CN208470181U - A kind of full-automatic accurate is to patch machine - Google Patents
A kind of full-automatic accurate is to patch machine Download PDFInfo
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- CN208470181U CN208470181U CN201820906305.2U CN201820906305U CN208470181U CN 208470181 U CN208470181 U CN 208470181U CN 201820906305 U CN201820906305 U CN 201820906305U CN 208470181 U CN208470181 U CN 208470181U
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Abstract
The utility model discloses a kind of full-automatic accurates to patch machine, including 4 axis robot system of feeding, finger position XZ axis servo slide table handling system, 5 station X-axis handling systems, automatically patch microgripper, rubberizing film station XZ axis servo slide table handling system, CCD detection system, net cage idler wheel coating system, material stripping separation system, overturning system, 4 axis robot system of blanking and welding square tube rack.The utility model it is accurate fast to patch its speed of machine, it is high-efficient, be suitble to high-volume sheet stock part to be automatically positioned by ccd, the sheet stock after realizing sheet stock and coiled strip removing realize it is accurate patch assembled, have wide application.
Description
Technical field
The utility model relates to a kind of full-automatic accurates to patch machine.
Background technique
In the production of electronic product, the stamping parts including a large amount of supplied materials sheet stocks, and patch is assembled with coiled strip cutting part again,
Realize full-automatic front, reverse side can be accurate to patch simultaneously, and can automatic pallet packaging function equipment
Traditional manual pad pasting mode not only inefficiency, but also to patch low precision, film coating process is complicated, and quality can not
It leans on, it is difficult to meet the needs of modern production.
It is assembled on the market using more and more mature manpower at present, sheet stock stamping parts is placed on a jig plate, then
A piece of glue film is removed from coiled strip cutting part manually, manpower assembles patch, needs that a large amount of manpower is spent to operate in this way, assembling effect
Rate is low, and of poor quality to have bubble, precision is uncontrollable, and unreliable.And the quantity of electronic product is big, quality requirement is high, it is difficult to meet
It is required that.
Therefore, technically need a kind of new, automatic to realize full-automatic front, reverse side can be accurate simultaneously to patch, and energy
The equipment of automatic pallet packaging function.
Summary of the invention
The technical problem to be solved by the utility model is to provide a kind of full-automatic accurates to patch machine, realizes that sheet stock is grabbed automatically
It takes, CCD automatic positioning, coiled strip automatically strips, CCD positioning, automatic capturing, realizes full-automatic front, and reverse side can be accurate simultaneously
To patch, and can automatic pallet packaging function equipment.
The utility model is achieved through the following technical solutions: a kind of full-automatic accurate is to patch machine, including 4 axis of feeding
Robot system, 5 station X-axis handling systems, pastes microgripper, rubberizing film at finger position XZ axis servo slide table handling system automatically
Station XZ axis servo slide table handling system, CCD detection system, net cage idler wheel coating system, material stripping separation system, overturning system,
4 axis robot system of blanking and welding square tube rack, the 4 axis robot system of feeding, finger position XZ axis servo slide table are removed
Fortune system, 5 station X-axis handling systems paste microgripper, rubberizing film station XZ axis servo slide table handling system, CCD detection automatically
System, net cage idler wheel coating system, material stripping separation system, overturning system, 4 axis robot system of blanking are mounted on welding square tube
Rack.
The 4 axis robot system of feeding includes robot base, driving shaft one, power as a preferred technical solution,
Armshaft one, line component, driving shaft two, power armshaft two and shaft assembly is moved up and down, driving shaft one is mounted on the base, servo
Motor control, power armshaft one connect driving shaft one and driving shaft two, and power armshaft two is connect with driving shaft one, while can be installed
Shaft assembly and rotary shaft are moved up and down, group is combined into a 4 axis robots.
Finger position XZ axis servo slide table handling system includes X-axis screw slide mechanism, Z as a preferred technical solution,
Axial filament thick stick slipway mechanism, Z axis servo motor, vacuum mounting base, pad pasting panel, X-axis servo motor, the X-axis screw slide machine
Structure, Z axis screw slide mechanism, Z axis servo motor, vacuum mounting base, pad pasting panel, X-axis servo motor are mounted on slide unit peace
It fills on seat, Z axis screw slide mechanism is installed in vacuum mounting base, and pad pasting panel is installed on the bottom of vacuum mounting base, and X-axis is watched
The input terminal that motor is installed on X-axis screw slide mechanism is taken, Z axis servo motor is installed in Z axis screw slide mechanism.
