CN108041424A - A kind of filler gluten food manufacturing apparatus and the technique for processing gluten - Google Patents
A kind of filler gluten food manufacturing apparatus and the technique for processing gluten Download PDFInfo
- Publication number
- CN108041424A CN108041424A CN201711257955.5A CN201711257955A CN108041424A CN 108041424 A CN108041424 A CN 108041424A CN 201711257955 A CN201711257955 A CN 201711257955A CN 108041424 A CN108041424 A CN 108041424A
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- Prior art keywords
- pipe
- gluten
- extruding pipe
- filler
- core
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- Granted
Links
- 108010068370 Glutens Proteins 0.000 title claims abstract description 71
- 235000021312 gluten Nutrition 0.000 title claims abstract description 71
- 239000000945 filler Substances 0.000 title claims abstract description 34
- 235000013305 food Nutrition 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 57
- 235000013409 condiments Nutrition 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 230000003028 elevating effect Effects 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 239000000047 product Substances 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 238000009931 pascalization Methods 0.000 claims description 9
- 235000015067 sauces Nutrition 0.000 claims description 9
- 235000004936 Bromus mango Nutrition 0.000 claims description 8
- 235000014826 Mangifera indica Nutrition 0.000 claims description 8
- 235000009184 Spondias indica Nutrition 0.000 claims description 8
- 235000014651 chocolate spreads Nutrition 0.000 claims description 8
- 239000011265 semifinished product Substances 0.000 claims description 8
- 235000016623 Fragaria vesca Nutrition 0.000 claims description 7
- 235000011363 Fragaria x ananassa Nutrition 0.000 claims description 7
- 238000013329 compounding Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 239000011812 mixed powder Substances 0.000 claims description 6
- -1 diacetyl tartarate Chemical compound 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 5
- 230000001954 sterilising effect Effects 0.000 claims description 5
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 4
- PQZWGYJCBMXIGN-UHFFFAOYSA-M C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O Chemical compound C(C(O)C)(=O)[O-].[Na+].C(CCCCCCCCCCCCCCCCC)(=O)C=C=O PQZWGYJCBMXIGN-UHFFFAOYSA-M 0.000 claims description 4
- 229920002907 Guar gum Polymers 0.000 claims description 4
- 235000021307 Triticum Nutrition 0.000 claims description 4
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 4
- 235000013312 flour Nutrition 0.000 claims description 4
- 239000000665 guar gum Substances 0.000 claims description 4
- 229960002154 guar gum Drugs 0.000 claims description 4
- 235000010417 guar gum Nutrition 0.000 claims description 4
- 229920001285 xanthan gum Polymers 0.000 claims description 4
- 240000007228 Mangifera indica Species 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 235000009508 confectionery Nutrition 0.000 claims description 2
- 239000004519 grease Substances 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 240000009088 Fragaria x ananassa Species 0.000 claims 2
- 244000098338 Triticum aestivum Species 0.000 claims 1
- 235000019640 taste Nutrition 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 8
- 239000011162 core material Substances 0.000 description 39
- 238000010586 diagram Methods 0.000 description 8
- 241000220223 Fragaria Species 0.000 description 5
- 241001093152 Mangifera Species 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 235000019198 oils Nutrition 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 241000209140 Triticum Species 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000002566 Capsicum Nutrition 0.000 description 1
- 240000008574 Capsicum frutescens Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000021028 berry Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- WYMSBXTXOHUIGT-UHFFFAOYSA-N paraoxon Chemical compound CCOP(=O)(OCC)OC1=CC=C([N+]([O-])=O)C=C1 WYMSBXTXOHUIGT-UHFFFAOYSA-N 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
- A21C11/20—Extruding machines with worms
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/065—Apparatus for filling pieces of dough such as doughnuts by means of injection into a piece of dough
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/03—Organic compounds
- A23L29/035—Organic compounds containing oxygen as heteroatom
- A23L29/04—Fatty acids or derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/015—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
- A23L3/0155—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
- A23L3/30—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating by treatment with ultrasonic waves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
- A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Molecular Biology (AREA)
- Formation And Processing Of Food Products (AREA)
- Confectionery (AREA)
Abstract
The invention discloses the technique of a kind of filler gluten food manufacturing apparatus and processing gluten, the first screw extruder end is equipped with extruding pipe, and core pipe is equipped in extruding pipe；Core pipe connects lifting pipe；Multiple second screw extruders are connected on feeding tube side wall；Feeding tube upper end is equipped with seasoner vessel；Condiment extruding pipe upper end is equipped with elevating mechanism；Shaft is equipped in core pipe；Shaft is equipped with helical blade；Shaft tail end is equipped with impeller, and shaft front end is equipped with material guiding plate；Material guiding plate is equipped with material transport hole；Core pipe front end screw connection has mounting head, and guide disk center is equipped with to be connected with the rotating shaft spline hole seat；Hiding slot is set on the inner wall of extruding pipe upper end；Extruding pipe front end is equipped with adjustment disk, and adjustment disk side is inserted in extruding pipe；Section holes are set on adjustment disk.It can process the gluten of exit spiral type note core, and different food materials are injected in gluten, and gluten size shape is adjusted, and adjust note core species and length, substantially increase the variation of gluten taste.
Description
Technical field
The invention belongs to gluten processing technique fields, and in particular to a kind of filler gluten food manufacturing apparatus and machined surface
The technique of muscle.
Background technology
Gluten be China a kind of prepared food, traditional spicy prepared food of Hunan formula（Also known as gluten, plate muscle）, it is that one kind is mixed with lipid
Conjunction powder is raw material, passes through face snack food made of extruder.Its process is：It is added in lipid mixed powder suitable
The raw materials such as water, salt after stirring evenly, using screw extruder, are cured, and the product produced is according to certain ratio
Example, size are cut, then are mixed with compound seasoners such as vegetable oil, capsicums, and packaging of finally weighing is produced with certain toughness
Instant leisure food.
Existing gluten food generally adds in after dispensing directly to mix using lipid mixed powder is squeezed into single structure again
It is rod-shaped, its taste is caused to cure, mouthfeel is similar, as the improvement of people's living standards, people are gradually to this single mouth
The gluten food of taste loses edible interest.
The content of the invention
The purpose of the present invention is in view of the above problems, providing a kind of filler gluten food manufacturing apparatus, it can realize processing
Exit spiral type notes the gluten of core, can inject a variety of food materials in gluten as needed, can quickly adjust gluten size
And shape, note core species and length can be adjusted in same gluten, substantially increases the variation of gluten taste.
In order to achieve the above object, the technical solution adopted by the present invention is：A kind of filler gluten food manufacturing apparatus, it includes
First screw extruder, the first screw extruder end are provided with extruding pipe, and core pipe is provided in the extruding pipe, described
Core pipe tail end connects lifting pipe, forms L shape；The lifting pipe upper end extends out and is actively socketed on through pipe outer wall is squeezed out
Feeding tube lower end；Second screw extruder of no less than two is connected on the feeding tube side wall；The feeding tube is upper end
The circular tube shaped of sealing, the upper end are internally provided with rotatable seasoner vessel, and the seasoner vessel upper end connects condiment motor；The tune
Material motor is arranged on feeding tube top；The seasoner vessel is dome shape, and side is provided with trough；The trough and second
The discharge port of screw extruder is located at same level；The extruding pipe upper end is provided with the lifting that control lifting pipe moves up and down
Mechanism；Shaft is provided in the core pipe；Helical blade is provided in the shaft；The shaft tail end extends out and sets
There is impeller, the shaft front end is provided with material guiding plate；Off-center material transport hole is provided on the material guiding plate；The core pipe front end
Mounting head is threaded with, the mounting head front end is provided with annular edge, and the material guiding plate is located on the inside of annular edge, the guide
Disk center is provided with to be connected with the rotating shaft spline hole seat；Be provided with to hide on the inner wall of the extruding pipe upper end core pipe and
The hiding slot of impeller；Extruding pipe front end side is provided with rotatable adjustment disk, and the adjustment disk side is inserted in extrusion
In pipe；The plate edge that adjusts is evenly arranged with the section holes coordinated with extruding pipe in a ring.
Further, the location hole identical with section hole number is evenly arranged in a ring on the adjustment disk；It is described to squeeze
Go out pipe end side and be provided with positioning screw, the positioning screw lower end is inserted into location hole.
Further, the extruding pipe front end also spiral winding has cooling tube, the cooling tube connection cooling water source and water
Pump.
Further, the elevating mechanism includes the mounting bracket being arranged on lifting pipe；It is vertically arranged on the mounting bracket
There is adjusting screw rod, the adjusting screw rod lower end props up extruding pipe upper end wall.
Further, the extruding pipe side wall sets organic frame, and cut-out motor, the cut-out electricity are equipped in the rack
Machine front end is provided with rotating blade, and the rotating blade is located at extruding pipe outlet.
Further, the extruding pipe outlet is provided with blanking ring, and blade is provided between the blanking ring and extruding pipe
Slot；The rotating blade is located in insert groove.
Further, the material transport hole of no less than two is evenly arranged on the material guiding plate in a ring.
A kind of technique of filler gluten food manufacturing apparatus processing gluten, it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, it is Distilled glycerin monostearate 40-50%, single, double aliphatic acid is sweet
Grease 25-30%, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-8%, xanthans
1-2% is mixed to get compounding modifying agent, and 0.23-0.25 parts of compounding modifying agents are added to the temperature that parts by weight are 7.4-7.6 parts
In water, 65-75 DEG C of water temperature is rapid to stir, and makes to uniformly disperse, and then adding 1.2-1.6 parts of stirrings of salt is uniformly mixed it,
Mixed aqueous solution is made；
2), raw material powder mixes：24-28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch
5s is compacted powder, prevents after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder through automatic powder filling line, controls screw rod
Filler is transported in the second screw extruder, and starts condiment motor in 200-250r/min by rotating speed；The material in extruder
It is subject to shearing and the squeezing action of high intensity, molten state is formed under high temperature, high pressure, is then squeezed under high pressure at extruding pipe
Go out, and the semi-finished product of gauge length are cut by rotating blade, obtain note core type just finished product；The filler include strawberry jam,
Mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 35-40 DEG C on the conveyor belt, filler is coated on gluten, obtains half
Finished product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500-
550mpa, time 3-5min, temperature are room temperature.
Beneficial effects of the present invention：
1st, compared with traditional gluten process equipment, the present invention can process a kind of gluten of spiral note core, in common gluten
The interior screw type core material of injection substantially increases the taste of gluten, and the core material injected is spiral, promotes the chewy texture of gluten
More preferably, stretching is more flexible, further improves the mouthfeel of gluten.
2nd, the present invention can quickly realize the adjusting of gluten size and shape simultaneously, and difference can be selected by rotating adjustment disk
The section holes of size and shape coordinate with extruding pipe so that the gluten of extrusion can be different size of round tube shape, can also
For polygonal shape or even Pentagram shape can, improve the variation of gluten shape.
3rd, the variation adjusting of the invention that can realize gluten note core shape, as a result of detachable mounting head and detachably
Material guiding plate, therefore enterprise can replace the material guiding plate of different number material transport hole and different size material transport hole as needed, realize
More spiral note cores and different size of note core improve the mouthfeel variation of gluten and vision variation.
4th, the present invention can realize that the continuous variation of gluten note core taste is adjusted, and multiple second spiral shells are mounted on feeding tube
Bar extruder drives seasoner vessel rotation that can realize and opens and closes the second screw extruding by the condiment motor of feeding tube upper end
The discharge port of machine, realize it is same with gluten in add in more piece different taste note core or mixing note core taste, carry significantly
The high variation of gluten taste.
5th, the present invention is used as a kind of instant gluten, nutrient health, oil suction fully, it is good mouthfeel, flexible.Product water holding,
Water conservation, property are good, can reach water and oil balance, improve age of starch be raw again harden with mouthfeel caused by water oil separation, dry, hair wastes
Phenomena such as, during product storage, it can continue to keep the soft bullet of mouthfeel and fresh perfume (or spice).
6th, the present invention uses specific flavoring raw material, the composition of composition, wherein specific compound additive is with the addition of,
Mutually collaboration, can play the role of seasoning, while can also prevent oil, water separation, and water and oil is made to keep together for a long time,
The quality guarantee period can be greatly prolonged.
7th, the present invention carries out low temperature sterilization to packaged gluten, overcomes traditional using using high hydrostatic pressure processing
Technological deficiency is current industry blank.
8th, the present invention is using specific compounding modifying agent, can water conservation, precious soft, make gluten flexible, it is in good taste.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Fig. 2 is structure diagram of the feeding tube connection there are three the second screw extruder.
Fig. 3 is that adjustment disk and rotating blade are mounted on the overlooking the structure diagram on extruding pipe in the present invention.
Fig. 4 is the end structure illustration of adjustment disk and rotating blade on extruding pipe.
Fig. 5 is that the present invention realizes that spiral notes the component structure diagram of core.
Fig. 6 is part A enlarged structure schematic diagrams in Fig. 5.
Fig. 7 is core pipe exit end face schematic diagram.
Fig. 8 is the inside top figure that material guiding plate is mounted in mounting head.
Fig. 9 is feeding tube internal structure schematic diagram.
Figure 10 is seasoner vessel structure diagram.
In figure：1st, the first screw extruder；2nd, extruding pipe；3rd, installation lid；4th, lifting pipe；5th, mounting bracket；6th, adjusting screw rod；
7th, feeding tube；8th, the second screw extruder；9th, core pipe；10th, rack；11st, motor is cut off；12nd, rotating blade；13rd, blanking ring；
14th, insert groove；15th, adjustment disk；16th, positioning screw；17th, section holes；18th, location hole；21st, slot is hidden；22nd, cooling tube；71st, adjust
Expect motor；72nd, seasoner vessel；73rd, trough；91st, impeller；92nd, shaft；93rd, helical blade；94th, material guiding plate；95th, material transport hole；
96th, mounting head；97th, annular edge；98th, spline hole seat.
Specific embodiment
In order to which those skilled in the art is made to more fully understand technical scheme, below in conjunction with the accompanying drawings to the present invention into
Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention
Effect.
As shown in Fig. 1-Figure 10, concrete structure of the invention is：A kind of filler gluten food manufacturing apparatus, it includes first
Screw extruder 1,1 end of the first screw extruder are provided with extruding pipe 2, core pipe 9, institute are provided in the extruding pipe 2
9 tail end of core pipe connection lifting pipe 4 is stated, forms L shape；4 upper end of lifting pipe extends out through 2 outer wall of extruding pipe and activity
It is socketed in 7 lower end of feeding tube；Second screw extruder 8 of no less than two is connected on 7 side wall of feeding tube；The conveying
Cylinder 7 is the circular tube shaped of upper end sealing, and the upper end is internally provided with rotatable seasoner vessel 72,72 upper end of the seasoner vessel connection tune
Expect motor 71；The condiment motor 71 is arranged on 7 top of feeding tube；The seasoner vessel 72 is dome shape, and side, which is provided with, puts
Hopper 73；The discharge port of 73 and second screw extruder 8 of trough is located at same level；2 upper end of extruding pipe is set
It is equipped with the elevating mechanism that control lifting pipe 4 moves up and down；Shaft 92 is provided in the core pipe 9；It is provided in the shaft 92
Helical blade 93；92 tail end of shaft extends out and is provided with impeller 91, and 92 front end of shaft is provided with material guiding plate 94；
Off-centered material transport hole 95 is provided on the material guiding plate 94；9 nose threads of core pipe are connected with mounting head 96, the peace
First 96 front end of dress is provided with annular edge 97, and the material guiding plate 94 is located at 97 inside of annular edge, and the material guiding plate 94 is provided centrally with
For the spline hole seat 98 being connected with shaft 92；It is provided with to hide core pipe 9 and impeller 91 on the 2 upper end inner wall of extruding pipe
Hiding slot 21；The 2 front end side of extruding pipe is provided with rotatable adjustment disk 15, and 15 side of adjustment disk is inserted in crowded
In outlet pipe 2；15 edge of adjustment disk is evenly arranged with the section holes 17 coordinated with extruding pipe 2 in a ring.
Preferably, the location hole 18 identical with 17 quantity of section holes is evenly arranged in a ring on the adjustment disk 15；Institute
It states 2 end side of extruding pipe and is provided with positioning screw 16,16 lower end of positioning screw is inserted into location hole 18.
Preferably, 2 front end of extruding pipe also spiral winding has a cooling tube 22, the cooling tube 22 connect cooling water source and
Water pump.
Preferably, the elevating mechanism includes the mounting bracket 5 being arranged on lifting pipe 4；It is vertically arranged on the mounting bracket 5
There is adjusting screw rod 6,6 lower end of adjusting screw rod props up 2 upper end wall of extruding pipe.
Preferably, 2 side wall of extruding pipe sets organic frame 10, and cut-out motor 11 is equipped in the rack 10, described
11 front end of cut-out motor is provided with rotating blade 12, and the rotating blade 12 is located at extruding pipe 2 and exports.
Preferably, the outlet of extruding pipe 2 is provided with blanking ring 13, is provided between the blanking ring 13 and extruding pipe 2
Insert groove 14；The rotating blade 12 is located in insert groove 14.
Preferably, the material transport hole 95 of no less than two is evenly arranged on the material guiding plate 94 in a ring.
Process example one：
A kind of technique of filler gluten food manufacturing apparatus processing gluten, it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, by Distilled glycerin monostearate 40%, single, double fatty acid glycerine
Ester 25%, diacetyl tartarate diand monoglycerides 9%, stearoylketene sodium lactate 9%, guar gum 6%, xanthans 1% are mixed to get multiple
With modifying agent, 0.23 part of compounding modifying agent is added in the warm water that parts by weight are 7.4 parts, 65 DEG C of water temperature is rapid to stir, and makes
It is homodisperse, 1.2 parts of salt is then added, stirring is uniformly mixed it, mixed aqueous solution is made；
2), raw material powder mixes：24 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch 5s,
Powder is compacted, is prevented after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder 1 through automatic powder filling line, controls screw rod
Rotating speed in 200r/min, filler is transported in the second screw extruder 8, and starts condiment motor 71；The object in extruder
Material is subject to shearing and the squeezing action of high intensity, molten state is formed under high temperature, high pressure, then under high pressure from extruding pipe 2
Place squeezes out, and the semi-finished product of gauge length are cut by rotating blade 12, obtains note core type just finished product；The filler includes grass
Certain kind of berries sauce, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 35 DEG C on the conveyor belt, filler is coated on gluten, obtain half into
Product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500mpa,
Time is 3min, and temperature is room temperature.
Process example two：
A kind of technique of filler gluten food manufacturing apparatus processing gluten, it includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, by Distilled glycerin monostearate 50%, single, double fatty acid glycerine
Ester 30%, diacetyl tartarate diand monoglycerides 10%, stearoylketene sodium lactate 10%, guar gum 8%, xanthans 2%, are mixed to get
Modifying agent is compounded, 0.25 part of compounding modifying agent is added in the warm water that parts by weight are 7.6 parts, 75 DEG C of water temperature is rapid to stir,
Make to uniformly disperse, then add 1.6 parts of salt, stirring is uniformly mixed it, mixed aqueous solution is made；
2), raw material powder mixes：28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch 5s,
Powder is compacted, is prevented after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder 1 through automatic powder filling line, controls screw rod
Rotating speed in 200-250r/min, filler is transported in the second screw extruder 8, and starts condiment motor 71；In extruder
Interior material is subject to shearing and the squeezing action of high intensity, and molten state is formed under high temperature, high pressure, then under high pressure from extrusion
It is squeezed out at pipe 2, and the semi-finished product of gauge length is cut by rotating blade 12, obtain note core type just finished product；The filler bag
Include one or more mixtures of strawberry jam, mango chutney, apple jam, chocolate cream, coffee sauce；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 40 DEG C on the conveyor belt, filler is coated on gluten, obtain half into
Product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：550mpa,
Time is 5min, and temperature is room temperature.
The specifically used principle of the present invention：
The food materials principal goods material of gluten is mixed by the first screw extruder 1, and material is subject to high intensity in screw extruder
Shearing and squeezing action, form molten condition at high temperature under high pressure, be then squeezed into extruding pipe 2, in extruding pipe 2 forward
When mobile, the core material food materials in the second screw extruder 8 are squeezed into feeding tube 7, then are flowed into lifting pipe 4, then from liter
Drop pipe 4 is entered in core pipe 9；Percussion is generated to impeller 91 when principal goods material flows in extruding pipe 2, impeller 91 is promoted to generate
Rotation, impeller 91 drive material guiding plate 94 to rotate by shaft 92, and the material transport hole 95 on material guiding plate 94 is in the bias of material guiding plate 94
Position, in 94 rotary course of material guiding plate, core material is endlessly exported from material transport hole 95, is formed spiral output trajectory, is injected into
In principal goods material；The gluten material continuation that injection is completed is flowed forward, and when accommodating section by cooling tube 22, gluten material is begun to cool down
Get off solidification, continue to be moved along, during by section holes 17 on adjustment disk 15, gluten cross sectional shape is determined by section holes 17,
It then proceedes to be moved along, extend out, cut-out motor 11 drives rotating blade 12 to rotate, and would extend out next one section one section
Gluten cuts into regular length, forms the gluten item of gluten certain length.It, can be with by adjusting the rotary speed of cut-out motor 11
Adjust the gluten length cut out.
Wherein user can be by unclamping positioning screw 16 after, rotate adjustment disk 15, to realize different gluten cross sectional shapes
Selection, the section hole shape on adjustment disk 15 can be different size of circle, polygonal shape, Pentagram shape etc.；Choosing
After selecting, determine that positioning screw 16 passes through the location hole 18 of the correspondence section holes 17, and fix.
In the equipment course of work, user can add in the core of different taste in multiple second screw extruders 8 respectively
Material, then by condiment motor 71 adjust seasoner vessel 72 trough 73 correspond to each second screw extruder, 8 discharge port when
Phase, realize needs to control squeezing into for core material according to different；Condiment motor 71 can also be controlled continuously to rotate simultaneously, can be made at this time
The core material contiguous segmentation for obtaining different taste is squeezed into so that there are many different tastes for each all bands in the gluten produced.
Material guiding plate 94 employs detachable structure, and the fixing screws at 94 center of material guiding plate are unloaded, then mounting head 94 is twisted
After lower, material guiding plate 94 can both depart from shaft 92, realize the replacement of material guiding plate 94, and the material transport hole 95 on material guiding plate 94 can also be set
Put it is multiple, such as be symmetrical arranged two, in this way, by conveying disk 94 squeeze out core material can form double screw shape so that produce
Double helix core material is formed in the gluten come, not only shape is good-looking, and taste is also more diversified.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row
His property includes, so that process, method, article or equipment including a series of elements not only include those elements, and
And it further includes other elements that are not explicitly listed or further includes as this process, method, article or equipment institute inherently
Element.
Specific case used herein is set forth the principle of the present invention and embodiment, the explanation of above example
It is only intended to help the method and its core concept for understanding the present invention.The above is only the preferred embodiment of the present invention, should
When pointing out, due to the finiteness of literal expression, and objectively there are unlimited concrete structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined in the right way；These improve retouching, variation or combination or the not improved structure by invention
Think and technical solution directly applies to other occasions, be regarded as protection scope of the present invention.
Claims (8)
1. a kind of filler gluten food manufacturing apparatus, it includes the first screw extruder（1）, first screw extruder（1）
End is provided with extruding pipe（2）, which is characterized in that the extruding pipe（2）Inside it is provided with core pipe（9）, the core pipe（9）Tail end connects
Connect lifting pipe（4）, form L shape；The lifting pipe（4）Upper end passes through extruding pipe（2）Outer wall extends out and is actively socketed on
Feeding tube（7）Lower end；The feeding tube（7）Second screw extruder of no less than two is connected on side wall（8）；The conveying
Cylinder（7）For the circular tube shaped of upper end sealing, the upper end is internally provided with rotatable seasoner vessel（72）, the seasoner vessel（72）Upper end
Connect condiment motor（71）；The condiment motor（71）It is arranged on feeding tube（7）Top；The seasoner vessel（72）For dome shape,
Its side is provided with trough（73）；The trough（73）With the second screw extruder（8）Discharge port be located at same level
Face；The extruding pipe（2）Upper end is provided with control lifting pipe（4）The elevating mechanism moved up and down；The core pipe（9）Inside it is provided with
Shaft（92）；The shaft（92）On be provided with helical blade（93）；The shaft（92）Tail end extends out and is provided with leaf
Wheel（91）, the shaft（92）Front end is provided with material guiding plate（94）；The material guiding plate（94）On be provided with off-centered conveying
Hole（95）；The core pipe（9）Nose threads are connected with mounting head（96）, the mounting head（96）Front end is provided with annular edge
（97）, the material guiding plate（94）Positioned at annular edge（97）Inside, the material guiding plate（94）It is centrally disposed to be useful for and shaft（92）
The spline hole seat of connection（98）；The extruding pipe（2）It is provided with to hide core pipe on the inner wall of upper end（9）And impeller（91）It is hidden
Hide slot（21）；The extruding pipe（2）Front end side is provided with rotatable adjustment disk（15）, the adjustment disk（15）Side is inserted into
In extruding pipe（2）It is interior；The adjustment disk（15）Edge is evenly arranged in a ring and extruding pipe（2）The section holes of cooperation（17）.
A kind of 2. filler gluten food manufacturing apparatus according to claim 1, which is characterized in that the adjustment disk（15）On
It is evenly arranged in a ring and section holes（17）The identical location hole of quantity（18）；The extruding pipe（2）End side is provided with
Positioning screw（16）, the positioning screw（16）Location hole is inserted into lower end（18）It is interior.
A kind of 3. filler gluten food manufacturing apparatus according to claim 1, which is characterized in that the extruding pipe（2）Before
Spiral winding is gone back at end cooling tube（22）, the cooling tube（22）Connect cooling water source and water pump.
4. a kind of filler gluten food manufacturing apparatus according to claim 1, which is characterized in that the elevating mechanism includes
It is arranged on lifting pipe（4）On mounting bracket（5）；The mounting bracket（5）On be vertically arranged with adjusting screw rod（6）, the adjusting spiral shell
Bar（6）Lower end props up extruding pipe（2）Upper end wall.
A kind of 5. filler gluten food manufacturing apparatus according to claim 1, which is characterized in that the extruding pipe（2）Side
Wall sets organic frame（10）, the rack（10）On cut-out motor is installed（11）, the cut-out motor（11）Front end is provided with
Rotating blade（12）, the rotating blade（12）Positioned at extruding pipe（2）Outlet.
A kind of 6. filler gluten food manufacturing apparatus according to claim 5, which is characterized in that the extruding pipe（2）Go out
Mouth is provided with blanking ring（13）, the blanking ring（13）With extruding pipe（2）Between be provided with insert groove（14）；The rotating blade
（12）Positioned at insert groove（14）It is interior.
A kind of 7. filler gluten food manufacturing apparatus according to claim 1, which is characterized in that the material guiding plate（94）On
The material transport hole of no less than two is evenly arranged in a ring（95）.
8. utilize a kind of technique of filler gluten food manufacturing apparatus processing gluten described in claim 1-7, which is characterized in that
It includes following procedure of processing：
1）, prepare mixed aqueous solution：By weight percentage, it is Distilled glycerin monostearate 40-50%, single, double aliphatic acid is sweet
Grease 25-30%, diacetyl tartarate diand monoglycerides 9-10%, stearoylketene sodium lactate 9-10%, guar gum 6-8%, xanthans
1-2%, is mixed to get compounding modifying agent, matches in parts by weight 0.23-0.25 parts of compounding modifying agents being added to 7.4-7.6 parts
Warm water in, 65-75 DEG C of water temperature is rapid to stir, and makes to uniformly disperse, then adding 1.2-1.6 parts of stirrings of salt makes its mixing
Uniformly, mixed aqueous solution is made；
2), raw material powder mixes：24-28 portions of wheat flours are added in mixer, cover mixer sealing cover, start stirring switch
5s is compacted powder, prevents after adding water, water is oozed out from discharge port；
3), knead dough：Mixed aqueous solution is poured into the mixer described in step 2, covers sealing cover, starting switch, equipment is automatic
12s is stirred, rotates in the forward direction 6s, reversely rotates 6s, in the state of stirring, discharge port is opened, mixed powder is discharged, is obtained loose
Dough；
4) heart or squeezing, maturing, are noted：Loose dough is delivered to the first screw extruder through automatic powder filling line（1）, control spiral shell
Filler is transported to the second screw extruder in 200-250r/min by the rotating speed of bar（8）In, and start condiment motor（71）；
Material is subject to shearing and the squeezing action of high intensity in extruder, molten state is formed under high temperature, high pressure, then under high pressure
From extruding pipe（2）Place squeezes out, and by rotating blade（12）The semi-finished product of gauge length are cut into, obtain note core type just finished product；
The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
5）, cooling coating：Finished product at the beginning of note core type is cooled to 35-40 DEG C on the conveyor belt, filler is coated on gluten, obtains half
Finished product；The filler includes strawberry jam, mango chutney, apple jam, chocolate cream, one or more mixtures of coffee sauce；
6）, packaging, sealing：Semi-finished product are packed and sealed, obtain finished product；
7）, sterilizing：It is handled using high hydrostatic pressure processing or ultrasonic technique；The high hydrostatic pressure processing, pressure are：500-
550mpa, time 3-5min, temperature are room temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257955.5A CN108041424B (en) | 2017-12-04 | 2017-12-04 | Equipment for producing filled gluten food and process for processing gluten |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257955.5A CN108041424B (en) | 2017-12-04 | 2017-12-04 | Equipment for producing filled gluten food and process for processing gluten |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108041424A true CN108041424A (en) | 2018-05-18 |
| CN108041424B CN108041424B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114009467A (en) * | 2021-09-26 | 2022-02-08 | 佛山市顺德区兆之泓电器有限公司 | Pressing machine for kitchen |
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| EP1036500A1 (en) * | 1999-03-17 | 2000-09-20 | Barilla Alimentare S.P.A. | Method for obtaining biscuits and similar baked food products substantially in a plaited shape |
| CN202552088U (en) * | 2012-05-11 | 2012-11-28 | 邓令雄 | Sandwich type vermicelli extruding machine |
| CN104543720A (en) * | 2014-12-27 | 2015-04-29 | 湖南省玉峰食品实业有限公司 | Whole grain hulless oat gluten and preparation method thereof |
| CN106827536A (en) * | 2017-02-22 | 2017-06-13 | 施秀丽 | 3D printer adjustable nozzle component |
| CN208510013U (en) * | 2017-12-04 | 2019-02-19 | 湖南省玉峰食品实业有限公司 | A kind of filler gluten food production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4010284A (en) * | 1973-05-03 | 1977-03-01 | W. C. Smith & Sons, Inc. | Method for forming nut cluster confections and the like |
| EP1036500A1 (en) * | 1999-03-17 | 2000-09-20 | Barilla Alimentare S.P.A. | Method for obtaining biscuits and similar baked food products substantially in a plaited shape |
| CN202552088U (en) * | 2012-05-11 | 2012-11-28 | 邓令雄 | Sandwich type vermicelli extruding machine |
| CN104543720A (en) * | 2014-12-27 | 2015-04-29 | 湖南省玉峰食品实业有限公司 | Whole grain hulless oat gluten and preparation method thereof |
| CN106827536A (en) * | 2017-02-22 | 2017-06-13 | 施秀丽 | 3D printer adjustable nozzle component |
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| CN114009467A (en) * | 2021-09-26 | 2022-02-08 | 佛山市顺德区兆之泓电器有限公司 | Pressing machine for kitchen |
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| CN108041424B (en) | 2024-03-08 |
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