CN103495579B - Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof - Google Patents
Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof Download PDFInfo
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- CN103495579B CN103495579B CN201310510160.6A CN201310510160A CN103495579B CN 103495579 B CN103495579 B CN 103495579B CN 201310510160 A CN201310510160 A CN 201310510160A CN 103495579 B CN103495579 B CN 103495579B
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- half tone
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- box
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- 238000004140 cleaning Methods 0.000 title claims abstract description 127
- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000007650 screen-printing Methods 0.000 title claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000011084 recovery Methods 0.000 claims abstract description 25
- 239000002904 solvent Substances 0.000 claims abstract description 22
- 230000001680 brushing effect Effects 0.000 claims abstract description 13
- 238000005201 scrubbing Methods 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 241000220317 Rosa Species 0.000 claims description 21
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 230000002262 irrigation Effects 0.000 claims description 3
- 238000003973 irrigation Methods 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 208000032369 Primary transmission Diseases 0.000 claims description 2
- 208000032370 Secondary transmission Diseases 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000725 suspension Substances 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002964 excitative effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010021 flat screen printing Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000003862 health status Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
Abstract
The invention discloses a kind of Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof, it is characterized in that, this device comprises integrated cabinet, cleaning case, transmission cabinet, operation cabinet and liquid recovery base plate; Described transmission cabinet, operation cabinet lay respectively at the both sides of cleaning case; The operation cabinet door of described operation cabinet is provided with control panel; Described integrated cabinet is positioned at the front end of cleaning case; Described liquid recovery base plate is positioned at the bottom of cleaning case; In described cleaning case, brushing device is installed; Hairbrush is provided with in described brushing device.Cleaning method, for fixing half tone, starts 1, No. 2 pump, 1, No. 2 motor, make nozzle and hairbrush work, and half tone moves up and down on fixed guide, thus carry out comprehensive scrubbing to half tone.The technical problem that the present invention solves adopts Full automatic closed structure, can to while half tone high-efficiency washing, protection of the environment, and the cleaning solvent scrubbed can be recycled, and ensures the health of operating personnel, and the mechanism that refined, raise the efficiency.
Description
Technical field
The present invention relates to a kind of Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof, be mainly used in the rear half tone cleaning equipment of printing.
Background technology
Most flat-screen printing plate adopts ink-jetting forme-producing mode to carry out the making of flower pattern, must clean in this technical process to half tone, and cleaning requirement fully, thoroughly; Also need after stamp terminates to clean, so that half tone reuses the residual mill base on half tone.And the mode of existing known cleaning half tone, mainly to manually for it.Cleaning personnel normally adopt the volatile solvent of such as butanone (MEK) class to implement to clean one by one to each used half tone, and the ink on this half tone can be dissolved one by one reaches clean effect.But the volatile solvent of butanone (MEK) class is actually material poisonous, excitatory, and Long Term Contact is harmful, and manual cleaning takes time and effort, and operating efficiency is not high, increase cost.Also some mechanical type screen printing plate cleaning machines have been there are in prior art, but the cleaning efficiency of these screen printing plate cleaning machines is not high, need through repeatedly repeatedly cleaning, guarantee cleaning performance, not only increase cost, cause production efficiency low, be difficult to the cleaning that becomes more meticulous, the solution after cleaning can not be reused, and these devices are not closed cleanings, during cleaning, cleaning solvent can spray body, not only threaten the health of operator, also pollute environment, and automaticity has been not high, artificial work burden is comparatively large, and cleaning half tone shape is single.
By patent retrieval, there is following known prior art:
Patent 1
Application number: 201220216593.1, the applying date: 2012.05.14, authorized announcement date 2012.12.19, disclose a kind of full-automatic printing screen printing plate cleaning machine, it comprises water tank, fixed frame and is arranged on the movable stand of the energy left and right translation on fixed frame, the described movable stand half tone be on fixed frame shelves a front, described movable stand is by driven by servomotor displacement, described movable stand is provided with the water pipe be connected with water tank and the multiple shower nozzles cleaning half tone, and described multiple shower nozzle lines up row or the multiple row on above-below direction.The utility model can not only realize the cleaning of full-automatic half tone, reduce labour intensity, improve half tone cleaning quality, and, can the velocity of displacement of step-less adjustment movable stand, and regulate the washing and cleaning operation time of shower nozzle by regulating the velocity of displacement of movable stand, thus choose reasonable cleaning can be carried out according to different half tones, different flower pattern, different mill bases, to improve cleaning performance further, to reduce because of the damage of cleaning to half tone.
