CN208510013U - A kind of filler gluten food production equipment - Google Patents
A kind of filler gluten food production equipment Download PDFInfo
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- CN208510013U CN208510013U CN201721663266.XU CN201721663266U CN208510013U CN 208510013 U CN208510013 U CN 208510013U CN 201721663266 U CN201721663266 U CN 201721663266U CN 208510013 U CN208510013 U CN 208510013U
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- pipe
- extruding pipe
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- extruding
- core
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- 108010068370 Glutens Proteins 0.000 title claims abstract description 64
- 235000021312 gluten Nutrition 0.000 title claims abstract description 64
- 239000000945 filler Substances 0.000 title claims abstract description 29
- 235000013305 food Nutrition 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 55
- 235000013409 condiments Nutrition 0.000 claims abstract description 13
- 230000003028 elevating effect Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims 2
- 238000003780 insertion Methods 0.000 claims 2
- 235000019640 taste Nutrition 0.000 abstract description 14
- 239000011162 core material Substances 0.000 description 39
- 238000000034 method Methods 0.000 description 19
- 238000003756 stirring Methods 0.000 description 14
- 239000000047 product Substances 0.000 description 12
- 239000000843 powder Substances 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000011265 semifinished product Substances 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 238000013329 compounding Methods 0.000 description 7
- 238000009931 pascalization Methods 0.000 description 7
- 235000015067 sauces Nutrition 0.000 description 7
- 235000004936 Bromus mango Nutrition 0.000 description 6
- 241000220223 Fragaria Species 0.000 description 6
- 235000016623 Fragaria vesca Nutrition 0.000 description 6
- 235000011363 Fragaria x ananassa Nutrition 0.000 description 6
- 241001093152 Mangifera Species 0.000 description 6
- 235000014826 Mangifera indica Nutrition 0.000 description 6
- 235000009184 Spondias indica Nutrition 0.000 description 6
- 235000014651 chocolate spreads Nutrition 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000011812 mixed powder Substances 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 241000209140 Triticum Species 0.000 description 4
- 235000021307 Triticum Nutrition 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 235000013312 flour Nutrition 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 3
- PQZWGYJCBMXIGN-UHFFFAOYSA-M C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O Chemical compound C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O PQZWGYJCBMXIGN-UHFFFAOYSA-M 0.000 description 3
- 229920002907 Guar gum Polymers 0.000 description 3
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- -1 diacetyl tartarate Chemical compound 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 239000000665 guar gum Substances 0.000 description 3
- 235000010417 guar gum Nutrition 0.000 description 3
- 229960002154 guar gum Drugs 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000011888 snacks Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000230 xanthan gum Substances 0.000 description 2
- 229920001285 xanthan gum Polymers 0.000 description 2
- 235000010493 xanthan gum Nutrition 0.000 description 2
- 229940082509 xanthan gum Drugs 0.000 description 2
- 235000002566 Capsicum Nutrition 0.000 description 1
- 240000008574 Capsicum frutescens Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
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- 239000004615 ingredient Substances 0.000 description 1
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- 235000015097 nutrients Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
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- 235000019698 starch Nutrition 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
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- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
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Landscapes
- Formation And Processing Of Food Products (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The utility model discloses a kind of filler gluten food production equipment, and the first screw extruder end is equipped with extruding pipe, is equipped with core pipe in extruding pipe；Core pipe connects lifting pipe；Multiple second screw extruders are connected on feeding tube side wall；Feeding tube upper end is equipped with seasoner vessel；Condiment extruding pipe upper end is equipped with elevating mechanism；Shaft is equipped in core pipe；Shaft is equipped with helical blade；Shaft tail end is equipped with impeller, and shaft front end is equipped with material guiding plate；Material guiding plate is equipped with material transport hole；Core pipe front end screw connection has mounting head, and guide disk center is equipped with for being connected with the rotating shaft spline hole seat；Hiding slot is set on the inner wall of extruding pipe upper end；Extruding pipe front end is equipped with adjustment disk, and adjustment disk side is inserted in extruding pipe；Section holes are set on adjustment disk.It is capable of processing the gluten of exit spiral type note core, and different food materials are injected in gluten, and gluten size shape is adjusted, and adjusts note core type and length, substantially increases the diversification of gluten taste.
