CN103495579A - Full-automatic closed type screen washing machine and screen washing method thereof - Google Patents
Full-automatic closed type screen washing machine and screen washing method thereof Download PDFInfo
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- CN103495579A CN103495579A CN201310510160.6A CN201310510160A CN103495579A CN 103495579 A CN103495579 A CN 103495579A CN 201310510160 A CN201310510160 A CN 201310510160A CN 103495579 A CN103495579 A CN 103495579A
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- hairbrush
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- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000005406 washing Methods 0.000 title abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 107
- 239000007788 liquid Substances 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 239000002904 solvent Substances 0.000 claims abstract description 22
- 230000001680 brushing effect Effects 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000007650 screen-printing Methods 0.000 claims description 25
- 238000011084 recovery Methods 0.000 claims description 23
- 241000220317 Rosa Species 0.000 claims description 21
- 239000007921 spray Substances 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 238000005201 scrubbing Methods 0.000 claims description 5
- 239000012467 final product Substances 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000008054 signal transmission Effects 0.000 claims description 3
- 208000032370 Secondary transmission Diseases 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000007639 printing Methods 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 230000002964 excitative effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000010021 flat screen printing Methods 0.000 description 1
- 230000003862 health status Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The invention discloses a full-automatic closed type screen washing machine and a screen washing method of the full-automatic closed type screen washing machine. The full-automatic closed type screen washing machine is characterized in that the full-automatic closed type screen washing machine comprises an integrated cabinet, a washing box, a transmission cabinet, an operation cabinet and a liquid recycling base, wherein the transmission cabinet and the operation cabinet are located on the two sides of the washing box respectively, a control panel is arranged on an operation cabinet door of the operation cabinet, the integrated cabinet is located at the front end of the washing box, the liquid recycling base is located at the bottom of the washing box, a brushing and washing device is arranged in the washing box, and hairbrushes are arranged in the brushing and washing device. The cleaning method includes the steps of well fixing a screen, starting a first pump, a second pump, a first motor and a second motor so that nozzles and the hairbrushes can work, enabling the screen to move up and down on a fixing guide rail, thereby conducting all-directional brushing and washing on the screen. The solved technical problem is that due to the fact that the full-automatic closed type structure is adopted, the screen can be efficiently washed and meanwhile the environment can be protected, and due to the fact that cleaning solvents used for conducting brushing and washing can be recycled, the health of operating personnel is guaranteed, the mechanism is refined, and efficiency is improved.
Description
Technical field
The present invention relates to a kind of Full automatic closed screen printing plate cleaning machine and clean the half tone method, be mainly used in the rear half tone cleaning equipment of printing.
Background technology
The making that most flat-screen printing plates adopt the ink-jetting forme-producing mode to be spent type must be cleaned half tone in this technical process, and cleaning requirement fully, thoroughly; Stamp also needs the residual mill base on half tone is cleaned after finishing, so that half tone reuses.And the mode of existing known cleaning half tone is mainly with manual type for it.The cleaning personnel normally adopt such as the volatile solvent of butanone (MEK) class each used half tone are implemented to clean one by one, and the printing ink on this half tone can be dissolved and reach clean effect one by one.But the volatile solvent of butanone (MEK) class is actually material poisonous, excitatory, and Long Term Contact is harmful, and manual cleaning takes time and effort, and operating efficiency is not high, increases cost.Some mechanical type screen printing plate cleaning machines have also appearred in prior art, but the cleaning efficiency of these screen printing plate cleaning machines is not high, need to be through repeatedly repeatedly cleaning, the guarantee cleaning performance, not only increased cost, cause production efficiency low, the cleaning that is difficult to become more meticulous, the solution after cleaning can not be reused, and these devices are not closed cleanings, during cleaning, cleaning solvent can spray body, not only threatened the health of operator, also polluted environment, and automaticity is not high, artificial work burden is larger, and cleaning half tone shape is single.
By patent retrieval, there is following known prior art scheme:
Application number: 201220216593.1, the applying date: 2012.05.14, Granted publication day 2012.12.19, a kind of full-automatic printing screen printing plate cleaning machine is disclosed, the movable stand that it comprises water tank, fixed frame and is arranged on the energy left and right translation on fixed frame, the half tone that described movable stand is on fixed frame is shelved the place ahead, described movable stand is by the driven by servomotor displacement, described movable stand is provided with the water pipe be connected with water tank and cleans a plurality of shower nozzles that half tone is used, and described a plurality of shower nozzles are lined up the row of one on above-below direction or multiple row.The utility model not only can realize that full-automatic half tone cleans, reduce labour intensity, improve the half tone cleaning quality, and, velocity of displacement that can the step-less adjustment movable stand, and regulate the washing and cleaning operation time of shower nozzle by the velocity of displacement of regulating movable stand, thus can carry out the choose reasonable cleaning according to different half tones, different colored types, different mill bases, further to improve cleaning performance, to reduce because cleaning the damage to half tone.
