram of pig's tongue cigarette apparent visual detection device；
Fig. 3 is that the high-speed packaging machine of the utility model goes out the working principle diagram of pig's tongue cigarette apparent visual detection device；
Fig. 4 is that the high-speed packaging machine of the utility model goes out the signal of lighting source in pig's tongue cigarette apparent visual detection device
Figure.
In figure, 1. cigarette rejecting mouths；2. rejecting solenoid valve；3. defect carton cigarette rejects locating and detecting device；4. touching display
Screen；5. electric cabinet；6. smart camera；7. trigger pulse detection device of taking pictures；8. smart camera bracket；9.BV transparent paper of bar box in tobacco packaging
Machine exports guide rail；10. lighting source.
Specific embodiment
In the present embodiment, it should be noted that relational terms such as first and second and the like are used merely to one
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or setting
Standby intrinsic element.
In addition, the connection or fixed form between component if not otherwise specified in this embodiment, connection or solid
Determine mode can for fixed by bolt commonly used in the prior art or pin fix or pin shaft connection etc. modes, therefore, this
It is no longer described in detail in embodiment.
Refering to fig. 1 shown in -3, a kind of high-speed packaging machine goes out pig's tongue cigarette apparent visual detection device, including smart camera 6, shines
Mingguang City source group 10, industrial personal computer, PLC controller, photoelectrical coupler, rejects solenoid valve, trigger pulse of taking pictures inspection at touch display screen 4
Survey device 7, defect carton cigarette rejects locating and detecting device 3.The industrial personal computer, PLC controller, photoelectrical coupler are mounted on electric cabinet
In 5, electric cabinet 5 is mounted on BV packaging machine for transparent paper of strip box outlet legs beam column position.Industrial personal computer handles hand by image algorithm etc.
Section, the image of input is analyzed and processed, picture signal is converted into voltage signal, thus to BV outlet cigarette appearance into
Row detection processing.
The defect carton cigarette rejects locating and detecting device 3 and is mounted on S type transfer passage.The trigger pulse detection of taking pictures
Device 7 and defect carton cigarette reject locating and detecting device 3 and are mounted on outlet legs, and pulse of taking pictures when a cigarette passes through is triggered, PLC
Controller handles to camera by program and issues photographing instruction；When issuing rejecting instruction, and trigger the rejecting of defect carton cigarette
After locating and detecting device detection, PLC controller starts timing displacement, then accurately rejects defect carton cigarette in rejecting mouth.Described
Smart camera 6, lighting source 10, trigger pulse detection device 7 of taking pictures are mounted on BV transparent paper of bar box in tobacco packaging by mounting bracket
Machine outlet legs position.Smart camera 6, lighting source group 10 are connected by data line with industrial personal computer.Touch display screen 4 passes through number
It is connected according to line with industrial personal computer.PLC controller is connected to industrial personal computer by PROFINET.PLC controller is connected by fiber amplifier
It is connected to trigger pulse detection device 7 of taking pictures, defect carton cigarette is rejected locating and detecting device 3 and detected.Photoelectrical coupler control terminal and PLC
Controller connection, PLC controller output are connected to photoelectrical coupler control terminal, and normally open contact is separately connected DC24V and rejects electricity
Magnet valve.