The 5 station X-axis handling system includes localization tool one, waste material box, pneumatic hand as a preferred technical solution,
Pawl mechanism, localization tool two, mobile long slab, sliding track holder, localization tool three, localization tool four, localization tool five, lead screw are sliding
Platform mechanism and servo motor, localization tool one, waste material box, Pneumatic paw mechanism, localization tool two are successively installed from left to right
In on mobile long slab, localization tool three, localization tool four, localization tool five are successively installed on the upper end other side of mobile long slab,
Servo motor is installed on the side of screw slide mechanism, and screw slide mechanism is installed on the bottom of mobile long slab.
As a preferred technical solution, the automatic patch microgripper include support plate, discharge mechanism, discharging motor,
Pinch roll axis, guide pad, draws material roller mechanism, rubberizing block, pad pasting cylinder, servo material pulling motor, rewinding at vacuum flattening plate
Axis, protective cover, discharge mechanism are installed in support plate, and discharging motor is installed on the back of support plate, and drives entire feeding machine
Structure rotation, pinch roll axis are installed in support plate, and vacuum flattening plate is placed on the upper end of pinch roll axis, and protection board is installed on
The back of support plate, pad pasting cylinder is installed on the bottom of rubberizing block, and is installed in support plate together, and collecting shaft is installed on rewinding
On wheel.
The CCD detection system includes support base, camera fixed block, micro-adjusting mechanism, camera as a preferred technical solution,
Fixed plate, CCD camera, camera lens and light source, camera fixed block are installed on support base, and fine tuning structure is installed on camera fixed block
On, camera fixed plate is installed on the front end face of micro-adjusting mechanism, and CCD camera is installed in camera fixed plate, and camera lens is installed on CCD
The bottom of camera, on light source support base, camera lens passes through light source and stretches out in the bottom of light source.
The net cage idler wheel coating system includes XY θ precision stage, cabinet, web plate, thrust gas as a preferred technical solution,
Cylinder rolls rubber tire, linear slide rail, installation cushion block and rodless cylinder, and web plate is installed on the upper end of cabinet, the installation of XY θ precision stage
In the bottom of cabinet, the bottom that cushion block is installed on XY θ precision stage is installed, rodless cylinder is installed on cabinet, rolls rubber tire installation
Among web plate, the upper end that rubber tire is placed on linear slide rail is rolled, thrust cylinder is installed on the side for rolling rubber tire.
The material stripping separation system includes peel plate, driving belt, servo motor, guiding as a preferred technical solution,
Idler wheel, linear guides, pull feeder mechanism, servo motor, unreeling shaft, facial tissue waste material Scroll, counterdie waste material Scroll, the line
Property guide rail is installed on bottom mounting plate, and guide roller is installed on bottom fixed board, and servo motor is installed on bottom fixed board
Lower end, driving belt is installed on the output end of servo motor idler wheel, and peel plate is slidably mounted on the upper end of linear guides, unreels
Axis, facial tissue waste material Scroll and counterdie waste material Scroll are successively installed on an axillare.
As a preferred technical solution, the overturning system it include X screw slide mould group, turnup vacuum plate sucking, Z lead screw
Slide unit mould group, Z axis servo motor, turnup mounting blocks, rotating stepper motor and X-axis servo motor, Z axis servo motor are installed on
The top of Z screw slide mould group, turnup mounting blocks are installed on the top of rotating stepper motor, and turnup mounting blocks are slidably mounted on Z
In screw slide mould group.
The beneficial effects of the utility model are:
1, using 4 axis robot systems, realize that steel disc can be automatically grabbed from pallet, to jig on position；
2, using servo slide table handling system, realize that automatic sucking steel disc, cooperation ccd detection automatic positioning steel disc are realized
Automatic precision is to patch function and carries function；
3, using 5 station X-axis handling systems, 5 stations is able to achieve while being carried, realize transferred product, and can match simultaneously
It closes each station and realizes automatic charging, paste finger, pad pasting, overturning, automatic packaging etc.；
4, it using automatic patch microgripper, realizes unreeling automatically for glue film, automatically strips, automatic finger film, it is automatic to receive
The functions such as waste material；
5, using CCD detection system, measurement product is realized, precision positioning cooperates precision positioning platform automatic position adjusting function, real
The existing accurate function to patch；
6, using net cage idler wheel coating system, cooperate material stripping separation system, in automatic material stripping to net cage, cooperation ccd measurement
System, automatic detection positioning, idler wheel rubber roller automatic coating realize full-automatic accurate to patch function.