Compared with the present invention, its exist deficiency be cleaning half tone adopt be shower nozzle one side water rinse, comprehensive half tone can not be rinsed, and the weak effect that water rinses, for some more obstinate residual mill bases and be present in the mill base at dead angle, ink blok do not wash clean clearly, and the aqueous solution after rinsing can not be recycled, and need manual operation.
Patent 2
Application number 201220325682.X, applying date 2012.07.06, authorized announcement date 2013.02.06, disclose a kind of screen printing plate cleaning machine, it comprises body and water pump, is provided with the jet pipe of half tone mount pad for laying half tone and at least one band nozzle in described body, and described jet pipe connects a driving mechanism for driving described jet pipe to rotate, described jet pipe is connected with described water pump by pipeline, and the nozzle on described jet pipe is towards described half tone.Screen printing plate cleaning machine of the present utility model drives jet pipe to rotate relative to half tone to be cleaned by arranging driving mechanism, thus greatly increase clean range and improve cleaning dynamics, reach better cleaning performance, half tone is made to be cleaned sooner and more comprehensive, thus improve production efficiency and product quality greatly.
Compared with the present invention, the deficiency that this device exists just utilizes the 360o of nozzle to rotate to rinse half tone, and but can not well rinse well for the edge of half tone and dead angle, the solution after cleaning is not recycled, add cost, whole-course automation operation can not be reached.
Patent 3
Application number 201020250280.9, applying date 2010.06.30, authorized announcement date 2011.04.27, the utility model relates to a kind of screen printing plate cleaning machine, includes body, flux bath, cleaning device, device for hoisting and pendulous device; Wherein, this suspension apparatus be for after half tone bearing location, driven reciprocally swinging by pendulous device, this cleaning device is provided with the suspension bracket both sides that multiple jet pipes are positioned at suspension apparatus, and be provided with multiple shower nozzle in opposite directions in each jet pipe.Therefore, cleaning solvent in flux bath is sprayed on half tone both sides via the plurality of nozzle high-voltage, swing by pendulous device operates, this be arranged in half tone on suspension apparatus just can continuous reciprocally swinging smooth and easy, quick and certain by cleaning, not only have save time, the laborsaving and high efficiency effect that reduces costs, more can reach the effect of cleaning security.
Compared with the present invention, although the deficiency that it exists is provided with device for hoisting and pendulous device, can there is situation about swinging in device for hoisting when moving up and down, cause flushing uneven, if wherein a shower nozzle breaks down, time serious, can half tone be damaged, and pendulous device complex structure, cost is high; The solvent collected after filtration needs manual operation to reuse, and can not realize whole-course automation operation, and efficiency is not high.
Summary of the invention
The object of this invention is to provide a kind of Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof, it realizes Automatic Control by PLC to device, achieve each operation automation to run, reach the effect of accurate, convenient, efficient cleaning half tone, transmission structures is simple, stable, the dual cleaning of hairbrush and cleaning fluid makes half tone without the comprehensive cleaning in dead angle, and the cleaning frequency is short; Cleaning fluid can achieve automation recycling, environmental protection and energy saving.
