CN106387730B - Preparation process of fresh scallop - Google Patents
Preparation process of fresh scallop Download PDFInfo
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- CN106387730B CN106387730B CN201610755922.2A CN201610755922A CN106387730B CN 106387730 B CN106387730 B CN 106387730B CN 201610755922 A CN201610755922 A CN 201610755922A CN 106387730 B CN106387730 B CN 106387730B
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- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention provides a preparation process of fresh scallop. The production method solves the technical problems that the operation of the existing production method is too complex, the manual repeated operation is needed, the production speed is low and the like. The preparation process of the fresh scallop comprises the following steps: a. putting rice flour, corn flour and calcium carbonate into a stirring cylinder through a feeding device, mixing water, chicken paste and salt, and putting into the stirring cylinder to obtain a primary mixed material; b. loading the primary mixed material into a hopper of a bulking machine, feeding the primary mixed material, discharging, and forming in a forming machine to obtain a blank; c. introducing the blank into a baking oven, and baking at 40-65 deg.C for 6-9min to obtain semi-finished product; d. stirring white sugar, soy sauce powder, monoglyceride and edible flavoring agent for 5-8min in a jacketed steam kettle, adding mixed palm oil, whole milk powder, water, edible essence and maltodextrin, and stirring for 12-24min to obtain syrup; e. and d, spraying the color drawing oil and the syrup on the semi-finished product in the step c in sequence, and then baking for 6-9min in a baking furnace at the temperature of 125-. The invention has the advantage of high production efficiency.
Description
Technical Field
The invention belongs to the field of a preparation process, and relates to a preparation process of fresh scallop.
Background
Fresh shellfish refers to a round muscle in a large fresh shell. They are more potent than the commonly used cholesterol lowering drug, sitosterol. After people eat shellfish food, people often have a fresh and pleasant feeling, which is undoubtedly beneficial to relieving some annoying symptoms.
Through retrieval, for example, the Chinese patent document discloses a production method of a fast-curing instant shellfish aquatic product [ application number: 201410472345.7, respectively; publication No.: CN104187873A ]. The production method of the fast curing instant shellfish aquatic product comprises the steps of raw material grading, ozone water soaking, cleaning, seasoning, vacuum packaging, sterilization curing, cooling and warehousing; the method is characterized in that: the ozone water soaking is to place the fresh shellfish in ozone water with the concentration of 0.1-2mg/L for ultrasonic oscillation for 1-24 hours so as to achieve the aim of sand removal and sterilization; the sterilization and curing are carried out at the temperature of 110-130 ℃ for 5-30 min.
although the production method disclosed in the patent can achieve the integrated sterilization and curing, the operation of the production method is too complicated, the manual repeated operation is required, and the production speed is slow, so that the design of a process for preparing fresh scallop is necessary.
Disclosure of Invention
the invention aims to provide a fresh scallop manufacturing process aiming at the problems in the prior art, and the manufacturing process has the characteristic of high production efficiency.
The purpose of the invention can be realized by the following technical scheme: a preparation process of fresh scallop is characterized by comprising the following steps:
a. Putting rice flour, corn flour and calcium carbonate into a stirring cylinder through a feeding device, stirring for 8-16min, mixing water, chicken paste and salt, putting into the stirring cylinder, and continuously stirring for 22-32min to obtain a primary mixed material;
b. Loading the primary mixed material into a hopper of a bulking machine, feeding the primary mixed material, and bulking; forming in a forming machine after discharging to obtain a blank;
c. Introducing the blank into a baking oven, and baking at 40-65 deg.C for 6-9min to obtain semi-finished product;
d. Stirring white sugar, soy sauce powder, monoglyceride and edible flavoring agent for 5-8min in a jacketed steam kettle, adding mixed palm oil, whole milk powder, water, edible essence and maltodextrin, stirring for 12-24min to obtain syrup, and setting the jacketed steam kettle at 50-70 deg.C;
e. And d, spraying the color drawing oil and the syrup on the semi-finished product in the step c in sequence, and then baking for 6-9min in a baking furnace at the temperature of 125-.
The feeding device in the step a comprises a frame, and also comprises a circular rotating disc, a rotating shaft and a conveying pipe, wherein the rotating shaft is arranged on the frame in an axially fixed and circumferentially rotating mode, the lower end of the rotating shaft is connected with a power mechanism capable of driving the rotating shaft to rotate, the upper end of the rotating shaft is fixedly connected with the rotating disc, a plurality of placing grooves for placing material bags are formed in the rotating disc, and the standing grooves are uniformly arranged, the standing groove is provided with a positioning mechanism capable of fixing the edge of the material bag, the feed end of the conveying pipe passes through the bracket fixing frame, the feed end of the conveying pipe faces one of the standing grooves, the discharge end of the conveying pipe can be communicated with the storage barrel, a conveying pump is arranged in the conveying pipe, an extrusion mechanism capable of extruding the bottom of the material bag is further arranged on the frame, and the extrusion mechanism is positioned under the feed end of the conveying pipe.
The working principle of the feeding device is as follows: during the standing groove was put to the material bag that will deposit the raw materials, through positioning mechanism with the edge orientation of material bag in standing groove department, drive the axis of rotation through power unit and rotate, the axis of rotation drives the rolling disc and rotates, the rolling disc area animal material bag rotates, makes it be in under the feeding end of conveyer pipe, opens the delivery pump, during the delivery pump passes through the conveyer pipe with the raw materials in the material bag and carries the storage vat, can realize continuity of operation, the feed is efficient.
The positioning mechanism comprises a positioning ring, a positioning cylinder and a mounting support, the mounting support is fixed on the rotating disc, a cylinder body of the positioning cylinder is fixed on the mounting support, a piston rod of the positioning cylinder is vertically downward, the end part of a piston rod of the positioning cylinder is fixed with the upper surface of the positioning ring, and the positioning ring can abut against the rotating disc.
When needs are fixed a position the material bag in standing groove department, the piston rod downstream of control location cylinder, and the piston rod of location cylinder drives the holding ring downstream, and the edge of holding ring and material bag supports and leans on to can fix a position the material bag in standing groove department, the location is quick.
And a rubber ring is fixed on the lower surface of the positioning ring.
By adopting the structure, the friction force of the positioning ring can be increased through the rubber ring, so that slipping is avoided, and the positioning effect is good.
The rubber ring is provided with a plurality of circular convex parts.
the section of the placing groove is circular.
The extrusion mechanism comprises a supporting extrusion plate and a driving cylinder, the cylinder body of the driving cylinder is fixed on the rack, the cylinder body of the driving cylinder is located right below the feeding end of the conveying pipe, the piston rod of the driving cylinder is vertically upward, and the end part of the piston rod of the driving cylinder is connected with the supporting extrusion plate.
Structure more than adopting, when the raw materials reduces gradually in the material bag, the piston rod rebound that the control drove actuating cylinder, and the piston rod that drove actuating cylinder drives and holds in the palm crowded board rebound, along with holding in the palm the gradual rebound of crowded board, can make the raw materials contact with the feed end of conveyer pipe all the time in the material bag, job stabilization nature is good.
The power mechanism comprises a stepping motor, a driving chain wheel, a driven chain wheel and a chain, the stepping motor is fixed on the rack, an output shaft of the stepping motor vertically faces upwards, the driving chain wheel is fixed on the output shaft of the stepping motor, the driven chain wheel is fixed on the rotating shaft, and the chain is arranged between the driving chain wheel and the driven chain wheel.
When the rotating shaft needs to be rotated, the output shaft of the stepping motor is controlled to rotate, the output shaft of the stepping motor drives the driving chain wheel to rotate, the driving chain wheel drives the driven chain wheel to rotate, and the driven chain wheel drives the rotating shaft to rotate, so that the rotating shaft can be rotated.
Still be provided with flexible stand pipe on the conveyer pipe, the feed end of stand pipe upper end and conveyer pipe is linked together, and the stand pipe lower extreme can be in the standing groove.
By adopting the structure, the conveying pipe can smoothly enter the placing groove under the guiding action of the guiding pipe, and the guiding action is good.
Compared with the prior art, the preparation process of the fresh scallop has the following advantages:
1. The invention can rapidly prepare the required materials by various devices, can continuously produce and has high production efficiency.
2. Through locating the material bag in standing groove department, utilize step motor to drive the rolling disc and rotate, make the material bag be in under the feeding end of conveyer pipe, carry it through the delivery pump in the storage vat, can realize continuity of operation, the feed is efficient.
3. drive the holding ring through location cylinder and remove downwards, the edge of holding ring and material bag supports and leans on, can fix a position the material bag in standing groove department, and the location is quick.
4. The driving cylinder drives the supporting and extruding plate to move upwards, so that the raw materials in the material bag can be always in contact with the feeding end of the conveying pipe, and the working stability is good.
5. Still be provided with flexible stand pipe on the conveyer pipe, adopt this structure, through the guide effect of stand pipe, can make the conveyer pipe can enter into the standing groove smoothly, the direction is used for well.
Drawings
Fig. 1 is a cross-sectional view of the present invention.
Fig. 2 is a partially enlarged schematic view at a in fig. 1.
in the figure, 1, a frame; 2. a stepping motor; 3. supporting and extruding the plate; 4. a driving cylinder; 5. a guide tube; 6. a delivery pump; 7. a delivery pipe; 8. positioning the air cylinder; 9. mounting a bracket; 10. a driven sprocket; 11. a rotating shaft; 12. a chain; 13. a drive sprocket; 14. rotating the disc; 14a, placing grooves; 15. a rubber ring; 16. a retaining ring.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The preparation process of the fresh scallop comprises the following steps:
a. putting rice flour, corn flour and calcium carbonate into a stirring cylinder through a feeding device, stirring for 8-16min, mixing water, chicken paste and salt, putting into the stirring cylinder, and continuously stirring for 22-32min to obtain a primary mixed material;
b. Loading the primary mixed material into a hopper of a bulking machine, feeding the primary mixed material, and bulking; forming in a forming machine after discharging to obtain a blank;
c. Introducing the blank into a baking oven, and baking at 40-65 deg.C for 6-9min to obtain semi-finished product;
d. stirring white sugar, soy sauce powder, monoglyceride and edible flavoring agent for 5-8min in a jacketed steam kettle, adding mixed palm oil, whole milk powder, water, edible essence and maltodextrin, stirring for 12-24min to obtain syrup, and setting the jacketed steam kettle at 50-70 deg.C;
e. And d, spraying the color drawing oil and the syrup on the semi-finished product in the step c in sequence, and then baking for 6-9min in a baking furnace at the temperature of 125-.
As shown in fig. 1, the feeding device in step a includes a frame 1, and further includes a circular rotating disc 14, a rotating shaft 11 and a conveying pipe 7, wherein the rotating shaft 11 is arranged on the frame 1 in an axially fixed and circumferentially rotating manner, the lower end of the rotating shaft 11 is connected with a power mechanism capable of driving the rotating shaft to rotate, the upper end of the rotating shaft 11 is fixedly connected with the rotating disc 14, and the upper end of the rotating shaft 11 is fixedly connected with the rotating disc 14 in a key connection manner; the rotating disc 14 is provided with a plurality of placing grooves 14a for placing material bags, the cross section of each placing groove 14a is circular, and in the embodiment, the number of the placing grooves 14a is six; the placing grooves 14a are uniformly arranged, a positioning mechanism capable of fixing the edges of the material bags is arranged at the placing grooves 14a, and the material bags are used for storing raw materials; on the fixed frame 1 of support was passed through to conveyer pipe 7's feed end, conveyer pipe 7's feed end was towards one of them standing groove 14a, and conveyer pipe 7's discharge end can be linked together with the storage vat, is provided with delivery pump 6 in the conveyer pipe 7, still is provided with in the frame 1 and carries out the extrusion mechanism to the bottom of material bag, and the extrusion mechanism is located conveyer pipe 7's feed end under.
As shown in fig. 1 and 2, the positioning mechanism includes a positioning ring 16, a positioning cylinder 8 and a mounting bracket 9, the mounting bracket 9 is fixed on the rotating disc 14, and the mounting bracket 9 is fixed on the rotating disc 14 by a bolt connection; the cylinder body of the positioning cylinder 8 is fixed on the mounting bracket 9, and the cylinder body of the positioning cylinder 8 is fixed on the mounting bracket 9 in a bolt connection mode; the piston rod of the positioning cylinder 8 is vertically downward, the end part of the piston rod of the positioning cylinder 8 is fixed with the upper surface of the positioning ring 16, and the end part of the piston rod of the positioning cylinder 8 is fixed with the upper surface of the positioning ring 16 in a bolt connection mode; the positioning ring 16 can rest against the rotating disc 14.
As shown in fig. 1 and 2, the rubber ring 15 is fixed on the lower surface of the positioning ring 16, and the rubber ring 15 is fixed on the lower surface of the positioning ring 16 in a bolt connection manner, so that by adopting the structure, the friction force of the positioning ring 16 can be increased by the rubber ring 15, the slipping is avoided, and the positioning effect is good; the rubber ring 15 is provided with a plurality of circular convex parts, and in the embodiment, the number of the convex parts is thirty;
As shown in fig. 1, the extrusion mechanism comprises an extrusion supporting plate 3 and a driving cylinder 4, wherein a cylinder body of the driving cylinder 4 is fixed on the frame 1, and a cylinder body of the driving cylinder 4 is fixed on the frame 1 in a bolt connection manner; and the cylinder body of the driving cylinder 4 is positioned right below the feeding end of the conveying pipe 7, the piston rod of the driving cylinder 4 is vertically upward, the end part of the piston rod of the driving cylinder 4 is connected with the supporting and extruding plate 3, and the end part of the piston rod of the driving cylinder 4 is connected with the supporting and extruding plate 3 in a bolt connection mode.
As shown in fig. 1, the power mechanism comprises a stepping motor 2, a driving sprocket 13, a driven sprocket 10 and a chain 12, the stepping motor 2 is fixed on the frame 1, and the stepping motor 2 is fixed on the frame 1 in a bolt connection manner; the output shaft of the stepping motor 2 is vertically upward, the driving chain wheel 13 is fixed on the output shaft of the stepping motor 2, and the driving chain wheel 13 is fixed on the output shaft of the stepping motor 2 in a key connection mode; the driven chain wheel 10 is fixed on the rotating shaft 11, and the driven chain wheel 10 is fixed on the rotating shaft 11 in a key connection mode; the chain 12 is disposed between the drive sprocket 13 and the driven sprocket 10.
As shown in fig. 1 and 2, the conveying pipe 7 is further provided with a flexible guide pipe 5, the upper end of the guide pipe 5 is communicated with the feeding end of the conveying pipe 7, the lower end of the guide pipe 5 can be positioned in the placing groove 14a, and by adopting the structure, the conveying pipe 7 can smoothly enter the placing groove 14a through the guiding action of the guide pipe 5, and the guiding action is good.
the working principle of the feeding device is as follows: placing the material bag stored with the raw materials into a placing groove 14a, controlling a piston rod of a positioning cylinder 8 to move downwards, driving a positioning ring 16 to move downwards by the piston rod of the positioning cylinder 8, enabling the positioning ring 16 to abut against the edge of the material bag, and positioning the material bag at the placing groove 14 a; controlling an output shaft of the stepping motor 2 to rotate, wherein the output shaft of the stepping motor 2 drives a driving chain wheel 13 to rotate, the driving chain wheel 13 drives a driven chain wheel 10 to rotate, the driven chain wheel 10 drives a rotating shaft 11 to rotate, the rotating shaft 11 drives a rotating disc 14 to rotate, and the rotating disc 14 drives a material bag to rotate so as to enable the material bag to be positioned right below a feeding end of the conveying pipe 7; starting the delivery pump 6, and delivering the raw materials in the material bags into the storage barrel through the delivery pipe 7 by the delivery pump 6; when raw materials in the material bag reduce gradually, the piston rod of the driving cylinder 4 is controlled to move upwards, the piston rod of the driving cylinder 4 drives the supporting and extruding plate 3 to move upwards, and along with the gradual upward movement of the supporting and extruding plate 3, the raw materials in the material bag are always in contact with the feeding end of the conveying pipe 7, so that continuous operation can be realized.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (6)
1. a feeding device for making fresh scallop comprises a frame and is characterized by also comprising a circular rotating disc, a rotating shaft and a conveying pipe, wherein the rotating shaft is arranged on the frame in an axially fixed and circumferentially rotating mode, the lower end of the rotating shaft is connected with a power mechanism capable of driving the rotating shaft to rotate, the upper end of the rotating shaft is fixedly connected with the rotating disc in a key connection mode, six placing grooves used for placing material bags are formed in the rotating disc, the material bag feeding device comprises a rack, a material bag, a placing groove, a conveying pump, a material storage barrel, a positioning mechanism, a support and a conveying pump, wherein the placing groove is uniformly arranged, the positioning mechanism capable of fixing the edge of the material bag is arranged at the placing groove, the feeding end of the conveying pipe is fixed on the rack through the support, the feeding end of the conveying pipe faces one of the placing grooves, the discharging end of the conveying pipe can be communicated with the material storage barrel, the conveying pipe is internally provided with the conveying pump, the rack is also provided with an extrusion mechanism capable of extruding the bottom of the material; the positioning mechanism comprises a positioning ring, a positioning cylinder and a mounting bracket, the mounting bracket is fixed on the rotating disc, a cylinder body of the positioning cylinder is fixed on the mounting bracket, a piston rod of the positioning cylinder is vertically downward, the end part of a piston rod of the positioning cylinder is fixed with the upper surface of the positioning ring, and the positioning ring can abut against the rotating disc; the extrusion mechanism comprises a supporting extrusion plate and a driving cylinder, the cylinder body of the driving cylinder is fixed on the rack, the cylinder body of the driving cylinder is located right below the feeding end of the conveying pipe, the piston rod of the driving cylinder is vertically upward, and the end part of the piston rod of the driving cylinder is connected with the supporting extrusion plate.
2. the feeding device for fresh scallop meat as claimed in claim 1, wherein a rubber ring is fixed on the lower surface of the positioning ring.
3. The feeding device for fresh scallop production as claimed in claim 2, wherein the rubber ring has a plurality of round protrusions.
4. The feeding device for fresh scallop meat as claimed in claim 1, wherein the cross-section of said placing groove is circular.
5. The feeding device for fresh scallop production as claimed in claim 1, wherein the power mechanism comprises a stepping motor, a driving sprocket, a driven sprocket and a chain, the stepping motor is fixed on the frame, the output shaft of the stepping motor is vertically upward, the driving sprocket is fixed on the output shaft of the stepping motor, the driven sprocket is fixed on the rotating shaft, and the chain is arranged between the driving sprocket and the driven sprocket.
6. The feeding device for fresh scallop meat as claimed in claim 1, wherein the transporting pipe is further provided with a flexible guiding pipe, the upper end of the guiding pipe is communicated with the feeding end of the transporting pipe, and the lower end of the guiding pipe can be positioned in the placing groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610755922.2A CN106387730B (en) | 2016-08-28 | 2016-08-28 | Preparation process of fresh scallop |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610755922.2A CN106387730B (en) | 2016-08-28 | 2016-08-28 | Preparation process of fresh scallop |
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| CN106387730A CN106387730A (en) | 2017-02-15 |
| CN106387730B true CN106387730B (en) | 2019-12-06 |
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| CN205112241U (en) * | 2015-11-18 | 2016-03-30 | 嘉兴职业技术学院 | Injection molding machine with improved structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205112241U (en) * | 2015-11-18 | 2016-03-30 | 嘉兴职业技术学院 | Injection molding machine with improved structure |
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