With the present invention, compare, the deficiency that its exists is that what to be cleaned that half tone adopts is that shower nozzle single face water rinses, can not comprehensive half tone be rinsed, and the weak effect that water rinses, the residual mill base more obstinate for some cleans unclean with the mill base that is present in dead angle, ink blok, and the aqueous solution after rinsing can not be recycled, and needs manually-operated.
Patent 2
Application number 201220325682.X, applying date 2012.07.06, Granted publication day 2013.02.06, a kind of screen printing plate cleaning machine is disclosed, it comprises body and water pump, is provided with half tone mount pad and at least one jet pipe with nozzle for laying half tone in described body, and described jet pipe connects one for driving the driving mechanism of described jet pipe rotation, described jet pipe is connected with described water pump by pipeline, and the nozzle on described jet pipe is towards described half tone.Screen printing plate cleaning machine of the present utility model drives jet pipe to be rotated with respect to half tone to be cleaned by driving mechanism is set, thereby greatly increase clean range and improve the cleaning dynamics, reach better cleaning performance, make half tone be cleaned sooner and more comprehensive, thereby improve production efficiency and product quality greatly.
With the present invention, compare, deficiency that this device exists is just to utilize the 360o of nozzle to rotate half tone is rinsed, and for edge and the dead angle of half tone, but can not well rinse well, and the solution after cleaning is not recycled, increase cost, can not reach the whole-course automation operation.
Patent 3
Application number 201020250280.9, applying date 2010.06.30, Granted publication day 2011.04.27, the utility model relates to a kind of screen printing plate cleaning machine, includes body, flux bath, cleaning device, device for hoisting and pendulous device; Wherein, this suspension apparatus be for after half tone bearing location, driven reciprocally swinging by pendulous device, this cleaning device is to be provided with the suspension bracket both sides that a plurality of jet pipes are positioned at suspension apparatus, and is provided with a plurality of shower nozzles in opposite directions in each jet pipe.Therefore, cleaning solvent in flux bath is to be sprayed on the half tone both sides via the plurality of nozzle high-voltage, swing running by pendulous device, this be arranged in half tone on suspension apparatus just can be at continuous reciprocally swinging smooth and easy, quick and certain be cleaned cleaning, not only have save time, the laborsaving and high efficiency effect that reduces costs, more can reach the effect of cleaning security.
With the present invention, compare, although the deficiency that it exists is to be provided with device for hoisting and pendulous device, can there be situation about swinging in device for hoisting when moving up and down, cause rinsing inhomogeneous, if wherein a shower nozzle breaks down, when serious, can damage half tone, and the pendulous device complex structure, cost is high; The solvent of collecting after filtration needs manually-operated to reuse, and can not realize the whole-course automation operation, and efficiency is not high.
Summary of the invention
The purpose of this invention is to provide a kind of Full automatic closed screen printing plate cleaning machine and clean the half tone method, it realizes Automatic Control by PLC to device, realized each operation automation operation, reach effect accurate, convenient, that clean efficiently half tone, transmission structures is simple, stable, the dual cleaning of hairbrush and cleaning fluid makes half tone without the comprehensive cleaning in dead angle, and the cleaning frequency is short; Cleaning fluid can have been realized automation recycling, environmental protection and energy saving.
