CN208555260U - A kind of ultrasonic automatic cleaning equipment - Google Patents

Abstract

The utility model discloses a kind of ultrasonic automatic cleaning equipments, including the wiper mechanism below control system, support frame, the horizontal transfer mechanism being fixed on above support frame, support frame and the roller linkage mechanism being fixed on above wiper mechanism, horizontal transfer mechanism includes transfer rack, horizontally moving device is equipped with above transfer rack, horizontally moving device connects erecting by overhang by lifting device；Wiper mechanism includes cleaning bracket, cleans the roller linkage above bracket, the ultrasonic cleaner in cleaning bracket and the multiple groups ultrasonic oscillator that ultrasonic cleaner outer bottom is arranged in, and ultrasonic oscillator provides signal by supersonic generator.The utility model completes roller carrying under the driving of horizontal transfer mechanism, and roller is completed under the driving of roller linkage and rotates cleaning product in rinse bath solution, high degree of automation substantially increases cleaning efficiency, alleviates the labor intensity of work.

Description

A kind of ultrasonic automatic cleaning equipment

Technical field

The utility model belongs to ultrasonic cleaning permanent-magnet component field, and in particular to a kind of ultrasonic automatic cleaning equipment.

Background technique

It is traditional when being cleaned using ultrasonic cleaning apparatus to workpiece, it is that component to be cleaned is manually put into rinse bath It is interior, after the completion of cleaning, then workpiece taken out out of rinse bath, there are worker's amount of labour is big, in addition, existing cleaning equipment, cleaning The indoor water temperature of chamber is not adjustable control, and cleaning equipment does not have programming count drum cleaning number, cannot clean simultaneously more A roller, cleaning efficiency are low.

Utility model content

The purpose of this utility model is to provide a kind of high degree of automation, components to clean thorough ultrasonic wave and clean automatically Equipment.

Based on object above, the utility model takes following technical scheme: a kind of ultrasonic automatic cleaning equipment, including control System processed, support frame, the horizontal transfer mechanism being fixed on above support frame, the wiper mechanism below support frame and it is fixed on cleaning Roller linkage mechanism above mechanism, the horizontal transfer mechanism include transfer rack, and level is equipped with above the transfer rack Mobile device, the horizontally moving device connect erecting by overhang by lifting device；

The wiper mechanism includes cleaning bracket, cleaning the roller linkage above bracket, the ultrasound in cleaning bracket Wave rinse bath and the multiple groups ultrasonic oscillator that ultrasonic cleaner outer bottom is arranged in, ultrasonic oscillator pass through supersonic generator Provide signal；

The roller linkage includes the first drive sprocket of first motor and first motor output axis connection, first Driven sprocket, the first driving chain, the second driven sprocket, third driven sprocket, the second driving chain and frame for placing rollers, first Drive sprocket connects the first driven sprocket by the first driving chain, and second driven sprocket and the first driven sprocket are coaxial, Second driven sprocket is two, and third driven sprocket is two, and the second driven chain is two, two the second driven chains It is symmetricly set at left and right sides of cleaning bracket, two second driven sprockets pass through corresponding second driving chain and two respectively A third driven sprocket connection, the frame for placing rollers two sides are symmetrically arranged with multiple groups for placing roller shaft simultaneously along its length By shaft fixing groove of the roller frame on roller dispenser, the sprocket wheel at roller shaft both ends is respectively and at left and right sides of cleaning bracket The engagement connection of second driving chain.

Preferably, horizontally moving device includes the linear guides being arranged along transfer rack both sides of the edge length direction, setting The driving portion that slide plate, driving slide plate above guide rail reciprocatingly slide along guide rail direction or so；The transfer rack is by two cross The aluminum profile rack that beam and two vertical beams are constituted, the guide rail are arranged on crossbeam；Lifting device includes cylinder, and cylinder is fixed on cunning In the middle part of plate, through-hole is equipped in the middle part of the slide plate, the telescopic rod of the cylinder passes through the through-hole and connect with erecting by overhang, to drive Dynamic erecting by overhang moves up and down；The erecting by overhang includes hanging board and hook, and the hook is fixed on hanging board bottom, hangs It is connected at the top of hanging plate by the telescopic rod of connector and cylinder.

Preferably, the ultrasonic cleaner includes the first drift of detergent solution slot, immediately detergent solution slot setting The second rinse chamber of chamber, immediately the first rinse chamber setting is washed, the detergent solution slot, the first rinse chamber, the second rinse chamber are The separate chamber for forming cavity body structure being made of contour high baffle；First rinse chamber is 3 drifts by divides Washing trough is respectively be arranged in a first rinse chamber front end and immediately potcher of detergent solution slot, immediately once The potcher three times of the first rinsing chamber least significant end is arranged in the secondary potcher of potcher setting；It is arranged in a potcher Demarcation plate between secondary potcher is the first demarcation plate, and secondary potcher and the three times demarcation plate between potcher is arranged in For the second demarcation plate, the lower part of first demarcation plate and the second demarcation plate is engraved structure, and first demarcation plate is far from clear The side of lotion solution tank is equipped with the first low gear plate, and side of second demarcation plate far from detergent solution slot is low equipped with second The height of baffle, the first low gear plate and the second low gear plate is higher than the height of demarcation plate lower part engraved structure and is less than demarcation plate Height, a potcher lower part is equipped with rinsing water out, and rinsing water out is connect by connecting tube with circulating water chennel, institute The water outlet for stating circulating water chennel is connect by water circulating pump with the water inlet on potcher three times；Second rinse chamber is set in room There is a potcher, the indoor potcher of the second rinse chamber is four potchers, four potchers immediately potcher three times Setting.

