CN107475004B

CN107475004B - Mixing process of fermented grains

Info

Publication number: CN107475004B
Application number: CN201710850719.8A
Authority: CN
Inventors: 程猛
Original assignee: Guniangfang Wines Co ltd
Current assignee: Guniangfang Wines Co ltd
Priority date: 2017-09-20
Filing date: 2017-09-20
Publication date: 2020-07-21
Anticipated expiration: 2037-09-20
Also published as: CN107475004A

Abstract

The invention relates to a mixing process of fermented grains, which comprises the steps of installing a mixing device, mixing, distilling in a steamer and fermenting in a cellar, wherein the installing and mixing device comprises the following steps: A. manufacturing a first mixing chamber, wherein a slide bar is arranged in the first mixing chamber, a plurality of baffles are movably connected on the slide bar, a launching rod is arranged in the slide bar, the bottom end of the launching rod is clamped with the baffle at the bottommost end of the slide bar, and an elastic cloth connected with a stretching mechanism is arranged at the top of the first mixing chamber; B. manufacturing a second mixing chamber, wherein the top of the second mixing chamber is provided with a vibrating plate, an elastic rope is arranged inside the second mixing chamber, the elastic rope is rotatably connected with a rolling ball, the top of the second mixing chamber is fixedly connected with a vertical rod, and the second mixing chamber is connected with a rotating mechanism; C. the first mixing chamber is arranged above the second mixing chamber and is connected with the second mixing chamber in a rotating way; in the material mixing step, fermented grains are placed in the second mixing chamber, bran shells enter the first mixing chamber from the feeding hole, and the stretching mechanism and the rotating mechanism are started. The process improves the mixing efficiency of the fermented grains and the bran shells.

Description

Mixing process of fermented grains

Technical Field

The invention relates to the field of white spirit processing, in particular to a mixing process of fermented grains.

Background

The white spirit is a beverage prepared by fermenting and distilling wheat, sorghum, corn, sweet potato, rice bran and other grains or other fruits. The process of making white spirit is complicated, including: crushing raw materials, preparing materials, cooking and pasting, cooling, stirring fermented grains, fermenting and the like. In the process of making white spirit, the brewing of the white spirit is also an essential process.

During the brewing process of the white spirit, bran shells need to be mixed into fermented grains before the fermented grains are put into a steamer, so that the acidity, the moisture and the starch content are adjusted. The existing mixing mode is manual mixing, the mixing efficiency is low, a large amount of manpower is occupied, and the manpower waste is caused. Moreover, by manual mixing, the mixing is not uniform enough, affecting the final brewing quality.

Disclosure of Invention

The invention aims to provide a fermented grain mixing process, which improves the mixing efficiency of fermented grains and bran shells.

In order to achieve the purpose, the basic technical scheme of the invention is as follows: the utility model provides a compounding technology of wine unstrained spirits, includes the compounding, goes up the distillation of rice steamer, goes into the cellar for fermentation, has the installation compounding device step before the compounding step in addition, and the installation compounding device includes:

A. firstly, a first mixing chamber is manufactured, a hollow slide rod is fixedly connected to the inner wall of the top of the first mixing chamber, then a plurality of spirally distributed baffles are movably connected to the slide rod, telescopic rods are connected among the baffles, a launching rod is placed in the slide rod, the bottom end of the launching rod is clamped with the baffle at the bottommost end of the slide rod, a feeding hole is formed in the top of the first mixing chamber, elastic cloth is arranged at the top of the first mixing chamber, and a stretching mechanism is connected to the elastic cloth;

B. manufacturing a second mixing chamber, arranging a vibrating plate at the top of the second mixing chamber, arranging an elastic rope in the second mixing chamber, rotatably connecting one end of the elastic rope with the rolling ball, fixing the other end of the elastic rope on the vibrating plate, fixedly connecting a vertical rod on the outer wall of the top of the second mixing chamber, arranging a discharge pipe at the bottom of the second mixing chamber, and connecting the second mixing chamber with a rotating mechanism;

C. the combination is that the first mixing chamber is arranged above the second mixing chamber, the first mixing chamber is rotationally connected with the second mixing chamber, and the vertical rod is positioned in the first mixing chamber;

in the material mixing step, fermented grains are placed into the second mixing chamber, bran shells enter the first mixing chamber from the feeding hole, the stretching mechanism and the rotating mechanism are started, the stretching mechanism pulls the elastic cloth, and when the stretching mechanism pulls the elastic cloth, the launching rod is connected to the elastic cloth.

The working principle of the mixing device is as follows: the fermented grains are placed in the second mixing chamber, the bran shells enter the first mixing chamber through the feeding hole of the first mixing chamber, the rotating mechanism drives the second mixing chamber to rotate, the second mixing chamber rotates in the process, the rolling ball in the second mixing chamber is driven to swing, and when the rolling ball swings, the rolling ball rolls the fermented grains, so that the fermented grains are scattered preliminarily. The second mixing chamber rotates the in-process, drives the montant and removes, and the montant promotes the baffle of spiral distribution on the slide bar in proper order, and the baffle rotates around the slide bar under the promotion of montant, finally makes a plurality of baffles of spiral distribution rotate a plurality of baffles for vertical distribution, and the baffle is rotating the in-process, relies on the turning force of baffle to tentatively break up the chaff that enters into first mixing chamber. When the baffle that the spiral distributes becomes the baffle of vertical distribution, tensile mechanism upwards stimulates stretch cloth to make stretch cloth move the transmission pole rebound, when the transmission pole rebound, because of the baffle joint of the bottom of transmission pole and slide bar bottom, so when the transmission pole rebound, the baffle rebound of drive slide bar bottom, the telescopic link shrink, the baffle of below top upwards, make a plurality of baffles shrink together, thereby break up the chaff shell between the baffle once more. When the elastic cloth loosens the launching rod, the launching rod gives a downward acceleration to the launching rod under the action of self gravity and the action of downward contraction of the elastic cloth, the launching rod rapidly falls down and collides with the vibrating plate, and the vibrating plate vibrates. When the vibrating reed vibrates, on one hand, the fermented grains in the second mixing chamber are driven to vibrate, on the other hand, the rolling balls are driven to vibrate through the elastic ropes, and the fermented grains are scattered again by virtue of the vibrating force generated by the vibrating reed. And the bran shells falling from the first mixing chamber fall into the second mixing chamber, so that the fermented grains are mixed with the bran shells, and the fermented grains and the bran shells are mixed more uniformly under the action of the vibrating sheet and the rolling balls.

When the technical scheme is adopted, the method has the following advantages: 1. the bran shells are broken up twice in the first mixing chamber before entering the second mixing chamber, thereby breaking up the bran shells more thoroughly. 2. The fermented grains are rolled in the rolling ball swing driving the second mixing chamber, the fermented grains are initially scattered, when the launching rod falls, the vibrating piece is made to vibrate, the elastic rope is driven to vibrate, the fermented grains are scattered secondarily by means of vibration force, and the fermented grains are scattered twice in the second mixing chamber, so that the fermented grains are scattered more fully. 3. The fermented grains and the bran shells are scattered twice, so that when the fermented grains and the bran shells are mixed in the second mixing chamber, the fermented grains and the bran shells are mixed more fully, and the brewing quality of the white spirit is improved.

Further, in the step C, a stretching mechanism and a rotating mechanism are combined into one mechanism, the stretching mechanism comprises a cross bar, the rotating mechanism comprises a motor and a straight gear, the cross bar is connected with the stretch cloth, a first bevel gear is fixedly connected to an output shaft of the motor, a second bevel gear is taken to be meshed with the first bevel gear, a rotating shaft is fixedly connected to the second bevel gear, the straight gear is fixedly connected to the rotating shaft, a rack is taken to be meshed with the straight gear, and the rack is fixedly connected with the cross bar. When the output shaft of the motor rotates, the belt drives the second mixing chamber to rotate, meanwhile, the output shaft of the motor drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the straight gear to rotate through the rotating shaft, the straight gear drives the rack to move, the rack drives the cross rod to move, and the cross rod can drive the elastic cloth to move because the cross rod is connected with the elastic cloth. The stretching mechanism and the rotating mechanism share one motor, so that the structure of the device is simplified, and only one motor works, so that energy is saved.

And step C, arranging an electromagnet on the cross rod, fixing a power supply above the cross rod, arranging a first conductive block at the top of the cross rod, arranging a second conductive block at the bottom of the power supply, and installing a magnetic block at the top end of the transmitting rod. When the cross rod moves upwards, the first conductive block is in contact with the second conductive block, the power supply is switched on, the electromagnet works to generate magnetism, the magnetic block at the top end of the emission rod is attracted, and the emission rod is attracted by the electromagnet and moves upwards to the position below the elastic cloth. When the cross rod moves downwards, the first conductive block is separated from the second conductive block, the electromagnet is disconnected from the power supply, the electromagnet loses magnetism, and the emitting rod rapidly falls under the action of gravity and the elastic force of the elastic cloth. The whole process, when first conducting block and second conducting block contact, the electro-magnet produces magnetism automatically, and when first conducting block and second conducting block separated, electro-magnet magnetism disappeared to make the automatic rising of launching rod or whereabouts, need not the rising and the whereabouts of manual control launching rod, easy operation.

Further, in the step of cellar entry fermentation, before entering the cellar, the cellar pool is cleaned, and 1.5kg of yeast powder is scattered. The cellar pool is cleaned up, so that the pollution to brewing raw materials can be prevented in the brewing process, and the yeast powder is used as a starter for brewing fermentation, so that the brewing speed can be increased.

Further, in the fermentation step in the cellar, the fermented grains are taken out of the cellar when fermented for 10-25 days, and are mixed with the biological fermentation substrate, and then are put into the cellar for continuous fermentation, and the biological fermentation substrate can be continuously fermented, so that the full fermentation is ensured.

Further, in the cellar entering fermentation step, high-quality yellow mud and cellar skin mud are mixed to form cellar sealing mud, after the surface groove enters the cellar, a layer of cellar sealing mud is covered on the surface groove, the cellar is cleaned once every day, and a layer of plastic film is covered on the cellar skin. The plastic film can prevent the cellar bark from drying and cracking.

Drawings

The invention is described in further detail below with reference to the following figures and detailed description:

FIG. 1 is a schematic structural view of the wine mixing device before an electromagnet works;

FIG. 2 is a schematic structural view of the wine mixing device when an electromagnet works;

FIG. 3 is a partial schematic view of portion A of FIG. 1;

fig. 4 is a schematic view of the structure of the ball.

Detailed Description

The reference numerals include: the device comprises a first mixing chamber 1, a sliding rod 11, a vertical rod 12, a baffle 13, an expansion rod 14, a feeding hole 15, elastic cloth 16, a second mixing chamber 2, a vibrating piece 21, an elastic rope 22, a rolling ball 23, a discharging pipe 24, a power supply 3, a second conducting block 31, a cross rod 4, a first conducting block 41, a rack 5, a motor 6, a first bevel gear 61, a second bevel gear 62, a straight gear 63, a belt 64, a conveyor belt 7, an emitting rod 8 and a clamping plate 81.

As shown in fig. 1, a mixing process of fermented grains comprises the following steps:

1. installation compounding device includes:

A. firstly, a first mixing chamber 1 is manufactured, a sliding rod 11 with a hollow interior is fixedly connected to the inner wall of the top of the first mixing chamber 1, then a plurality of spirally distributed baffles 13 are movably connected to the sliding rod 11, telescopic rods 14 are connected among the baffles 13, a launching rod 8 is placed in the sliding rod 11, and a clamping plate 81 is arranged at the bottom end of the launching rod 8, so that the clamping plate 81 clamps the baffle 13 at the bottommost end of the sliding rod 11, as shown in fig. 3. Then, a feeding hole 15 is formed in the top of the first mixing chamber 1, a material guide plate inclined towards the lower right is arranged on the feeding hole 15, elastic cloth 16 is arranged on the top of the first mixing chamber 1, and a stretching mechanism is connected to the elastic cloth 16;

B. manufacturing a second mixing chamber 2, arranging a vibrating reed 21 at the top of the second mixing chamber 2, arranging an elastic rope 22 in the second mixing chamber 2, rotatably connecting one end of the elastic rope 22 with a rolling ball 23, arranging a stirring blade with a spiral annular structure on the rolling ball 23, as shown in fig. 4, fixing the other end of the elastic rope 22 on the vibrating reed 21, fixedly connecting a vertical rod 12 on the outer wall of the top of the second mixing chamber 2, arranging a discharge pipe 24 at the bottom of the second mixing chamber 2, arranging a conveyor belt 7 below the discharge pipe 24, and connecting the second mixing chamber 2 with a rotating mechanism;

C. in combination, the first mixing chamber 1 is placed above the second mixing chamber 2, the first mixing chamber 1 is rotatably connected to the second mixing chamber 2, and the vertical rod 12 is located inside the first mixing chamber 1. The stretching mechanism and the rotating mechanism are combined into a mechanism, the stretching mechanism comprises a cross rod 4, an electromagnet is arranged on the cross rod 4, a first conductive block 41 is arranged at the top of the cross rod 4, a power supply 3 is arranged above the cross rod 4, a second conductive block 31 is arranged at the bottom of the power supply 3, the rotating mechanism comprises a motor 6 and a straight gear 63, the cross rod 4 is connected with the stretch fabric 16, a first bevel gear 61 is fixedly connected to an output shaft of the motor 6, a second bevel gear 62 is taken out, the second bevel gear 62 is meshed with the first bevel gear 61, a rotating shaft is fixedly connected to the second bevel gear 62, the straight gear 63 is fixedly connected to the rotating shaft, a rack 5 is taken out, the rack 5 is meshed with the straight gear 63, and the rack 5 is fixedly connected with the cross rod 4.

2. Compounding, put into second mixing chamber 2 with the wine unstrained spirits in advance, starter motor 6, make motor 6 rotate right, motor 6's output shaft passes through belt 64 and drives discharging pipe 24 and rotate right, thereby drive whole second mixing chamber 2 and rotate right, 2 rotation in-process in the second mixing chamber, drive spin 23 swings, during the swing of spin 23, spin 23 rolls the wine unstrained spirits, and spin 23 motion is also followed to the stirring leaf of the spiral loop configuration on spin 23 surface, roll the wine unstrained spirits between the stirring leaf, thereby tentatively break up the wine unstrained spirits. When the second mixing chamber 2 moves rightwards, the vertical rod 12 at the top of the second mixing chamber 2 is driven to move together, the vertical rod 12 starts to move from the right side of the sliding rod 11 and bypasses from the rear of the sliding rod 11 to the left side of the sliding rod 11, the vertical rod 12 is in the moving process, because the baffle 13 at the bottommost end of the sliding rod 11 is closest to the vertical rod 12, the vertical rod 12 is firstly in contact with the baffle 13 at the bottommost end of the sliding rod 11 and then is sequentially in contact with the baffle 13 above, and finally the baffles 13 are all pushed to the left side of the sliding rod 11, and the baffles 13 are changed into a vertically distributed state from a spiral. During the process that the vertical rod 12 pushes the baffle 13 to rotate, the bran shells entering the feeding hole 15 can be primarily broken up by means of the rotating force of the baffle 13.

Certainly, when the output shaft of the motor 6 rotates rightwards, the output shaft of the motor 6 drives the first bevel gear 61 to rotate rightwards, the first bevel gear 61 drives the second bevel gear 62 to rotate upwards, the second bevel gear 62 drives the straight gear 63 to rotate upwards through the rotating shaft, the straight gear 63 drives the rack 5 to move upwards, the rack 5 drives the cross rod 4 to move upwards in the upward movement process, the cross rod 4 pulls up the elastic cloth 16, the first conductive block 41 on the top of the cross rod 4 is in contact with the second conductive block 31 on the bottom of the power supply 3, the electromagnet on the cross rod 4 is electrified, and the electromagnet is electrified to generate magnetism. After the electromagnet generates magnetism, the electromagnet attracts upwards to cause the magnetic block at the top end of the launching rod 8, so that the launching rod 8 attracts upwards, the launching rod 8 moves upwards to the elastic cloth 16, when the launching rod 8 moves upwards, the clamping plate 81 at the bottom end of the launching rod 8 is clamped with the baffle 13 at the bottom end of the sliding rod 11 to drive the baffle 13 at the bottom end to move upwards, the baffle 13 below moves upwards to extrude the baffle 13 above in sequence, and the telescopic rod 14 contracts, as shown in fig. 2. Baffle 13 of below upwards moves in proper order and extrudes the baffle 13 in-process in the top, and the clearance between the baffle 13 diminishes to extrude the chaff shell between the baffle 13, carry out the secondary with the chaff shell between the baffle 13 and break up.

The motor 6 is rotated reversely, the first bevel gear 61 drives the second bevel gear 62 to rotate reversely, the second bevel gear 62 drives the straight gear 63 to rotate reversely through the rotating shaft, the straight gear 63 drives the rack 5 to move downwards, the rack 5 drives the cross bar 4 to move downwards, the first conductive block 41 on the cross bar 4 is separated from the second conductive block 31 on the power supply 3, the electromagnet on the cross bar 4 loses magnetism, the electromagnet does not attract to cause the emission rod 8, the emission rod 8 causes the emission rod 8 to move downwards rapidly under the action of self gravity and the elastic force of the elastic cloth 16, and the emission rod 8 impacts the vibrating reed 21 at the top of the second mixing chamber 2 to generate huge impact force, thereby vibrating the vibration plate 21, the vibration plate 21 vibrates the elastic string 22 connected to the top together, the swinging of the rolling ball 23 is accelerated by the elastic cord 22, so that the fermented grains in the second mixing chamber 2 are scattered for the second time.

The bran hull after the secondary scattering falls into the second mixing chamber 2 and is mixed with the fermented grains in the second mixing chamber 2, and under the vibration of the vibrating plate 21, the swinging of the rolling ball 23 and the stirring effect of the stirring blades on the rolling ball 23, the fermented grains and the bran hull are mixed more uniformly, so that the quality of wine brewing is ensured.

The fermented grains and the bran shells after mixing come out from the discharging pipe 24, fall to the conveyor belt 7 and are then conveyed to other places, so that the accumulation of the opening of the discharging pipe 24 is prevented.

3. Distilling in a steamer, mixing fermented grains and bran shells, loosening, slowly heating with steam, controlling the temperature of the liquor at 35 deg.C, and controlling the liquor flowing speed at 3-4 kg/min. And (6) taking out the rice steamer after the wine steaming is finished.

4. And (3) fermenting in a cellar, cleaning the cellar, spreading 1.5kg of yeast powder, fermenting for 10-25 days, taking the fermented grains out of the cellar, mixing with a biological fermentation substrate, and then fermenting continuously in the cellar. In the fermentation process, high-quality yellow mud and pit skin mud are mixed to form pit sealing mud, after a face groove enters a pit, a layer of pit sealing mud is covered on the face groove, the pit is cleaned once every day, and a layer of plastic film is covered on the pit skin.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various changes and modifications without departing from the concept of the present invention, and these should be construed as the scope of protection of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent. The techniques, shapes, and structural parts, which are omitted from the description of the present invention, are all known techniques.

Claims

1. A mixing process of fermented grains comprises mixing, distilling in a steamer and fermenting in a cellar, and is characterized in that: there is also the installation compounding device step before the compounding step, installation compounding device includes:

A. firstly, a first mixing chamber is manufactured, a hollow slide rod is fixedly connected to the inner wall of the top of the first mixing chamber, then a plurality of spirally distributed baffles are movably connected to the slide rod, telescopic rods are connected among the baffles, a launching rod is placed in the slide rod, the bottom end of the launching rod is clamped with the baffle at the bottommost end of the slide rod, then a feeding hole is formed in the top of the first mixing chamber, elastic cloth is arranged at the top of the first mixing chamber, and a stretching mechanism is connected to the elastic cloth;

2. The mixing process of fermented grains according to claim 1, characterized by comprising the following steps: in the step C, combine stretching mechanism and slewing mechanism into a mechanism, stretching mechanism includes the horizontal pole, slewing mechanism includes motor and straight-tooth gear, is connected horizontal pole and stretch cloth, the first bevel gear of fixed connection on the output shaft of motor, gets the second bevel gear, makes second bevel gear and first bevel gear meshing, and fixed connection pivot on the second bevel gear with straight-tooth gear fixed connection in the pivot, gets the rack, makes rack and straight-tooth gear meshing to make rack and horizontal pole fixed connection.

3. The mixing process of fermented grains according to claim 2, characterized by comprising the following steps: and C, arranging an electromagnet on the cross rod, fixing a power supply above the cross rod, arranging a first conductive block at the top of the cross rod, arranging a second conductive block at the bottom of the power supply, and installing a magnetic block at the top end of the transmitting rod.

4. The mixing process of fermented grains according to claim 3, characterized by comprising the following steps: in the cellar entry fermentation step, before entering the cellar, the cellar pool is cleaned, and 1.5kg of yeast powder is scattered.

5. The mixing process of fermented grains according to claim 4, characterized by comprising the following steps: in the cellar-entering fermentation step, when fermented for 10-25 days, the fermented grains are taken out of the cellar, mixed with a biological fermentation substrate and then placed in the cellar for continuous fermentation.