In order to reach above purpose, the technical solution used in the present invention is: a kind of Full automatic closed screen printing plate cleaning machine, it is characterized in that, this device comprises integrated cabinet (1), cleaning case (5), transmission cabinet (2), operation cabinet (6) and liquid recovery base plate (8); Described transmission cabinet (2), operation cabinet (6) lay respectively at the both sides of cleaning case (5), and transmission cabinet (2), operation cabinet (6) are respectively by transmission cabinet door (3), operation cabinet door (7) sealing; The centre position of described operation cabinet (6) is provided with half tone entrance (30), on the operation cabinet door (7) of operation cabinet (6), is provided with control panel (31); Described integrated cabinet (1) is positioned at the front end of cleaning case (5); Described liquid recovery base plate (8) is positioned at the bottom of cleaning case (5); Brushing device (4) is installed in described cleaning case (5);
Be further characterized in that, described integrated cabinet (1) comprises Rose Box (9), liquid reserve tank (10), No. 2 pumps (11), catch box (12), No. 1 pump (13) and switch board (14); Above-described No. 2 pumps (11), catch box (12), No. 1 pump (13) all are connected on switch board (14) by circuit; Described Rose Box (9) is positioned at integrated cabinet (1) upper right corner cabinet, described liquid reserve tank (10) and No. 2 pumps (11) are positioned at integrated cabinet (1) bottom right corner cabinet, described catch box (12) and No. 1 pump (13) are positioned at integrated cabinet (1) lower-left corner cabinet, and described switch board (14) is positioned at integrated cabinet (1) left upper; The inlet (36) of described Rose Box (9) one upper lateral parts is connected with an end of No. 2 pumps (11) by water pipe, the liquid outlet A(37 of Rose Box (9) bottom) by water pipe, with the inlet of liquid reserve tank (10) one side middle and upper parts, be connected; The liquid outlet of described liquid reserve tank (10) one side lower parts is connected with No. 1 pump (13) by water pipe; The inlet of described catch box (12) bottom is the liquid outlet B(32 with liquid recovery base plate (8) by drain pipe (33)) be connected, the top liquid outlet of catch box (12) is connected with an end of No. 2 pumps (11), and catch box is provided with liquid-level switch in (12);
Described transmission cabinet (2) comprises No. 1 motor (15), No. 2 motors (16), driving chain (17), driving belt (181), sparge pipe (19) and feed tube (20); Above-described No. 1 motor (15), No. 2 motors (16) are connected to the switch board (14) in integrated cabinet (1) by circuit; Described No. 2 motors (16) are controlled two groups of three grades of belt transmission by driving belt (181); One end of described feed tube (20) is connected with No. 1 pump (13) in integrated cabinet (1), and the other end is connected with sparge pipe (19); Described No. 1 motor (15) is controlled travelling gear B(27 by driving chain (17));
Described brushing device (4) comprises process box (21), hairbrush (25) and sparge pipe (26); Described hairbrush (25) has 3 groups to be arranged symmetrically with, hairbrush (25) and the alternate layout of sparge pipe (26), and hairbrush (25) and sparge pipe (26) are arranged in the both sides of process box (21); Described hairbrush (25) is connected with driven pulley (182); Described sparge pipe (26) is connected with the sparge pipe (19) in transmission cabinet (2); Described process box (21) is rigidly connected with guide bracket (29), and process box (21) is by chain (28) and travelling gear B(27) be connected, the upper edge of process box (21) is provided with air clamper (24) and pushing hands (23); Described guide bracket (29) is arranged on guide rail (22); Be provided with a plurality of nozzles (34) of arranging in opposite directions on described sparge pipe (26).
Rose Box (9) in described integrated cabinet (1) at least is provided with 4 groups of filter bags (35).
Described liquid recovery base plate (8) is the quadrangle pyramid, and quadrangle pyramid tapering has liquid outlet B(32) with drain pipe (33), be connected.
Described No. 2 motors (16) are controlled driving wheel (18) and are rotated; Described driving wheel (18) is controlled two groups of one-level driven pulleys (1821) by one-level driving belt (1811) simultaneously; Described one-level driven pulley (1821) is controlled secondary driven pulley (1822) by secondary transmission belt (1812); Described secondary driven pulley (1822) is controlled three grades of driven pulleys (1823) by three grades of driving belts (1813); Described driving wheel (18) is connected respectively brush unit with driven pulleys at different levels (181).
Described No. 1 motor (15) is controlled travelling gear A(38) rotate; Described travelling gear A(38) control travelling gear B(27 by driving chain (17)).
Described control panel is provided with power switch button on (31), scrubs start-stop button, door switching button, scram button, nozzle rotating speed and water spray pressure are regulated button, hairbrush rotational speed regulation button, process box displacement and periodic adjustment button.
Described hairbrush is cylindrical.