Description
Technical field
The utility model belongs to gluten processing technique field, and in particular to arrives a kind of filler gluten food production equipment.
Background technique
Gluten is a kind of prepared food of China, and traditional spicy prepared food of Hunan formula (also known as gluten, plate muscle) is a kind of mixed with lipid
Conjunction powder is raw material, the wheat flour snack food made of extruder.Its processing is: it is added in lipid mixed powder suitable
The raw materials such as water, salt using screw extruder, are cured after mixing evenly, and the product produced is according to certain ratio
Example, size are cut, then are mixed with compound seasoners such as vegetable oil, capsicums, and finally weighing packaging, is produced with certain toughness
Ready-to-eat snack food.
Existing gluten food generallys use after ingredient is added in lipid mixed powder and directly mixes and be squeezed into single structure again
It is rod-shaped, cause its taste to solidify, mouthfeel is similar, as the improvement of people's living standards, people are gradually to this single mouth
The gluten food of taste loses edible interest.
Utility model content
The purpose of this utility model is in view of the above problems, providing a kind of filler gluten food production equipment, it is able to achieve
The gluten for processing exit spiral type note core, can according to need and inject a variety of different food materials in gluten, can quickly adjust gluten
Size and shape can adjust note core type and length in same gluten, substantially increase the diversification of gluten taste.
In order to achieve the above object, the technical solution adopted in the utility model is: a kind of filler gluten food production equipment, it
Including the first screw extruder, first screw extruder end is provided with extruding pipe, is provided with core pipe in the extruding pipe,
The core pipe tail end connects lifting pipe, constitutes L shape；The lifting pipe upper end extends out across extrusion pipe outer wall and movable sleeve
It connects in feeding tube lower end；No less than two the second screw extruders are connected on the feeding tube side wall；The feeding tube is
The circular tube shaped of upper end sealing, the upper end are internally provided with rotatable seasoner vessel, and the seasoner vessel upper end connects condiment motor；Institute
Condiment motor is stated to be arranged on feeding tube top；The seasoner vessel is dome shape, and side is provided with trough；The trough with
The discharge port of second screw extruder is located at same level；The extruding pipe upper end is provided with what control lifting pipe moved up and down
Elevating mechanism；Shaft is provided in the core pipe；Helical blade is provided in the shaft；The shaft tail end extends out simultaneously
It is provided with impeller, the shaft front end is provided with material guiding plate；Deviation center material transport hole is provided on the material guiding plate；The core pipe
Nose threads are connected with mounting head, and the mounting head front end is provided with annular edge, and the material guiding plate is located on the inside of annular edge, described
Material guiding plate is provided centrally with for being connected with the rotating shaft spline hole seat；It is provided on the inner wall of the extruding pipe upper end for hiding core
The hiding slot of pipe and impeller；Extruding pipe front end side is provided with rotatable adjustment disk, and the adjustment disk side is inserted in
In extruding pipe；The plate edge that adjusts is evenly arranged with the section holes cooperated with extruding pipe in a ring.
Further, location hole identical with section hole number is evenly arranged on the adjustment disk in a ring；It is described to squeeze
Pipe end side is provided with positioning screw out, and positioning hole is inserted into the positioning screw lower end.
Further, the extruding pipe front end also spiral winding has cooling tube, the cooling tube connection cooling water source and water
Pump.
Further, the elevating mechanism includes the mounting rack being arranged on lifting pipe；It is vertically arranged on the mounting rack
There is adjusting screw rod, the adjusting screw rod lower end resists extruding pipe upper end wall.
Further, organic frame is arranged in the extruding pipe side wall, and cutting motor, the cutting electricity are equipped in the rack
Machine front end is provided with rotating blade, and the rotating blade is located at extruding pipe outlet.
Further, the extruding pipe outlet is provided with blanking ring, is provided with blade between the blanking ring and extruding pipe
Slot；The rotating blade is located in insert groove.
Further, no less than two material transport holes are evenly arranged on the material guiding plate in a ring.
A kind of technique of filler gluten food production equipment processing gluten, it includes following procedure of processing:
1) mixed aqueous solution, is prepared: by weight percentage, by Distilled glycerin monostearate 40-50%, single, double fat
Acid glyceride 25-30%, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-8%, Huang
Virgin rubber 1-2% is mixed to get compounding modifying agent, and it is 7.4-7.6 parts that 0.23-0.25 parts of compounding modifying agents, which are added to parts by weight,
Warm water in, 65-75 DEG C of water temperature, stir rapidly, make evenly dispersed, then add 1.2-1.6 part of salt, stirring makes its mixing
Uniformly, mixed aqueous solution is made；
2), raw material powder mixes: 24-28 portions of wheat flours being added in mixing machine, mixer confidential cover, starting stirring are covered
Switch 5s, is compacted powder, prevents after adding water, water is oozed out from discharge port；
And face 3): mixed aqueous solution is poured into mixing machine described in step 2, sealing cover is covered, is started switch, equipment
Automatic stirring 12s rotates in the forward direction 6s, reversely rotates 6s, while stirring, opens discharge port, mixed powder is discharged, is obtained
Loose dough；
4) heart or squeezing, maturing, are infused: loose dough being delivered to the first screw extruder through automatic powder filling line, controls spiral shell
Filler is transported in the second screw extruder by the revolving speed of bar in 200-250r/min, and starts condiment motor；In extruder
Material is formed molten state, then under high pressure from extruding pipe by high-intensitive shearing and squeezing action under high temperature and pressure
Place squeezes out, and the semi-finished product of gauge length are cut by rotating blade, obtains note core type first product；The filler includes strawberry
Sauce, mango chutney, apple jam, chocolate cream, coffee sauce one or more mixtures；
5), cooling coating: note core type first product is cooled to 35-40 DEG C on the conveyor belt, filler is coated on gluten, is obtained
To semi-finished product；The filler includes one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；
6) it, packs, seal: semi-finished product being packed and sealed, finished product is obtained；
7) it, sterilizes: being handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are as follows: 500-
550mpa, time 3-5min, temperature are room temperature.
The utility model has the beneficial effects that
1, relative to traditional gluten process equipment, the utility model is capable of processing out a kind of gluten of spiral note core,
The screw type core material of injection in common gluten, substantially increases the taste of gluten, and the core material injected be it is spiral, promote face
The chewy texture of muscle is more preferable, and stretching is more flexible, further improves the mouthfeel of gluten.
2, the utility model can fast implement the adjusting of gluten size and shape simultaneously, can choose by rotating adjustment disk
The section holes and extruding pipe of different sizes and shapes cooperate, and the gluten squeezed out is allowed to be different size of round tube shape,
It can be ok for polygonal shape or even Pentagram shape, improve the diversification of gluten shape.
3, the diversification that the utility model is able to achieve gluten note core shape is adjusted, due to using detachable mounting head and can
The material guiding plate of disassembly, therefore enterprise can according to need the material guiding plate of replacement different number material transport hole and different size material transport hole,
It realizes more spiral note cores and different size of note core, improves the mouthfeel diversification and vision diversification of gluten.
4, the continuous diversification that the utility model is able to achieve gluten note core taste is adjusted, and multiple the are mounted on feeding tube
Two screw extruders drive seasoner vessel rotation to may be implemented to open and close the second screw rod by the condiment motor of feeding tube upper end
The discharge port of extruder realizes note core or mixed note core taste same with more piece different taste is added in gluten, greatly
The diversification of gluten taste is improved greatly.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is that there are three the structural schematic diagrams of the second screw extruder for feeding tube connection.
Fig. 3 is that adjustment disk and rotating blade are mounted on the overlooking structure diagram on extruding pipe in the utility model.
Fig. 4 is that adjustment disk and rotating blade are mounted on the end structure illustration on extruding pipe.
Fig. 5 is that the utility model realizes that spiral infuses the component structure diagram of core.
Fig. 6 is part A enlarged structure schematic diagram in Fig. 5.
Fig. 7 is core pipe exit end face schematic diagram.
Fig. 8 is that material guiding plate is mounted on the inside top figure in mounting head.
Fig. 9 is feeding tube schematic diagram of internal structure.
Figure 10 is seasoner vessel structural schematic diagram.
In figure: 1, the first screw extruder；2, extruding pipe；3, installation lid；4, lifting pipe；5, mounting rack；6, adjusting screw rod；
7, feeding tube；8, the second screw extruder；9, core pipe；10, rack；11, motor is cut off；12, rotating blade；13, blanking ring；
14, insert groove；15, adjustment disk；16, positioning screw；17, section holes；18, location hole；21, slot is hidden；22, cooling tube；71, it adjusts
Expect motor；72, seasoner vessel；73, trough；91, impeller；92, shaft；93, helical blade；94, material guiding plate；95, material transport hole；
96, mounting head；97, annular edge；98, spline hole seat.
Specific embodiment
In order to enable those skilled in the art to better understand the technical solutions of the present invention, with reference to the accompanying drawing to this reality
Be described in detail with novel, the description of this part be only it is exemplary and explanatory, should not be to the protection scope of the utility model
There is any restriction effect.
As shown in Fig. 1-Figure 10, the specific structure of the utility model are as follows: a kind of filler gluten food production equipment, it includes
First screw extruder 1,1 end of the first screw extruder are provided with extruding pipe 2, are provided with core pipe in the extruding pipe 2
9,9 tail end of core pipe connects lifting pipe 4, constitutes L shape；4 upper end of lifting pipe passes through 2 outer wall of extruding pipe and extends out simultaneously
It is actively socketed on 7 lower end of feeding tube；No less than two the second screw extruders 8 are connected on 7 side wall of feeding tube；It is described
Feeding tube 7 is the circular tube shaped of upper end sealing, and the upper end is internally provided with rotatable seasoner vessel 72, and 72 upper end of seasoner vessel connects
Connect condiment motor 71；The condiment motor 71 is arranged on 7 top of feeding tube；The seasoner vessel 72 is dome shape, side setting
There is trough 73；The discharge port of the trough 73 and the second screw extruder 8 is located at same level；On the extruding pipe 2
End is provided with the elevating mechanism that control lifting pipe 4 moves up and down；Shaft 92 is provided in the core pipe 9；It is set in the shaft 92
It is equipped with helical blade 93；92 tail end of shaft extends out and is provided with impeller 91, and 92 front end of shaft is provided with guide
Disk 94；Off-centered material transport hole 95 is provided on the material guiding plate 94；9 nose threads of core pipe are connected with mounting head 96,
96 front end of mounting head is provided with annular edge 97, and the material guiding plate 94 is located at 97 inside of annular edge, 94 center of material guiding plate
It is provided with the spline hole seat 98 for connecting with shaft 92；It is provided on the 2 upper end inner wall of extruding pipe for hiding 9 He of core pipe
The hiding slot 21 of impeller 91；The 2 front end side of extruding pipe is provided with rotatable adjustment disk 15, and 15 side of adjustment disk is inserted
Enter in extruding pipe 2；15 edge of adjustment disk is evenly arranged with the section holes 17 cooperated with extruding pipe 2 in a ring.
