CN208579693U - A kind of automation pin hole detection device of plates of automobile part - Google Patents
A kind of automation pin hole detection device of plates of automobile part Download PDFInfo
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- CN208579693U CN208579693U CN201820965400.XU CN201820965400U CN208579693U CN 208579693 U CN208579693 U CN 208579693U CN 201820965400 U CN201820965400 U CN 201820965400U CN 208579693 U CN208579693 U CN 208579693U
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- 238000001514 detection method Methods 0.000 title claims abstract description 116
- 238000012360 testing method Methods 0.000 claims abstract description 38
- 230000001939 inductive effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000013461 design Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
Abstract
The utility model belongs to machine-building and fields of measurement, and in particular to a kind of automation pin hole detection device of plates of automobile part；The device will test unit using push cylinder and be pushed to corresponding designated position by the fixed product to be detected of locating module, drives buffer-oriented mechanism, positioning mechanism and test pin to orient hole location to be detected using detection cylinder and moves；Whether there is sensed data to judge whether positioning mechanism reaches the region that the detection sensor can sense using detection sensor, further judge whether test pin can enter hole location to be detected, realizes the detection of hole location to be detected.The utility model improves detection accuracy and product quality compared with existing artificial detection, shortens detection cycle, improves the production efficiency of factory.
Description
Technical field
The utility model belongs to machine-building and fields of measurement, and in particular to a kind of automation pin hole of plates of automobile part
Detection device, it can be achieved that sheet metal part pin hole detection automation and digital measuring.
Background technique
There is automobile industry the pin hole of more sheet metal part to detect demand, need the position degree and radius of detection hole.It is existing
In row factory, the position degree and radius majority of detection hole once can be only done one or the inspection in a few hole by being accomplished manually
It surveys, detection speed is slow, low efficiency, expends a large amount of manpowers.Also, existing detection mode is mostly by manually being detected and being recorded inspection
It surveys as a result, error rate is higher.Due to the expenditure of time and high error rates of detection station, the process velocity of factory's entirety is caused to become
Slowly, also, cause the product quality of factory poor.
Summary of the invention
In view of the above problems, the utility model proposes a kind of detections of the automation pin hole of plates of automobile part to fill
It sets, to realize that accurate detection improves product quality, shortens the production efficiency that detection cycle improves factory.
To achieve the above object, the utility model specific technical solution is as follows: a kind of automation pin of plates of automobile part
Hole detection device, including locating module, detection module and electric control module；The locating module is for fixing production to be detected
Product are made of imitative type positioning tool, alignment sensor and positioning cylinder；The imitative type positioning tool is accurate when installing for product
Positioning product；The alignment sensor is for incuding whether product to be detected is installed in place；The positioning cylinder for it is fixed to
Testing product；The detection module is made of push cylinder and detection unit, and the push cylinder for will test when detecting
Unit is pushed to corresponding designated position；Detection of the detection unit for realizing product hole location to be detected, detection unit packet
Include detection cylinder, buffer-oriented mechanism, test pin, positioning mechanism and detection sensor；The detection cylinder, buffer-oriented machine
Structure, positioning mechanism and test pin are fixedly connected sequentially；The detection cylinder is for driving buffer-oriented mechanism, aligning machine when detecting
Structure and test pin directed movement；The buffer-oriented mechanism is for realizing between motion guide and detection cylinder and positioning mechanism
Active force buffering；The test pin is used to detect the position degree and radius of product corresponding hole site to be detected；The detection sensor
For incuding whether positioning mechanism has reached designated position；The positioning mechanism is located at test pin end, by can inductive material structure
At for providing induction source for detection sensor；The electric control module is for auto-control process, reception inductive signal
And show and store testing result；Electric control module includes solenoid valve, gas circuit unit, electrical control submodule；The electricity
Magnet valve is used to control the connection on-off of equipment cylinder and gas source；The gas circuit unit connects for the gas circuit of equipment cylinder and gas source
It connects；The electrical control submodule includes PLC controller and host computer；The PLC controller for receiving device enabling signal,
Control detection process and the data communication with host computer；The host computer with PLC controller for communicating, real-time display detection knot
Fruit and storage detection data.
Further, the design of above-mentioned imitative type positioning tool has specific aim to product, according to the machinery of product to be detected
Characteristic is imitated type and is designed.
Further, the quantity of above-mentioned positioning cylinder is arranged according to the demand of product to be detected, the hole with product to be detected
Bit quantity is consistent.
Further, the quantity of above-mentioned detection unit is arranged according to the demand of product to be detected, the hole with product to be detected
Bit quantity is consistent, and a detection unit detects a hole location of product to be detected.
Further, the size of above-mentioned test pin is arranged according to the detection demand of product to be detected.
Compared with existing artificial detection, the utility model improves detection accuracy and product quality, shortens detection cycle, mentions
The production efficiency of high factory.
Detailed description of the invention
Fig. 1 is the automation pin hole detection device overall structure diagram of plates of automobile part.
Fig. 2 is a detection unit structural schematic diagram.
