CN208510012U - A kind of note core gluten can quick aligning processing unit (plant) - Google Patents

Abstract

The utility model discloses a kind of note core gluten and quickly can be equipped with extruding pipe, core pipe is equipped in extruding pipe in aligning processing unit (plant), the first screw extruder end, and core pipe tail end connects lifting pipe, constitutes L shape；Lifting pipe upper end connects feeding tube；The second screw extruder is connected on feeding tube side wall；Internal on feeding tube to be equipped with seasoner vessel, seasoner vessel connects condiment motor；Extruding pipe upper end is equipped with the elevating mechanism that control lifting pipe moves up and down；Shaft is equipped in core pipe；Shaft tail end extends out and is equipped with impeller, and shaft front end is equipped with material guiding plate；Material guiding plate is equipped with off-centered material transport hole；Material guiding plate blocks the outlet of core pipe；Extruding pipe upper end inner wall is equipped with the hiding slot for hiding core pipe and impeller.It is able to achieve the gluten for processing a kind of spiral note core, realizes that the continuous diversification of gluten note core taste is adjusted, substantially increases the multiple tastes of gluten.

Description

A kind of note core gluten can quick aligning processing unit (plant)

Technical field

The utility model belongs to gluten processing technique field, and in particular to can quickly aligning processing fill to a kind of note core gluten It sets.

Background technique

Gluten is a kind of prepared food of China, and traditional spicy prepared food of Hunan formula (also known as gluten, plate muscle) is a kind of mixed with lipid Conjunction powder is raw material, the wheat flour snack food made of extruder.Its processing is: it is added in lipid mixed powder suitable The raw materials such as water, salt using screw extruder, are cured after mixing evenly, and the product produced is according to certain ratio Example, size are cut, then are mixed with compound seasoners such as vegetable oil, capsicums, and finally weighing packaging, is produced with certain toughness Ready-to-eat snack food.

Existing gluten food generallys use after ingredient is added in lipid mixed powder and directly mixes and be squeezed into single structure again It is rod-shaped, cause its taste to solidify, mouthfeel is similar, as the improvement of people's living standards, people are gradually to this single mouth The gluten food of taste loses edible interest.

Utility model content

The purpose of this utility model be in view of the above problems, provide a kind of note core gluten can quick aligning processing unit (plant), it It is able to achieve the gluten for processing a kind of spiral note core, realizes that the continuous diversification of gluten note core taste is adjusted, substantially increases The multiple tastes of gluten.

In order to achieve the above object, the technical solution adopted in the utility model is: a kind of note core gluten can quickly aligning processing Device, it includes the first screw extruder, and first screw extruder end is provided with extruding pipe, setting in the extruding pipe There is core pipe, the core pipe tail end connects lifting pipe, constitutes L shape；The lifting pipe upper end passes through extrusion pipe outer wall and extends out And it is actively socketed on feeding tube lower end；No less than two the second screw extruders are connected on the feeding tube side wall；It is described Feeding tube is the circular tube shaped of upper end sealing, and the upper end is internally provided with rotatable seasoner vessel, and the seasoner vessel upper end connection is adjusted Expect motor；The condiment motor is arranged on feeding tube top；The seasoner vessel is dome shape, and side is provided with trough；Institute The discharge port for stating trough and the second screw extruder is located at same level；The extruding pipe upper end is provided with control lifting pipe The elevating mechanism moved up and down；Shaft is provided in the core pipe；The shaft tail end extends out and is provided with impeller, described Shaft front end is provided with material guiding plate；Off-centered material transport hole is provided on the material guiding plate；The material guiding plate blocks core pipe Outlet；The hiding slot for hiding core pipe and impeller is provided on the inner wall of the extruding pipe upper end.

Further, helical blade is provided in the shaft.

Further, the elevating mechanism includes the mounting rack being arranged on lifting pipe；It is vertically arranged on the mounting rack There is adjusting screw rod, the adjusting screw rod lower end resists extruding pipe upper end wall.

Further, organic frame is arranged in the extruding pipe side wall, and cutting motor, the cutting electricity are equipped in the rack Machine front end is provided with rotating blade, and the rotating blade is located at extruding pipe outlet.

Further, the extruding pipe outlet is provided with blanking ring, is provided with blade between the blanking ring and extruding pipe Slot；The rotating blade is located in insert groove.

It is a kind of note core gluten can quickly aligning processing unit (plant) processing gluten technique, it includes following procedure of processing:

1) mixed aqueous solution, is prepared: by weight percentage, by Distilled glycerin monostearate 40-50%, single, double fat Acid glyceride 25-30%, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-8%, Huang Virgin rubber 1-2% is mixed to get compounding modifying agent, is matched in parts by weight by 0.23-0.25 parts of compounding modifying agents, 0.2-0.4 parts of bees Honey is added in 7.4-7.6 parts of warm water, 65-75 DEG C of water temperature, stirs rapidly, makes evenly dispersed, then add salt 1.2- 1.6 parts, stirring is uniformly mixed it, and mixed aqueous solution is made；

2), raw material powder mixes: 24-28 portions of wheat flours being added in mixing machine, mixer confidential cover, starting stirring are covered Switch 5s, is compacted powder, prevents after adding water, water is oozed out from discharge port；

And face 3): mixed aqueous solution is poured into mixing machine described in step 2, sealing cover is covered, is started switch, equipment Automatic stirring 12s rotates in the forward direction 6s, reversely rotates 6s, while stirring, opens discharge port, mixed powder is discharged, is obtained Loose dough；

4) heart or squeezing, maturing, are infused: loose dough being delivered to the first screw extruder through automatic powder filling line, controls spiral shell Strawberry jam, haw pulp, catsup are respectively delivered in each second screw extruder by the revolving speed of bar in 200-250r/min, And start condiment motor；Material is formed dissolve under high temperature and pressure by high-intensitive shearing and squeezing action in extruder Then state squeezes out from extruding pipe under high pressure, and the semi-finished product of gauge length are cut by rotating blade, obtains the note heart Formula first product；

5), cooling coating: note core type first product is cooled to 35-40 DEG C on the conveyor belt, filler is coated on gluten, is obtained To semi-finished product；The filler includes one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；

6) it, packs, seal: semi-finished product being packed and sealed, finished product is obtained；

7) it, sterilizes: being handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are as follows: 500- 550mpa, time 3-5min, temperature are room temperature.

The utility model has the beneficial effects that

1, relative to traditional gluten process equipment, the utility model is capable of processing out a kind of gluten of spiral note core, The screw type core material of injection in common gluten, substantially increases the taste of gluten, and the core material injected be it is spiral, promote face The chewy texture of muscle is more preferable, and stretching is more flexible, further improves the mouthfeel of gluten.

2, the continuous diversification that the utility model is able to achieve gluten note core taste is adjusted, and multiple the are mounted on feeding tube Two screw extruders drive seasoner vessel rotation to may be implemented to open and close the second screw rod by the condiment motor of feeding tube upper end The discharge port of extruder realizes the note core or mixed note core taste that more piece different taste is added in same root gluten, greatly The diversification of gluten taste is improved greatly.

Detailed description of the invention

Fig. 1 is the overall structure diagram of the utility model.

Fig. 2 is that there are three the structural schematic diagrams of the second screw extruder for feeding tube connection.

Fig. 3 is feeding tube schematic diagram of internal structure.

Fig. 4 is seasoner vessel structural schematic diagram.

Fig. 5 is extruding pipe overlooking structure diagram in the utility model.

Fig. 6 is that rotating blade is mounted on the end structure illustration on extruding pipe.

Fig. 7 is that the utility model realizes that spiral infuses the component structure diagram of core.

Fig. 8 is core pipe exit end face schematic diagram.

In figure: 1, the first screw extruder；2, extruding pipe；3, installation lid；4, lifting pipe；5, mounting rack；6, adjusting screw rod； 7, feeding tube；8, the second screw extruder；9, core pipe；10, rack；11, motor is cut off；12, rotating blade；13, blanking ring； 14, insert groove；21, slot is hidden；71, condiment motor；72, seasoner vessel；73, trough；91, impeller；92, shaft；93, helical-blade Piece；94, material guiding plate；95, material transport hole.

Specific embodiment

In order to enable those skilled in the art to better understand the technical solutions of the present invention, with reference to the accompanying drawing to this reality Be described in detail with novel, the description of this part be only it is exemplary and explanatory, should not be to the protection scope of the utility model There is any restriction effect.

As Figure 1-Figure 8, the specific structure of the utility model are as follows: a kind of note core gluten can quick aligning processing unit (plant), It includes the first screw extruder 1, and 1 end of the first screw extruder is provided with extruding pipe 2, setting in the extruding pipe 2 There is core pipe 9,9 tail end of core pipe connects lifting pipe 4, constitutes L shape；4 upper end of lifting pipe extends across 2 outer wall of extruding pipe Out and it is actively socketed on 7 lower end of feeding tube；No less than two the second screw extruders are connected on 7 side wall of feeding tube 8；The feeding tube 7 is the circular tube shaped of upper end sealing, and the upper end is internally provided with rotatable seasoner vessel 72, the seasoner vessel 72 Upper end connects condiment motor 71；The condiment motor 71 is arranged on 7 top of feeding tube；The seasoner vessel 72 is dome shape, side While being provided with trough 73；The discharge port of the trough 73 and the second screw extruder 8 is located at same level；The extrusion 2 upper end of pipe is provided with the elevating mechanism that control lifting pipe 4 moves up and down；Shaft 92 is provided in the core pipe 9；The shaft 92 Tail end extends out and is provided with impeller 91, and 92 front end of shaft is provided with material guiding plate 94；It is provided on the material guiding plate 94 Off-centered material transport hole 95；The material guiding plate 94 blocks the outlet of core pipe 9；It is arranged on the 2 upper end inner wall of extruding pipe useful In the hiding slot 21 for hiding core pipe 9 and impeller 91.

Preferably, helical blade 93 is provided in the shaft 92.

Preferably, the elevating mechanism includes the mounting rack 5 being arranged on lifting pipe 4；It is vertically arranged on the mounting rack 5 There is adjusting screw rod 6,6 lower end of adjusting screw rod resists 2 upper end wall of extruding pipe.

Preferably, organic frame 10 is arranged in 2 side wall of extruding pipe, and cutting motor 11 is equipped in the rack 10, described Cutting 11 front end of motor is provided with rotating blade 12, and the rotating blade 12 is located at the outlet of extruding pipe 2.

Preferably, the outlet of extruding pipe 2 is provided with blanking ring 13, is provided between the blanking ring 13 and extruding pipe 2 Insert groove 14；The rotating blade 12 is located in insert groove 14.

When the utility model is specifically used:

The food materials principal goods material of gluten is mixed by the first screw extruder 1, and material is by height in screw extruder The shearing and squeezing action of intensity, form molten condition at high temperature under high pressure, are then squeezed into extruding pipe 2, in extruding pipe 2 When being moved along, the core material food materials in the second screw extruder 8 are squeezed into feeding tube 7, then are flowed into lifting pipe 4, then It is entered in core pipe 9 from lifting pipe 4；Percussion is generated to impeller 91 when principal goods material flows in extruding pipe 2, promotes impeller 91 Rotation is generated, impeller 91 drives material guiding plate 94 to rotate by shaft 92, and the material transport hole 95 on material guiding plate 94 is in material guiding plate 94 Eccentric position, in 94 rotary course of material guiding plate, core material is endlessly exported from material transport hole 95, forms spiral output trajectory, note Enter into principal goods material；The gluten material continuation that injection is completed is flowed forward, when by section holes 17 on adjustment disk 15, by section Hole 17 determines gluten cross sectional shape, then proceedes to be moved along, extend out, and cutting motor 11 drives rotating blade 12 to rotate, It would extend out the gluten come and cut into regular length, form the gluten item of certain length.By the rotation for adjusting cutting motor 11 Speed, the adjustable gluten length cut out.

In the equipment course of work, the core of different taste can be added in user in multiple second screw extruders 8 respectively Material, corresponding each second screw extruder, 8 discharge port of the trough 73 that seasoner vessel 72 is then adjusted by condiment motor 71 when Phase is realized and needs to control squeezing into for core material according to different；It also can control 71 continuous rotation of condiment motor simultaneously, can make at this time The core material contiguous segmentation for obtaining different taste is squeezed into, so that there are many different tastes for each all bands in the gluten produced.