Preferably, the ultrasonic oscillator is 5 groups, and every group is made of 12 ultrasonic oscillators；It is respectively to be arranged one First group of ultrasonic oscillator of secondary potcher outer bottom, is set second group of ultrasonic oscillator that secondary potcher outer bottom is arranged in Set potcher outer bottom three times third group ultrasonic oscillator, be arranged in four potcher outer bottoms the 4th group of ultrasonic wave vibration Son and the 5th group of ultrasonic oscillator that detergent solution slot outer bottom is set；Every group of ultrasonic oscillator respectively with it is corresponding Supersonic generator connection.

Preferably, the control system includes that signal input part connection starting/stopping of main controller, the main controller is opened Pass, emergency stop switch, the first optoelectronic switch, the second optoelectronic switch, third optoelectronic switch, the 4th optoelectronic switch, microswitch, it is described The signal input part of main controller connects starting/shutdown switch, emergency stop switch, the first optoelectronic switch, the second optoelectronic switch, third light Electric switch, the 4th optoelectronic switch, microswitch, the main controller signal output end connection first motor, driving portion, cylinder and Combined aural and visual alarm.

Preferably, the 4th optoelectronic switch is origin signal detection switch, and the slide plate is close to detergent solution slot end And it is equipped with baffle with the ipsilateral side of the first optoelectronic switch, the 4th optoelectronic switch is mounted on the crossbeam ipsilateral with baffle On, the location of baffle is corresponding when the 4th optoelectronic switch installation site is located at initial position to the slide plate, the 4th light Electric switch is for detecting whether slide plate is located at initial position；The third optoelectronic switch is hook position-sensing switch, and third photoelectricity is opened Pass is mounted on crossbeam corresponding with the lifting rod present position on the roller in feeding slot, and third optoelectronic switch is hung for detecting Whether hook is located at lifting rod following position directly；First optoelectronic switch is to put roller position-sensing switch, the installation of the first optoelectronic switch On crossbeam corresponding with the lifting rod present position on the roller in right end rinse bath；

Second optoelectronic switch is hook detachment roller position-sensing switch, and the second optoelectronic switch is mounted on the first optoelectronic switch Right end, horizontal distance between second optoelectronic switch and the first optoelectronic switch is less than adjacent in feeding slot and rinse bath The distance between lifting rod on two rollers.

Preferably, the microswitch is arranged on the frame for placing rollers at four potchers.

Preferably, the main controller is also communicated to connect with touch screen module.

It preferably, further include heating part, temperature sensor and temperature controller, the heating part includes 4 groups of heating tubes, difference Exist for the first heating tube of detergent solution trench bottom, the second heating tube that secondary rinsing trench bottom is arranged in is arranged in, is arranged The 4th heating tube for rinsing the third heating tube of trench bottom three times, four rinsing trench bottoms being set；

The temperature sensor is 4, is respectively the first temperature sensing for being used to detect detergent solution trough inner water temperature Device, for detecting the second temperature sensor of water temperature in secondary potcher, the third temperature for detecting water temperature in potcher three times Spend sensor, the 4th temperature sensor for detecting water temperature in four potchers；First temperature sensor, second temperature Sensor, third temperature sensor, the 4th temperature sensor signal output end and corresponding first temperature controller, the second temperature control Instrument, third temperature controller, the 4th temperature controller connection, the first temperature controller, the second temperature controller, third temperature controller, the 4th temperature controller letter Number output end is separately connected the first heating tube, the second heating tube, third heating tube, the 4th heating tube；First temperature controller, Two temperature controllers, third temperature controller, the 4th temperature controller are equipped with heater switch button and temperature plus/minus regulation button.

Compared with prior art, the utility model has the following beneficial effects:

1. the structure design of the utility model is reasonable, under the action of horizontal transfer mechanism, component to be cleaned can will be put into Roller be automatically put into corresponding rinse bath and potcher, roller linkage drives roller rotation and then to the component in roller Cleaning, four potchers are not communicated with the water in first three potcher, under the premise of recycling rinse water, guarantee component end Secondary rinsed clean is thorough, high degree of automation, greatly reduces individual labor amount.

2, the voice announcer in the utility model, when equipment breaks down, main controller controls combined aural and visual alarm alarm, Remind staff note that and when having roller in four potchers, microswitch movement simultaneously sends to main controller corresponding Electric signal, when a cleaning procedure is completed, main controller controls combined aural and visual alarm and plays corresponding voice messaging, reminds staff will Cleaned roller is taken away in time, and work efficiency is high.

3, the first rinsing chamber in the utility model is separated three potchers by demarcation plate and low gear plate, and first Low gear plate, height of the height higher than the engraved structure on hollowed-out board of the second low gear plate and the height less than hollowed-out board, prevent from floating Washing lotion is flow backwards；First rinsing chamber is used cooperatively with circulating water chennel, realizes the purpose of rinsing water circulation use；Four potchers with First three potcher is isolation, and every cleaning certain amount product changes new clean water into again, thorough to reach product last It cleans up.

4, the ultrasonic oscillator in the utility model generates sound wave, in roller in the controller of supersonic generator Component cleaning, roller inner assembly clean up thoroughly.

5, ejected wash water is heated in the heating part in the utility model, by temperature controller, water temperature is controlled to adjust, to reach Optimum water temperature cleaning assembly.

6, the touch screen module in the utility model realizes the function of human-computer interaction, passes through the adjustable control of touch screen module Control equipment operating status modifies equipment operating parameter, and by corresponding display window in touch screen module, observation, which understands, to be set Standby operation conditions.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model；

Fig. 2 is the structural schematic diagram of the horizontal transfer mechanism in the utility model；

Fig. 3 is the structural schematic diagram of the wiper mechanism in the utility model；

Fig. 4 is the structural schematic diagram of ultrasonic cleaning chamber in the utility model；

Fig. 5 is the structural schematic diagram of roller in the utility model；

Fig. 6 is the control principle block diagram of control system in the utility model.

