CN107950743B - Spiral filling device for filling gluten and gluten processing technology - Google Patents
Spiral filling device for filling gluten and gluten processing technology Download PDFInfo
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- CN107950743B CN107950743B CN201711257931.XA CN201711257931A CN107950743B CN 107950743 B CN107950743 B CN 107950743B CN 201711257931 A CN201711257931 A CN 201711257931A CN 107950743 B CN107950743 B CN 107950743B
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- 108010068370 Glutens Proteins 0.000 title claims abstract description 49
- 235000021312 gluten Nutrition 0.000 title claims abstract description 49
- 238000011049 filling Methods 0.000 title claims abstract description 30
- 238000005516 engineering process Methods 0.000 title description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 15
- 239000000047 product Substances 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 9
- 235000013312 flour Nutrition 0.000 claims description 9
- 239000003607 modifier Substances 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 9
- 238000009931 pascalization Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000011265 semifinished product Substances 0.000 claims description 8
- 239000011812 mixed powder Substances 0.000 claims description 7
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 5
- DNISEZBAYYIQFB-PHDIDXHHSA-N (2r,3r)-2,3-diacetyloxybutanedioic acid Chemical compound CC(=O)O[C@@H](C(O)=O)[C@H](C(O)=O)OC(C)=O DNISEZBAYYIQFB-PHDIDXHHSA-N 0.000 claims description 4
- 229920002907 Guar gum Polymers 0.000 claims description 4
- 241000209140 Triticum Species 0.000 claims description 4
- 235000021307 Triticum Nutrition 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 239000000665 guar gum Substances 0.000 claims description 4
- 235000010417 guar gum Nutrition 0.000 claims description 4
- 229960002154 guar gum Drugs 0.000 claims description 4
- 235000012907 honey Nutrition 0.000 claims description 4
- YZNWXXJZEDHRKB-UHFFFAOYSA-N octadecyl 2-hydroxypropanoate;sodium Chemical compound [Na].CCCCCCCCCCCCCCCCCCOC(=O)C(C)O YZNWXXJZEDHRKB-UHFFFAOYSA-N 0.000 claims description 4
- 235000015067 sauces Nutrition 0.000 claims description 4
- 230000001954 sterilising effect Effects 0.000 claims description 4
- 238000009210 therapy by ultrasound Methods 0.000 claims description 4
- 239000000230 xanthan gum Substances 0.000 claims description 4
- 229920001285 xanthan gum Polymers 0.000 claims description 4
- 235000010493 xanthan gum Nutrition 0.000 claims description 4
- 229940082509 xanthan gum Drugs 0.000 claims description 4
- 125000005456 glyceride group Chemical group 0.000 claims description 3
- 235000002568 Capsicum frutescens Nutrition 0.000 claims description 2
- 229940075507 glyceryl monostearate Drugs 0.000 claims description 2
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 claims description 2
- 235000013305 food Nutrition 0.000 abstract description 8
- 239000011162 core material Substances 0.000 description 27
- 239000003921 oil Substances 0.000 description 5
- 240000004160 Capsicum annuum Species 0.000 description 3
- 150000002632 lipids Chemical class 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000011888 snacks Nutrition 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 206010019049 Hair texture abnormal Diseases 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001055 chewing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biochemistry (AREA)
- Manufacturing & Machinery (AREA)
- General Preparation And Processing Of Foods (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses a spiral filling device for filling gluten, which comprises a first screw extruder, wherein an extrusion pipe is arranged at the end head of the first screw extruder, a core pipe is arranged in the extrusion pipe, and the tail end of the core pipe is connected with a lifting pipe to form an L shape; the upper end of the lifting pipe penetrates through the outer wall of the extrusion pipe to extend out and is movably sleeved at the lower end of the material conveying cylinder; the upper end of the feeding cylinder is communicated with a second screw extruder; the upper end of the extrusion pipe is provided with a lifting mechanism for controlling the lifting pipe to move up and down; a rotating shaft is arranged in the core tube; the tail end of the rotating shaft extends out and is provided with an impeller, and the front end of the rotating shaft is provided with a material guiding disc; the material guide disc is provided with a material conveying hole deviating from the center; the guide disc blocks the outlet of the core tube; the inner wall of the upper end of the extrusion pipe is provided with a hiding groove for hiding the core pipe and the impeller. The gluten of a spiral type filling core can be processed, so that manufacturers can fill various different food materials into the gluten according to requirements, and the taste diversity of the gluten is greatly improved.