In order to reach above object, the technical solution adopted in the utility model is: a kind of Full automatic closed screen printing plate cleaning machine, it is characterized in that, this device comprises integrated cabinet (1), cleaning case (5), transmission cabinet (2), operation cabinet (6) and liquid recovery base plate (8); Described transmission cabinet (2), operation cabinet (6) lay respectively at the both sides of cleaning case (5), and transmission cabinet (2), operation cabinet (6) are sealed by transmission cabinet door (3), operation cabinet door (7) respectively; The centre position of described operation cabinet (6) is provided with half tone entrance (30), and the operation cabinet door (7) of operation cabinet (6) is provided with control panel (31); Described integrated cabinet (1) is positioned at the front end of cleaning case (5); Described liquid recovery base plate (8) is positioned at the bottom of cleaning case (5); Brushing device (4) is installed in described cleaning case (5);
Be further characterized in that, described integrated cabinet (1) comprises Rose Box (9), liquid reserve tank (10), No. 2 pumps (11), catch box (12), No. 1 pump (13) and switch boards (14); Above-described No. 2 pumps (11), catch box (12), No. 1 pump (13) are all connected on switch board (14) by circuit; Described Rose Box (9) is positioned at integrated cabinet (1) upper right corner cabinet, described liquid reserve tank (10) and No. 2 pumps (11) are positioned at integrated cabinet (1) bottom right corner cabinet, described catch box (12) and No. 1 pump (13) are positioned at integrated cabinet (1) lower-left corner cabinet, and described switch board (14) is positioned at integrated cabinet (1) left upper; The inlet (36) of described Rose Box (9) upper lateral part is connected by water pipe one end with No. 2 pumps (11), the liquid outlet A(37 of Rose Box (9) bottom) be connected by the inlet of water pipe with liquid reserve tank (10) middle and upper part, side; The liquid outlet of described liquid reserve tank (10) side lower part is connected with No. 1 pump (13) by water pipe; The inlet of described catch box (12) bottom is by the liquid outlet B(32 of drain pipe (33) with liquid recovery base plate (8)) be connected, the top liquid outlet of catch box (12) is connected with one end of No. 2 pumps (11), and catch box is provided with liquid-level switch in (12);
Described transmission cabinet (2) comprises No. 1 motor (15), No. 2 motors (16), driving chain (17), driving belt (181), sparge pipe (19) and feed tubes (20); Above-described No. 1 motor (15), No. 2 motors (16) are connected to the switch board (14) in integrated cabinet (1) by circuit; Described No. 2 motors (16) control two groups of three grades of belt transmission by driving belt (181); One end of described feed tube (20) is connected with No. 1 pump (13) in integrated cabinet (1), and the other end is connected with sparge pipe (19); Described No. 1 motor (15) controls travelling gear B(27 by driving chain (17));
Described brushing device (4) comprises process box (21), hairbrush (25) and sparge pipe (26); Described hairbrush (25) has 3 groups to be arranged symmetrically with, hairbrush (25) and sparge pipe (26) alternate layout, and hairbrush (25) and sparge pipe (26) are arranged in the both sides of process box (21); Described hairbrush (25) is connected with driven pulley (182); Described sparge pipe (26) is connected with the sparge pipe (19) in transmission cabinet (2); Described process box (21) and guide bracket (29) are rigidly connected, and process box (21) is by chain (28) and travelling gear B(27) be connected, the upper edge of process box (21) is provided with air clamper (24) and pushing hands (23); Described guide bracket (29) is arranged on guide rail (22); Described sparge pipe (26) is provided with multiple nozzle (34) arranged in opposite directions.
Rose Box (9) in described integrated cabinet (1) is at least provided with 4 groups of filter bags (35).
Described liquid recovery base plate (8) is quadrangle pyramid, and quadrangle pyramid tapering has liquid outlet B(32) be connected with drain pipe (33).
Described No. 2 motors (16) control driving wheel (18) and rotate; Described driving wheel (18) controls two groups of one-level driven pulleys (1821) by primary transmission belt (1811) simultaneously; Described one-level driven pulley (1821) controls secondary driven pulley (1822) by secondary transmission belt (1812); Described secondary driven pulley (1822) controls three grades of driven pulleys (1823) by three grades of driving belts (1813);
described driving wheel (18)
pass throughdriven pulley at different levels (182) connects brushing device respectively.
Described No. 1 motor (15) controls travelling gear A(38) rotate; Described travelling gear A(38) control travelling gear B(27 by driving chain (17)).
Described control panel (31) is provided with power switch button, is scrubbed start-stop button, door opening and closing button, scram button, nozzle rotating speed and irrigation pressure regulate button, hairbrush rotational speed regulation button, process box displacement and periodic adjustment button.
Described hairbrush is cylindrical.