In figure: support frame 1, horizontal transfer mechanism 2, crossbeam 21, the first optoelectronic switch 211, the second optoelectronic switch 212, the Three optoelectronic switches 213, the 4th optoelectronic switch 214, fixed bottom plate 22, rotating shaft support frame 23, wiper mechanism 3 clean bracket 31, clearly Lotion solution tank 32, a potcher 33, secondary potcher 34, three times potcher 35, four potchers 36, the first demarcation plate 37, the second demarcation plate 38, the first low-grade plate 39, the second low gear plate 310, feeding slot 311, roller linkage 4, first motor 41, frame for placing rollers 42, the solid slot 43 of shaft peace, the first drive sprocket 44, the first driving chain 45, the second driven sprocket 46, the Two driving chains 47, horizontally moving device 5, the second motor 51, slide plate 52, transmission belt 53, fixed block 54, erecting by overhang 6, hanging Plate 61, hook 62, lifting device 7, oscillator placement room 8, roller 9, roller shaft 91, drum gear 92, driving pinion 93, greatly Gear 94, lifting rod 95.

Specific embodiment

The utility model is described in further detail with reference to the accompanying drawing, it is clear that described embodiment is this reality With novel most preferred embodiment.Figure is only used for explaining the utility model, is schematically illustrated to the utility model embodiment.

In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can To be mechanical connection.It is also possible to be electrically connected；It can be connected directly, can also be connected by intermediary brief introduction.For ability For the those of ordinary skill in domain, the concrete meaning of above-mentioned term in the present invention can be understood as the case may be.

As shown in figures 1 to 6, a kind of ultrasonic automatic cleaning equipment, including control system, support frame 1, it is fixed on support frame 1 The horizontal transfer mechanism 2 of top, 1 lower section of support frame wiper mechanism 3, horizontal transfer mechanism 2 includes transfer rack, transfer rack For the frame-type rack being made of two crossbeams 21 and two vertical beams, transfer rack is fixedly mounted on 1 top of support frame, transfer rack top Equipped with horizontally moving device 5, horizontally moving device 5 includes the guide rail being arranged along two crossbeams 21 of transfer rack, is arranged in guide rail The sliding block being slidably connected below slide plate 52 with guide rail is arranged in, the driving that driving slide plate 52 moves along the rail in the slide plate 52 of top Portion.

Fixed bottom plate 22 is installed on two vertical beams of transfer rack respectively, fixed bottom plate 22 is equipped with for disposing transmission shaft Rotating shaft support frame 23；Driving portion includes the second motor 51, along the setting of two crossbeam direction of transfer rack transmission belt 53, main shaft It connect, main shaft and is separately mounted to from transmission shaft with main shaft with from the shaft output end of transmission shaft, the second motor 51 On respective axes of rotation support frame 23, main shaft and connected from transmission shaft by transmission belt 53, transmission belt 53 close to slide plate 52 one Side is fixedly connected by fixed block 54 with slide plate 52, to drive 52 horizontal movement of slide plate.

Horizontally moving device 5 connects erecting by overhang 6 by lifting device 7, and lifting device includes cylinder, and cylinder is fixed on cunning In the middle part of plate 52, through-hole is equipped in the middle part of slide plate 52, the telescopic rod of cylinder passes through the through-hole and connect with erecting by overhang 6, with driving Erecting by overhang 6 moves up and down.Erecting by overhang 6 includes hanging board 61 and hook 62, passes through connector and gas at the top of hanging board 61 The telescopic rod of cylinder connects, and hook 62 is 5 groups, and hook 62 is fixed on 61 bottom of hanging board, for lifting roller 9.

Wiper mechanism 3 is set immediately below horizontal transfer mechanism 2, and wiper mechanism 3 includes cleaning bracket 31, cleans on bracket 31 Roller linkage 4, the ultrasonic cleaner in cleaning bracket 31 and the setting of side are pacified in ultrasonic cleaner outer bottom oscillator Put 5 groups of ultrasonic oscillators of room.

Ultrasonic cleaner includes detergent solution slot 32, the first rinse chamber that immediately detergent solution slot 32 is arranged, tight The second rinse chamber of the first rinse chamber setting is connect, detergent solution slot 32, the first rinse chamber, the second rinse chamber are by contour height The separate chamber for the formation cavity body structure that baffle is constituted.

First rinse chamber by divides be 3 potchers, be respectively be arranged in the first rinse chamber front end and An immediately potcher 33 of detergent solution slot, immediately the secondary potcher 34 of a potcher 33 setting, is arranged first Potcher 35 three times of rinse chamber least significant end；The demarcation plate being arranged between a potcher 33 and secondary potcher 34 is first Demarcation plate 37, is arranged in secondary potcher 34 and the demarcation plate between potcher 35 is the second demarcation plate 38 three times, and first separates The lower part of plate 37 and the second demarcation plate 38 is engraved structure, and the first demarcation plate 37 is equipped with the far from the side of detergent solution slot 32 One low gear plate 39, the second demarcation plate 38 are equipped with the second low gear plate 310, the first low gear plate 39 far from the side of detergent solution slot 32 It is higher than the height of demarcation plate lower part engraved structure with the height of the second low gear plate 310 and is less than the height of demarcation plate, it is primary to rinse 33 lower part of slot is equipped with rinsing water out, and rinse water exit is equipped with the filter for filtering out rinsing impurities in water, and rinse water goes out Mouth is connected by the water inlet of connecting tube and circulating water chennel.

The water outlet of circulating water chennel is connect by water circulating pump with the water inlet on potcher 35 three times.Potcher 33 Interior rinse water flows into circulating water chennel after first filter filters, and potcher three times is finally drawn under the action of circulating pump In 35, the liquid level in potcher 35 did not had the second low gear plate 310 three times, from second demarcation plate adjacent with the second low gear plate 310 Secondary potcher 34 is flowed at the engraved structure of 38 lower parts, the liquid level in secondary potcher 34 did not had the first low gear plate 39, from A potcher 33 is flowed to again at the engraved structure of adjacent 37 lower part of the first demarcation plate of first low gear plate 39, reaches rinsing liquid The purpose recycled, the first low gear plate 39, the second low gear plate 310 height be higher than the first demarcation plate 37, the second demarcation plate 38 On engraved structure height and less than the height of the first demarcation plate 37, the second demarcation plate 38, prevent rinsing liquid from flowing backwards；First drift It washes chamber to be used cooperatively with circulating water chennel, realizes the purpose of rinsing water circulation use.

The rinse water entrance of circulating water chennel is equipped with filter residue basket, and filter residue basket includes four layers of filter layer, is respectively by wheat meal Medical stone layer made of stone material is arranged below medical stone layer the first PP surface layer made of PP plane materiel material, is arranged at most bottom Layer the 2nd PP surface layer made of PP plane materiel material and the active carbon layer being arranged between the first PP surface layer and the 2nd PP surface layer, circulation It is equipped in sink for detecting the pH value detector for detecting recirculated water pH value, the water outlet of circulating water chennel passes through recirculated water Pump is connect with the water inlet on potcher 35 three times.The rinse water in circulating water chennel is flowed into after the filtering of filter residue basket in water circulating pump Under the action of flow into potcher 35 three times, four layers of filter residue basket filtering both can reduce the impurity in recirculated water with filter residue, and can be with The water quality of decontamination cycle water, it is ensured that the clean degree of recirculated water, design are reasonable.It is equipped with pH value detector in circulating water chennel, floats every time Before washing, the pH value of recirculated water in circulating water chennel is checked, if pH value is up to standard, be recycled, if pH value portion is up to standard, change New clean water rinsing.

In second rinse chamber room be equipped with a potcher, the indoor potcher of the second rinse chamber be four potchers 36, four Immediately potcher 35 is arranged secondary potcher 36 three times.Four times potcher 36 is isolated with first three potcher, and every cleaning is certain Quantity product changes the rinse water in four potchers 36 into new clean water again, with reach product last thoroughly clean it is dry Only.

It is 5 that oscillator in the utility model, which places room 8, each oscillator placement one group of ultrasonic oscillator of the placement of room 6, every group Ultrasonic oscillator forms four rows, three array structure by 12 ultrasonic oscillators；5 groups of ultrasonic oscillators are respectively to be arranged once rinsing First group of ultrasonic oscillator of 33 outer bottom of slot, second group of ultrasonic oscillator that secondary 34 outer bottom of potcher is set, setting 35 outer bottom of potcher three times third group ultrasonic oscillator, the 4th group of ultrasonic wave of four 36 outer bottoms of potcher is set Oscillator and the 5th group of ultrasonic oscillator that 32 outer bottom of detergent solution slot is set, 5 groups of ultrasonic oscillators respectively with it is corresponding Supersonic generator connection.

It further include heating part, temperature sensor and temperature controller, it is respectively to be arranged clear that heating part, which includes 4 groups of heating tubes, First heating tube of 32 bottom of lotion solution tank, the second heating tube that secondary 34 bottom of potcher is arranged in, setting are being floated three times The third heating tube of 35 bottom of washing trough, the 4th heating tube that four 36 bottoms of potcher are set；Temperature sensor is 4, Respectively for detecting the first temperature sensor of water temperature in detergent solution slot 32, for detecting water temperature in secondary potcher 34 Second temperature sensor, for detect the third temperature sensor of water temperature in potcher 35 three times, for detect four times rinsing 4th temperature sensor of water temperature in slot 36；First temperature sensor, second temperature sensor, third temperature sensor, the 4th The signal output end of temperature sensor connects with corresponding first temperature controller, the second temperature controller, third temperature controller, the 4th temperature controller It connects；First temperature controller, the second temperature controller, third temperature controller, the 4th temperature controller signal output end be separately connected the first heating tube, Second heating tube, third heating tube, the 4th heating tube.First temperature controller, the second temperature controller, third temperature controller, the 4th temperature controller It is equipped with heater switch button and temperature plus/minus regulation button.Corresponding by the adjustable control of corresponding temperature controller The water temperature of potcher or detergent solution slot 32, preferably to clean product.

Roller linkage mechanism 4 includes frame for placing rollers 42, and frame for placing rollers 42 is fixed on 31 top of cleaning bracket, roller peace It puts 41 two sides of frame and is symmetrically arranged with 6 groups along its length for placing roller shaft and by 9 frame of roller on roller dispenser 42 The solid slot 43 of shaft peace is respectively that prerinse roller shaft corresponding with 311 position of feeding slot pacifies solid slot and cleaning from right to left 32 position of agent solution slot cleans roller accordingly and pacifies solid slot, once rinsing roller peace corresponding with 33 position of potcher admittedly Slot, secondary rinsing roller corresponding with secondary 34 position of potcher are pacified solid slot, corresponding with 35 position of potcher are three times floated three times It washes roller and pacifies solid slot, the solid slot of four rinsing rollers corresponding with four 36 positions of potcher peace.

Roller linkage mechanism 4 further include first motor 41, with first motor 41 export axis connection the first drive sprocket 44, First driven sprocket, third driven sprocket, is symmetricly set on 45, two the second coaxial driven sprockets 46 of the first driving chain Clean 31 two sides of bracket two the second driving chains 47, the first drive sprocket 44 by the first driving chain 45 connection first from Movable sprocket, two the second driven sprockets 46 and the first driven sprocket are coaxial, and two the second driven sprockets 46 are respectively by corresponding Second driving chain 47 is connect with two third driven sprockets, the drum gear 92 at 91 both ends of roller shaft respectively with cleaning bracket Second driving chain 47 of 31 left and right sides engages connection.

When first motor 41 operates, the first drive sprocket 44 drives the first driving chain 45 mobile, with the first drive chain The first driven sprocket rotation that wheel 44 is connected by the first driving chain 45, and then drive two coaxial with the first driven sprocket The rotation of second driven sprocket 46, the rotation of the second driven sprocket 46 drive two the second driving chains 47 of cleaning 31 two sides of bracket to move Dynamic, the second driving chain 47 drives the roller sprocket 92 at 91 both ends of roller shaft to rotate, and roller sprocket 92 drives the drive on coaxial Dynamic pinion gear 93 rotates, and driving pinion 93 drives the gear wheel 94 being engaged with to rotate, meanwhile, the rolling assembled with gear wheel 94 Cylinder 9 starts rotating, and main controller control cleaning device cleans the component in roller 9 according to pre-set programs mode, reaches The purpose of automatic cleaning product.

The control system of the utility model includes signal input part the connection starting/shutdown switch, urgency of main controller, main controller Guard's valve, the first optoelectronic switch 211, the second optoelectronic switch 212, third optoelectronic switch 213, the 4th optoelectronic switch 214, fine motion are opened It closes, the signal input part of main controller connects starting/shutdown switch, emergency stop switch, the first optoelectronic switch 211, the second optoelectronic switch 212, the signal output end of third optoelectronic switch 213, the 4th optoelectronic switch 214, microswitch, main controller connects first motor 41, the second motor 51, cylinder and combined aural and visual alarm.

4th optoelectronic switch 214 is origin signal detection switch, and slide plate 52 is close to 32 end of detergent solution slot and with first The ipsilateral side of optoelectronic switch 211 is equipped with baffle 215, and the 4th optoelectronic switch 214 is mounted on the crossbeam 21 ipsilateral with baffle 52 On, the location of baffle 215 corresponding, the 4th light when 211 installation site of the 4th optoelectronic switch is located at initial position to slide plate 52 Electric switch 214 is for detecting whether slide plate 52 is located at initial position.

Third optoelectronic switch 213 is 62 position-sensing switches of hook, and third optoelectronic switch 213 is mounted on and prerinse roller shaft Pacify on the corresponding crossbeam 21 in 95 present position of lifting rod on the roller 9 on solid slot, third optoelectronic switch 213 is for detecting hook Whether 62 be located at 95 following position directly of lifting rod.

First optoelectronic switch 211 is to put 9 position-sensing switch of roller, and the first optoelectronic switch 211 is mounted on and once rinses roller Pacify on the corresponding crossbeam 21 in 95 present position of lifting rod on the roller 9 of Gu Caochu.

Second optoelectronic switch 212 is 72 detachment roller position-sensing switches of hook, and the second optoelectronic switch 212 is mounted on the first photoelectricity The right end of switch 211, the horizontal distance between the second optoelectronic switch 212 and the first optoelectronic switch 211 turn less than prerinse roller Axis pacifies solid slot and cleans the distance between the lifting rod 95 on two rollers 9 adjacent in the solid slot of roller peace.

Microswitch is arranged on the frame for placing rollers 42 of four rinsing peace Gu Caochu, the signal output end of microswitch and master The signal input part connection of device is controlled, microswitch has roller 9 to put for counting cleaning 9 quantity of roller, four rinsings peace Gu Caochu It is fashionable, microswitch movement, cleaning cylinder number display window of the main controller by microswitch action frequency in touch screen module It is shown in digital form on mouth, people is facilitated to learn the material of cleaning how many roller.

Main controller is also communicated to connect with touch screen module, and touch screen module realizes intelligent human-machine interaction, passes through touch screen Module can be configured cleaning equipment cleaning parameters, operating parameter, and by the display window on touch screen module, can Cleaning device operation conditions is understood with observation.

Main controller in the utility model uses PLC controller.

Touch screen module in the utility model uses built-in keybad, touch screen design, and touch screen module includes processor Unit, internal data storage unit, the display screen with display interface, touch screen input unit and communication unit, processor list Metasynthesis handles the signal from touch screen input unit, communication module, and the transmission of data in treatment process is deposited in internal number According in storage unit, and by the result of state instruction and after treatment in treatment process in real time with the shape of text or image Formula is shown in display screen interface.For communication unit for being communicated with main controller, touch screen input module is equipped with virtual touching Touch key.

When specific operation, point touching screen any position can enter action pane interface and set to equipment operating parameter Set, shown on touch screen operation window interface: total output, clearing, parameter setting, IO monitoring, manual window, start-up picture, It is operating condition, cylinder rising, cylinder decline, adjusting microinching, circulation/single action, alarm switch, manual/auto, reset, drum speed, different Normal messagewindow returns.

Total output: the cylinder number that display cleaning is completed；

It resets: for resetting total output；

Parameter setting: for jumping to parameter setting picture；

IO monitoring: for jumping to IO monitored picture, IO monitoring window mainly shows the state of PLC input and output；

Manual window: for jumping to manual window；

Start-up picture: for jumping to start-up picture；

Operating condition: equipment starting display RUN, equipment stop display STOP；

Cylinder rises: in a manual mode, cylinder can be made upward；

Cylinder decline: in a manual mode, cylinder can be made downward；

Adjusting microinching: shifting carrying platform puts adjusting microinching in origin under manual mode, puts an adjusting microinching, and equipment moves a step；

Circulation/single action: equipment operating mode is divided into circulation and single action, only cleans once after equipment starting under DA SA, Wash cycles always after starting under circulation pattern；

Alarm switch: alarm switch controls combined aural and visual alarm alarm, and alarm switch, which will turn off rear combined aural and visual alarm, to be acted as With；

It is manual/auto: manual/auto mutually switching；

It resets: it is abnormal when occurring in equipment running process, so that cylinder is returned to the upper limit, can be returned to by reset button transfer mechanism Initial position can restart after debugging；

Drum speed: drum speed can directly be set can be also finely adjusted by accelerating, slowing down；

Exception information window: corresponding information alert is as follows: M55 booting detection, when M55 occurs in exception information window, then Conveyer frames are not in origin；M57 cylinder is abnormal, and when M57 occurs in exception information window, then cylinder is abnormal, please check；M80 rewinding Place has material not collect, when M80 occurs in exception information window, then has material not collect at rewinding；X6 emergency stop switch is pressed, when different There is X6 in normal messagewindow, then illustrates that emergency stop switch is pressed；

Return: return push-button can return to action pane.

When needing that equipment operating parameter is arranged, parameter setting respective window is pressed on the touchscreen, interface jumps to Parameter setting picture is shown on parameter setting picture: servo forward speed, servo astern speed, servo hook speed, servo Return degree, pause distance, feed time, draining time, scavenging period.As needed, above-mentioned operation can be joined by touch screen Number is configured.

Servo forward speed: the speed that horizontal transfer mechanism travels forward；

Servo astern speed: the speed of horizontal transfer mechanism setback；

Servo links up with speed: the speed that horizontal transfer mechanism advances when hook roller；

Servo return degree: the speed of horizontal transfer mechanism platform Aligning control；

Suspend distance: the distance of second the first optoelectronic switch of optoelectronic switch distance to the right, unit: millimeter；

Feed time: time required for feeding, unit: second；

The draining time: make the time required for draining, unit: the second；

Scavenging period: time required for roller rotary-cleaning, unit: second.

Manual window is pressed, into manual operation interface, is manually operated on interface and shows: operating condition, circulation/mono- Dynamic, stepping is enabled, the rising of adjusting microinching, cylinder, cylinder decline, alarm switch, rollers running, manual/auto, reset, is returned.Manually Window is as some key repeat functions of action pane.

Wherein, stepping is enabled: manual mode is pressed stepping and is enabled, and stepper motor will lose retentivity, and transfer can be pushed flat Platform moves left and right according to demand；

Rollers running: manual mode presses rollers running, and driving chain starts turning.

In the utility model the setting of touch screen module parameters be related to process control and keep equipment real using program Existing each function and control system control equipment are run according to the parameter of setting, using the prior art, can be realized, herein It is not described further

Working principle: firstly, pressing total power switch, total gas source switch, starting/shutdown switch is then pressed, when the 4th When baffle 21 is not detected in optoelectronic switch 214, equipment cannot normally start, and controller controls combined aural and visual alarm and issues acousto-optic report It is alert, remind staff's maintenance.When the 4th optoelectronic switch 214 transmitting infrared light stopped by the baffle 215 on sliding block 52, i.e., When 4th optoelectronic switch 214 detects baffle 215, illustrate that sliding block 52 at this time is located at the initial origin position of setting, press starting/ Shutdown switch equipment can normally start operation.

Then ultrasonic oscillator work is controlled by supersonic generator, while the heating pressed on corresponding temperature controller is opened It closes, corresponding heating tube is started to work, and by the temperature plus/minus regulation button on temperature controller, regulates water temperature.Pass through touch screen Module regulates the parameters such as scavenging period, rinsing time, draining time.

First roller 9 for being put into component to be cleaned is placed at 311 position of feeding slot, starting/shutdown switch is pressed, After controller receives the signal that the 4th optoelectronic switch 214 detects baffle 215, controller controls lifting device 7 and acts, at this time The telescopic rod of cylinder extends downwardly movement, and erecting by overhang 6 moves downward at this time, after being moved downwardly to lower position, controller Control 7 stopping of lifting device movement, while controller control the second motor 51 movement, the second motor 51 be driven forward sliding block 52 to Left movement.The erecting by overhang 6 connecting with sliding block 52 moves downward, and detects that baffle 215 is believed when 213 first time of third optoelectronic switch Number when, illustrate that hook 62 at this time is placed exactly in 95 lower section of lifting rod of roller 9 in feeding slot 311, controller receives third After optoelectronic switch 213 detects the signal of baffle 215, analysis handles and issues the instruction letter of control 51 stopping of the second motor movement Number, while controller controls cylinder movement, the upward retract action of Telescopic-cylinder bar, erecting by overhang 6 rise at this time, and hook 62 triggers Lifting rod 95 simultaneously drives roller 9 to be detached from feeding slot 311, and cylinder stops after driving erecting by overhang 6 to be retracted into upper limit position, same to time control Device processed controls the second motor 51 and rotates forward, and two motors 51 driving sliding block 52 and the erecting by overhang 6 connecting with sliding block 52 move downward.

When 212 first time of the second optoelectronic switch detecting 215 signal of baffle, controller automatic shield lid signal, meanwhile, Controller still controls the erecting by overhang 6 that the second motor 51 is driven forward sliding block 52 and connect with sliding block 52 and moves downward, and works as movement To at 211 position of the first optoelectronic switch, baffle 215 stops the infrared ray of the first optoelectronic switch 211 transmitting, when the first optoelectronic switch 211 when detecting baffle 215, illustrates that first roller 9 taken out from feeding slot 311 has been in the upper of detergent solution slot 32 Side, at this point, controller control 51 stopping of the second motor of motor movement, while controller controls cylinder movement, the telescopic rod of cylinder It extends downwardly, erecting by overhang 6 moves downward, and telescopic rod is extended downwardly to after lower position, stops extending downwardly, at this time The roller shaft 91 of one roller 9, which is located at cleaning roller, pacifies on solid slot, and drum gear 92 turns under the drive of the second driving chain It is dynamic, and then roller 9 is rotated, start to clean.

When the roller shaft 91 of first roller 9, which is located at cleaning roller, pacifies on solid slot, hook 62 has taken off with lifting rod 95 From, and it is located at 95 lower section of lifting rod, at this point, controller controls the reversion of the second motor 51, driving erecting by overhang 6 is moved right, when When moving at the position of the second optoelectronic switch 212, when second 212 second of detection baffle 215 of optoelectronic switch, illustrate hook 62 The lifting rod 95 on roller 9 is had disengaged from, and is located at 95 right side of lifting rod, controller controls 51 stopping of the second motor movement, simultaneously Controller control lifting device 7 starts to act, and cylinder makees upward retract action, and erecting by overhang 6 rises at this time, and cylinder makees contracting upwards After returning to upper limit position, stop rising, controller controls the reversion of the second motor 51, drives erecting by overhang 6 to move right initial Position.When at the position that the baffle 214 on slide plate 2 moves to third optoelectronic switch 213, third optoelectronic switch 213 is by second Secondary 215 signal of baffle detected is sent to controller, and controller is not dealt with, and directly shields, until the 4th optoelectronic switch 214 After detecting 215 signal of baffle, illustrate that erecting by overhang 6 moves to initial position, one program of horizontal transfer mechanism has been run.When After first roller 9 at feeding slot 311 is taken away, second roller for being put into component to be cleaned is placed at feeding slot 311.

Cleaning equipment cleans first roller 9 according to the scavenging period of setting, draining, and scavenging period arrives, horizontal First roller 9 being located at detergent solution slot 32 is transported to a potcher according to aforesaid operations by transfer mechanism movement At 33 position, meanwhile, second roller 9 being located at 311 position of feeding slot is transported at detergent solution slot 32, is cleaned Equipment wash to first roller 9 according to the scavenging period of setting, draining, is cleaned, is dripped to second roller 9 Water, scavenging period arrive, and horizontal transfer mechanism 2 acts again, the above-mentioned movement of circulating repetition, complete roller 9 and carry, clean.

High degree of automation, labor intensity of workers are small.

When four rinsing rollers, which are pacified, is put into roller 9 on solid slots, microswitch movement is primary, and main controller is by microswitch Action frequency is shown in digital form on the cleaning cylinder number display window in touch screen module.

Main controller control cleaning device cleans the component in roller 9 according to pre-set programs mode, after the completion of cleaning, Main controller controls combined aural and visual alarm and plays voice messaging, reminds staff by cleaned roller 9 from four potchers 214 It takes away.Emergency is met, presses emergency stop switch, equipment stops working.

The utility model can clean the product in 5 drum assemblies simultaneously, high-efficient, and four potchers 214 are a with first three Potcher is independently arranged, it is ensured that last rinsing is thorough.

The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (9)

1. a kind of ultrasonic automatic cleaning equipment, it is characterised in that: including control system, support frame, be fixed on above support frame Horizontal transfer mechanism, the wiper mechanism below support frame and the roller linkage mechanism being fixed on above wiper mechanism, the water Translating mounted mechanism includes transfer rack, and horizontally moving device is equipped with above the transfer rack, and the horizontally moving device passes through Lifting device connects erecting by overhang；

The wiper mechanism include clean bracket, cleaning bracket above roller linkage, cleaning bracket in ultrasonic wave it is clear Washing trough and the multiple groups ultrasonic oscillator that ultrasonic cleaner outer bottom is arranged in, ultrasonic oscillator are provided by supersonic generator Signal；The roller linkage include first motor, with the first drive sprocket of first motor output axis connection, first driven Sprocket wheel, the first driving chain, the second driven sprocket, third driven sprocket, the second driving chain and frame for placing rollers, first actively Sprocket wheel connects the first driven sprocket by the first driving chain, and second driven sprocket and the first driven sprocket are coaxial, described Second driven sprocket is two, and third driven sprocket is two, and the second driven chain is two, and two the second driven chains are symmetrical At left and right sides of cleaning bracket, two second driven sprockets pass through corresponding second driving chain and two the respectively for setting The connection of three driven sprockets, the frame for placing rollers two sides are symmetrically arranged with multiple groups for placing roller shaft and will roll along its length Shaft fixing groove of the tub on roller dispenser, the sprocket wheel at roller shaft both ends respectively with cleaning bracket at left and right sides of second Driving chain engagement connection.

2. ultrasonic automatic cleaning equipment as described in claim 1, it is characterised in that: horizontally moving device includes along transfer rack The linear guides of both sides of the edge length direction setting, the slide plate being arranged in above guide rail, driving slide plate are past along guide rail direction or so The driving portion slided again；The transfer rack is the aluminum profile rack being made of two crossbeams and two vertical beams, and the guide rail setting exists On crossbeam；Lifting device includes cylinder, and cylinder is fixed in the middle part of slide plate, and through-hole is equipped in the middle part of the slide plate, and the cylinder is stretched Contracting bar passes through the through-hole and connect with erecting by overhang, to drive erecting by overhang to move up and down；The erecting by overhang includes hanging Hanging plate and hook, the hook are fixed on hanging board bottom, are connected at the top of hanging board by the telescopic rod of connector and cylinder.

3. ultrasonic automatic cleaning equipment as claimed in claim 2, it is characterised in that: the ultrasonic cleaner includes cleaning agent Solution tank, immediately the first rinse chamber of detergent solution slot setting, the second rinse chamber of immediately the first rinse chamber setting, it is described clear Lotion solution tank, the first rinse chamber, the second rinse chamber are the separate chamber for forming cavity body structure being made of contour high baffle； First rinse chamber by divides be 3 potchers, be respectively be arranged in the first rinse chamber front end and immediately Potcher of detergent solution slot, immediately the secondary potcher of potcher setting, setting rinse chamber most first The potcher three times of end；The demarcation plate being arranged between a potcher and secondary potcher is the first demarcation plate, and setting exists Demarcation plate between secondary potcher and three times potcher is the second demarcation plate, under first demarcation plate and the second demarcation plate Portion is engraved structure, and first demarcation plate is equipped with the first low gear plate far from the side of detergent solution slot, and described second separates Plate is equipped with the second low gear plate far from the side of detergent solution slot, and the height of the first low gear plate and the second low gear plate is higher than point The height of the lower partition engraved structure and the height for being less than demarcation plate, a potcher lower part are equipped with rinsing water out, drift Washing water outlet is connect by connecting tube with circulating water chennel, and the water outlet of the circulating water chennel passes through water circulating pump and potcher three times On water inlet connection；A potcher is equipped in second rinse chamber room, the indoor potcher of the second rinse chamber is four times Potcher, immediately potcher is arranged four potchers three times.

4. ultrasonic automatic cleaning equipment as claimed in claim 3, it is characterised in that: the ultrasonic oscillator is 5 groups, and every group has 12 ultrasonic oscillator compositions；It is respectively first group of ultrasonic oscillator that a potcher outer bottom is arranged in, is arranged two Second group of ultrasonic oscillator of secondary potcher outer bottom, is set the third group ultrasonic oscillator that potcher outer bottom three times is arranged in Set four potcher outer bottoms the 4th group of ultrasonic oscillator and the 5th group of detergent solution slot outer bottom ultrasound is set Wave oscillator；Every group of ultrasonic oscillator is connected with corresponding supersonic generator respectively.

5. ultrasonic automatic cleaning equipment as claimed in claim 4, it is characterised in that: the control system includes main controller, institute State signal input part the connection starting/shutdown switch, emergency stop switch, the first optoelectronic switch, the second optoelectronic switch, third of main controller Optoelectronic switch, the 4th optoelectronic switch, microswitch, signal input part connection starting/shutdown switch of the main controller, emergency stop are opened Pass, the first optoelectronic switch, the second optoelectronic switch, third optoelectronic switch, the 4th optoelectronic switch, microswitch, the main controller Signal output end connects first motor, driving portion, cylinder and combined aural and visual alarm.

6. ultrasonic automatic cleaning equipment as claimed in claim 5, it is characterised in that: the 4th optoelectronic switch is origin signal Detection switch, the slide plate is equipped with baffle close to detergent solution slot end and with the ipsilateral side of the first optoelectronic switch, described 4th optoelectronic switch is mounted on the crossbeam ipsilateral with baffle, and the 4th optoelectronic switch installation site and the slide plate are located at initial bit The location of baffle is corresponding when setting, and the 4th optoelectronic switch is for detecting whether slide plate is located at initial position；The third Optoelectronic switch is hook position-sensing switch, and third optoelectronic switch is mounted on and the lifting rod present position phase on the roller in feeding slot On the crossbeam answered, third optoelectronic switch is for detecting whether hook is located at lifting rod following position directly；First optoelectronic switch To put roller position-sensing switch, the first optoelectronic switch is mounted on and the lifting rod present position phase on the roller in right end rinse bath On the crossbeam answered；

Second optoelectronic switch is hook detachment roller position-sensing switch, and the second optoelectronic switch is mounted on the right side of the first optoelectronic switch End, the horizontal distance between second optoelectronic switch and the first optoelectronic switch are less than adjacent in feeding slot and rinse bath two The distance between lifting rod on roller.

7. ultrasonic automatic cleaning equipment as claimed in claim 6, it is characterised in that: the microswitch setting is rinsed at four times On frame for placing rollers at slot.

8. ultrasonic automatic cleaning equipment as claimed in claim 7, it is characterised in that: the main controller is also logical with touch screen module Letter connection.

9. ultrasonic automatic cleaning equipment as claimed in claim 8, it is characterised in that: further include heating part, temperature sensor and Temperature controller, the heating part include 4 groups of heating tubes, are respectively the first heating tube that detergent solution trench bottom is arranged in, set It sets in secondary the second heating tube for rinsing trench bottom, the third heating tube for rinsing trench bottom three times, setting is set in four drifts 4th heating tube of washing trough bottom；

The temperature sensor is 4, is respectively the first temperature sensor for being used to detect detergent solution trough inner water temperature, uses In the second temperature sensor, the third temperature sensing for detecting water temperature in potcher three times that detect water temperature in secondary potcher Device, the 4th temperature sensor for detecting water temperature in four potchers；First temperature sensor, second temperature sensing Signal output end and corresponding first temperature controller, the second temperature controller, of device, third temperature sensor, the 4th temperature sensor Three temperature controllers, the connection of the 4th temperature controller, the signal output of the first temperature controller, the second temperature controller, third temperature controller, the 4th temperature controller End is separately connected the first heating tube, the second heating tube, third heating tube, the 4th heating tube；First temperature controller, the second temperature control Instrument, third temperature controller, the 4th temperature controller are equipped with heater switch button and temperature plus/minus regulation button.