Fig. 3 is the automation pin hole detection method flow chart of plates of automobile part.
Wherein 1- detection module, 2- locating module, 3- detect cylinder, 4- buffer-oriented mechanism, 5- test pin, 6- detection biography
Sensor.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is further described the utility model, it should be pointed out that under
Face is only described in detail the technical solution of the utility model and design principle with a kind of technical solution of optimization, but this
The protection scope of utility model is not limited to this.
The embodiment is the preferred embodiment of the utility model, but the utility model is not limited to above-mentioned embodiment party
Formula, without departing substantially from the substantive content of the utility model, those skilled in the art can be made any apparent
Improvement, replacement or modification belong to the protection scope of the utility model.
A kind of automation pin hole detection device of plates of automobile part, including locating module, detection module and electrical control
Module.
Locating module is made of for fixing product to be detected imitative type positioning tool, alignment sensor and positioning cylinder；It is imitative
Type positioning tool is imitated type according to the mechanical property of product and is designed, and for being accurately positioned product when product installation, imitates type positioning
The design of tooling has specific aim to product；Alignment sensor is for incuding whether product to be detected is installed in place；Positioning cylinder
For fixing product to be detected, the quantity of positioning cylinder is arranged according to the demand of product to be detected；In the present embodiment, production to be detected
Product are, as shown in Figure 1, positioning cylinder is 4, to be distributed in four angles of product to vehicle dormer window metal plate frame.
Detection module is made of detection unit and push cylinder, for realizing the detection of product hole location to be detected, wherein inspection
The quantity for surveying unit is arranged according to the demand of product to be detected, and a detection unit detects a hole location of product to be detected, pushes away
Cylinder of supplying gas is pushed to corresponding designated position for will test unit when detecting.For the ease of the installation of product to be detected, originally
In original state or reset state, detection module is in the automation pin hole detection device of the plates of automobile part of utility model
Contraction state, when detection, will test unit by push cylinder and be pushed to corresponding designated position, and original state is located in
The detection unit of specified detection position, does not need configuration push cylinder.In the present embodiment, product to be detected is to vehicle dormer window metal plate
Golden frame, as shown in Figure 1, vehicle dormer window metal plate frame detection hole location is 36, the automation pin hole of plates of automobile part is detected
Device is equipped with 36 corresponding detection units, and 36 hole locations can disposably detect completion.
One detection unit includes: detection cylinder, buffer-oriented mechanism, test pin, positioning mechanism and detection sensor；Inspection
Cylinder, buffer-oriented mechanism, positioning mechanism and test pin is surveyed to be fixedly connected sequentially；As shown in Figure 2；Wherein, detection cylinder is used for
Buffer-oriented mechanism, positioning mechanism and test pin directed movement are driven when detection；Buffer-oriented mechanism is for realizing motion guide
And the active force buffering between detection cylinder and positioning mechanism；Test pin is used to detect the position degree of product corresponding hole site to be detected
And radius, the size of test pin are arranged according to the detection demand of product to be detected；Detection sensor is used to incude positioning mechanism
It is no to have reached designated position；Positioning mechanism is located at test pin end, by can inductive material constitute, for being provided for detection sensor
Induction source；In the detection process, if test pin has passed through hole to be detected, positioning mechanism can achieve detection sensor and can examine
The region measured, detection sensor obtain inductive signal；On the contrary, test pin cannot be by hole to be detected, positioning mechanism is just not
The region that detection sensor can detect can be reached, detection sensor cannot obtain inductive signal；
Electric control module includes: solenoid valve, gas circuit unit, electrical control submodule, for auto-control process, is connect
Receive inductive signal and display and storage testing result；Wherein, solenoid valve is used to control the connection on-off of equipment cylinder and gas source；
Gas circuit unit is used for the air circuit connection of equipment cylinder and gas source；Electrical control submodule includes: PLC controller and host computer；PLC
Controller is for receiving device enabling signal, control detection process and the data communication with host computer；Host computer is used to control with PLC
Device communication processed, real-time display testing result and storage detection data；
The utility model is realized by following automation pin hole detection method:
1) product to be detected is mounted in the imitative type tooling of positioning；
2) PLC controller reads the mount message of alignment sensor；
3) PLC controller judges whether product installation to be detected is correct according to mount message, if installation is correctly gone to step
4), prompt is otherwise provided to reinstall information and go to step 1)；
4) start the automation pin hole detection device of plates of automobile part；
5) the fixed product to be detected of PLC controller control positioning cylinder；
6) PLC controller control push cylinder will test unit and be pushed to scheduled detection position, a detection unit pair
Answer a hole location；
7) the detection cylinder that PLC controller controls each detection unit drives buffer-oriented mechanism, positioning mechanism and inspection
Survey pin movement；
8) PLC controller judges whether hole location to be detected is qualified, if to receive hole location to be detected corresponding for PLC controller
The inductive signal of detection sensor illustrates that positioning mechanism can reach the region that the detection sensor can sense, i.e. test pin
Hole location to be detected can be entered, hole location to be detected is qualified, will test result information and issues to host computer；If PLC controller connects
The inductive signal that can not receive the corresponding detection sensor of hole location to be detected, illustrating that positioning mechanism cannot reach the detection sensor can
With the region sensed, i.e. test pin not can enter hole location to be detected, and hole location to be detected is unqualified, will test result information and issues
To host computer；
9) host computer judges whether product to be detected is qualified according to the detection information of PLC controller, if product to be detected
All hole locations it is all qualified, then product to be detected is qualified, if as long as product to be detected has a hole location unqualified, it is to be detected
Product is unqualified；
10) PLC controller control detection cylinder, push cylinder, positioning cylinder are shunk, the automation pin of plates of automobile part
Hole detection device resets, and removes product to be detected, completes detection.