The method of Full automatic closed screen printing plate cleaning machine cleaning half tone manually presses the power switch button on control panel (31), the artificial half tone entrance (30) half tone being put into operation cabinet (6), after half tone arrives process box (21), start clamping device (24) Automatic-clamping half tone; Manually press the start button on control panel (31), boot sequence is, No. 1 pump (13) starts, solution in liquid reserve tank (10) is delivered to sparge pipe (19) by water pipe by No. 1 pump (13), again by nozzle (34) sprayed solution on the sparge pipe (26) be connected with sparge pipe (19), spray after 30 seconds, switch board (14) signal transmission gives No. 1 motor (15) and No. 2 motors (16), opens No. 1 motor (15) and No. 2 motors (16) simultaneously; No. 2 motors (16) can control driving wheel (18) and rotate, and driving wheel (18) then drives driven pulley at different levels (182) to rotate by driving belt (181), thus drives hairbrush (25) rotary work be connected with driven pulley (182); No. 1 motor (15) can control travelling gear A(38) rotate, travelling gear A(38) then by driving chain (17) band nutating gear B(27) rotate, thus travelling gear B(27) drive process box (21) to move up and down by chain (28), while such hairbrush (25) starts rotary work, process box (21) also starts to move up and down, thus carries out comprehensive scrubbing to half tone; When the limit switch liquid shown in liquid recovery base plate (8) that switch board (14) detects in catch box (12) overflows, open No. 2 pumps (11), liquid in liquid recovery base plate (8) is extracted out by drain pipe (33) by No. 2 pumps (11), be transported in Rose Box (9) by water pipe, liquid after filtration finally flows in liquid reserve tank (10) and stores, for half tone cleaning provides clean cleaning solvent, thus reach cleaning solvent and recycle successively; After half tone is cleaned, half tone is released by pushing hands (23), artificial taking-up half tone; When quitting work if need in operation, manually press the stop button on control panel (31); If when being in an emergency in operation, manually press the scram button on control panel (31); When not needing to use, manually press the power switch button on control panel (31).
The Distance geometry cycle of described process box (21) movement can be arranged by switch board (14) according to half tone size.
The large I that described nozzle (34) is sprayed water is arranged by switch board (14) according to the size of half tone, and the speed that nozzle (34) and hairbrush (25) rotate also can be arranged by switch board (14) according to the size of half tone.
In described screen printing plate cleaning machine, all operations is all controlled by PLC.
By technique scheme, the present invention at least has following advantages and beneficial effect:
1, adopt technical scheme of the present invention, revolutionize traditional cleaning way to half tone.
2, because the process box in the present invention is rigidly secured to guide bracket, guide bracket is arranged on guide rail, when process box swings up and down, guide bracket can move up and down along guide rail, maintains the stable degree of process box when swinging up and down, better scrub evenly, totally, can not spray because of nozzle plenum thus cause half tone because the impulsive force of water under high pressure is vacillated now to the left, now to the right, clash into nozzle or the hairbrush of both sides, cause scrubbing inequality, time serious, can half tone be damaged.
3, the brushing device in the present invention is provided with nozzle and hairbrush, comprehensively dually scrub half tone, do not stay dead angle, and due to process box be driven by No. 1 motor to swing up and down, then being fixed on half tone on process box along with process box swings up and down in the lump, the ink cleaning solvent that just can be sprayed by nozzle of attachment on it and hairbrush is comprehensive scrubs, substantially reduce the cleaning frequency of half tone, and cleaning is even, clean.
4, the cleaning solvent in the present invention after cleaning is recovered to liquid recovery base plate, again by No. 2 transport pump to Rose Box filtration treatment, cleaning solvent after handling well is sprayed cleaning by No. 1 transport pump again to sparge pipe, cleaning solvent after cleaning is recovered to liquid recovery base plate again, circulate successively, not only save cost, also saved artificial time and the manpower of changing cleaning solvent, increase work efficiency.
5, the transmission device in the present invention adopts belt transmission, and belt transmission is three grades of belt transmission, controls the rotation of 3 groups of hairbrush simultaneously, not only simplify the parts of transmission, also improves the synchronism of hairbrush work, makes operation more stable, scrubs more even.
The work of the whole body 6, in the present invention all has PLC to control; different cleaning process, intensity can be set according to different half tone shapes, thickness; can accurately, stable, fast and efficiently half tone is cleaned; owing to being enclosed cleaning to the cleaning of half tone; and the solvent after cleaning is utilized by direct the automatic recovery; staff, without the need to directly contacting cleaning solvent poisonous, excitatory, has ensured Health Status For Workers Exposed, has protected environment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is explosive view of the present invention.
Fig. 3 is the structural representation of integrated cabinet.
Fig. 4 is the structural representation of transmission cabinet.
Fig. 5 is the transmission schematic diagram of No. 2 motors.
Fig. 6 is the transmission schematic diagram of No. 1 motor.
Fig. 7 is the front view of brushing device.
Fig. 8 is the left view of brushing device.
Fig. 9 is the left view of operation cabinet.
Figure 10 is the right view of operation cabinet.
Figure 11 is the top view of liquid recovery base plate.
Figure 12 is the front view of liquid recovery base plate.
Figure 13 is the structural representation of sparge pipe.
Figure 14 is the partial enlarged view of nozzle.
Figure 15 is the top view of Rose Box.
Figure 16 is the structural representation of Rose Box.
Detailed description of the invention
The technical solution of the utility model is understood better in order to make those skilled in the art; below in conjunction with accompanying drawing, the utility model is described in detail; the description of this part is only exemplary and explanatory, should not have any restriction to protection domain of the present utility model.
Embodiment 1:
With reference to Fig. 1, Fig. 2, a kind of Full automatic closed screen printing plate cleaning machine, this device comprises integrated cabinet 1, cleaning case 5, transmission cabinet 2, operation cabinet 6 and liquid recovery base plate 8, transmission cabinet 2, operation cabinet 6 lay respectively at the both sides of cleaning case 5, transmission cabinet 2, operation cabinet 6 are sealed by transmission cabinet door 3, operation cabinet door 7 respectively, the centre position of operation cabinet 6 is provided with half tone entrance 30, the operation cabinet door 7 of operation cabinet 6 is provided with control panel 31, integrated cabinet 1 is positioned at the front end of cleaning case 5, liquid recovery base plate 8 is positioned at the bottom of cleaning case 5, is provided with brushing device 4 in cleaning case 5.
With reference to Fig. 3, Figure 15, Figure 16, integrated cabinet 1 comprises Rose Box 9, liquid reserve tank 10, No. 2 pumps 11, catch box 12, No. 1 pump 13 and switch board 14, No. 2 pumps 11, catch box 12, No. 1 pump 13 is all connected on switch board 14 by circuit.For the ease of management and maintenance, Rose Box 9, liquid reserve tank 10 and No. 2 pumps 11, No. 1 pump 13 and catch box 12, switch board 14 lay respectively in integrated cabinet 1 upper right corner cabinet, in the corner cabinet of bottom right, in the corner cabinet of lower-left, left upper.
The equipment connecting relation that formation the present embodiment 1 cleaning solvent recycles is that the inlet 36 of Rose Box 9 one upper lateral part is connected by water pipe one end with No. 2 pumps 11, liquid outlet A 37 bottom Rose Box 9 is connected by the inlet of water pipe with middle and upper part, liquid reserve tank 10 side, the liquid outlet of liquid reserve tank 10 1 side lower part is connected with No. 1 pump 13 by water pipe, inlet bottom catch box 12 is connected with the liquid outlet B 32 of liquid recovery base plate 8 by drain pipe 33, the top liquid outlet of catch box 12 is connected with one end of No. 2 pumps 11, liquid-level switch is provided with in catch box 12.Rose Box 9 in integrated cabinet 1 is provided with 4 groups of filter bags 35, can adapt to required cleaning solvent capacity when different half tone cleans, and improve the efficiency of filtering.
With reference to Fig. 4, Fig. 5, Fig. 6, transmission cabinet 2 is comprised No. 1 motor 15, No. 2 motors 16, driving chain 17, driving belt 181, sparge pipe 19 and feed tubes 20, No. 1 motor 15, No. 2 motors 16 and is connected to switch board 14 in integrated cabinet 1 by circuit.No. 2 motors 16 control driving wheel 18, and driving wheel 18 controls two groups of driven pulleys 182 by driving belt 181, and often group has 3 driven pulleys 182, thus realize controlling two groups of three grades of bel-drivenns.One end of feed tube 20 is connected with in integrated cabinet 1 No. 1 pump 13, and the other end is connected with sparge pipe 19, and No. 1 motor 15 is by the travelling gear B 27 on driving chain 17 pilot brush cleaning device 4.
Referring to Fig. 7, Fig. 8, Figure 13, Figure 14, brushing device 4 comprises process box 21, hairbrush 25 and sparge pipe 26, hairbrush 25 has 3 groups to be arranged symmetrically with, hairbrush is cylindrical, hairbrush 25 layout alternate with sparge pipe 26, hairbrush 25 and sparge pipe 26 are arranged in the both sides of process box 21, and described hairbrush 25 is connected with driven pulley 182; Described sparge pipe 26 is connected with the sparge pipe 19 in transmission cabinet 2, and process box 21 and guide bracket 29 are rigidly connected, and process box 21 is connected with travelling gear B 27 by chain 28.For the ease of better cleaning half tone, the upper edge of process box 21 is provided with air clamper 24 and pushing hands 23, air clamper 24 can be used for steady job frame 21, prevent half tone from swinging when rinsing, because cleaning machine is enclosed, half tone entrance is smaller, half tone after cleaning can easily take out by the effect of pushing hands 23, guide bracket 29 is arranged on guide rail 22, sparge pipe 26 is provided with multiple nozzle 34 arranged in opposite directions, cleans half tone more efficiently.
