CN112893273A - Stepping type comprehensive cleaning device - Google Patents
Stepping type comprehensive cleaning device Download PDFInfo
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- CN112893273A CN112893273A CN202110252139.5A CN202110252139A CN112893273A CN 112893273 A CN112893273 A CN 112893273A CN 202110252139 A CN202110252139 A CN 202110252139A CN 112893273 A CN112893273 A CN 112893273A
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- cleaning
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- storage tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a stepping comprehensive cleaning device, which belongs to the technical field of part cleaning and comprises a rough cleaning spraying system, an ultrasonic cleaning system, a fine cleaning spraying system, a drying system, a chain stepless speed regulating system and an electric control system, wherein the rough cleaning spraying system, the ultrasonic cleaning system, the fine cleaning spraying system, the drying system, the chain stepless speed regulating system and the electric control system are arranged in a hood; the device also comprises a fog absorbing fan which is arranged at the upper part of the hood and is used for discharging the internal hot fog outwards and a device foot margin for supporting; the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system are sequentially arranged in the hood; the chain stepless speed regulating system sequentially penetrates through the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system. The invention effectively solves the problems of long part cleaning time, low efficiency, high cost, easy occurrence of secondary pollution, personal injury to operators and the like in the existing cleaning mode, and the whole cleaning process is automatically completed in a stepping mode and is stable and reliable in operation process.
Description
Technical Field
The invention relates to the technical field of part cleaning, in particular to a stepping type comprehensive cleaning device which is used for cleaning parts on a production and processing site.
Background
When parts are cleaned on a production and processing site, a high-pressure cleaning mode or an ultrasonic cleaning mode is generally selected, although the use requirement can be met after cleaning, the cleaning process is time-consuming and labor-consuming, especially, cleaning liquid, impurities, oil stains, scrap iron and the like splashed in the high-pressure cleaning process cause great damage to the site environment, the cleaning effect is not particularly ideal in the cleaning process of the parts with deep holes or large inner cavities, and if the ultrasonic cleaning mode is directly selected, the energy consumption is large, so that the production cost is increased.
The prior defects are as follows:
the existing cleaning mode is to add equipment or labor, and although the requirement of cleanliness can be met, the cleaning time of parts is prolonged, the efficiency is reduced, and the manufacturing cost is increased. And when high-pressure cleaning and ultrasonic cleaning are selected, secondary pollution is easy to occur due to equipment separation.
The spraying cleaning device sprays independently on the outer wall or the inner side, the effect is not particularly ideal, and the splashed cleaning liquid contains certain additives which are toxic to human bodies and can cause certain harm to the skin and respiratory organs of operators.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a stepping comprehensive cleaning device, which realizes synchronous operation of spraying, ultrasonic wave and drying processes of the same device, avoids increasing subsequent processing cost and secondary pollution risk, and reduces personal injury to operators.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a stepping type comprehensive cleaning device comprises a rough cleaning spraying system, an ultrasonic cleaning system, a fine cleaning spraying system, a drying system, a chain stepless speed regulating system and an electrical control system which are arranged in a hood; the device also comprises a fog absorbing fan which is arranged at the upper part of the hood and is used for discharging the internal hot fog outwards and a device foot margin for supporting; the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system are sequentially arranged in the hood; the chain stepless speed regulating system sequentially passes through the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system; the electrical control system comprises a safety protection alarm system, a stepping positioning control system and a control cabinet communicated through a control bus.
The technical scheme of the invention is further improved as follows: the rough washing spraying system comprises a cleaning mechanism capable of realizing inside and outside opposite flushing, a cleaning partition plate for preventing a solution splashing phenomenon and a solution series flow between adjacent stations during working, a second liquid storage tank filled with common water and a cleaning agent, a heating device, a digital display temperature controller and a waste residue collecting tank; the cleaning mechanism comprises a mechanical arm, a rotating motor, a telescopic inner cavity cleaning spray head, a plurality of outer surface spraying spray heads and a cleaning pump, wherein the mechanical arm can reciprocate up and down, the telescopic inner cavity cleaning spray head is arranged at the front end of the mechanical arm, the plurality of outer surface spraying spray heads are arranged on the cleaning partition plate, and the cleaning pump is arranged in the liquid storage tank II.
The technical scheme of the invention is further improved as follows: the ultrasonic cleaning system comprises a liquid storage tank filled with pure water, a cleaning agent and ultrasonic waves, 2 groups of ultrasonic generators arranged at the top and the bottom of the liquid storage tank, a heating device, a digital display temperature controller, a liquid level sensor and a waste residue collecting box; the ultrasonic liquid storage tank is also provided with a circulating channel, an external circulating pump and a fine filtering device at two sides.
The technical scheme of the invention is further improved as follows: the fine cleaning spraying system comprises a cleaning mechanism capable of realizing inside and outside opposite flushing, a cleaning partition plate for preventing a solution splashing phenomenon and a solution streaming between adjacent stations during working, a first liquid storage tank filled with pure water and antirust liquid, a heating device, a digital display temperature controller, a waste residue collection tank and a fine filtering device; the cleaning mechanism comprises a mechanical arm, a rotating motor, a telescopic inner cavity cleaning spray head, a plurality of outer surface spraying spray heads and a cleaning pump, wherein the mechanical arm can reciprocate up and down, the telescopic inner cavity cleaning spray head is arranged at the front end of the mechanical arm, the outer surface spraying spray heads are arranged on the cleaning partition plate, and the cleaning pump is arranged in the liquid storage tank I.
The technical scheme of the invention is further improved as follows: the drying system comprises a hot air drying device; the hot air drying device is provided with an air heater for feeding hot air into the workpiece, an electric heating pipe, a temperature measuring resistor and a PLC module connected with an electric control system for controlling temperature.
The technical scheme of the invention is further improved as follows: the chain stepless speed regulating system comprises a transmission chain, a positioning device, a track auxiliary rotating wheel, a driven wheel, a driving wheel of a driving device, a driving servo motor and a guide rail regulating device; the transmission chain inclines downwards by 30-45 degrees when entering the ultrasonic cleaning system, is horizontally arranged at the position of the ultrasonic generator, and inclines upwards by 30-45 degrees when exiting the ultrasonic cleaning system; the transmission chain is provided with a feeding station, a rough washing station, an ultrasonic cleaning station, a fine washing station, a hot air drying station and a discharging station.
The technical scheme of the invention is further improved as follows: peripheral devices are arranged on the first liquid storage tank, the ultrasonic liquid storage tank and the second liquid storage tank, and each peripheral device comprises a liquid return pipe, a liquid discharge pipe for periodically discharging solution in the tank and an oil drain valve for removing floating oil contamination impurities in the cleaning liquid; and a liquid return opening of the liquid return pipe is provided with a filter screen for separating large-particle impurities in the returned cleaning liquid.
The technical scheme of the invention is further improved as follows: and the control cabinet is provided with a control panel.
The technical scheme of the invention is further improved as follows: the fog absorbing fans are arranged in 2 numbers.
The technical scheme of the invention is further improved as follows: a plurality of observation windows which can observe the cleaning process in the device are arranged on the front side and the rear side of the hood.
Due to the adoption of the technical scheme, the invention has the technical progress that:
1. the invention comprises functions of a rough washing spraying system, an ultrasonic cleaning system, a fine washing spraying system, a drying system, a chain stepless speed regulating system, an electrical control system and the like, realizes simultaneous rough washing spraying, ultrasonic cleaning, fine washing spraying and drying processes of the same device, automatically completes the whole cleaning process in a stepping mode, has stable and reliable operation process, and effectively solves the problems of risk and cost increase caused by subsequent equipment facility increase and manual operation.
2. According to the invention, by combining the spray cleaning and ultrasonic cleaning modes and utilizing the respective cleaning advantages, the workpiece cleaning time and cost are saved, and the labor intensity of operators is reduced.
3. The spraying cleaning process of the invention is changed into the simultaneous cleaning of the inner wall and the outer wall, the decontamination capability is stronger, the efficiency is higher, and the synchronous implementation of blanking and deburring of the blanking die is realized; the process and processing cost is reduced, and personal injury is avoided.
4. According to the invention, the workpiece is obliquely fed when entering the ultrasonic cleaning zone, so that the continuity of the cleaning process is ensured, the workpiece can be pre-cleaned in an oblique direction when being semi-immersed, the cleaning time of full immersion is reduced, and the ultrasonic cleaning efficiency is improved.
5. According to the invention, after ultrasonic cleaning is finished, the workpiece directly enters a fine cleaning and drying station, so that secondary pollution of the workpiece is prevented, and the cleanliness of the workpiece is effectively ensured.
6. The invention can reasonably set the time of rough washing, ultrasonic cleaning, fine washing and drying and the composition of the cleaning liquid according to the material and the shape of the workpiece, and improves the cleaning effect by adjusting the frequency of the ultrasonic generator and the water pressure of rough and fine washing spray.
7. The invention can remove residual impurities, oil stains and scrap iron in the inner cavity on the workpiece, solves the problem of high cleanliness cleaning requirement of an intermediate process or a final process of machining parts, effectively ensures the precision requirement of subsequent machining or assembly positioning reference, reduces labor cost and improves working efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing the positions of a manipulator, a retractable inner cavity cleaning nozzle and an outer surface spraying nozzle in the present invention;
FIG. 3 is a schematic diagram of an ultrasonic cleaning system according to the present invention;
FIG. 4 is a schematic diagram of the process steps of the present invention.
The device comprises a device hood 1, a device hood 2, a fog absorbing fan 3, a manipulator 4, a telescopic inner cavity cleaning nozzle 5, a hot air drying device 6, a workpiece 7, a transmission chain 8, a cleaning partition plate 9, a positioning device 10, a track auxiliary rotating wheel 11, an observation window 12, a driven wheel 13, a driving wheel of a driving device 14, a driving servo motor 15, a first liquid storage tank 16, an outer surface spraying nozzle 17, an ultrasonic liquid storage tank 18, a circulating channel 19, an ultrasonic generator 20, a heating device 21, a second liquid storage tank 22, a device foot margin 23, a control panel 24, a control bus 25, a control cabinet 26, a waste residue collecting box 27, a cleaning pump 28, a circulating pump 29, a fine filtering device 30, a digital display temperature controller 31, a guide rail adjusting device 32 and a liquid level sensor.
Detailed Description
The invention provides a stepping comprehensive cleaning device which is developed aiming at the problems of long part cleaning time, low efficiency, high cost, easy occurrence of secondary pollution, personal injury to operators and the like in the existing cleaning mode.
The invention is described in further detail below with reference to the accompanying drawings:
as shown in fig. 1-4, a stepping type comprehensive cleaning device comprises a rough cleaning spray system, an ultrasonic cleaning system, a fine cleaning spray system, a drying system, a chain stepless speed regulating system and an electric control system which are arranged in a hood 1; the device also comprises a fog absorbing fan 2 which is arranged at the upper part of the hood 1 and is used for discharging the internal hot fog outwards, and a device foot 22 for supporting; the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system are sequentially arranged in the hood 1; the chain stepless speed regulating system sequentially passes through the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system; the electrical control system comprises a safety protection alarm system, a stepping positioning control system and a control cabinet 25 communicated through a control bus 24.
The rough washing spraying system comprises a cleaning mechanism capable of realizing inside and outside opposite flushing, a cleaning partition plate 8 for preventing a solution splashing phenomenon and solution series flow between adjacent stations during working, a second liquid storage tank 21 filled with common water and a cleaning agent, a heating device 20, a digital display temperature controller 30 and a waste residue collection tank 26; the cleaning mechanism comprises a manipulator 3 capable of reciprocating up and down, a rotary motor, a telescopic inner cavity cleaning spray head 4 arranged at the front end of the manipulator 3, a plurality of outer surface spray nozzles 16 arranged on the cleaning partition plate 8 and a cleaning pump 27 arranged in the liquid storage tank II 21.
The ultrasonic cleaning system comprises a liquid storage tank 17 filled with pure water, cleaning agent and ultrasonic waves, 2 groups of ultrasonic generators 19 arranged at the top and the bottom of the ultrasonic liquid storage tank 17, a heating device 20, a digital display temperature controller 30, a liquid level sensor 32 and a waste residue collecting box 26; the ultrasonic liquid storage tank 17 is also provided with a circulating channel 18, an external circulating pump 28 and a fine filtering device 29 at two sides.
The fine cleaning spraying system comprises a cleaning mechanism capable of realizing inside and outside opposite flushing, a cleaning partition plate 8 for preventing a solution splashing phenomenon and solution series flow between adjacent stations during working, a first liquid storage tank 15 filled with pure water and antirust liquid, a heating device 20, a digital display temperature controller 30, a waste residue collection box 26 and a fine filtering device 29; the cleaning mechanism comprises a manipulator 3 capable of reciprocating up and down, a rotary motor, a telescopic inner cavity cleaning spray head (4) arranged at the front end of the manipulator 3, a plurality of outer surface spray nozzles 16 arranged on the cleaning partition plate 8 and a cleaning pump 27 arranged in the first liquid storage tank 15.
The drying system comprises a hot air drying device 5; the hot air drying device 5 is provided with an air heater for sending hot air into the workpiece 6, an electric heating pipe, a temperature measuring resistor and a PLC module connected with an electric control system for controlling temperature.
The chain stepless speed regulating system comprises a transmission chain 7, a positioning device 9, a track auxiliary rotating wheel 10, a driven wheel 12, a driving wheel 13 of a driving device, a driving servo motor 14 and a guide rail adjusting device 31; the transmission chain 7 inclines downwards by 30-45 degrees when entering the ultrasonic cleaning system, is horizontally arranged at the position of the ultrasonic generator 19, and inclines upwards by 30-45 degrees when exiting the ultrasonic cleaning system; and the transmission chain 7 is provided with a feeding station, a rough washing station, an ultrasonic cleaning station, a fine washing station, a hot air drying station and a discharging station.
The first liquid storage tank 15, the ultrasonic liquid storage tank 17 and the second liquid storage tank 21 are all provided with peripheral devices, and the peripheral devices comprise liquid return pipes, liquid discharge pipes for periodically discharging solution in the tank and oil drain valves for removing floating oil contamination impurities in the cleaning liquid; and a liquid return opening of the liquid return pipe is provided with a filter screen for separating large-particle impurities in the returned cleaning liquid.
The control cabinet 25 is provided with a control panel 23.
2 mist suction fans are arranged.
A plurality of observation windows 11 through which the cleaning process of the inside of the apparatus can be observed are provided on the front and rear sides of the hood 1.
The working principle and the using mode are as follows:
(1) the stepping type comprehensive cleaning device comprises a rough cleaning spraying system, an ultrasonic cleaning system, a fine cleaning spraying system, a drying system, a chain stepless speed regulating system and an electrical control system, wherein the whole cleaning process is automatically completed in a stepping mode, and the operation process is stable and reliable.
(2) The operator places the workpiece 6 on the drive chain 7 (stainless steel roller) in a proper cleaning orientation, and performs workpiece positioning using the positioning device 9. The telescopic inner cavity cleaning spray head 4 is arranged on the manipulator 3, as shown in figure 2, and is provided with a rotary motor, and the omnibearing no-dead-angle washing of the inner wall of the workpiece is realized by utilizing the up-down back-and-forth reciprocating motion of the manipulator 3 and the rotation of the motor; the outer surface spray nozzle 16 is installed on the cleaning partition plate 8, namely, the outer surface spray nozzle is fixed at a specific position matched with the mechanical arm 3 and the telescopic inner cavity cleaning nozzle 4, the washing angle can be manually adjusted according to the size and the placing position of the workpiece 6, the inner and outer opposite washing effects in the spraying process are achieved, the purpose of improving the washing effect is achieved, the workpiece 6 is roughly washed, the cleaning partition plate 8 is arranged above the spraying system (holes capable of enabling the workpiece 6 to pass through are formed in the two sides of the cleaning partition plate), and the phenomenon that solution splashes and the solution streaming between adjacent stations is prevented during working. The cleaning liquid used for rough cleaning is formed by mixing common water and cleaning agent, and is provided with an independent liquid storage tank 21, a liquid storage tank heating device 20 and a digital display temperature controller 30, the cleaning liquid can automatically close a heating system when reaching a set temperature, the temperature range is adjustable between room temperature and 80 ℃, a rough filter screen is arranged at the liquid return position at the upper part of the liquid storage tank 21, so that impurities such as scrap iron and the like of parts are directly filtered out, the use time is prolonged, and the cost is saved.
(3) As shown in fig. 3, ultrasonic generators are respectively added at the top and the bottom of the ultrasonic liquid storage tank 17 to realize up-down vibration, and the ultrasonic frequency can be finely adjusted by combining the structure and the material of the workpiece 6. The guide rail drives the workpiece 6 to enter the ultrasonic liquid storage tank 17 in an oblique entering mode, when the workpiece 6 is completely immersed, the ultrasonic cleaning area starts to work, the ultrasonic cleaning liquid is formed by mixing pure water and cleaning agents, the ultrasonic liquid storage tank 17 is provided with a heating device 20 and a digital display temperature control instrument 30, circulation channels 18 are arranged on two sides of the ultrasonic liquid storage tank, the ultrasonic liquid storage tank is externally connected with a circulation pump 28 and a fine filter device 29, the circulation quality and speed of the cleaning liquid are guaranteed, a liquid level sensor 32 is arranged at the upper end of the ultrasonic liquid storage tank, and when the liquid level is lower than the vibration surface of the.
(4) The mechanisms of the fine cleaning station are basically the same as those of the rough cleaning station, the cleaning liquid is replaced by a mixture of pure water and an antirust agent, and a fine filtering device 29 is added to ensure the cleaning quality.
(5) The hot air drying device 5 is provided with an air heater, an electric heating pipe, a temperature measuring resistor and the like, the temperature is controlled through a PLC module, hot air is sent into a workpiece through a fan, and convection drying is carried out.
(6) The liquid storage tanks are mainly used for storing cleaning solution, peripheral devices such as a liquid return pipe, a liquid discharge pipe, an oil drain valve and the like are arranged on the liquid storage tanks, filter screens are arranged at liquid return openings of the liquid storage tanks, large granular impurities in the returned cleaning solution are blocked, the cleaning and normal use of the returned solution are ensured, and the large granular impurities are cleaned regularly; the liquid discharge pipe is used for periodically discharging the solution in the tank; the oil drain valve is used for removing floating oil contamination impurities in the cleaning liquid. Specifically, the method comprises the following steps: a coarse filter screen for blocking large-particle impurities is arranged at a liquid return port at the upper part of the second liquid storage tank 21; a fine filter screen for blocking impurities is arranged at a liquid return port of the ultrasonic liquid storage tank 17; a fine filter screen for blocking fine impurities is arranged at a liquid return opening of the first liquid storage tank 15.
(7) The electrical control section is briefly described as follows:
(8) the whole device is provided with a fog absorbing fan part 2 for discharging the internal hot fog outside.
2. The process comprises the following steps: as shown in fig. 4, the cleaning device adopts round roller chain transmission and is provided with a feeding station, a spray rinsing station (rough cleaning), an ultrasonic cleaning station, a spray rinsing station (fine cleaning), a hot air drying station, a discharging station and other working stations. The cleaning liquid is stored and used according to different cleaning modes, classified circulating filtration is carried out, and complementary intersection is carried out.
In conclusion, the device has the advantages that the functions of the rough cleaning spraying system, the ultrasonic cleaning system, the fine cleaning spraying system, the drying system, the chain stepless speed regulating system, the electrical control system and the like are arranged in the device, so that the problems of long part cleaning time, low efficiency, high cost, easiness in secondary pollution, personal injury to operators and the like in the conventional cleaning mode are effectively solved, the whole cleaning process is automatically completed in a stepping mode, and the operation process is stable and reliable.
Claims (10)
1. The utility model provides a belt cleaning device is synthesized to marching type which characterized in that: the device comprises a rough washing spraying system, an ultrasonic cleaning system, a fine washing spraying system, a drying system, a chain stepless speed regulating system and an electrical control system which are arranged in a hood (1); the device also comprises a fog suction fan (2) which is arranged at the upper part of the hood (1) and discharges the internal hot fog and a device anchor (22) for supporting; the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system are sequentially arranged inside the hood (1); the chain stepless speed regulating system sequentially passes through the rough washing spraying system, the ultrasonic cleaning system, the fine washing spraying system and the drying system; the electrical control system comprises a safety protection alarm system, a stepping positioning control system and a control cabinet (25) communicated through a control bus (24).
2. The integrated step cleaning apparatus according to claim 1, wherein: the rough washing spraying system comprises a cleaning mechanism capable of realizing inside and outside opposite flushing, a cleaning partition plate (8) for preventing a solution splashing phenomenon and solution series flow between adjacent stations during working, a second liquid storage tank (21) filled with common water and a cleaning agent, a heating device (20), a digital display temperature control instrument (30) and a waste residue collection box (26); the cleaning mechanism comprises a manipulator (3) capable of reciprocating up and down, a rotary motor, a telescopic inner cavity cleaning spray head (4) arranged at the front end of the manipulator (3), a plurality of outer surface spray nozzles (16) arranged on the cleaning partition plate (8) and a cleaning pump (27) arranged in the second liquid storage tank (21).
3. The integrated step cleaning apparatus according to claim 1, wherein: the ultrasonic cleaning system comprises a liquid storage tank (17) filled with pure water and cleaning agents, 2 groups of ultrasonic generators (19) arranged at the top and the bottom of the ultrasonic liquid storage tank (17), a heating device (20), a digital display temperature controller (30), a liquid level sensor (32) and a waste residue collection box (26); the ultrasonic liquid storage tank (17) is also provided with a circulating channel (18), an external circulating pump (28) and a fine filtering device (29) at two sides.
4. The integrated step cleaning apparatus according to claim 1, wherein: the fine cleaning spraying system comprises a cleaning mechanism capable of realizing inside and outside opposite flushing, a cleaning partition plate (8) for preventing a solution splashing phenomenon and solution streaming between adjacent stations during working, a first liquid storage tank (15) filled with pure water and antirust liquid, a heating device (20), a digital display temperature control instrument (30), a waste residue collection box (26) and a fine filtering device (29); the cleaning mechanism comprises a mechanical arm (3) capable of reciprocating up and down, a rotary motor, a telescopic inner cavity cleaning spray head (4) arranged at the front end of the mechanical arm (3), a plurality of outer surface spray nozzles (16) arranged on the cleaning partition plate (8) and a cleaning pump (27) arranged in the first liquid storage tank (15).
5. The integrated step cleaning apparatus according to claim 1, wherein: the drying system comprises a hot air drying device (5); the hot air drying device (5) is internally provided with an air heater for sending hot air into the workpiece (6), an electric heating pipe, a temperature measuring resistor and a PLC module which is connected with an electric control system to control the temperature.
6. The integrated step cleaning apparatus according to claim 1, wherein: the chain stepless speed regulating system comprises a transmission chain (7), a positioning device (9), a track auxiliary rotating wheel (10), a driven wheel (12), a driving wheel (13) of a driving device, a driving servo motor (14) and a guide rail adjusting device (31); the transmission chain (7) inclines downwards by 30-45 degrees when entering the ultrasonic cleaning system, is horizontally arranged at the position of the ultrasonic generator (19), and inclines upwards by 30-45 degrees when exiting the ultrasonic cleaning system; the transmission chain (7) is provided with a feeding station, a rough washing station, an ultrasonic cleaning station, a fine washing station, a hot air drying station and a discharging station.
7. The stepwise comprehensive cleaning apparatus according to any one of claims 2 to 4, wherein: peripheral devices are arranged on the first liquid storage tank (15), the ultrasonic liquid storage tank (17) and the second liquid storage tank (21), and each peripheral device comprises a liquid return pipe, a liquid discharge pipe for periodically discharging solution in the tank, and an oil drain valve for removing floating oil contamination impurities in the cleaning liquid; and a liquid return opening of the liquid return pipe is provided with a filter screen for separating large-particle impurities in the returned cleaning liquid.
8. The integrated step cleaning apparatus according to claim 1, wherein: and an operation panel (23) is arranged on the control cabinet (25).
9. The integrated step cleaning apparatus according to claim 1, wherein: 2 mist suction fans (2) are arranged.
10. The integrated step cleaning apparatus according to claim 1, wherein: a plurality of observation windows (11) which can observe the cleaning process in the device are arranged at the front side and the rear side of the hood (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110252139.5A CN112893273A (en) | 2021-03-08 | 2021-03-08 | Stepping type comprehensive cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110252139.5A CN112893273A (en) | 2021-03-08 | 2021-03-08 | Stepping type comprehensive cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112893273A true CN112893273A (en) | 2021-06-04 |
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ID=76107959
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110252139.5A Pending CN112893273A (en) | 2021-03-08 | 2021-03-08 | Stepping type comprehensive cleaning device |
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| Country | Link |
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| CN (1) | CN112893273A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113617774A (en) * | 2021-08-03 | 2021-11-09 | 上海观道生物科技有限公司 | Container self-cleaning, air-dry system |
| CN115780342A (en) * | 2022-11-30 | 2023-03-14 | 成都航飞航空机械设备制造有限公司 | Device and method for cleaning wing structural part |
-
2021
- 2021-03-08 CN CN202110252139.5A patent/CN112893273A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113617774A (en) * | 2021-08-03 | 2021-11-09 | 上海观道生物科技有限公司 | Container self-cleaning, air-dry system |
| CN115780342A (en) * | 2022-11-30 | 2023-03-14 | 成都航飞航空机械设备制造有限公司 | Device and method for cleaning wing structural part |
| CN115780342B (en) * | 2022-11-30 | 2024-05-07 | 成都航飞航空机械设备制造有限公司 | Cleaning device and cleaning method for wing structural part |
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