Claims (5)
1. a kind of automation pin hole detection device of plates of automobile part, it is characterised in that including locating module, detection module and
Electric control module；The locating module is for fixing product to be detected, by imitative type positioning tool, alignment sensor and positioning gas
Cylinder composition；The imitative type positioning tool is accurately positioned product to be detected when installing for product；The alignment sensor is for feeling
Answer whether product to be detected is installed in place；The positioning cylinder is for fixing product to be detected；The detection module is by push gas
Cylinder and detection unit form, and the push cylinder is pushed to corresponding designated position for will test unit when detecting；It is described
For detection unit for realizing the detection of product hole location to be detected, detection unit includes detection cylinder, buffer-oriented mechanism, detection
Pin, positioning mechanism and detection sensor；The detection cylinder, buffer-oriented mechanism, positioning mechanism and test pin are successively fixed to be connected
It connects；The detection cylinder is for driving buffer-oriented mechanism, positioning mechanism and test pin directed movement when detecting；The buffering is led
To mechanism for realizing the active force buffering between motion guide and detection cylinder and positioning mechanism；The test pin is for detecting
The position degree and radius of product corresponding hole site to be detected；The detection sensor is for incuding whether positioning mechanism has reached specified
Position；The positioning mechanism is located at test pin end, by can inductive material constitute, for providing induction source for detection sensor；
The electric control module is for auto-control process, reception inductive signal and display and storage testing result；Electric-controlled
Molding block includes solenoid valve, gas circuit unit, electrical control submodule；The solenoid valve is used to control the company of equipment cylinder and gas source
It connects disconnected；The gas circuit unit is used for the air circuit connection of equipment cylinder and gas source；The electrical control submodule includes PLC control
Device and host computer；The PLC controller is logical for receiving device enabling signal, control detection process and with the data of host computer
Letter；The host computer with PLC controller for communicating, real-time display testing result and storage detection data.
2. the automation pin hole detection device of plates of automobile part as described in claim 1, which is characterized in that the imitative type is fixed
The design of position tooling has specific aim to product, imitates type according to the mechanical property of product to be detected and designs.
3. the automation pin hole detection device of plates of automobile part as described in claim 1, which is characterized in that the positioning gas
The quantity of cylinder is arranged according to the demand of product to be detected, consistent with the hole bit quantity of product to be detected.
4. the automation pin hole detection device of plates of automobile part as described in claim 1, which is characterized in that the detection is single
The quantity of member is arranged according to the demand of product to be detected, consistent with the hole bit quantity of product to be detected, a detection unit detection
One hole location of product to be detected.
5. the automation pin hole detection device of plates of automobile part as described in claim 1, which is characterized in that the test pin
Size according to the detection demand of product to be detected be arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820965400.XU CN208579693U (en) | 2018-06-22 | 2018-06-22 | A kind of automation pin hole detection device of plates of automobile part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820965400.XU CN208579693U (en) | 2018-06-22 | 2018-06-22 | A kind of automation pin hole detection device of plates of automobile part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208579693U true CN208579693U (en) | 2019-03-05 |
Family
ID=65509059
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820965400.XU Withdrawn - After Issue CN208579693U (en) | 2018-06-22 | 2018-06-22 | A kind of automation pin hole detection device of plates of automobile part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208579693U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108613608A (en) * | 2018-06-22 | 2018-10-02 | 江苏润模汽车检测装备有限公司 | A kind of the automation pin hole detection device and method of plates of automobile part |
| CN110186504A (en) * | 2019-06-05 | 2019-08-30 | 福州汇龙机械模具有限责任公司 | A kind of detecting tool of the leakage punching of porous part |
-
2018
- 2018-06-22 CN CN201820965400.XU patent/CN208579693U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108613608A (en) * | 2018-06-22 | 2018-10-02 | 江苏润模汽车检测装备有限公司 | A kind of the automation pin hole detection device and method of plates of automobile part |
| CN108613608B (en) * | 2018-06-22 | 2023-11-07 | 江苏润模汽车检测装备有限公司 | Automatic pin hole detection device and method for automobile sheet metal parts |
| CN110186504A (en) * | 2019-06-05 | 2019-08-30 | 福州汇龙机械模具有限责任公司 | A kind of detecting tool of the leakage punching of porous part |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190305 Effective date of abandoning: 20231107 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190305 Effective date of abandoning: 20231107 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |