CN208780634U - Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine - Google Patents
Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine Download PDFInfo
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- CN208780634U CN208780634U CN201820341159.3U CN201820341159U CN208780634U CN 208780634 U CN208780634 U CN 208780634U CN 201820341159 U CN201820341159 U CN 201820341159U CN 208780634 U CN208780634 U CN 208780634U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 73
- 238000001514 detection method Methods 0.000 title abstract description 18
- 238000004806 packaging method and process Methods 0.000 title abstract description 8
- 229920000298 Cellophane Polymers 0.000 claims abstract description 37
- 239000000835 fiber Substances 0.000 claims abstract description 10
- 238000012546 transfer Methods 0.000 claims description 15
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000008199 coating composition Substances 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 11
- 230000002950 deficient Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002775 capsule Substances 0.000 abstract description 3
- 241000208125 Nicotiana Species 0.000 abstract 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract 3
- 230000008030 elimination Effects 0.000 abstract 1
- 238000003379 elimination reaction Methods 0.000 abstract 1
- 230000005693 optoelectronics Effects 0.000 abstract 1
- 230000007306 turnover Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000003694 hair properties Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Landscapes
- Wrapping Of Specific Fragile Articles (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses a high-speed cellophane packagine machine entry capsule tobacco bale appearance quality detection device, it is supporting with high-speed cellophane packagine machine, including industry intelligent camera A, industry intelligent camera B, installing support, light source A, light source B, PLC controller, industrial computer, touch display, fiber amplifier, optoelectronic coupler and DC power supply, industry intelligent camera A and light source A pass through the installing support and install and adsorb steering gear air suction disc lower part position at high-speed cellophane packagine machine entry tobacco bale, industry intelligent camera B and light source B pass through the installing support and install and adsorb steering gear air suction disc side position at high-speed cellophane packagine machine entry tobacco bale. The appearance defects of label paper such as turnover, damage, dislocation, rake angle and the like at the front, side and low lap surfaces of the small cigarette packet can be found in time at the entrance of the C800 high-speed transparent paper packaging machine, the automatic detection and elimination of defective products can be realized without interrupting the production flow, and the perfect matching of the detection speed and the equipment running speed is realized.
Description
Technical field
The utility model relates to Cigarette processing equipment technical field more particularly to a kind of high speed cellophane paper packager entrance are small
Box cigarette packet appearance quality detecting device.
Background technique
In production of cigarettes, C800 small box transparent paper packaging machine is main force's type of China's high-speed packaging device.Its function
To be both needed to superscribe layer of transparent paper outside small box of cigarettes, cellophane paper seals it using soldering iron heating, in order to produce
Moisturizing, storage, the transport of product.But in the cigarette packet transmission process before small box of cigarettes enter C800 small box transparent paper packaging machine,
Due to the influence of the factors such as small box packer glue lacks, the gluing of the friction factor of cigarette packet conveyer belt and cigarette packet, capsule label paper,
There is bottom fold in generation small box of cigarettes label paper before causing small box of cigarettes to enter C800 high speed cellophane paper packager, side is stuck up
Many Appearance quality defects such as rotten, label paper is damaged are scraped at angle, side, and the above presentation quality mostly occurs in small box packer and C800
In cigarette packet conveyer belt transmission process between high speed cellophane paper packager, and this kind of packaging defect often have it is sporadic, prominent
The features such as hair property, discontinuity, once faulty goods, which comes into the market, will damage consumer's interests.And on existing packaging and conveying equipment
No detection device effectively detects the capsule label paper Appearance quality defect product, it is also difficult to pacify for above-mentioned mass defect
The corresponding detection device for eliminating of dress, the prior art do not well solve method still.
Utility model content
The purpose of the utility model is to provide a kind of high speed cellophane paper packager entrance small box of cigarettes appearance quality detection dresses
It sets, it is mating with C800 high speed cellophane paper packager, to the device that box cigarette small label paper packaging external appearance quality is detected, it is not required to
It interrupts production procedure, original machine system had an impact, realization is detected and rejected automatically to faulty goods.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:
A kind of high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device, including industrial intelligent camera (A,
B), mounting bracket, lighting source (A, B), PLC controller, industrial personal computer, touch display, fiber amplifier, photoelectrical coupler,
DC power supply, the industrial intelligent camera (A) are mounted on the transparent paper bag of C800 high speed by mounting bracket with lighting source (A)
Entrance C600 cigarette packet of installing adsorbs transfer air draught disk lower position, the industrial intelligent camera (B) and lighting source
(B) C800 high speed cellophane paper packager entrance C600 cigarette packet is mounted on by mounting bracket and adsorbs transfer air draught disc side position
It sets, the lighting source and industrial intelligent camera are mating, and it takes pictures for camera and enough illuminating rays is provided, the controller
It is connect with camera, lighting source, provides triggering photographing signals for camera and light source, while receiving and handling the figure of camera transmission
Piece, the industrial personal computer carries out image procossing and image algorithm to the picture that controller is sent into, and is compared with normal pictures,
It is exported is electrically connected by photoelectrical coupler and C800 high speed cellophane paper packager original machine control panel.