Description
Technical Field
The invention belongs to the technical field of gluten processing, and particularly relates to a filler gluten spiral core injection device and a gluten processing technology.
Background
Gluten is a cooked food in China, and the traditional Hunan-style spicy cooked food (also called gluten and gluten bars) is a flour snack food prepared by taking lipid mixed powder as a raw material and passing through an extruder. The processing process is as follows: adding proper amount of water, salt and other materials into the lipid mixed powder, uniformly stirring, curing the mixture by adopting a screw extruder, cutting the produced product according to a certain proportion and size, mixing with vegetable oil, chilli and other composite seasonings, weighing and packaging, and finally producing the instant snack food with certain toughness.
The existing gluten food is generally prepared by directly mixing and extruding lipid mixed powder into a rod shape with a single structure after adding ingredients, so that the taste is solidified, the taste is different, and along with the improvement of the living standard of people, people gradually lose the eating interest of the gluten food with single taste.
Disclosure of Invention
The invention aims to solve the problems and provide a spiral filling device for filling gluten and a gluten processing technology, which can realize processing gluten with a spiral filling, so that manufacturers can fill various different food materials into the gluten according to the needs, and the taste diversity of the gluten is greatly improved.
In order to achieve the above purpose, the invention adopts the following technical scheme: the spiral filling device for the gluten of the filling material comprises a first screw extruder, wherein an extrusion pipe is arranged at the end head of the first screw extruder, a core pipe is arranged in the extrusion pipe, and the tail end of the core pipe is connected with a lifting pipe to form an L shape; the upper end of the lifting pipe penetrates through the outer wall of the extrusion pipe to extend out and is movably sleeved at the lower end of the material conveying cylinder; the upper end of the feeding cylinder is communicated with a second screw extruder; the upper end of the extrusion pipe is provided with a lifting mechanism for controlling the lifting pipe to move up and down; a rotating shaft is arranged in the core tube; the tail end of the rotating shaft extends out and is provided with an impeller, and the front end of the rotating shaft is provided with a material guiding disc; the material guide disc is provided with a material conveying hole deviating from the center; the guide disc blocks the outlet of the core tube; the inner wall of the upper end of the extrusion pipe is provided with a hiding groove for hiding the core pipe and the impeller.
Further, a spiral blade is arranged on the rotating shaft.
Further, the lifting mechanism comprises a mounting frame arranged on the lifting tube; an adjusting screw is vertically arranged on the mounting frame, and the lower end of the adjusting screw props against the upper end wall of the extrusion pipe.
Further, the side wall of the extrusion pipe is provided with a frame, a cutting motor is arranged on the frame, a rotary blade is arranged at the front end of the cutting motor, and the rotary blade is positioned at the outlet of the extrusion pipe.
Further, a blanking ring is arranged at the outlet of the extrusion pipe, and a blade groove is arranged between the blanking ring and the extrusion pipe; the rotating blade is positioned in the blade slot.
A process for processing gluten by a spiral gluten core injection device comprises the following processing steps:
1) Preparing a mixed aqueous solution: according to weight percentage, 40-50% of distilled glyceryl monostearate, 25-30% of mono-di-fatty glyceride, 9-10% of diacetyl tartaric acid mono-di-glyceride, 9-10% of sodium stearyl lactate, 6-8% of guar gum and 1-2% of xanthan gum are mixed to obtain a compound modifier, 0.23-0.25 part of compound modifier is added into 7.4-7.6 parts of warm water according to weight proportion, the water temperature is 65-75 ℃, and the mixture is rapidly stirred to be uniformly dispersed, then 1.2-1.6 parts of salt is added, and the mixture is stirred to be uniformly mixed to prepare a mixed aqueous solution;
2) Mixing raw material powder: adding 24-28 parts of wheat flour into a mixer, covering a sealing cover of the mixer, starting a stirring switch for 5s to compact the flour, and preventing water from exuding from a discharge hole after adding water;
3) Mixing: pouring the mixed aqueous solution into the mixer in the step 2, covering a sealing cover, starting a switch, automatically stirring the equipment for 12s, rotating the equipment forward for 6s and rotating the equipment backward for 6s, opening a discharge hole under the stirring state, and discharging mixed powder to obtain loose dough;
4) Filling or extrusion curing: conveying the loose dough to a first screw extruder through an automatic powder filling line, controlling the rotating speed of a screw to be 200-250r/min, mixing the haw paste and the honey, and conveying the mixture to a second screw extruder; the materials in the extruder are sheared and extruded under high strength, a molten state is formed under high temperature and high pressure, and then the materials are extruded from an extrusion pipe under high pressure, so that a core-injected primary finished product is obtained;
5) And (3) cooling and coating: cooling the core-injected primary product to 35-40deg.C on a conveyor belt, and coating chili sauce on gluten to obtain semi-finished product;
6) Packaging and sealing: packaging and sealing the semi-finished product to obtain a finished product;
7) Sterilizing: high hydrostatic pressure treatment or ultrasonic treatment is adopted; the high hydrostatic pressure treatment is carried out under the following pressure: 500-550MPa, 3-5min, and room temperature.
The invention has the beneficial effects that:
compared with the traditional gluten processing equipment, the gluten processing equipment can process the gluten with the spiral type filling core, the spiral type filling core material is filled in the common gluten, the taste of the gluten is greatly improved, the filled core material is spiral, the gluten is better in chewing strength, more elastic in stretching, and the taste of the gluten is further improved.
The instant gluten has the advantages of nutrition, health, full oil absorption, good taste and elasticity. The product has good water retention and water retention, can reach water-oil balance, improves the phenomena of hard taste, hair dryness, hair residue and the like caused by starch aging and retrogradation and water-oil separation, and can continuously keep soft and fresh taste in the storage process of the product.
The invention adopts specific flavoring raw materials to form the composition, and the specific composite additives are added to cooperate with each other to play a role in flavoring, and simultaneously can prevent oil and water from separating, so that the water and the oil can be kept together for a long time, and the quality guarantee period can be greatly prolonged.
The invention adopts high hydrostatic pressure treatment to sterilize packaged gluten at low temperature, overcomes the defects of the traditional technology, and is blank in the current industry.
The invention adopts a specific compound modifier, can retain water and soften, and ensures that gluten is elastic and has good taste.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic top view of an extruded tube according to the present invention.
Fig. 3 is a schematic end view of a rotary blade mounted on an extrusion tube.
Fig. 4 is a schematic structural diagram of an assembly for realizing spiral core injection according to the present invention.
Fig. 5 is a schematic view of the core tube outlet end face.
In the figure: 1. a first screw extruder; 2. extruding a pipe; 3. a mounting cover; 4. a lifting tube; 5. a mounting frame; 6. adjusting a screw; 7. a feed delivery cylinder; 8. a second screw extruder; 9. a core tube; 10. a frame; 11. cutting off the motor; 12. a rotary blade; 13. a blanking ring; 14. a blade slot; 91. an impeller; 92. a rotating shaft; 93. a helical blade; 94. a material guiding disc; 95. and a material conveying hole.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present invention, the following detailed description of the present invention with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present invention.
As shown in fig. 1 to 5, the specific structure of the present invention is: the spiral filling device for the gluten of the filling material comprises a first screw extruder 1, wherein an extrusion pipe 2 is arranged at the end head of the first screw extruder 1, a core pipe 9 is arranged in the extrusion pipe 2, and the tail end of the core pipe 9 is connected with a lifting pipe 4 to form an L shape; the upper end of the lifting pipe 4 penetrates through the outer wall of the extrusion pipe 2 to extend out and is movably sleeved at the lower end of the material conveying cylinder 7; the upper end of the feed conveying cylinder 7 is communicated with a second screw extruder 8; the upper end of the extrusion pipe 2 is provided with a lifting mechanism for controlling the lifting pipe 4 to move up and down; a rotating shaft 92 is arranged in the core tube 9; the tail end of the rotating shaft 92 extends out and is provided with an impeller 91, and the front end of the rotating shaft 92 is provided with a material guiding disc 94; the material guiding disc 94 is provided with an off-center material conveying hole 95; the guide disc 94 blocks the outlet of the core tube 9; a hidden groove for hiding the core tube 9 and the impeller 91 is arranged on the inner wall of the upper end of the extrusion tube 2.
Preferably, the rotating shaft 92 is provided with a helical blade 93.
Preferably, the lifting mechanism comprises a mounting frame 5 arranged on the lifting tube 4; an adjusting screw rod 6 is vertically arranged on the mounting frame 5, and the lower end of the adjusting screw rod 6 props against the upper end wall of the extrusion pipe 2.
Preferably, a rack 10 is arranged on the side wall of the extrusion pipe 2, a cutting motor 11 is mounted on the rack 10, a rotary blade 12 is arranged at the front end of the cutting motor 11, and the rotary blade 12 is positioned at the outlet of the extrusion pipe 2.
Preferably, a blanking ring 13 is arranged at the outlet of the extrusion pipe 2, and a blade groove 14 is arranged between the blanking ring 13 and the extrusion pipe 2; the rotating blades 12 are positioned within the blade slots 14.
The invention is particularly used as follows:
embodiment one:
a process for processing gluten by a spiral gluten core injection device comprises the following processing steps:
1) Preparing a mixed aqueous solution: according to weight percentage, 40 percent of distilled glycerin monostearate, 25 percent of mono-di-fatty acid glyceride, 9 percent of diacetyl tartaric acid mono-di-glyceride, 9 percent of sodium stearyl lactate, 6 percent of guar gum and 1 percent of xanthan gum are mixed to obtain a compound modifier, 0.23 part of compound modifier is added into 7.4 parts of warm water according to weight part ratio, the water temperature is 65 ℃, the mixture is rapidly stirred to be uniformly dispersed, then 1.2 parts of salt is added, and the mixture is stirred to be uniformly mixed to prepare a mixed aqueous solution;
2) Mixing raw material powder: adding 24 parts of wheat flour into a mixer, covering a sealing cover of the mixer, starting a stirring switch for 5s, compacting the flour, and preventing water from seeping out from a discharge hole after water is added;
3) Mixing: pouring the mixed aqueous solution into the mixer in the step 2, covering a sealing cover, starting a switch, automatically stirring the equipment for 12s, rotating the equipment forward for 6s and rotating the equipment backward for 6s, opening a discharge hole under the stirring state, and discharging mixed powder to obtain loose dough;
4) Filling or extrusion curing: conveying the loose dough to a first screw extruder 1 through an automatic powder filling line, controlling the rotating speed of a screw to be 250r/min, mixing the haw paste with honey, and conveying the mixture to a second screw extruder 8; the materials in the extruder are sheared and extruded under high strength, a molten state is formed under high temperature and high pressure, and then the materials are extruded from the extrusion pipe 2 under high pressure, so as to obtain a core-injected primary finished product;
5) And (3) cooling and coating: cooling the core-injected primary product to 40 ℃ on a conveyor belt, and coating chilli sauce on gluten to obtain a semi-finished product;
6) Packaging and sealing: packaging and sealing the semi-finished product to obtain a finished product;
7) Sterilizing: high hydrostatic pressure treatment or ultrasonic treatment is adopted; the high hydrostatic pressure treatment is carried out under the following pressure: 500MPa, 3min and room temperature.
Embodiment two:
a process for processing gluten by a spiral gluten core injection device comprises the following processing steps:
1) Preparing a mixed aqueous solution: according to weight percentage, 50 percent of distilled glycerin monostearate, 30 percent of mono-and di-fatty glyceride, 10 percent of diacetyl tartaric acid mono-and di-glyceride, 10 percent of sodium stearyl lactate, 8 percent of guar gum and 2 percent of xanthan gum are mixed to obtain a compound modifier, 0.25 part of compound modifier is added into 7.6 parts of warm water according to weight part ratio, the water temperature is 75 ℃, the mixture is rapidly stirred to uniformly disperse, then 1.6 parts of salt is added, and the mixture is stirred to uniformly mix to prepare a mixed aqueous solution;
2) Mixing raw material powder: adding 28 parts of wheat flour into a mixer, covering a sealing cover of the mixer, starting a stirring switch for 5s, compacting the flour, and preventing water from seeping out from a discharge hole after water is added;
3) Mixing: pouring the mixed aqueous solution into the mixer in the step 2, covering a sealing cover, starting a switch, automatically stirring the equipment for 12s, rotating the equipment forward for 6s and rotating the equipment backward for 6s, opening a discharge hole under the stirring state, and discharging mixed powder to obtain loose dough;
4) Filling or extrusion curing: conveying the loose dough to a first screw extruder 1 through an automatic powder filling line, controlling the rotating speed of a screw to be 200r/min, mixing the haw paste with honey, and conveying the mixture to a second screw extruder 8; the materials in the extruder are sheared and extruded under high strength, a molten state is formed under high temperature and high pressure, and then the materials are extruded from the extrusion pipe 2 under high pressure, so as to obtain a core-injected primary finished product;
5) And (3) cooling and coating: cooling the core-injected primary product to 35 ℃ on a conveyor belt, and coating chilli sauce on gluten to obtain a semi-finished product;
6) Packaging and sealing: packaging and sealing the semi-finished product to obtain a finished product;
7) Sterilizing: high hydrostatic pressure treatment or ultrasonic treatment is adopted; the high hydrostatic pressure treatment is carried out under the following pressure: 550MPa, 5min and room temperature.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. The foregoing is merely illustrative of the preferred embodiments of this invention, and it is noted that there is objectively no limit to the specific structure disclosed herein, since numerous modifications, adaptations and variations can be made by those skilled in the art without departing from the principles of the invention, and the above-described features can be combined in any suitable manner; such modifications, variations and combinations, or the direct application of the inventive concepts and aspects to other applications without modification, are contemplated as falling within the scope of the present invention.
Claims (6)
1. The spiral filling device for the gluten of the filling material comprises a first screw extruder (1), wherein an extrusion pipe (2) is arranged at the end head of the first screw extruder (1), and the spiral filling device is characterized in that a core pipe (9) is arranged in the extrusion pipe (2), and the tail end of the core pipe (9) is connected with a lifting pipe (4) to form an L shape; the upper end of the lifting pipe (4) penetrates through the outer wall of the extrusion pipe (2) to extend out and is movably sleeved at the lower end of the material conveying cylinder (7); the upper end of the feed conveying cylinder (7) is communicated with a second screw extruder (8); the upper end of the extrusion pipe (2) is provided with a lifting mechanism for controlling the lifting pipe (4) to move up and down; a rotating shaft (92) is arranged in the core tube (9); the tail end of the rotating shaft (92) extends out and is provided with an impeller (91), and the front end of the rotating shaft (92) is provided with a material guiding disc (94); the material guiding disc (94) is provided with a material conveying hole (95) deviating from the center; the guide disc (94) blocks the outlet of the core tube (9); a hiding groove for hiding the core tube (9) and the impeller (91) is formed in the inner wall of the upper end of the extrusion tube (2); the rotating shaft (92) is provided with a helical blade (93).
2. A device according to claim 1, characterized in that the lifting mechanism comprises a mounting (5) provided on the lifting tube (4); an adjusting screw (6) is vertically arranged on the mounting frame (5), and the lower end of the adjusting screw (6) props against the upper end wall of the extrusion pipe (2).
3. The stuffing gluten spiral core injection device according to claim 1, wherein a frame (10) is arranged on the side wall of the extrusion pipe (2), a cutting motor (11) is arranged on the frame (10), a rotary blade (12) is arranged at the front end of the cutting motor (11), and the rotary blade (12) is positioned at the outlet of the extrusion pipe (2).
4. A spiral filling device for gluten with filling according to claim 3, characterized in that the outlet of the extrusion tube (2) is provided with a blanking ring (13), and a blade groove (14) is arranged between the blanking ring (13) and the extrusion tube (2); the rotating blade (12) is located within the blade slot (14).
5. A spiral filling device for gluten, according to claim 1, characterized in that said guiding disc (94) is provided with at least two evenly annular feeding holes (95).
6. A process for processing gluten using a filled gluten spiral core apparatus as claimed in any one of claims 1 to 5, characterised in that it comprises the following processing steps:
1) Preparing a mixed aqueous solution: according to weight percentage, 40-50% of distilled glyceryl monostearate, 25-30% of mono-di-fatty glyceride, 9-10% of diacetyl tartaric acid mono-di-glyceride, 9-10% of sodium stearyl lactate, 6-8% of guar gum and 1-2% of xanthan gum are mixed to obtain a compound modifier, 0.23-0.25 part of compound modifier is added into 7.4-7.6 parts of warm water according to weight proportion, the water temperature is 65-75 ℃, and the mixture is rapidly stirred to be uniformly dispersed, then 1.2-1.6 parts of salt is added, and the mixture is stirred to be uniformly mixed to prepare a mixed aqueous solution;
2) Mixing raw material powder: adding 24-28 parts of wheat flour into a mixer, covering a sealing cover of the mixer, starting a stirring switch for 5s to compact the flour, and preventing water from exuding from a discharge hole after adding water;
3) Mixing: pouring the mixed aqueous solution into the mixer in the step 2, covering a sealing cover, starting a switch, automatically stirring the equipment for 12s, rotating the equipment forward for 6s and rotating the equipment backward for 6s, opening a discharge hole under the stirring state, and discharging mixed powder to obtain loose dough;
4) Filling or extrusion curing: conveying the loose dough to a first screw extruder (1) through an automatic powder filling line, controlling the rotating speed of a screw to be 200-250r/min, mixing the haw paste and the honey, and conveying the mixture to a second screw extruder (8); the materials in the extruder are sheared and extruded under high strength, a molten state is formed under high temperature and high pressure, and then the materials are extruded from an extrusion pipe (2) under high pressure, so that a core-injected primary finished product is obtained;
5) And (3) cooling and coating: cooling the core-injected primary product to 35-40deg.C on a conveyor belt, and coating chili sauce on gluten to obtain semi-finished product;
6) Packaging and sealing: packaging and sealing the semi-finished product to obtain a finished product;
7) Sterilizing: high hydrostatic pressure treatment or ultrasonic treatment is adopted; the high hydrostatic pressure treatment is carried out under the following pressure: 500-550MPa, 3-5min, and room temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257931.XA CN107950743B (en) | 2017-12-04 | 2017-12-04 | Spiral filling device for filling gluten and gluten processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711257931.XA CN107950743B (en) | 2017-12-04 | 2017-12-04 | Spiral filling device for filling gluten and gluten processing technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107950743A CN107950743A (en) | 2018-04-24 |
| CN107950743B true CN107950743B (en) | 2024-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711257931.XA Active CN107950743B (en) | 2017-12-04 | 2017-12-04 | Spiral filling device for filling gluten and gluten processing technology |
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| CN (1) | CN107950743B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117099905B (en) * | 2023-08-28 | 2024-01-26 | 湖北贤哥食品有限公司 | Spicy strip puffing and forming equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1036500A1 (en) * | 1999-03-17 | 2000-09-20 | Barilla Alimentare S.P.A. | Method for obtaining biscuits and similar baked food products substantially in a plaited shape |
| CN2484746Y (en) * | 2001-05-23 | 2002-04-10 | 张世领 | Dual spiral gluten maker |
| CN202552088U (en) * | 2012-05-11 | 2012-11-28 | 邓令雄 | Sandwich type vermicelli extruding machine |
| CN203860393U (en) * | 2014-05-26 | 2014-10-08 | 湖南省玉峰食品实业有限公司 | Screw device for multi-point discharging and spontaneous hot-extrusion expansion of gluten |
| CN104543720A (en) * | 2014-12-27 | 2015-04-29 | 湖南省玉峰食品实业有限公司 | Whole grain hulless oat gluten and preparation method thereof |
| CN105661605A (en) * | 2016-04-08 | 2016-06-15 | 李建国 | Sandwiched vermicelli maker |
| CN106827536A (en) * | 2017-02-22 | 2017-06-13 | 施秀丽 | 3D printer adjustable nozzle component |
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2017
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| EP1036500A1 (en) * | 1999-03-17 | 2000-09-20 | Barilla Alimentare S.P.A. | Method for obtaining biscuits and similar baked food products substantially in a plaited shape |
| CN2484746Y (en) * | 2001-05-23 | 2002-04-10 | 张世领 | Dual spiral gluten maker |
| CN202552088U (en) * | 2012-05-11 | 2012-11-28 | 邓令雄 | Sandwich type vermicelli extruding machine |
| CN203860393U (en) * | 2014-05-26 | 2014-10-08 | 湖南省玉峰食品实业有限公司 | Screw device for multi-point discharging and spontaneous hot-extrusion expansion of gluten |
| CN104543720A (en) * | 2014-12-27 | 2015-04-29 | 湖南省玉峰食品实业有限公司 | Whole grain hulless oat gluten and preparation method thereof |
| CN105661605A (en) * | 2016-04-08 | 2016-06-15 | 李建国 | Sandwiched vermicelli maker |
| CN106827536A (en) * | 2017-02-22 | 2017-06-13 | 施秀丽 | 3D printer adjustable nozzle component |
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| CN107950743A (en) | 2018-04-24 |
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