As shown in Fig. 2, the smart camera 6 is mounted on BV high-speed packaging machine exit track 9 by smart camera bracket 8
Position, the lighting source 11 is mounted on 9 position of BV packaging machine for transparent paper of strip box exit track by mounting bracket, described
Touch display screen 4 is mounted on bracket beam column middle position, and electric cabinet 5 is mounted on BV packaging machine for transparent paper of strip box outlet S type guide rail branch
Below frame.Lighting source 10 irradiates six faces of cigarette using four groups of LED light sources, as shown in figure 4, first group and second group of difference
It is mounted on the position of outlet guide rail or more, the respectively face C, D and the face A, B of cigarette provides lighting source, in addition two groups of mounting bars
The left and right sides position of cigarette, the respectively two sides E, F of cigarette provide lighting source.The smart camera 6 is provided with four, described
Four smart cameras BV packaging machine for transparent paper of strip box outlet port is mounted on by mounting bracket；Wherein First is mounted on out
Above mouth guide rail, 45 degree of angles irradiations are tilted down；Second is mounted below outlet guide rail, upwards 45 degree of angle irradiations of inclination；Separately
Outer two to be mounted on two sides of outlet guide rail and cigarette or so parallel.Smart camera to reaching picture-taking position in transfer passage,
The cigarette for triggering pulse 7 of taking pictures carries out comprehensive take pictures.Smart camera 6 all passes the photo of shooting back industrial personal computer, industrial personal computer
The image of input is analyzed and processed by image algorithm, according to the difference of image pixel value, is exported after PLC controller processing
One voltage signal, the signal are compared with the reference voltage that touch display screen is sent into, if the voltage value is higher than reference voltage
On the contrary value, then PLC controller judges that this carton cigarette presentation quality is qualified, then judge this carton cigarette appearance there are mass defect, and PLC is controlled
Device receives the pulse signal being sent into, and when cigarette, which reaches defect carton cigarette, rejects locating and detecting device detection 3, moves to this carton cigarette
Position counts, and when displacement numerical value reaches numerical value set by user, PLC controller, which issues, rejects signal, which connects
Photoelectrical coupler, photoelectrical coupler normally open contact are connected, and DC24V, which is sent into, rejects solenoid valve 2, and a cigarette for appearance existing defects is existed
1 automatic rejection of BV high-speed packaging machine cigarette goods rejection mouth.
As shown in figure 3, equipment is run, connected from the AC220V AC power source of external power supply, DC power supplier is become
Pressure is rectified into DC24V DC power supply, provides power supply, touch display screen, industrial personal computer, PLC controller, illumination light for the present apparatus
Source, smart camera obtain electric normal work, and four groups of lighting sources being mounted on BV packaging machine for transparent paper of strip box outlet legs are logical
The cigarette crossed at this provides shadowless lighting, is mounted on the smart camera of BV packaging machine for transparent paper of strip box exit position to by defeated
It send the cigarette appearance on channel to carry out comprehensive scanning to take pictures, the photo of smart camera scanning shoot is transmitted to work by data line
Control machine, industrial personal computer are analyzed and processed the picture received by image algorithm, and picture signal is converted to voltage signal, root
According to the color difference such as picture luminance, gray scale difference, industrial personal computer exports the voltage signal of different numerical value, and industrial personal computer is by the signal and touches aobvious
The reference voltage value of display screen user input is compared, if the voltage value is greater than reference voltage, industrial personal computer not output signal, item
Cigarette appearance conforms to quality requirements, and equipment normally produces, and finished product carton cigarette enters next procedure and cases；Conversely, then outside this carton cigarette
There are mass defect, industrial personal computer will issue high level to PLC controller for sight, upon receipt of the signal, while a cigarette trigger it is scarce
It falls into a cigarette and rejects locating and detecting device detection, PLC controller starts to carry out shift count to this carton cigarette, when shift count reaches
When the shift value of user's input, PLC controller is exported on high level signal to photoelectrical coupler, and photoelectrical coupler is connected, load
Side conducting, DC24V signal are sent to goods rejection solenoid valve, and solenoid valve is accurately rejected the defect carton cigarette.To realize
Detect the perfect matching of speed and the equipment speed of service.User can by gray scale, histogram, edge in touch display screen etc. into
Row modification, to realize that a cigarette appearance is accurately detected and accurately rejected.
In the present embodiment, using following model:
Industrial intelligent camera model: Canadian Dalsa-c64；
Mating camera lens: Japanese Computar 8mm F1.4；
Touch display screen: 15 cun of the touch color liquid crystal FPM of ADVANTECH (grinding China in Taiwan)；
Industrial personal computer: IPC627C (6ES7647-6CB050AX0)；
PLC controller model: SIEMENS S7-200, (model 214-1AD23-0XB8)；
DC power supply: SDR-120-24；
Photoelectrical coupler: TRS24VDC 1C0；
Lighting source: LED 24VDC；
Fiber amplifier: FS-V21RP (amplifier), FU-67 (optical fiber)；
Reject solenoid valve: solenoid valve: MSG-24DC, two position three-way valve: MFH-3-1/8；
Defect carton cigarette rejects locating and detecting device: including fiber amplifier: FS-V21RP (amplifier), FU-67 (optical fiber)；
It takes pictures trigger pulse detection device: including fiber amplifier: FS-V21RP (amplifier), FU-77 (optical fiber).