Preferably, the lighting source is two groups of independent bar-shaped LED light sources, and is filtered using polarizer and polarisation
Film forms reflector, realizes shadowless lighting.
Preferably, the bar-shaped LED light source is mounted on thick sheet metal and built-in wind cooling device.
Preferably, the industrial intelligent camera (A and B) and lighting source (A and B) pass through Universal linking lever mounting bracket
It is mounted on C600 cigarette packet absorption transfer air draught disk lower position, work can be carried out according to small box of cigarettes running track under air draught disk
The comprehensive adjustment of industry smart camera and lighting source, to meet effective detection to running small box of cigarettes.
Preferably, the photoelectrical coupler is mounted between PLC controller and original machine control panel, system is controlled to original machine
System carries out Phototube Coupling, and the present apparatus is made not have an impact and interfere with original machine system
Preferably, the mounting bracket uses Universal linking lever mechanism, transfer air draught disk is adsorbed in C600 cigarette packet
Specific position carries out comprehensive adjustment to industrial intelligent camera, lighting source and start pulse signal, guarantees shooting small box of cigarettes
The stability of picture.
Preferably, to guarantee that system run all right, industrial intelligent camera and lighting source are triggered using fiber amplifier
Small box of cigarettes are as enabling signal.It is connected by hardware, when fiber amplifier detects that C600 cigarette packet adsorbs transfer air draught
When cigarette packet on disk, output triggers industrial intelligent camera and lighting source movement, triggering industrial intelligent camera by controller
And lighting source work, the cigarette packet on air draught disk is captured in time.
The beneficial effects of the utility model are: 1, can accurately detect small box of cigarettes front, side and lower curtate are taken at mouthful face
Label paper fold, breakage, dislocation, many small box of cigarettes presentation quality open defects such as rake angle, and it is these are defective
Product carries out automatic rejection, comes into the market to prevent faulty goods.2, the arrangement achieves detection speed and equipment operation speed
The perfect matching of degree, the precision and parameter that user can control the detection device by touch display screen carry out real-time optimization and repair
Change and the Equipment for generating the faulty goods can be analyzed and processed by faulty goods picture, and it can be uploaded in time
Defective data report.It is not required to interrupt production procedure, the automatic detection and rejecting to defective product can be realized.3, the device is transported
Row is stablized, efficiently, reliably, easy to maintain.
Detailed description of the invention
Fig. 1 is that the system of the high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device of the utility model is set
Count block diagram；
Fig. 2 is that the structure of the high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device of the utility model is shown
It is intended to；
Fig. 3 is that the work of the high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device of the utility model is former
Reason figure.
In figure, 1.C600 cigarette packet adsorbs transfer；2. air draught disk；3. small box of cigarettes；4. lighting source A；5. industrial intelligence
It can camera A；6. mounting bracket；7. fiber amplifier；8. lighting source B；9. industrial intelligent camera B；10.C800 cigarette packet conveys
Band；11.C800 high speed cellophane paper packager goods rejection mouth.
Specific embodiment
In the present embodiment, it should be noted that relational terms such as first and second and the like are used merely to one
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or setting
Standby intrinsic element.
In addition, the connection or fixed form between component if not otherwise specified in this embodiment, connection or solid
Determine mode can for fixed by bolt commonly used in the prior art or pin fix or pin shaft connection etc. modes, therefore, this
It is no longer described in detail in embodiment.
Refering to fig. 1 shown in -3, a kind of high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device, with C800
High speed cellophane paper packager is mating, including industrial intelligent camera A5, industrial intelligent camera B9, lighting source A4, lighting source B8,
PLC controller, industrial personal computer, touch display, fiber amplifier 7, photoelectrical coupler etc., industrial intelligent camera (A and B), illumination
Light source (A and B) is connected by industrial personal computer, PLC controller, photoelectrical coupler and original machine electric-control system, and user is by touching display
Device can be optimized and be adjusted to detection system control parameter, be guaranteed in real time to by C800 high speed cellophane paper packager entrance
Small box of cigarettes 3 in C600 cigarette packet absorption transfer 1 on air draught disk 2 are effectively detected, and will test that there are appearance matter
The cigarette packet of defect is measured in the automatic accurate rejecting of C800 high speed cellophane paper packager goods rejection mouth 11.
C600 cigarette packet absorption transfer 1 drives air draught disk 2 to circle, by C800 high speed cellophane paper packager entrance
Cigarette packet on conveyer belt is sent on C800 cigarette packet conveyer belt 10 after rotating 180 °, is carried out 3 cellophane paper of small box of cigarettes by it and is rolled into
Type.As shown in Fig. 2, the industrial intelligent camera (A) 5 and lighting source (A) 4 install C600 cigarette packet by mounting bracket 6 and inhale
Attached 1 air draught disk of transfer, 2 lower position, front and the bottom face Da Kou to the small box of cigarettes 3 on air draught disk 2 carry out inspection of taking pictures
It surveys, the industrial intelligent camera (B) 9 and lighting source (B) 8 pass through the installation C600 cigarette packet absorption transfer of mounting bracket 6
2 lateral location of air draught disk in 1 carries out inspection of taking pictures to the side face Da Kou and the bottom face Da Kou of the small box of cigarettes 3 on air draught disk 2
It surveys, lighting source 4 and 8 irradiates small box of cigarettes front, side, the bottom position Da Kou, only light using independent bar-shaped LED light source
Fiber amplifier 7 detects on air draught disk there are when cigarette packet, exports high level, has PLC controller to export trigger pulse letter of taking pictures
Number, start industrial intelligent camera and lighting source carries out stroboscopic operation.When trigger pulse fiber amplifier 7 detects air draught disk 2
On small box of cigarettes when, output signal is sent into PLC controller, is sent into industrial personal computer after controller conversion signal, industrial personal computer passes through
Image processing system issues enable signal of taking pictures, industrial intelligent camera to industrial intelligent camera (A, B) and lighting source (A, B)
Picture candid photograph is carried out to the cigarette packet on air draught disk 2 in time, the picture of shooting is sent into industrial personal computer, the figure in industrial personal computer after treatment
Picture software is handled by picture gray scale and two dimensionization, and it is compared with standard qualification cigarette packet picture, if it compares logarithm
Value is less than setting threshold value, and system thinks that the small box of cigarettes are normal qualified cigarette packet, conversely, being greater than setting threshold than logarithm
Value, system think that the small box of cigarettes are defect cigarette packet, convert by signal, picture signal is converted to level signal, export
To PLC controller input terminal, PLC controller reaches output control photoelectrical coupler input after displacement step number by programming
Side, after photoelectrical coupler executes Phototube Coupling, output control original machine PLC controller input terminal, by being compiled to original machine PLC program
It writes, control original machine C800 cellophane paper packager rejecting mechanism 11 acts, and executes the accurate rejecting of detection defect small box of cigarettes.
As shown in figure 3, equipment is run, AC220V power supply is sent into DC power supply, and it is this detection that DC power supply, which exports DC24V,
Device provides stabilized power supply, and detection system starting operation adsorbs 1 air draught disk of transfer, 2 lower part when being mounted on C600 cigarette packet
Fiber amplifier 7 detects that output DC24V high level is sent as start pulse signal of taking pictures there are when cigarette packet on air draught disk 2
Enter PLC controller, after PLC controller receives high high level signal, is sent into industrial personal computer image processing system, image procossing system
System triggering industrial intelligent camera (A and B) and lighting source (A and B), industrial intelligent camera is in time to the cigarette Bao Jinhang on air draught disk
It takes pictures, shooting photo is sent into industrial personal computer by image processing system, and industrial personal computer is compared by image algorithm and image, be will be fed into
Picture is compared with pre-stored criteria picture, and it is qualified cigarette packet that comparison result, which is less than setting value, and industrial personal computer does not execute output.It compares
When value is beyond setting value, picture signal is converted to level signal, output high level to PLC controller by industrial personal computer, and controller leads to
Shifting processing is crossed, treated, and high level signal controls photoelectrical coupler input terminal, photoelectrical coupler movement, and original machine DC24V is sent
Enter original machine PLC control system, control system exports high level driving C800 high speed cellophane paper packager and rejects electromagnetism valve events, will
The defect cigarette detected assures really rejecting.To realize the perfect matching of detection speed and the equipment speed of service.User can lead to
It crosses touch display screen the precision and parameter of detection are modified, adjust and optimized.
Wherein, above-mentioned C600 cigarette packet absorption transfer and C800 cellophane paper packager rejecting mechanism are the prior art,
It is not described in detail herein for its specific structure.
In the present embodiment, using following model:
Industrial intelligent camera model: Canadian Dalsa-c64；
Mating camera lens: Japanese Computar 8mm F1.4；
Touch display: 15 cun of the touch color liquid crystal FPM of ADVANTECH；
Industrial personal computer: IPC627C (6ES7647-6CB050AX0)；
PLC controller model: SIEMENS S7-200, (model 214-1AD23-0XB8)；
DC power supply: SDR-120-24；
Photoelectrical coupler: TRS24VDC 1C0；
Lighting source: LED 24VDC.
The beneficial effects of the utility model are: the device can be found in time in C800 high speed cellophane paper packager inlet
Small box of cigarettes front, side and lower curtate take many presentation quality appearances such as the fold of the label paper at mouthful face, breakage, dislocation, rake angle
Defect is not required to interrupt production procedure, and automatic detection and rejecting to defective product can be realized.The utility model realizes inspection
The perfect matching of degree of testing the speed and the equipment speed of service.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any change or replacement expected without creative work be should be covered within the scope of the utility model.
Claims (5)
1. a kind of high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device, matches with high speed cellophane paper packager
Set, it is characterised in that: including industrial intelligent camera A, industrial intelligent camera B, mounting bracket, lighting source A, lighting source B,
PLC controller, industrial personal computer, touch display, fiber amplifier, photoelectrical coupler and DC power supply, the industrial intelligent phase
Machine A and lighting source A is mounted on high speed cellophane paper packager entrance cigarette packet by mounting bracket and adsorbs under transfer air draught disk
Portion position, the industrial intelligent camera B and lighting source B are mounted on high speed cellophane paper packager entrance cigarette by mounting bracket
Packet absorption transfer air draught disc side position, the lighting source and industrial intelligent camera are mating, the controller and
Camera, lighting source connection, the picture progress image procossing and image algorithm that the industrial personal computer is sent into controller, and with
Normal pictures are compared, and output is electrically connected by photoelectrical coupler and high speed cellophane paper packager original machine control panel.
2. high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device according to claim 1, feature
Be: the lighting source is two groups of independent bar-shaped LED light sources, and reflective using polarizer and polarisation filter coating composition
Cover.
3. high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device according to claim 2, feature
Be: the bar-shaped LED light source is mounted on thick sheet metal and built-in wind cooling device.
4. high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device according to claim 1, feature
Be: the industrial intelligent camera A and industrial intelligent camera B and lighting source A and lighting source B are installed by Universal linking lever
Bracket is mounted on cigarette packet absorption transfer air draught disk lower position.
5. high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device according to claim 1, feature
Be: the photoelectrical coupler is mounted between PLC controller and original machine control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820341159.3U CN208780634U (en) | 2018-03-13 | 2018-03-13 | Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820341159.3U CN208780634U (en) | 2018-03-13 | 2018-03-13 | Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine |
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| Publication Number | Publication Date |
|---|---|
| CN208780634U true CN208780634U (en) | 2019-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820341159.3U Active CN208780634U (en) | 2018-03-13 | 2018-03-13 | Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108279240A (en) * | 2018-03-13 | 2018-07-13 | 红云红河烟草(集团)有限责任公司 | Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine |
| CN110296993A (en) * | 2019-06-18 | 2019-10-01 | 广东中烟工业有限责任公司 | A kind of packet appearance delection device and item packet appearance detection system |
| CN112067617A (en) * | 2019-06-10 | 2020-12-11 | 云南远足科技有限公司 | Automatic detection equipment and detection method for quality of finished product cigarette |
-
2018
- 2018-03-13 CN CN201820341159.3U patent/CN208780634U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108279240A (en) * | 2018-03-13 | 2018-07-13 | 红云红河烟草(集团)有限责任公司 | Appearance quality detection device for small box cigarette packet at inlet of high-speed transparent paper packaging machine |
| CN112067617A (en) * | 2019-06-10 | 2020-12-11 | 云南远足科技有限公司 | Automatic detection equipment and detection method for quality of finished product cigarette |
| CN112067617B (en) * | 2019-06-10 | 2024-02-13 | 云南远足科技有限公司 | Automatic detection equipment and detection method for quality of finished cigarettes |
| CN110296993A (en) * | 2019-06-18 | 2019-10-01 | 广东中烟工业有限责任公司 | A kind of packet appearance delection device and item packet appearance detection system |
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