Embodiment one:

It is a kind of note core gluten can quickly aligning processing unit (plant) processing gluten technique, it includes following procedure of processing:

1) mixed aqueous solution, is prepared: by weight percentage, by Distilled glycerin monostearate 40%, single, double fatty acid Glyceride 25%, diacetyl tartarate diand monoglycerides 9%, stearoylketene sodium lactate 9%, guar gum 6%, xanthan gum 1%, mix To compounding modifying agent, 0.23 part of compounding modifying agent, 0.2 part of honey are added in 7.4 parts of warm water by proportion in parts by weight, water 65 DEG C of temperature stirs rapidly, makes evenly dispersed, then adds 1.2 parts of salt, stirring is uniformly mixed it, and it is water-soluble that mixing is made Liquid；

2), raw material powder mixes: 24 portions of wheat flours being added in mixing machine, mixer confidential cover is covered, starting stirring is opened 5s is closed, powder is compacted, is prevented after adding water, water is oozed out from discharge port；

And face 3): mixed aqueous solution is poured into mixing machine described in step 2, sealing cover is covered, is started switch, equipment Automatic stirring 12s rotates in the forward direction 6s, reversely rotates 6s, while stirring, opens discharge port, mixed powder is discharged, is obtained Loose dough；

4) heart or squeezing, maturing, are infused: loose dough is delivered to the first screw extruder 1 through automatic powder filling line, is controlled Strawberry jam, haw pulp, catsup are respectively delivered in each second screw extruder 8 by the revolving speed of screw rod in 200r/min, and Start condiment motor 71；Material is formed dissolve under high temperature and pressure by high-intensitive shearing and squeezing action in extruder Then state squeezes out from extruding pipe 2 under high pressure, and the semi-finished product of gauge length are cut by rotating blade 12, obtains Infuse core type first product；

5), cooling coating: note core type first product is cooled to 35 DEG C on the conveyor belt, filler is coated on gluten, is obtained Semi-finished product；The filler includes one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；

6) it, packs, seal: semi-finished product being packed and sealed, finished product is obtained；

7) it, sterilizes: being handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are as follows: 500mpa, time 3min, temperature are room temperature.

Embodiment two:

It is a kind of note core gluten can quickly aligning processing unit (plant) processing gluten technique, it includes following procedure of processing:

1) mixed aqueous solution, is prepared: by weight percentage, by Distilled glycerin monostearate 50%, single, double fatty acid Glyceride 30%, diacetyl tartarate diand monoglycerides 10%, stearoylketene sodium lactate 10%, guar gum 8%, xanthan gum 2%, mixing Compounding modifying agent is obtained, 0.25 part of compounding modifying agent, 0.4 part of honey are added in 7.6 parts of warm water by proportion in parts by weight, It 75 DEG C of water temperature, stirs rapidly, makes evenly dispersed, then add 1.6 parts of salt, stirring is uniformly mixed it, and mixing water is made Solution；

2), raw material powder mixes: 28 portions of wheat flours being added in mixing machine, mixer confidential cover is covered, starting stirring is opened 5s is closed, powder is compacted, is prevented after adding water, water is oozed out from discharge port；

And face 3): mixed aqueous solution is poured into mixing machine described in step 2, sealing cover is covered, is started switch, equipment Automatic stirring 12s rotates in the forward direction 6s, reversely rotates 6s, while stirring, opens discharge port, mixed powder is discharged, is obtained Loose dough；

4) heart or squeezing, maturing, are infused: loose dough is delivered to the first screw extruder 1 through automatic powder filling line, is controlled Strawberry jam, haw pulp, catsup are respectively delivered in each second screw extruder 8 by the revolving speed of screw rod in 50r/min, and Start condiment motor 71；Material is formed dissolve under high temperature and pressure by high-intensitive shearing and squeezing action in extruder Then state squeezes out from extruding pipe 2 under high pressure, and the semi-finished product of gauge length are cut by rotating blade 12, obtains Infuse core type first product；

5), cooling coating: note core type first product is cooled to 40 DEG C on the conveyor belt, filler is coated on gluten, is obtained Semi-finished product；The filler includes one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；

6) it, packs, seal: semi-finished product being packed and sealed, finished product is obtained；

7) it, sterilizes: being handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are as follows: 50mpa, time 5min, temperature are room temperature.

1, the utility model is as a kind of instant gluten, nutrient health, oil suction sufficiently, it is good mouthfeel, flexible.Product is held Water, water conservation, property are good, can reach water and oil balance, improve age of starch be raw again harden with mouthfeel caused by water-oil separation, be dry, Phenomena such as hair wastes, during product storage, can continue the soft bullet and fresh perfume (or spice) that keep mouthfeel.

2, the utility model uses specific seasoning raw material, the composition of composition, wherein being added to specifically compound add Add agent, mutually cooperate with, seasoning can be played the role of, while oil, water separation can also be prevented, is maintained at water and oil for a long time Together, the quality guarantee period can be greatly prolonged.

3, the utility model uses high hydrostatic pressure processing, carries out low temperature sterilization to packaged gluten, overcomes biography The technological deficiency of system is current industry blank.

4, the utility model can be retained using specific compounding modifying agent, is precious soft, being kept gluten flexible, in good taste.

It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic Element.

Specific case used herein is expounded the principles of the present invention and embodiment, above example Illustrate the method and its core concept for being merely used to help understand the utility model.The above is only the preferred of the utility model Embodiment, it is noted that due to the finiteness of literal expression, and objectively there is unlimited specific structure, for this technology For the those of ordinary skill in field, without departing from the principle of this utility model, several improvement, retouching can also be made Or variation, above-mentioned technical characteristic can also be combined in the right way；These improve retouching, variation or combination, or not It is improved that the conception and technical scheme of utility model are directly applied into other occasions, it is regarded as the protection of the utility model Range.

Claims (5)

1. a kind of note core gluten can quick aligning processing unit (plant), it includes the first screw extruder (1), first screw extruding Machine (1) end is provided with extruding pipe (2), which is characterized in that is provided with core pipe (9) in the extruding pipe (2), the core pipe (9) Tail end connects lifting pipe (4), constitutes L shape；Lifting pipe (4) upper end extends out across extruding pipe (2) outer wall and activity It is socketed in feeding tube (7) lower end；No less than two the second screw extruders (8) are connected on feeding tube (7) side wall；Institute The circular tube shaped that feeding tube (7) are upper end sealing is stated, the upper end is internally provided with rotatable seasoner vessel (72), the seasoner vessel (72) upper end connection condiment motor (71)；The condiment motor (71) is arranged on feeding tube (7) top；The seasoner vessel (72) is Dome shape, side are provided with trough (73)；The discharge port of the trough (73) and the second screw extruder (8) is located at same One horizontal plane；Extruding pipe (2) upper end is provided with the elevating mechanism that control lifting pipe (4) moves up and down；In the core pipe (9) It is provided with shaft (92)；Shaft (92) tail end extends out and is provided with impeller (91), shaft (92) the front end setting There are material guiding plate (94)；Off-centered material transport hole (95) are provided on the material guiding plate (94)；The material guiding plate (94) blocks core Manage the outlet of (9)；The hiding slot for hiding core pipe (9) and impeller (91) is provided on the inner wall of extruding pipe (2) upper end (21).

2. a kind of note core gluten according to claim 1 can quick aligning processing unit (plant), which is characterized in that the shaft (92) helical blade (93) are provided on.

3. a kind of note core gluten according to claim 1 can quick aligning processing unit (plant), which is characterized in that the elevator Structure includes the mounting rack (5) being arranged on lifting pipe (4)；It is vertically arranged with adjusting screw rod (6) on the mounting rack (5), it is described Adjusting screw rod (6) lower end resists extruding pipe (2) upper end wall.

4. a kind of note core gluten according to claim 1 can quick aligning processing unit (plant), which is characterized in that the extruding pipe (2) organic frame (10) are arranged in side wall, cutting motor (11) are equipped on the rack (10), cutting motor (11) front end is set It is equipped with rotating blade (12), the rotating blade (12) is located at extruding pipe (2) outlet.

5. a kind of note core gluten according to claim 4 can quick aligning processing unit (plant), which is characterized in that the extruding pipe (2) outlet is provided with blanking ring (13), is provided with insert groove (14) between the blanking ring (13) and extruding pipe (2)；The rotation Rotor piece (12) is located in insert groove (14).