The liquid recovery base plate 8 of the present embodiment 1 is quadrangle pyramid, is convenient to the collection of cleaning solvent, and quadrangle pyramid tapering has liquid outlet B 32 and is connected with drain pipe 33.
The control panel 31 of the present embodiment 1 is provided with power switch button, scrubs start-stop button, door opening and closing button, scram button, nozzle rotating speed and irrigation pressure regulate button, hairbrush rotational speed regulation button, process box displacement and periodic adjustment button.
The method of Full automatic closed screen printing plate cleaning machine cleaning half tone, manually presses the power switch button on control panel 31, manually half tone is put into the half tone entrance 30 of operation cabinet 6, after half tone arrives process box 21, starts clamping device 24 Automatic-clamping half tone; Manually press the start button on control panel 31, boot sequence is, No. 1 pump startup, solution in liquid reserve tank 10 is delivered to sparge pipe 19 by water pipe by No. 1 pump, again by shower nozzle 34 spray solution on the sparge pipe 26 be connected with sparge pipe 19, spray after 30 seconds, switch board 14 signal transmission gives No. 1 motor 15 and No. 2 motors 16, opens No. 1 motor 15 and No. 2 motors 16 simultaneously; No. 1 motor 15 can control driving wheel 18 and rotate, and driving wheel 18 drives driven pulley 182 at different levels to rotate by driving belt 181, thus drives hairbrush 25 rotary work be connected with driven pulley; No. 2 motors 16 can control travelling gear A 38 and rotate, travelling gear A 38 is with nutating gear B 27 to rotate by driving chain 17, thus travelling gear B 27 drives process box 29 to move up and down by chain 28, while such hairbrush starts rotary work, process box 21 also starts to move up and down, thus carries out comprehensive scrubbing to half tone; When the limit switch liquid shown in liquid recovery base plate 8 that switch board 14 detects in catch box 12 overflows, open No. 2 pumps 11, liquid in liquid recovery base plate 8 is extracted out by drain pipe 33 by No. 2 pumps, be transported in Rose Box 9 by water pipe, liquid after filtration finally flows in liquid reserve tank 10 and stores, for half tone cleaning provides clean cleaning solvent, thus reach cleaning solvent and recycle successively; After half tone is cleaned, half tone is released by pushing hands 23, artificial taking-up half tone; When quitting work if need in operation, manually press the stop button on control panel 31; If when being in an emergency in operation, manually press the scram button on control panel 31; When not needing to use, manually press the power switch button on control panel 31.
The Distance geometry cycle of process box 21 movement of the present embodiment 1 can be arranged by switch board 14 according to half tone size.
The large I that the nozzle 34 of the present embodiment 1 is sprayed water is arranged by switch board 14 according to the size of half tone, and the speed that nozzle 34 and hairbrush 25 rotate also can be arranged by switch board 14 according to the size of half tone.
In the screen printing plate cleaning machine of the present embodiment 1, all operations is all controlled by PLC.
Apply specific case herein to set forth principle of the present utility model and embodiment, the explanation of above example just understands method of the present utility model and core concept thereof for helping.The above is only preferred embodiment of the present utility model, should be understood that, due to the finiteness of literal expression, and objectively there is unlimited concrete structure, for those skilled in the art, under the prerequisite not departing from the utility model principle, some improvement, retouching or change can also be made, also above-mentioned technical characteristic can be combined by rights; These improve retouching, change or combination, or the design of utility model and technical scheme are directly applied to other occasion without improving, and all should be considered as protection domain of the present utility model.
Claims (10)
1. a Full automatic closed screen printing plate cleaning machine, is characterized in that, this device comprises integrated cabinet (1), cleaning case (5), transmission cabinet (2), operation cabinet (6) and liquid recovery base plate (8); Described transmission cabinet (2), operation cabinet (6) lay respectively at the both sides of cleaning case (5), and transmission cabinet (2), operation cabinet (6) are sealed by transmission cabinet door (3), operation cabinet door (7) respectively; The centre position of described operation cabinet (6) is provided with half tone entrance (30), and the operation cabinet door (7) of operation cabinet (6) is provided with control panel (31); Described integrated cabinet (1) is positioned at the front end of cleaning case (5); Described liquid recovery base plate (8) is positioned at the bottom of cleaning case (5); Brushing device (4) is installed in described cleaning case (5);
Described integrated cabinet (1) comprises Rose Box (9), liquid reserve tank (10), No. 2 pumps (11), catch box (12), No. 1 pump (13) and switch boards (14); Above-described No. 2 pumps (11), catch box (12), No. 1 pump (13) are all connected on switch board (14) by circuit; Described Rose Box (9) is positioned at integrated cabinet (1) upper right corner cabinet, described liquid reserve tank (10) and No. 2 pumps (11) are positioned at integrated cabinet (1) bottom right corner cabinet, described catch box (12) and No. 1 pump (13) are positioned at integrated cabinet (1) lower-left corner cabinet, and described switch board (14) is positioned at integrated cabinet (1) left upper; The inlet (36) of described Rose Box (9) upper lateral part is connected by water pipe one end with No. 2 pumps (11), the liquid outlet A(37 of Rose Box (9) bottom) be connected by the inlet of water pipe with liquid reserve tank (10) middle and upper part, side; The liquid outlet of described liquid reserve tank (10) side lower part is connected with No. 1 pump (13) by water pipe; The inlet of described catch box (12) bottom is by the liquid outlet B(32 of drain pipe (33) with liquid recovery base plate (8)) be connected, the top liquid outlet of catch box (12) is connected with one end of No. 2 pumps (11), and catch box is provided with liquid-level switch in (12);
Described transmission cabinet (2) comprises No. 1 motor (15), No. 2 motors (16), driving chain (17), driving belt (181), sparge pipe (19) and feed tubes (20); Above-described No. 1 motor (15), No. 2 motors (16) are connected to the switch board (14) in integrated cabinet (1) by circuit; Described No. 2 motors (16) control two groups of three grades of belt transmission by driving belt (181); One end of described feed tube (20) is connected with No. 1 pump (13) in integrated cabinet (1), and the other end is connected with sparge pipe (19); Described No. 1 motor (15) controls travelling gear B(27 by driving chain (17));
Described brushing device (4) comprises process box (21), hairbrush (25) and sparge pipe (26); Described hairbrush (25) has 3 groups to be arranged symmetrically with, hairbrush (25) and sparge pipe (26) alternate layout, and hairbrush (25) and sparge pipe (26) are arranged in the both sides of process box (21); Described hairbrush (25) is connected with driven pulley (182); Described sparge pipe (26) is connected with the sparge pipe (19) in transmission cabinet (2); Described process box (21) and guide bracket (29) are rigidly connected, and process box (21) is by chain (28) and travelling gear B(27) be connected, the upper edge of process box (21) is provided with air clamper (24) and pushing hands (23); Described guide bracket (29) is arranged on guide rail (22); Described sparge pipe (26) is provided with multiple nozzle (34) arranged in opposite directions.
2. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, the Rose Box (9) in described integrated cabinet (1) is at least provided with 4 groups of filter bags (35).
3. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described liquid recovery base plate (8) is quadrangle pyramid, and quadrangle pyramid tapering has liquid outlet B(32) be connected with drain pipe (33).
4. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described No. 2 motors (16) control driving wheel (18) and rotate; Described driving wheel (18) controls two groups of one-level driven pulleys (1821) by primary transmission belt (1811) simultaneously; Described one-level driven pulley (1821) controls secondary driven pulley (1822) by secondary transmission belt (1812); Described secondary driven pulley (1822) controls three grades of driven pulleys (1823) by three grades of driving belts (1813);
described driving wheel (18)
pass throughdriven pulley at different levels (182) connects brushing device respectively
.
5. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described No. 1 motor (15) controls travelling gear A(38) rotate; Described travelling gear A(38) control travelling gear B(27 by driving chain (17)).
6. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described control panel (31) are provided with power switch button, are scrubbed start-stop button, door opening and closing button, scram button, nozzle rotating speed and irrigation pressure regulate button, hairbrush rotational speed regulation button, process box displacement and periodic adjustment button.
7. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described hairbrush is cylindrical.