The method that the Full automatic closed screen printing plate cleaning machine cleans half tone is the power switch button of manually pressing on control panel (31), manually half tone is put into to the half tone entrance (30) of operation cabinet (6), after half tone arrives process box (21), start clamping device (24) Automatic-clamping half tone; Manually press the start button on control panel (31), boot sequence is, No. 1 pump (13) starts, No. 1 pump (13) is delivered to sparge pipe (19) by water pipe by the solution in liquid reserve tank (10), again by nozzle (34) sprayed solution on the sparge pipe (26) be connected with sparge pipe (19), spray after 30 seconds, switch board (14) signal transmission is given No. 1 motor (15) and No. 2 motors (16), opens No. 1 motor (15) and No. 2 motors (16) simultaneously; No. 1 motor (15) can be controlled driving wheel (18) and rotate, and driving wheel (18) drives driven pulleys at different levels (182) by driving belt (181) and rotates, thereby drives hairbrush (25) rotary work be connected with driven pulley (182); No. 2 motors (16) can be controlled travelling gear A(38) rotate, travelling gear A(38) by driving chain (17) band nutating gear B(27) rotate, thereby travelling gear B(27) by chain (28), driving process box (21) moves up and down, when hairbrush (25) starts rotary work like this, process box (21) also starts to move up and down, thereby half tone is carried out to comprehensive scrubbing; Limit switch in switch board (14) detects catch box (12) shows when the liquid in liquid recovery base plate (8) overflows, open No. 2 pumps (11), No. 2 pumps (11) are extracted the liquid in liquid recovery base plate (8) out by drain pipe (33), by water pipe, be transported in Rose Box (9), liquid after filtration finally flows in liquid reserve tank (10) and stores, provide clean cleaning solvent for half tone cleans, recycle successively thereby reach cleaning solvent; After half tone is cleaned, half tone is released in pushing hands (23), manually takes out half tone and gets final product; If in the time of need to quitting work in operation, manually press the stop button on control panel (31); If while being in an emergency in operation, manually press the scram button on control panel (31); While not needing to use, manually press the power switch button on control panel (31).
The distance that described process box (21) is mobile and cycle can arrange by switch board (14) according to the half tone size.
The large I of described nozzle (34) water spray arranges by switch board (14) according to the size of half tone, and the speed of nozzle (34) and hairbrush (25) rotation also can arrange by switch board (14) according to the size of half tone.
In described screen printing plate cleaning machine, all operations is all controlled by PLC.
By technique scheme, the present invention at least has following advantages and beneficial effect:
1, adopt technical scheme of the present invention, thoroughly changed traditional cleaning way to half tone.
2, because the process box in the present invention is rigidly secured to guide bracket, guide bracket is arranged on guide rail, when process box, do while swinging up and down, guide bracket can move up and down along guide rail, has maintained the stable degree of process box when swinging up and down, better scrub evenly, totally, thereby can not cause half tone because the impulsive force of water under high pressure is vacillated now to the left, now to the right because of the nozzle high-pressure injection, clash into nozzle or the hairbrush of both sides, cause scrubbing inequality, when serious, can damage half tone.
3, the brushing device in the present invention is provided with nozzle and hairbrush, the comprehensive dual half tone of scrubbing, do not stay dead angle, and because process box is to be driven to do by No. 1 motor to swing up and down, be fixed on half tone on process box along with process box swings up and down in the lump, the printing ink adhered on it just can by the cleaning solvent of nozzle ejection and hairbrush is comprehensive be scrubbed, and has greatly shortened the cleaning frequency of half tone, and clean even, clean.
4, in the present invention, the cleaning solvent after cleaning is recovered to liquid recovery base plate, be delivered to the Rose Box filtration treatment by No. 2 pumps again, cleaning solvent after handling well is delivered to sparge pipe by No. 1 pump and again sprays cleaning, cleaning solvent after cleaning is recovered to liquid recovery base plate again, circulation successively, not only saved cost, also saved time and the manpower of artificial replacing cleaning solvent, increased work efficiency.
5, the transmission device in the present invention adopts belt transmission, and belt transmission is three grades of belt transmission, controls the rotation of 3 groups of hairbrush simultaneously, has not only simplified the parts of transmission, has also improved the synchronism of hairbrush work, makes operation more stable, scrubs more even.
6, the work of the whole body in the present invention all has PLC to control; can different cleaning process, intensity be set according to different half tone shape, thickness; can be accurately, stable, fast and efficiently half tone is cleaned; because the cleaning to half tone is enclosed cleaning; and the solvent after cleaning is utilized by direct the automatic recovery; the staff, without directly contacting cleaning solvent poisonous, excitatory, has ensured Health Status For Workers Exposed, has protected environment.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is explosive view of the present invention.
Fig. 3 is the structural representation of integrated cabinet.