The beneficial effects of the utility model are: the 1, device can accurately quickly detect the cigarette of appearance existing defects,
Help operates maintenance personal and controls product quality.2, the picture of the device energy record strip cigarette appearance existing defects, facilitates operation
Maintenance personal's statistics is checked.After picture committed memory is up to 70%, picture is covered automatically.3, the device can be accurately to detection
Cigarette and reject defect carton cigarette count, after re-powering every time count reset.4, the device can automatically, accurately reject presence
The cigarette of defect, does not influence original machine parameter and rejecting.5, the device it is stable, it is efficient, be reliable, easy to safeguard.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any change or replacement expected without creative work be should be covered within the scope of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820382597.4U CN208931807U (en) | 2018-03-21 | 2018-03-21 | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820382597.4U CN208931807U (en) | 2018-03-21 | 2018-03-21 | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208931807U true CN208931807U (en) | 2019-06-04 |
Family
ID=66713759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820382597.4U Active CN208931807U (en) | 2018-03-21 | 2018-03-21 | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208931807U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108454981A (en) * | 2018-03-21 | 2018-08-28 | 红云红河烟草(集团)有限责任公司 | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine |
| CN110987950A (en) * | 2019-12-24 | 2020-04-10 | 河南中烟工业有限责任公司 | Packaging quality detection system |
-
2018
- 2018-03-21 CN CN201820382597.4U patent/CN208931807U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108454981A (en) * | 2018-03-21 | 2018-08-28 | 红云红河烟草(集团)有限责任公司 | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine |
| CN110987950A (en) * | 2019-12-24 | 2020-04-10 | 河南中烟工业有限责任公司 | Packaging quality detection system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108454981A (en) | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine | |
| CN104432498B (en) | Cigarette making machine apparent visual detection means based on machine vision | |
| CN111229648A (en) | Solar cell panel flaw detection system and detection method based on machine vision | |
| CN201713087U (en) | Visual on-line detection device for cigarette carton appearance defect | |
| CN107117358A (en) | Strip missing detection device and detection method for box filling and sealing machine | |
| CN107449783B (en) | Visual inspection device for glue point of carton paper of carton packaging machine | |
| CN205183172U (en) | A visual inspection device for remote controller button | |
| CN208931807U (en) | Visual detection device for appearance of cigarette carton at outlet of high-speed packaging machine | |
| CN210788240U (en) | Tablet packaging shell defect detection machine based on machine vision | |
| CN205085021U (en) | Battery outward appearance detecting and sorting equipment | |
| CN203365337U (en) | Appearance quality detection device for cigarette cartons | |
| CN206885505U (en) | Packet transparent paper stay wire detection device of high-speed packaging machine | |
| CN204465732U (en) | A kind of online visual quality detects machine | |
| CN208780634U (en) | Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine | |
| CN107226233B (en) | Method for detecting glue points of carton of high-speed packaging machine | |
| CN205916417U (en) | Cigarette case seals packing appearance quality detection device | |
| CN212220754U (en) | A cigarette rod anti-white detection system for packaging machine | |
| CN210720185U (en) | Small cigarette packet end face detection device based on machine vision technology | |
| CN214777069U (en) | Two-camera smoke box appearance quality inspection device | |
| CN204314230U (en) | A kind of damage detection device for high voltage cable | |
| CN115138589A (en) | Automatic bottle cap sorting system based on machine vision | |
| CN206914795U (en) | Carton missing detection device of carton filling and sealing machine | |
| CN205150430U (en) | Strip cigarette detection device that acts as go -between | |
| CN204957063U (en) | 6th extension barrel outward appearance detection device of parcel and barrel terminal surface detecting system | |
| CN209366638U (en) | YB517 cigarette package trademark paper packaging quality inspection device of ZB47 high-speed packaging unit |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |