CN108056374A - A kind of core gluten noted can the quick technique of aligning processing unit (plant) and processing gluten - Google Patents
A kind of core gluten noted can the quick technique of aligning processing unit (plant) and processing gluten Download PDFInfo
- Publication number
- CN108056374A CN108056374A CN201711257961.0A CN201711257961A CN108056374A CN 108056374 A CN108056374 A CN 108056374A CN 201711257961 A CN201711257961 A CN 201711257961A CN 108056374 A CN108056374 A CN 108056374A
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- Prior art keywords
- pipe
- gluten
- core
- extruding
- extruding pipe
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- 108010068370 Glutens Proteins 0.000 title claims abstract description 57
- 235000021312 gluten Nutrition 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims description 25
- 239000000463 material Substances 0.000 claims abstract description 36
- 235000013409 condiments Nutrition 0.000 claims abstract description 15
- 230000003028 elevating effect Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000000047 product Substances 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 15
- 241000196324 Embryophyta Species 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 238000009931 pascalization Methods 0.000 claims description 9
- 235000016623 Fragaria vesca Nutrition 0.000 claims description 8
- 235000011363 Fragaria x ananassa Nutrition 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 239000011265 semifinished product Substances 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 239000011812 mixed powder Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- -1 diacetyl tartarate Chemical compound 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 5
- 230000001954 sterilising effect Effects 0.000 claims description 5
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 4
- 235000004936 Bromus mango Nutrition 0.000 claims description 4
- PQZWGYJCBMXIGN-UHFFFAOYSA-M C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O Chemical compound C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O PQZWGYJCBMXIGN-UHFFFAOYSA-M 0.000 claims description 4
- 229920002907 Guar gum Polymers 0.000 claims description 4
- 240000007228 Mangifera indica Species 0.000 claims description 4
- 235000014826 Mangifera indica Nutrition 0.000 claims description 4
- 235000009184 Spondias indica Nutrition 0.000 claims description 4
- 235000021307 Triticum Nutrition 0.000 claims description 4
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 claims description 4
- 235000014651 chocolate spreads Nutrition 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 235000013312 flour Nutrition 0.000 claims description 4
- 239000000665 guar gum Substances 0.000 claims description 4
- 229960002154 guar gum Drugs 0.000 claims description 4
- 235000010417 guar gum Nutrition 0.000 claims description 4
- 235000012907 honey Nutrition 0.000 claims description 4
- 235000015067 sauces Nutrition 0.000 claims description 4
- 229920001285 xanthan gum Polymers 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 235000009508 confectionery Nutrition 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 239000004519 grease Substances 0.000 claims description 2
- 244000307700 Fragaria vesca Species 0.000 claims 1
- 240000009088 Fragaria x ananassa Species 0.000 claims 1
- 244000098338 Triticum aestivum Species 0.000 claims 1
- 235000019640 taste Nutrition 0.000 abstract description 15
- 239000011162 core material Substances 0.000 description 42
- 235000013305 food Nutrition 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 241000220223 Fragaria Species 0.000 description 6
- 239000003921 oil Substances 0.000 description 5
- 235000019198 oils Nutrition 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 241000209140 Triticum Species 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000002566 Capsicum Nutrition 0.000 description 1
- 240000008574 Capsicum frutescens Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- WYMSBXTXOHUIGT-UHFFFAOYSA-N paraoxon Chemical compound CCOP(=O)(OCC)OC1=CC=C([N+]([O-])=O)C=C1 WYMSBXTXOHUIGT-UHFFFAOYSA-N 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
- A21C11/20—Extruding machines with worms
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/065—Apparatus for filling pieces of dough such as doughnuts by means of injection into a piece of dough
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/03—Organic compounds
- A23L29/035—Organic compounds containing oxygen as heteroatom
- A23L29/04—Fatty acids or derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/015—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
- A23L3/0155—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
- A23L3/30—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating by treatment with ultrasonic waves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
- A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention discloses a kind of note core glutens to be quickly equipped with extruding pipe in aligning processing unit (plant), the first screw extruder end, core pipe is equipped in extruding pipe, core pipe tail end connection lifting pipe forms L shape；Lifting pipe upper end connects feeding tube；The second screw extruder is connected on feeding tube side wall；Seasoner vessel, seasoner vessel connection condiment motor are internally provided on feeding tube；Extruding pipe upper end is equipped with the elevating mechanism that control lifting pipe moves up and down；Shaft is equipped in core pipe；Shaft tail end extends out and is equipped with impeller, and shaft front end is equipped with material guiding plate；Material guiding plate is equipped with off-centered material transport hole；Material guiding plate blocks the outlet of core pipe；Extruding pipe upper end inner wall is equipped with to hide the hiding slot of core pipe and impeller.It can realize the gluten for processing a kind of spiral note core, realize that the continuous variation of gluten note core taste is adjusted, substantially increase the multiple tastes of gluten.
Description
Technical field
The invention belongs to gluten processing technique fields, and in particular to a kind of note core gluten can quickly aligning processing unit (plant) and
The technique for processing gluten.
Background technology
Gluten be China a kind of prepared food, traditional spicy prepared food of Hunan formula（Also known as gluten, plate muscle）, it is that one kind is mixed with lipid
Conjunction powder is raw material, passes through face snack food made of extruder.Its process is：It is added in lipid mixed powder suitable
The raw materials such as water, salt after stirring evenly, using screw extruder, are cured, and the product produced is according to certain ratio
Example, size are cut, then are mixed with compound seasoners such as vegetable oil, capsicums, and packaging of finally weighing is produced with certain toughness
Instant leisure food.
Existing gluten food generally adds in after dispensing directly to mix using lipid mixed powder is squeezed into single structure again
It is rod-shaped, its taste is caused to cure, mouthfeel is similar, as the improvement of people's living standards, people are gradually to this single mouth
The gluten food of taste loses edible interest.
The content of the invention
The purpose of the present invention is in view of the above problems, a kind of note core gluten is provided can quickly aligning processing unit (plant) and machined surface
The technique of muscle, it can realize the gluten for processing a kind of spiral note core, realize that the continuous variation of gluten note core taste is adjusted,
Substantially increase the multiple tastes of gluten.
In order to achieve the above object, the technical solution adopted by the present invention is：A kind of note core gluten can quick aligning processing unit (plant),
It includes the first screw extruder, and the first screw extruder end is provided with extruding pipe, core is provided in the extruding pipe
Pipe, the core pipe tail end connect lifting pipe, form L shape；The lifting pipe upper end extends out and lives through pipe outer wall is squeezed out
It is dynamic to be socketed in feeding tube lower end；Second screw extruder of no less than two is connected on the feeding tube side wall；The conveying
Cylinder is the circular tube shaped of upper end sealing, and the upper end is internally provided with rotatable seasoner vessel, the seasoner vessel upper end connection condiment electricity
Machine；The condiment motor is arranged on feeding tube top；The seasoner vessel is dome shape, and side is provided with trough；It is described to put
The discharge port of hopper and the second screw extruder is located at same level；The extruding pipe upper end is provided with above and below control lifting pipe
Mobile elevating mechanism；Shaft is provided in the core pipe；The shaft tail end extends out and is provided with impeller, the shaft
Front end is provided with material guiding plate；Off-centered material transport hole is provided on the material guiding plate；The material guiding plate blocks the outlet of core pipe；
It is provided with to hide the hiding slot of core pipe and impeller on the inner wall of the extruding pipe upper end.
Further, it is provided with helical blade in the shaft.
Further, the elevating mechanism includes the mounting bracket being arranged on lifting pipe；It is vertically arranged on the mounting bracket
There is adjusting screw rod, the adjusting screw rod lower end props up extruding pipe upper end wall.
Further, the extruding pipe side wall sets organic frame, and cut-out motor, the cut-out electricity are equipped in the rack
Machine front end is provided with rotating blade, and the rotating blade is located at extruding pipe outlet.
Further, the extruding pipe outlet is provided with blanking ring, and blade is provided between the blanking ring and extruding pipe
Slot；The rotating blade is located in insert groove.
It is a kind of note core gluten can quick aligning processing unit (plant) processing gluten technique, it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, it is Distilled glycerin monostearate 40-50%, single, double aliphatic acid is sweet
Grease 25-30%, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-8%, xanthans
1-2%, is mixed to get compounding modifying agent, matches compound modifying agent by 0.23-0.25 parts in parts by weight, 0.2-0.4 parts of honey add
It is added in 7.4-7.6 parts of warm water, 65-75 DEG C of water temperature, it is rapid to stir, make to uniformly disperse, then add salt 1.2-1.6
Part, stirring is uniformly mixed it, and mixed aqueous solution is made；
2), raw material powder mixes：24-28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch
5s is compacted powder, prevents after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder through automatic powder filling line, controls screw rod
Strawberry jam, haw pulp, catsup are respectively delivered in each second screw extruder, and open in 200-250r/min by rotating speed
Dynamic condiment motor；Material is subject to shearing and the squeezing action of high intensity in extruder, is formed under high temperature, high pressure and dissolves shape
Then state squeezes out at extruding pipe under high pressure, and the semi-finished product of gauge length are cut by rotating blade, obtains note core type
First finished product；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 35-40 DEG C on the conveyor belt, filler is coated on gluten, obtains half
Finished product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500-
550mpa, time 3-5min, temperature are room temperature.
Beneficial effects of the present invention：
1st, compared with traditional gluten process equipment, the present invention can process a kind of gluten of spiral note core, in common gluten
The interior screw type core material of injection substantially increases the taste of gluten, and the core material injected is spiral, promotes the chewy texture of gluten
More preferably, stretching is more flexible, further improves the mouthfeel of gluten.
2nd, the present invention can realize that the continuous variation of gluten note core taste is adjusted, and multiple second spiral shells are mounted on feeding tube
Bar extruder drives seasoner vessel rotation that can realize and opens and closes the second screw extruding by the condiment motor of feeding tube upper end
The discharge port of machine is realized the note core that more piece different taste is added in same root gluten or the note core taste of mixing, is carried significantly
The high variation of gluten taste.
3rd, the present invention is used as a kind of instant gluten, nutrient health, oil suction fully, it is good mouthfeel, flexible.Product water holding,
Water conservation, property are good, can reach water and oil balance, improve age of starch be raw again harden with mouthfeel caused by water oil separation, dry, hair wastes
Phenomena such as, during product storage, it can continue to keep the soft bullet of mouthfeel and fresh perfume (or spice).
4th, the present invention uses specific flavoring raw material, the composition of composition, wherein specific compound additive is with the addition of,
Mutually collaboration, can play the role of seasoning, while can also prevent oil, water separation, and water and oil is made to keep together for a long time,
The quality guarantee period can be greatly prolonged.
5th, the present invention carries out low temperature sterilization to packaged gluten, overcomes traditional using using high hydrostatic pressure processing
Technological deficiency is current industry blank.
6th, the present invention is using specific compounding modifying agent, can water conservation, precious soft, make gluten flexible, it is in good taste.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is structure diagram of the feeding tube connection there are three the second screw extruder.
Fig. 3 is feeding tube internal structure schematic diagram.
Fig. 4 is seasoner vessel structure diagram.
Fig. 5 is extruding pipe overlooking the structure diagram in the present invention.
Fig. 6 is the end structure illustration that rotating blade is mounted on extruding pipe.
Fig. 7 is that the present invention realizes that spiral notes the component structure diagram of core.
Fig. 8 is core pipe exit end face schematic diagram.
In figure：1st, the first screw extruder；2nd, extruding pipe；3rd, installation lid；4th, lifting pipe；5th, mounting bracket；6th, adjusting screw rod；
7th, feeding tube；8th, the second screw extruder；9th, core pipe；10th, rack；11st, motor is cut off；12nd, rotating blade；13rd, blanking ring；
14th, insert groove；21st, slot is hidden；71st, condiment motor；72nd, seasoner vessel；73rd, trough；91st, impeller；92nd, shaft；93rd, helical-blade
Piece；94th, material guiding plate；95th, material transport hole.
Specific embodiment
In order to which those skilled in the art is made to more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention into
Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
As Figure 1-Figure 8, concrete structure of the invention is：A kind of note core gluten can quick aligning processing unit (plant), its bag
The first screw extruder 1 is included, 1 end of the first screw extruder is provided with extruding pipe 2, core is provided in the extruding pipe 2
Pipe 9,9 tail end of core pipe connect lifting pipe 4, form L shape；4 upper end of lifting pipe extends out through 2 outer wall of extruding pipe
And it is actively socketed on 7 lower end of feeding tube；Second screw extruder 8 of no less than two is connected on 7 side wall of feeding tube；Institute
The circular tube shaped that feeding tube 7 is upper end sealing is stated, the upper end is internally provided with rotatable seasoner vessel 72,72 upper end of seasoner vessel
Connect condiment motor 71；The condiment motor 71 is arranged on 7 top of feeding tube；The seasoner vessel 72 is dome shape, and side is set
It is equipped with trough 73；The discharge port of 73 and second screw extruder 8 of trough is located at same level；The extruding pipe 2
Upper end is provided with the elevating mechanism that control lifting pipe 4 moves up and down；Shaft 92 is provided in the core pipe 9；92 tail of shaft
End extends out and is provided with impeller 91, and 92 front end of shaft is provided with material guiding plate 94；It is provided on the material guiding plate 94 partially
Excentric material transport hole 95；The material guiding plate 94 blocks the outlet of core pipe 9；It is provided with and is used on the 2 upper end inner wall of extruding pipe
Hide the hiding slot 21 of core pipe 9 and impeller 91.
Preferably, it is provided with helical blade 93 in the shaft 92.
Preferably, the elevating mechanism includes the mounting bracket 5 being arranged on lifting pipe 4；It is vertically arranged on the mounting bracket 5
There is adjusting screw rod 6,6 lower end of adjusting screw rod props up 2 upper end wall of extruding pipe.
Preferably, 2 side wall of extruding pipe sets organic frame 10, and cut-out motor 11 is equipped in the rack 10, described
11 front end of cut-out motor is provided with rotating blade 12, and the rotating blade 12 is located at extruding pipe 2 and exports.
Preferably, the outlet of extruding pipe 2 is provided with blanking ring 13, is provided between the blanking ring 13 and extruding pipe 2
Insert groove 14；The rotating blade 12 is located in insert groove 14.
When the present invention is specifically used：
The food materials principal goods material of gluten is mixed by the first screw extruder 1, and material is subject to high intensity in screw extruder
Shearing and squeezing action, form molten condition at high temperature under high pressure, be then squeezed into extruding pipe 2, in extruding pipe 2 forward
When mobile, the core material food materials in the second screw extruder 8 are squeezed into feeding tube 7, then are flowed into lifting pipe 4, then from liter
Drop pipe 4 is entered in core pipe 9；Percussion is generated to impeller 91 when principal goods material flows in extruding pipe 2, impeller 91 is promoted to generate
Rotation, impeller 91 drive material guiding plate 94 to rotate by shaft 92, and the material transport hole 95 on material guiding plate 94 is in the bias of material guiding plate 94
Position, in 94 rotary course of material guiding plate, core material is endlessly exported from material transport hole 95, is formed spiral output trajectory, is injected into
In principal goods material；The gluten material continuation that injection is completed is flowed forward, during by section holes 17 on adjustment disk 15, by section holes 17
It determines gluten cross sectional shape, then proceedes to be moved along, extend out, cut-out motor 11 drives rotating blade 12 to rotate, and will prolong
The gluten stretched cuts into regular length, forms the gluten item of certain length.By adjusting the rotary speed of cut-out motor 11,
The gluten length cut out can be adjusted.
In the equipment course of work, user can add in the core of different taste in multiple second screw extruders 8 respectively
Material, then by condiment motor 71 adjust seasoner vessel 72 trough 73 correspond to each second screw extruder, 8 discharge port when
Phase, realize needs to control squeezing into for core material according to different；Condiment motor 71 can also be controlled continuously to rotate simultaneously, can be made at this time
The core material contiguous segmentation for obtaining different taste is squeezed into so that there are many different tastes for each all bands in the gluten produced.
Embodiment one：
It is a kind of note core gluten can quick aligning processing unit (plant) processing gluten technique, it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, by Distilled glycerin monostearate 40%, single, double fatty acid glycerine
Ester 25%, diacetyl tartarate diand monoglycerides 9%, stearoylketene sodium lactate 9%, guar gum 6%, xanthans 1% are mixed to get multiple
With modifying agent, match compound modifying agent by 0.23 part in parts by weight, 0.2 part of honey is added in 7.4 parts of warm water, water temperature 65
DEG C, it is rapid to stir, make to uniformly disperse, then add 1.2 parts of salt, stirring is uniformly mixed it, mixed aqueous solution is made；
2), raw material powder mixes：24 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch 5s,
Powder is compacted, is prevented after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder 1 through automatic powder filling line, controls screw rod
Rotating speed in 200r/min, strawberry jam, haw pulp, catsup are respectively delivered in each second screw extruder 8, and started
Condiment motor 71；Material is subject to shearing and the squeezing action of high intensity in extruder, is formed under high temperature, high pressure and dissolves shape
Then state squeezes out at extruding pipe 2 under high pressure, and the semi-finished product of gauge length are cut by rotating blade 12, is noted
The first finished product of core type；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 35 DEG C on the conveyor belt, filler is coated on gluten, obtain half into
Product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500mpa,
Time is 3min, and temperature is room temperature.
Embodiment two：
It is a kind of note core gluten can quick aligning processing unit (plant) processing gluten technique, it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, by Distilled glycerin monostearate 50%, single, double fatty acid glycerine
Ester 30%, diacetyl tartarate diand monoglycerides 10%, stearoylketene sodium lactate 10%, guar gum 8%, xanthans 2%, are mixed to get
Modifying agent is compounded, matches compound modifying agent by 0.25 part in parts by weight, 0.4 part of honey is added in 7.6 parts of warm water, water temperature
It is 75 DEG C, rapid to stir, make to uniformly disperse, then add 1.6 parts of salt, stirring is uniformly mixed it, mixed aqueous solution is made；
2), raw material powder mixes：28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch 5s,
Powder is compacted, is prevented after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder 1 through automatic powder filling line, controls screw rod
Rotating speed in 50r/min, strawberry jam, haw pulp, catsup are respectively delivered in each second screw extruder 8, and started
Condiment motor 71；Material is subject to shearing and the squeezing action of high intensity in extruder, is formed under high temperature, high pressure and dissolves shape
Then state squeezes out at extruding pipe 2 under high pressure, and the semi-finished product of gauge length are cut by rotating blade 12, is noted
The first finished product of core type；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 40 DEG C on the conveyor belt, filler is coated on gluten, obtain half into
Product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：50mpa, when
Between for 5min, temperature is room temperature.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those elements, and
And it further includes other elements that are not explicitly listed or further includes as this process, method, article or equipment institute inherently
Element.
Specific case used herein is set forth the principle of the present invention and embodiment, the explanation of above example
It is only intended to help the method and its core concept for understanding the present invention.The above is only the preferred embodiment of the present invention, should
When pointing out, due to the finiteness of literal expression, and objectively there are unlimited concrete structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined in the right way；These improve retouching, variation or combination or the not improved structure by invention
Think and technical solution directly applies to other occasions, be regarded as protection scope of the present invention.
Claims (6)
1. a kind of note core gluten can quick aligning processing unit (plant), it includes the first screw extruder（1）, first screw extruding
Machine（1）End is provided with extruding pipe（2）, which is characterized in that the extruding pipe（2）Inside it is provided with core pipe（9）, the core pipe（9）
Tail end connects lifting pipe（4）, form L shape；The lifting pipe（4）Upper end passes through extruding pipe（2）Outer wall extends out and activity
It is socketed in feeding tube（7）Lower end；The feeding tube（7）Second screw extruder of no less than two is connected on side wall（8）；Institute
State feeding tube（7）For the circular tube shaped of upper end sealing, the upper end is internally provided with rotatable seasoner vessel（72）, the seasoner vessel
（72）Upper end connects condiment motor（71）；The condiment motor（71）It is arranged on feeding tube（7）Top；The seasoner vessel（72）For
Dome shape, side are provided with trough（73）；The trough（73）With the second screw extruder（8）Discharge port be located at it is same
One horizontal plane；The extruding pipe（2）Upper end is provided with control lifting pipe（4）The elevating mechanism moved up and down；The core pipe（9）It is interior
It is provided with shaft（92）；The shaft（92）Tail end extends out and is provided with impeller（91）, the shaft（92）Front end is set
There is material guiding plate（94）；The material guiding plate（94）On be provided with off-centered material transport hole（95）；The material guiding plate（94）Block core
Pipe（9）Outlet；The extruding pipe（2）It is provided with to hide core pipe on the inner wall of upper end（9）And impeller（91）Hiding slot
（21）.
2. a kind of note core gluten according to claim 1 can quick aligning processing unit (plant), which is characterized in that the shaft
（92）On be provided with helical blade（93）.
3. a kind of note core gluten according to claim 1 can quick aligning processing unit (plant), which is characterized in that the elevator
Structure includes being arranged on lifting pipe（4）On mounting bracket（5）；The mounting bracket（5）On be vertically arranged with adjusting screw rod（6）, it is described
Adjusting screw rod（6）Lower end props up extruding pipe（2）Upper end wall.
4. a kind of note core gluten according to claim 1 can quick aligning processing unit (plant), which is characterized in that the extruding pipe
（2）Side wall sets organic frame（10）, the rack（10）On cut-out motor is installed（11）, the cut-out motor（11）Front end is set
It is equipped with rotating blade（12）, the rotating blade（12）Positioned at extruding pipe（2）Outlet.
5. a kind of note core gluten according to claim 4 can quick aligning processing unit (plant), which is characterized in that the extruding pipe
（2）Outlet is provided with blanking ring（13）, the blanking ring（13）With extruding pipe（2）Between be provided with insert groove（14）；The rotation
Rotor piece（12）Positioned at insert groove（14）It is interior.
6. using a kind of note core gluten described in claim 1-5 can quick aligning processing unit (plant) processing gluten technique, spy
Sign is that it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, it is Distilled glycerin monostearate 40-50%, single, double aliphatic acid is sweet
Grease 25-30%, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-8%, xanthans
1-2%, is mixed to get compounding modifying agent, matches compound modifying agent by 0.23-0.25 parts in parts by weight, 0.2-0.4 parts of honey add
It is added in 7.4-7.6 parts of warm water, 65-75 DEG C of water temperature, it is rapid to stir, make to uniformly disperse, then add salt 1.2-1.6
Part, stirring is uniformly mixed it, and mixed aqueous solution is made；
2), raw material powder mixes：24-28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch
5s is compacted powder, prevents after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder through automatic powder filling line（1）, control spiral shell
Strawberry jam, haw pulp, catsup are respectively delivered to each second screw extruder in 200-250r/min by the rotating speed of bar（8）
In, and start condiment motor（71）；Material is subject to shearing and the squeezing action of high intensity in extruder, under high temperature, high pressure
Molten state is formed, then under high pressure from extruding pipe（2）Place squeezes out, and by rotating blade（12）It is cut into gauge length
Semi-finished product obtain note core type just finished product；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 35-40 DEG C on the conveyor belt, filler is coated on gluten, obtains half
Finished product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500-
550mpa, time 3-5min, temperature are room temperature.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711257961.0A CN108056374A (en) | 2017-12-04 | 2017-12-04 | A kind of core gluten noted can the quick technique of aligning processing unit (plant) and processing gluten |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257961.0A CN108056374A (en) | 2017-12-04 | 2017-12-04 | A kind of core gluten noted can the quick technique of aligning processing unit (plant) and processing gluten |
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| CN108056374A true CN108056374A (en) | 2018-05-22 |
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ID=62136044
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112602821A (en) * | 2020-11-30 | 2021-04-06 | 内蒙古蒙牛乳业（集团）股份有限公司 | Core injection structure, core injection device and core injection method |
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| CN203860393U (en) * | 2014-05-26 | 2014-10-08 | 湖南省玉峰食品实业有限公司 | Screw device for multi-point discharging and spontaneous hot-extrusion expansion of gluten |
| CN104543720A (en) * | 2014-12-27 | 2015-04-29 | 湖南省玉峰食品实业有限公司 | Whole grain hulless oat gluten and preparation method thereof |
| CN208510012U (en) * | 2017-12-04 | 2019-02-19 | 湖南省玉峰食品实业有限公司 | A kind of note core gluten can quick aligning processing unit (plant) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EP1036500A1 (en) * | 1999-03-17 | 2000-09-20 | Barilla Alimentare S.P.A. | Method for obtaining biscuits and similar baked food products substantially in a plaited shape |
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| CN112602821A (en) * | 2020-11-30 | 2021-04-06 | 内蒙古蒙牛乳业（集团）股份有限公司 | Core injection structure, core injection device and core injection method |
| CN112602821B (en) * | 2020-11-30 | 2023-05-09 | 内蒙古蒙牛乳业（集团）股份有限公司 | Core injection structure, core injection device and core injection method |
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