Fig. 4 is the structural representation of transmission cabinet.
Fig. 5 is the transmission schematic diagram of No. 2 motors.
Fig. 6 is the transmission schematic diagram of No. 1 motor.
Fig. 7 is the front view of brushing device.
Fig. 8 is the left view of brushing device.
Fig. 9 is the left view of operation cabinet.
Figure 10 is the right view of operation cabinet.
Figure 11 is the top view of liquid recovery base plate.
Figure 12 is the front view of liquid recovery base plate.
Figure 13 is the structural representation of sparge pipe.
Figure 14 is the partial enlarged view of nozzle.
Figure 15 is the top view of Rose Box.
Figure 16 is the structural representation of Rose Box.
The specific embodiment
In order to make those skilled in the art understand better technical scheme of the present invention, below in conjunction with accompanying drawing, describe the present invention, the description of this part is only exemplary and explanatory, should any restriction not arranged to protection scope of the present invention.
Embodiment 1:
With reference to Fig. 1, Fig. 2, a kind of Full automatic closed screen printing plate cleaning machine, this device comprises integrated cabinet 1, cleaning case 5, transmission cabinet 2, operation cabinet 6 and liquid recovery base plate 8, transmission cabinet 2, operation cabinet 6 lay respectively at the both sides of cleaning case 5, transmission cabinet 2, operation cabinet 6 are respectively by transmission cabinet door 3,7 sealings of operation cabinet door, the centre position of operation cabinet 6 is provided with half tone entrance 30, be provided with control panel 31 on the operation cabinet door 7 of operation cabinet 6, integrated cabinet 1 is positioned at the front end of cleaning case 5, liquid recovery base plate 8 is positioned at the bottom of cleaning case 5, and brushing device 4 is installed in cleaning case 5.
With reference to Fig. 3, Figure 15, Figure 16, integrated cabinet 1 comprises that Rose Box 9,10, No. 2 pumps 11 of liquid reserve tank, 12, No. 1 pump 13 of catch box and 14, No. 2 pumps 11 of switch board, 12, No. 1 pump 13 of catch box all are connected on switch board 14 by circuit.For the ease of management and maintenance, Rose Box 9, liquid reserve tank 10 and 11, No. 1 pump 13 of No. 2 pumps and catch box 12, switch board 14 lay respectively in integrated cabinet 1 upper right corner cabinet, in the corner cabinet of bottom right, in the corner cabinet of lower-left, left upper.
The equipment connecting relation that formation the present embodiment 1 cleaning solvent recycles is that the inlet 36 of Rose Box 9 one upper lateral parts is connected with an end of No. 2 pumps 11 by water pipe, the liquid outlet A 37 of Rose Box 9 bottoms is connected with the inlet of liquid reserve tank 10 1 side middle and upper parts by water pipe, the liquid outlet of liquid reserve tank 10 1 side lower parts is connected with No. 1 pump 13 by water pipe, the inlet of catch box 12 bottoms is connected with the liquid outlet B 32 of liquid recovery base plate 8 by drain pipe 33, the top liquid outlet of catch box 12 is connected with an end of No. 2 pumps 11, be provided with liquid-level switch in catch box 12.Rose Box 9 in integrated cabinet 1 is provided with 4 groups of filter bags 35, required cleaning solvent capacity in the time of can adapting to different half tones cleaning, and improve the efficiency of filtering.
With reference to Fig. 4, Fig. 5, Fig. 6, transmission cabinet 2 comprises that 15, No. 2 motors 16 of No. 1 motor, driving chain 17, driving belt 181, sparge pipe 19 and 15, No. 2 motors 16 of 20, No. 1 motors of feed tube are connected to the switch board 14 in integrated cabinet 1 by circuit.No. 2 motor 16 is controlled driving wheel 18, and driving wheel 18 is controlled two groups of driven pulleys 182 by driving belt 181, and every group has 3 driven pulleys 182, thereby realizes two groups of three grades of bel-drivenns are controlled.One end of feed tube 20 is connected with No. 1 pump 13 in integrated cabinet 1, and the other end is connected with sparge pipe 19, and No. 1 motor 15 is by the travelling gear B 27 on driving chain 17 pilot brush cleaning devices 4.