8. the method for a Full automatic closed screen printing plate cleaning machine cleaning half tone as described in any one of claim 1-7, it is characterized in that, manually press the power switch button on control panel (31), the artificial half tone entrance (30) half tone being put into operation cabinet (6), after half tone arrives process box (21), start clamping device (24) Automatic-clamping half tone; Manually press the start button on control panel (31), boot sequence is, No. 1 pump (13) starts, solution in liquid reserve tank (10) is delivered to sparge pipe (19) by water pipe by No. 1 pump (13), again by nozzle (34) sprayed solution on the sparge pipe (26) be connected with sparge pipe (19), spray after 30 seconds, switch board (14) signal transmission gives No. 1 motor (15) and No. 2 motors (16), opens No. 1 motor (15) and No. 2 motors (16) simultaneously; No. 2 motors (16) can control driving wheel (18) and rotate, and driving wheel (18) then drives driven pulley at different levels (182) to rotate by driving belt (181), thus drives hairbrush (25) rotary work be connected with driven pulley (182); No. 1 motor (15) can control travelling gear A(38) rotate, travelling gear A(38) then by driving chain (17) band nutating gear B(27) rotate, thus travelling gear B(27) drive process box (21) to move up and down by chain (28), while such hairbrush (25) starts rotary work, process box (21) also starts to move up and down, thus carries out comprehensive scrubbing to half tone; When the limit switch liquid shown in liquid recovery base plate (8) that switch board (14) detects in catch box (12) overflows, open No. 2 pumps (11), liquid in liquid recovery base plate (8) is extracted out by drain pipe (33) by No. 2 pumps (11), be transported in Rose Box (9) by water pipe, liquid after filtration finally flows in liquid reserve tank (10) and stores, for half tone cleaning provides clean cleaning solvent, thus reach cleaning solvent and recycle successively; After half tone is cleaned, half tone is released by pushing hands (23), artificial taking-up half tone; When quitting work if need in operation, manually press the stop button on control panel (31); If when being in an emergency in operation, manually press the scram button on control panel (31); When not needing to use, manually press the power switch button on control panel (31).
9. according to Claim 8 described in the method for Full automatic closed screen printing plate cleaning machine cleaning half tone, it is characterized in that, Distance geometry cycle of described process box (21) movement can according to half tone size by switch board (14) setting.
10. according to Claim 8 described in Full automatic closed screen printing plate cleaning machine cleaning half tone method, it is characterized in that, the large I that described nozzle (34) is sprayed water is arranged by switch board (14) according to the size of half tone, and the speed that nozzle (34) and hairbrush (25) rotate also can be arranged by switch board (14) according to the size of half tone.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310510160.6A CN103495579B (en) | 2013-10-25 | 2013-10-25 | Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310510160.6A CN103495579B (en) | 2013-10-25 | 2013-10-25 | Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof |
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| CN103495579B true CN103495579B (en) | 2015-09-16 |
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| CN104085187B (en) * | 2014-07-09 | 2016-06-01 | 湖州石淙印染有限公司 | The washing unit of a kind of PLATE SCREAM PRINTING net version |
| CN106040628A (en) * | 2016-05-06 | 2016-10-26 | 常州市大备智能物联网科技有限公司 | Convenient and practical cleaning device for sealing piece |
| CN106269636A (en) * | 2016-08-16 | 2017-01-04 | 合肥朝霞机械科技有限公司 | A kind of lift industrial equipment cleaning machine |
| CN108724934A (en) * | 2018-07-10 | 2018-11-02 | 佛山市顺德区鹏麒机械科技有限公司 | Stamp net cleaning machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS58215213A (en) * | 1982-06-07 | 1983-12-14 | Kawasaki Steel Corp | Dewatering method of hot rolled band steel |
| JPS59101219A (en) * | 1982-11-30 | 1984-06-11 | Mitsubishi Electric Corp | Draining device |
| JP2003164816A (en) * | 2001-11-29 | 2003-06-10 | Fine Machine Kataoka Kk | Washing apparatus and method for conveying work there |
| US20070256709A1 (en) * | 2006-04-29 | 2007-11-08 | Quanyuan Shang | Methods and apparatus for operating an inkjet printing system |
| CN102626705A (en) * | 2012-05-08 | 2012-08-08 | 江苏合海机械制造有限公司 | Cleaning machine with turning device |
| CN203635520U (en) * | 2013-10-25 | 2014-06-11 | 金建清 | Full-automatic closed type screen printing plate cleaning machine |
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