Preferably, it is evenly arranged with location hole 18 identical with 17 quantity of section holes in a ring on the adjustment disk 15；Institute
It states 2 end side of extruding pipe and is provided with positioning screw 16,16 lower end of positioning screw is inserted into location hole 18.
Preferably, 2 front end of extruding pipe also spiral winding has a cooling tube 22, the cooling tube 22 connect cooling water source and
Water pump.
Preferably, the elevating mechanism includes the mounting rack 5 being arranged on lifting pipe 4；It is vertically arranged on the mounting rack 5
There is adjusting screw rod 6,6 lower end of adjusting screw rod resists 2 upper end wall of extruding pipe.
Preferably, organic frame 10 is arranged in 2 side wall of extruding pipe, and cutting motor 11 is equipped in the rack 10, described
Cutting 11 front end of motor is provided with rotating blade 12, and the rotating blade 12 is located at the outlet of extruding pipe 2.
Preferably, the outlet of extruding pipe 2 is provided with blanking ring 13, is provided between the blanking ring 13 and extruding pipe 2
Insert groove 14；The rotating blade 12 is located in insert groove 14.
Preferably, no less than two material transport holes 95 are evenly arranged on the material guiding plate 94 in a ring.
The specifically used principle of the utility model:
The food materials principal goods material of gluten is mixed by the first screw extruder 1, and material is by height in screw extruder
The shearing and squeezing action of intensity, form molten condition at high temperature under high pressure, are then squeezed into extruding pipe 2, in extruding pipe 2
When being moved along, the core material food materials in the second screw extruder 8 are squeezed into feeding tube 7, then are flowed into lifting pipe 4, then
It is entered in core pipe 9 from lifting pipe 4；Percussion is generated to impeller 91 when principal goods material flows in extruding pipe 2, promotes impeller 91
Rotation is generated, impeller 91 drives material guiding plate 94 to rotate by shaft 92, and the material transport hole 95 on material guiding plate 94 is in material guiding plate 94
Eccentric position, in 94 rotary course of material guiding plate, core material is endlessly exported from material transport hole 95, forms spiral output trajectory, note
Enter into principal goods material；The gluten material continuation that injection is completed is flowed forward, and when accommodating section by cooling tube 22, gluten material starts
Cool down solidification, continues to be moved along, and when by section holes 17 on adjustment disk 15, determines gluten section shape by section holes 17
Shape is then proceeded to be moved along, be extended out, and cutting motor 11 drives rotating blade 12 to rotate, and would extend out one section one come
The gluten cut cuts into regular length, forms the gluten item of gluten certain length.By adjusting the rotation speed of cutting motor 11,
The adjustable gluten length cut out.
After wherein user can be by unclamping positioning screw 16, adjustment disk 15 is rotated, to realize different gluten cross sectional shapes
Selection, the section hole shape on adjustment disk 15 can be different size of circle, polygonal shape, Pentagram shape etc.；Choosing
After selecting, determine that positioning screw 16 passes through the location hole 18 of the correspondence section holes 17, and fix.
In the equipment course of work, the core of different taste can be added in user in multiple second screw extruders 8 respectively
Material, corresponding each second screw extruder, 8 discharge port of the trough 73 that seasoner vessel 72 is then adjusted by condiment motor 71 when
Phase is realized and needs to control squeezing into for core material according to different；It also can control 71 continuous rotation of condiment motor simultaneously, can make at this time
The core material contiguous segmentation for obtaining different taste is squeezed into, so that there are many different tastes for each all bands in the gluten produced.
Material guiding plate 94 uses detachable structure, the fixing screws at 94 center of material guiding plate is unloaded, then mounting head 94 is twisted
After lower, material guiding plate 94 can both be detached from shaft 92, realize the replacement of material guiding plate 94, and the material transport hole 95 on material guiding plate 94 can also be set
Set it is multiple, such as be symmetrical arranged two, in this way, by conveying disk 94 squeeze out core material can constitute double screw shape so that producing
Double helix core material is formed in the gluten come, not only shape is good-looking, and taste is also more diversified.
Process example one:
A kind of technique of filler gluten food production equipment processing gluten, it includes following procedure of processing:
1) mixed aqueous solution, is prepared: by weight percentage, by Distilled glycerin monostearate 40%, single, double fatty acid
Glyceride 25%, diacetyl tartarate diand monoglycerides 9%, stearoylketene sodium lactate 9%, guar gum 6%, xanthan gum 1%, mix
To compounding modifying agent, 0.23 part of compounding modifying agent is added in the warm water that parts by weight are 7.4 parts, 65 DEG C of water temperature, is stirred rapidly
It mixes, makes evenly dispersed, then add 1.2 parts of salt, stirring is uniformly mixed it, and mixed aqueous solution is made；
2), raw material powder mixes: 24 portions of wheat flours being added in mixing machine, mixer confidential cover is covered, starting stirring is opened
5s is closed, powder is compacted, is prevented after adding water, water is oozed out from discharge port；
And face 3): mixed aqueous solution is poured into mixing machine described in step 2, sealing cover is covered, is started switch, equipment
Automatic stirring 12s rotates in the forward direction 6s, reversely rotates 6s, while stirring, opens discharge port, mixed powder is discharged, is obtained
Loose dough；
4) heart or squeezing, maturing, are infused: loose dough is delivered to the first screw extruder 1 through automatic powder filling line, is controlled
Filler is transported in the second screw extruder 8 by the revolving speed of screw rod in 200r/min, and starts condiment motor 71；In extruder
Interior material is formed molten state, then under high pressure from extrusion by high-intensitive shearing and squeezing action under high temperature and pressure
It is squeezed out at pipe 2, and is cut into the semi-finished product of gauge length by rotating blade 12, obtain note core type first product；The filler packet
Include one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；
5), cooling coating: note core type first product is cooled to 35 DEG C on the conveyor belt, filler is coated on gluten, is obtained
Semi-finished product；The filler includes one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；
6) it, packs, seal: semi-finished product being packed and sealed, finished product is obtained；
7) it, sterilizes: being handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are as follows:
500mpa, time 3min, temperature are room temperature.
Process example two:
A kind of technique of filler gluten food production equipment processing gluten, it includes following procedure of processing:
1) mixed aqueous solution, is prepared: by weight percentage, by Distilled glycerin monostearate 50%, single, double fatty acid
Glyceride 30%, diacetyl tartarate diand monoglycerides 10%, stearoylketene sodium lactate 10%, guar gum 8%, xanthan gum 2%, mixing
Compounding modifying agent is obtained, 0.25 part of compounding modifying agent is added in the warm water that parts by weight are 7.6 parts, 75 DEG C of water temperature, rapidly
Stirring, makes evenly dispersed, then adds 1.6 parts of salt, stirring is uniformly mixed it, and mixed aqueous solution is made；
2), raw material powder mixes: 28 portions of wheat flours being added in mixing machine, mixer confidential cover is covered, starting stirring is opened
5s is closed, powder is compacted, is prevented after adding water, water is oozed out from discharge port；
And face 3): mixed aqueous solution is poured into mixing machine described in step 2, sealing cover is covered, is started switch, equipment
Automatic stirring 12s rotates in the forward direction 6s, reversely rotates 6s, while stirring, opens discharge port, mixed powder is discharged, is obtained
Loose dough；
4) heart or squeezing, maturing, are infused: loose dough is delivered to the first screw extruder 1 through automatic powder filling line, is controlled
Filler is transported in the second screw extruder 8 by the revolving speed of screw rod in 250r/min, and starts condiment motor 71；In extruder
Interior material is formed molten state, then under high pressure from extrusion by high-intensitive shearing and squeezing action under high temperature and pressure
It is squeezed out at pipe 2, and is cut into the semi-finished product of gauge length by rotating blade 12, obtain note core type first product；The filler packet
Include one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；
5), cooling coating: note core type first product is cooled to 40 DEG C on the conveyor belt, filler is coated on gluten, is obtained
Semi-finished product；The filler includes one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；
6) it, packs, seal: semi-finished product being packed and sealed, finished product is obtained；
7) it, sterilizes: being handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are as follows:
550mpa, time 5min, temperature are room temperature.
1, the utility model is as a kind of instant gluten, nutrient health, oil suction sufficiently, it is good mouthfeel, flexible.Product is held
Water, water conservation, property are good, can reach water and oil balance, improve age of starch be raw again harden with mouthfeel caused by water-oil separation, be dry,
Phenomena such as hair wastes, during product storage, can continue the soft bullet and fresh perfume (or spice) that keep mouthfeel.
2, the utility model uses specific seasoning raw material, the composition of composition, wherein being added to specifically compound add
Add agent, mutually cooperate with, seasoning can be played the role of, while oil, water separation can also be prevented, is maintained at water and oil for a long time
Together, the quality guarantee period can be greatly prolonged.
3, the utility model uses high hydrostatic pressure processing, carries out low temperature sterilization to packaged gluten, overcomes biography
The technological deficiency of system is current industry blank.
4, the utility model can be retained using specific compounding modifying agent, is precious soft, being kept gluten flexible, in good taste.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.
Specific case used herein is expounded the principles of the present invention and embodiment, above example
Illustrate the method and its core concept for being merely used to help understand the utility model.The above is only the preferred of the utility model
Embodiment, it is noted that due to the finiteness of literal expression, and objectively there is unlimited specific structure, for this technology
For the those of ordinary skill in field, without departing from the principle of this utility model, several improvement, retouching can also be made
Or variation, above-mentioned technical characteristic can also be combined in the right way；These improve retouching, variation or combination, or not
It is improved that the conception and technical scheme of utility model are directly applied into other occasions, it is regarded as the protection of the utility model
Range.
Claims (7)
1. a kind of filler gluten food production equipment, it includes the first screw extruder (1), first screw extruder (1)
End is provided with extruding pipe (2), which is characterized in that is provided with core pipe (9) in the extruding pipe (2), core pipe (9) tail end connects
It connects lifting pipe (4), constitutes L shape；Lifting pipe (4) upper end passes through extruding pipe (2) outer wall and extends out and be actively socketed on
Feeding tube (7) lower end；No less than two the second screw extruders (8) are connected on feeding tube (7) side wall；The conveying
Cylinder (7) is the circular tube shaped of upper end sealing, and the upper end is internally provided with rotatable seasoner vessel (72), seasoner vessel (72) upper end
It connects condiment motor (71)；The condiment motor (71) is arranged on feeding tube (7) top；The seasoner vessel (72) is dome shape,
Its side is provided with trough (73)；The discharge port of the trough (73) and the second screw extruder (8) is located at same level
Face；Extruding pipe (2) upper end is provided with the elevating mechanism that control lifting pipe (4) moves up and down；It is provided in the core pipe (9)
Shaft (92)；Helical blade (93) are provided on the shaft (92)；Shaft (92) tail end extends out and is provided with leaf
It takes turns (91), shaft (92) front end is provided with material guiding plate (94)；Off-centered conveying is provided on the material guiding plate (94)
Hole (95)；Core pipe (9) nose threads are connected with mounting head (96), and mounting head (96) front end is provided with annular edge
(97), the material guiding plate (94) is located on the inside of annular edge (97), the material guiding plate (94) be provided centrally with for shaft (92)
The spline hole seat (98) of connection；It is provided on the inner wall of extruding pipe (2) upper end for hiding the hidden of core pipe (9) and impeller (91)
It hides slot (21)；Extruding pipe (2) the front end side is provided with rotatable adjustment disk (15), adjustment disk (15) the side insertion
In extruding pipe (2)；Adjustment disk (15) edge is evenly arranged with the section holes (17) with extruding pipe (2) cooperation in a ring.
2. a kind of filler gluten food production equipment according to claim 1, which is characterized in that on the adjustment disk (15)
It is evenly arranged with location hole (18) identical with section holes (17) quantity in a ring；Extruding pipe (2) the end side is provided with
Positioning screw (16), positioning screw (16) lower end insertion location hole (18) are interior.
3. a kind of filler gluten food production equipment according to claim 1, which is characterized in that before the extruding pipe (2)
Spiral winding is gone back at end to be had cooling tube (22), cooling tube (22) the connection cooling water source and water pump.
4. a kind of filler gluten food production equipment according to claim 1, which is characterized in that the elevating mechanism includes
The mounting rack (5) being arranged on lifting pipe (4)；It is vertically arranged with adjusting screw rod (6) on the mounting rack (5), the adjusting spiral shell
Bar (6) lower end resists extruding pipe (2) upper end wall.
5. a kind of filler gluten food production equipment according to claim 1, which is characterized in that extruding pipe (2) side
Organic frame (10) are arranged in wall, cutting motor (11) are equipped on the rack (10), cutting motor (11) front end is provided with
Rotating blade (12), the rotating blade (12) are located at extruding pipe (2) outlet.
6. a kind of filler gluten food production equipment according to claim 5, which is characterized in that the extruding pipe (2) goes out
Mouth is provided with blanking ring (13), is provided with insert groove (14) between the blanking ring (13) and extruding pipe (2)；The rotating blade
(12) it is located in insert groove (14).
7. a kind of filler gluten food production equipment according to claim 1, which is characterized in that on the material guiding plate (94)
It is evenly arranged with no less than two material transport holes (95) in a ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721663266.XU CN208510013U (en) | 2017-12-04 | 2017-12-04 | A kind of filler gluten food production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721663266.XU CN208510013U (en) | 2017-12-04 | 2017-12-04 | A kind of filler gluten food production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208510013U true CN208510013U (en) | 2019-02-19 |
Family
ID=65328089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721663266.XU Withdrawn - After Issue CN208510013U (en) | 2017-12-04 | 2017-12-04 | A kind of filler gluten food production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208510013U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108041424A (en) * | 2017-12-04 | 2018-05-18 | 湖南省玉峰食品实业有限公司 | A kind of filler gluten food manufacturing apparatus and the technique for processing gluten |
| CN110051024A (en) * | 2019-04-18 | 2019-07-26 | 长沙理工大学 | A kind of gluten processing equipment for product and processing method |
-
2017
- 2017-12-04 CN CN201721663266.XU patent/CN208510013U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108041424A (en) * | 2017-12-04 | 2018-05-18 | 湖南省玉峰食品实业有限公司 | A kind of filler gluten food manufacturing apparatus and the technique for processing gluten |
| CN108041424B (en) * | 2017-12-04 | 2024-03-08 | 湖南省玉峰食品实业有限公司 | Equipment for producing filled gluten food and process for processing gluten |
| CN110051024A (en) * | 2019-04-18 | 2019-07-26 | 长沙理工大学 | A kind of gluten processing equipment for product and processing method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220831 Address after: Xingye Road, High-tech Industrial Park, Wushi Town, Pingjiang County, Yueyang City, Hunan Province 410400 Patentee after: Hunan Spicy Prince Food Co.,Ltd. Address before: 414000 Pingjiang Industrial Park, Yueyang City, Hunan Province Patentee before: HUNAN YUFENG FOOD INDUSTRIAL CO.,LTD. |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190219 Effective date of abandoning: 20240308 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20190219 Effective date of abandoning: 20240308 |