Referring to Fig. 7, Fig. 8, Figure 13, Figure 14, brushing device 4 comprises process box 21, hairbrush 25 and sparge pipe 26, hairbrush 25 has 3 groups to be arranged symmetrically with, hairbrush is cylindrical, hairbrush 25 layout alternate with sparge pipe 26, hairbrush 25 and sparge pipe 26 are arranged in the both sides of process box 21, and described hairbrush 25 is connected with driven pulley 182; Described sparge pipe 26 is connected with the sparge pipe 19 in transmission cabinet 2, and process box 21 is rigidly connected with guide bracket 29, and process box 21 is connected with travelling gear B 27 by chain 28.For the ease of better cleaning half tone, the upper edge of process box 21 is provided with air clamper 24 and pushing hands 23, air clamper 24 can be used for steady job frame 21, prevent that half tone from swinging when rinsing, because cleaning machine is enclosed, the half tone entrance is smaller, the effect of pushing hands 23 can easily be taken out the half tone after cleaning, guide bracket 29 is arranged on guide rail 22, is provided with a plurality of nozzles 34 of arranging in opposite directions on sparge pipe 26, cleans more efficiently half tone.
The liquid recovery base plate 8 of the present embodiment 1 is the quadrangle pyramid, is convenient to the collection of cleaning solvent, and quadrangle pyramid tapering has liquid outlet B 32 and is connected with drain pipe 33.
Be provided with power switch button on the control panel 31 of the present embodiment 1, scrub start-stop button, door switching button, scram button, nozzle rotating speed and water spray pressure regulates button, hairbrush rotational speed regulation button, process box displacement and periodic adjustment button.
The Full automatic closed screen printing plate cleaning machine cleans the method for half tone, manually presses the power switch button on control panel 31, manually half tone is put into to the half tone entrance 30 of operation cabinet 6, after half tone arrives process box 21, starts clamping device 24 Automatic-clamping half tones; Manually press the start button on control panel 31, boot sequence is, No. 1 pump startup, No. 1 pump is delivered to sparge pipe 19 by water pipe by the solution in liquid reserve tank 10, again by shower nozzle 34 spray solution on the sparge pipe 26 be connected with sparge pipe 19, spray after 30 seconds, switch board 14 signal transmissions are given No. 1 motor 15 and No. 2 motors 16, open No. 1 motor 15 and No. 2 motors 16 simultaneously; No. 1 motor 15 can be controlled driving wheel 18 and rotate, and 18 of driving wheels drive driven pulleys 182 at different levels by driving belt 181 and rotate, thereby drive hairbrush 25 rotary works that are connected with driven pulley; No. 2 motors 16 can be controlled travelling gear A 38 and rotate, 38 of travelling gear A rotate by driving chain 17 band nutating gear B 27, thereby travelling gear B 27 drives process box 29 by chain 28 and moves up and down, when hairbrush starts rotary work like this, process box 21 also starts to move up and down, thereby half tone is carried out to comprehensive scrubbing; Limit switch in switch board 14 detects catch box 12 shows when the liquid in liquid recovery base plate 8 overflows, open No. 2 pump 11, No. 2 pump is extracted the liquid in liquid recovery base plate 8 out by drain pipe 33, by water pipe, be transported in Rose Box 9, liquid after filtration finally flows to the interior storage of liquid reserve tank 10, provide clean cleaning solvent for half tone cleans, recycle successively thereby reach cleaning solvent; After half tone is cleaned, half tone is released in pushing hands 23, manually takes out half tone and gets final product; If in the time of need to quitting work in operation, manually press the stop button on control panel 31; If while being in an emergency in operation, manually press the scram button on control panel 31; While not needing to use, manually press the power switch button on control panel 31.
The distance that the process box 21 of the present embodiment 1 moves and cycle can arrange by switch board 14 according to the half tone size.
The large I of nozzle 34 water sprays of the present embodiment 1 arranges by switch board 14 according to the size of half tone, and the speed of nozzle 34 and hairbrush 25 rotations also can arrange by switch board 14 according to the size of half tone.
In the screen printing plate cleaning machine of the present embodiment 1, all operations is all controlled by PLC.
Applied specific case herein principle of the present invention and embodiment are set forth, the explanation of above example is just for helping to understand method of the present invention and core concept thereof.The above is only the preferred embodiment of the present invention, should be understood that, finiteness due to literal expression, and objectively there is unlimited concrete structure, for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, retouching or variation, also above-mentioned technical characterictic can be combined by rights; These improve retouching, change or combination, or without improving, the design of invention and technical scheme are directly applied to other occasion, all should be considered as protection scope of the present invention.
Claims (10)
1. a Full automatic closed screen printing plate cleaning machine, is characterized in that, this device comprises integrated cabinet (1), cleaning case (5), transmission cabinet (2), operation cabinet (6) and liquid recovery base plate (8); Described transmission cabinet (2), operation cabinet (6) lay respectively at the both sides of cleaning case (5), and transmission cabinet (2), operation cabinet (6) are respectively by transmission cabinet door (3), operation cabinet door (7) sealing; The centre position of described operation cabinet (6) is provided with half tone entrance (30), on the operation cabinet door (7) of operation cabinet (6), is provided with control panel (31); Described integrated cabinet (1) is positioned at the front end of cleaning case (5); Described liquid recovery base plate (8) is positioned at the bottom of cleaning case (5); Brushing device (4) is installed in described cleaning case (5);
Be further characterized in that, described integrated cabinet (1) comprises Rose Box (9), liquid reserve tank (10), No. 2 pumps (11), catch box (12), No. 1 pump (13) and switch board (14); Above-described No. 2 pumps (11), catch box (12), No. 1 pump (13) all are connected on switch board (14) by circuit; Described Rose Box (9) is positioned at integrated cabinet (1) upper right corner cabinet, described liquid reserve tank (10) and No. 2 pumps (11) are positioned at integrated cabinet (1) bottom right corner cabinet, described catch box (12) and No. 1 pump (13) are positioned at integrated cabinet (1) lower-left corner cabinet, and described switch board (14) is positioned at integrated cabinet (1) left upper; The inlet (36) of described Rose Box (9) one upper lateral parts is connected with an end of No. 2 pumps (11) by water pipe, the liquid outlet A(37 of Rose Box (9) bottom) by water pipe, with the inlet of liquid reserve tank (10) one side middle and upper parts, be connected; The liquid outlet of described liquid reserve tank (10) one side lower parts is connected with No. 1 pump (13) by water pipe; The inlet of described catch box (12) bottom is the liquid outlet B(32 with liquid recovery base plate (8) by drain pipe (33)) be connected, the top liquid outlet of catch box (12) is connected with an end of No. 2 pumps (11), and catch box is provided with liquid-level switch in (12);
Described transmission cabinet (2) comprises No. 1 motor (15), No. 2 motors (16), driving chain (17), driving belt (181), sparge pipe (19) and feed tube (20); Above-described No. 1 motor (15), No. 2 motors (16) are connected to the switch board (14) in integrated cabinet (1) by circuit; Described No. 2 motors (16) are controlled two groups of three grades of belt transmission by driving belt (181); One end of described feed tube (20) is connected with No. 1 pump (13) in integrated cabinet (1), and the other end is connected with sparge pipe (19); Described No. 1 motor (15) is controlled travelling gear B(27 by driving chain (17));
Described brushing device (4) comprises process box (21), hairbrush (25) and sparge pipe (26); Described hairbrush (25) has 3 groups to be arranged symmetrically with, hairbrush (25) and the alternate layout of sparge pipe (26), and hairbrush (25) and sparge pipe (26) are arranged in the both sides of process box (21); Described hairbrush (25) is connected with driven pulley (182); Described sparge pipe (26) is connected with the sparge pipe (19) in transmission cabinet (2); Described process box (21) is rigidly connected with guide bracket (29), and process box (21) is by chain (28) and travelling gear B(27) be connected, the upper edge of process box (21) is provided with air clamper (24) and pushing hands (23); Described guide bracket (29) is arranged on guide rail (22); Be provided with a plurality of nozzles (34) of arranging in opposite directions on described sparge pipe (26).
2. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, the Rose Box (9) in described integrated cabinet (1) at least is provided with 4 groups of filter bags (35).
3. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described liquid recovery base plate (8) is the quadrangle pyramid, and quadrangle pyramid tapering has liquid outlet B(32) with drain pipe (33), be connected.
4. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described No. 2 motors (16) are controlled driving wheel (18) and are rotated; Described driving wheel (18) is controlled two groups of one-level driven pulleys (1821) by one-level driving belt (1811) simultaneously; Described one-level driven pulley (1821) is controlled secondary driven pulley (1822) by secondary transmission belt (1812); Described secondary driven pulley (1822) is controlled three grades of driven pulleys (1823) by three grades of driving belts (1813); Described driving wheel (18) is connected respectively brush unit with driven pulleys at different levels (181).
5. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described No. 1 motor (15) is controlled travelling gear A(38) rotate; Described travelling gear A(38) control travelling gear B(27 by driving chain (17)).
6. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described control panel is provided with power switch button on (31), scrubs start-stop button, door switching button, scram button, nozzle rotating speed and water spray pressure are regulated button, hairbrush rotational speed regulation button, process box displacement and periodic adjustment button.
7. according to the Full automatic closed screen printing plate cleaning machine described in claim 1, it is characterized in that, described hairbrush is cylindrical.
8. a method of as Full automatic closed screen printing plate cleaning machine as described in claim 1-7, cleaning half tone, it is characterized in that, manually press the power switch button on control panel (31), manually half tone is put into to the half tone entrance (30) of operation cabinet (6), after half tone arrives process box (21), start clamping device (24) Automatic-clamping half tone; Manually press the start button on control panel (31), boot sequence is, No. 1 pump (13) starts, No. 1 pump (13) is delivered to sparge pipe (19) by water pipe by the solution in liquid reserve tank (10), again by nozzle (34) sprayed solution on the sparge pipe (26) be connected with sparge pipe (19), spray after 30 seconds, switch board (14) signal transmission is given No. 1 motor (15) and No. 2 motors (16), opens No. 1 motor (15) and No. 2 motors (16) simultaneously; No. 1 motor (15) can be controlled driving wheel (18) and rotate, and driving wheel (18) drives driven pulleys at different levels (182) by driving belt (181) and rotates, thereby drives hairbrush (25) rotary work be connected with driven pulley (182); No. 2 motors (16) can be controlled travelling gear A(38) rotate, travelling gear A(38) by driving chain (17) band nutating gear B(27) rotate, thereby travelling gear B(27) by chain (28), driving process box (21) moves up and down, when hairbrush (25) starts rotary work like this, process box (21) also starts to move up and down, thereby half tone is carried out to comprehensive scrubbing; Limit switch in switch board (14) detects catch box (12) shows when the liquid in liquid recovery base plate (8) overflows, open No. 2 pumps (11), No. 2 pumps (11) are extracted the liquid in liquid recovery base plate (8) out by drain pipe (33), by water pipe, be transported in Rose Box (9), liquid after filtration finally flows in liquid reserve tank (10) and stores, provide clean cleaning solvent for half tone cleans, recycle successively thereby reach cleaning solvent; After half tone is cleaned, half tone is released in pushing hands (23), manually takes out half tone and gets final product; If in the time of need to quitting work in operation, manually press the stop button on control panel (31); If while being in an emergency in operation, manually press the scram button on control panel (31); While not needing to use, manually press the power switch button on control panel (31).
According to Claim 8 described in the Full automatic closed screen printing plate cleaning machine method of cleaning half tone, it is characterized in that, the distance that described process box (21) is mobile and cycle can arrange by switch board (14) according to the half tone size.
According to Claim 8 described in the Full automatic closed screen printing plate cleaning machine method of cleaning half tone, it is characterized in that, the large I of described nozzle (34) water spray arranges by switch board (14) according to the size of half tone, and the speed of nozzle (34) and hairbrush (25) rotation also can arrange by switch board (14) according to the size of half tone.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310510160.6A CN103495579B (en) | 2013-10-25 | 2013-10-25 | Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310510160.6A CN103495579B (en) | 2013-10-25 | 2013-10-25 | Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof |
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| CN103495579A true CN103495579A (en) | 2014-01-08 |
| CN103495579B CN103495579B (en) | 2015-09-16 |
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| CN201310510160.6A Expired - Fee Related CN103495579B (en) | 2013-10-25 | 2013-10-25 | Full automatic closed screen printing plate cleaning machine and cleaning half tone method thereof |
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Cited By (5)
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| CN104085187A (en) * | 2014-07-09 | 2014-10-08 | 湖州石淙印染有限公司 | Flat screen printing plate cleaning device |
| CN106040628A (en) * | 2016-05-06 | 2016-10-26 | 常州市大备智能物联网科技有限公司 | Convenient and practical cleaning device for sealing piece |
| CN106269636A (en) * | 2016-08-16 | 2017-01-04 | 合肥朝霞机械科技有限公司 | A kind of lift industrial equipment cleaning machine |
| CN108724934A (en) * | 2018-07-10 | 2018-11-02 | 佛山市顺德区鹏麒机械科技有限公司 | Stamp net cleaning machine |
| CN115874588A (en) * | 2022-11-29 | 2023-03-31 | 万绿古邑农业咨询服务(河源市)有限公司 | Digital automated agricultural device and using method thereof |
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|---|---|
| CN103495579B (en) | 2015-09-16 |
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