7, using material stripping separation system, realize that glue film automatically strips, glue film energy automatic winding and the component for the functions such as unreeling,
Net cage idler wheel coating system is cooperated to realize accurate to patch function；
8, using overturning system, realize that automatic sucking steel disc, automatic lifting function, automatic turnup put steel disc automatically, it is real
Existing turn over function；
9, using high performance PLC control system, keep equipment assembling speed fast, precision is high, and reliable and stable.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of structure installation diagram of full-automatic accurate to patch machine；
Fig. 2 is 4 axis robot system mechanism maps；
Fig. 3 is XZ axis servo slide table handling system mechanism map；
Fig. 4 is 5 station X-axis handling system mechanism maps；
Fig. 5 is automatic patch microgripper mechanism map；
Fig. 6 is CCD detection system mechanism map；
Fig. 7 is net cage idler wheel coating system mechanism map；
Fig. 8 is material stripping separation system mechanism map；
Fig. 9 is overturning System Computer composition.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and/or step other than, can combine in any way.
Any feature disclosed in this specification (including any accessory claim, abstract and attached drawing), except non-specifically chatting
It states, can be replaced by other alternative features that are equivalent or have similar purpose.That is, unless specifically stated, each feature is only
It is an example in a series of equivalent or similar characteristics.
Including 4 axis robot system 1 of feeding, 2,5 station X-axis handling system 3 of finger position XZ axis servo slide table handling system,
Automatic patch microgripper 4, rubberizing film station XZ axis servo slide table handling system 5, CCD detection system 6, net cage idler wheel coating system
7, material stripping separation system 8, overturn system 9,4 axis robot system 10 of blanking, weld square tube rack 11, these described components all according to
On the secondary table top for being all mounted on square tubes soldering rack, guarantee that equipment runs smoothly, reliably；4 axis as described above robot is from support
On disk on automatic charging to 5 station X-axis handling systems, realized certainly by the carrying of XZ axis servo slide table and automatic patch microgripper
Dynamic patch finger, then steel disc glue film face is detected by CCD automatically, glue film automatically strips on net cage idler wheel coating system, and CCD is certainly
Dynamic positioning of taking pictures realizes that steel disc and glue film to patch, then to overturning system automatic turning, realize that steel disc face and glue film two pass through CCD
Automatic aligning is detected, realizes that the precision of glue film to patch, is then automatically grabbed on pallet again by 4 axis robot of blanking, realized
The glue film of full-automatic patch front and back sides, and the equipment of energy pallet packing function.
As shown in Fig. 2, 4 axis robot systems 1 comprising have robot base 12, driving shaft 1, power armshaft one
14, line component 15, driving shaft 2 16, power armshaft 2 17, move up and down shaft assembly 18, the accessories such as rotary shaft composition 19 is described
Driving shaft 1 be mounted on pedestal 12, Serve Motor Control, power armshaft 1 connects driving shaft 1 and driving shaft 16
Two, power armshaft 2 17 is connect with driving shaft 1, while can install lower shifting axle component and rotary shaft, is combined into one from group
4 axis robots, this robot have a set of computer program system to control, the walking road needed for needing to set according to assembly
Line
As shown in figure 3, (the finger station containing patch pastes front glue film station to XZ axis servo slide table handling system 2, pastes reverse side glue
Film station) comprising YouXZhou screw slide mechanism 19, Z axis screw slide mechanism 20, Z axis servo motor 21, vacuum mounting base
22, pad pasting panel 23, X-axis servo motor 25, its be sequentially arranged in slide unit mounting base 24, realize automatic sucking steel disc, cooperation
Ccd detection automatic positioning steel disc, realizes automatic precision to patch function and carries function.
As shown in figure 4,5 station X-axis handling systems 3 comprising have localization tool 1, waste material box 39, Pneumatic paw machine
Structure 40, localization tool 2 41, mobile long slab 42, sliding track holder 43, localization tool 3 44, localization tool 4 45, localization tool
5 46, the accessories such as screw slide mechanism 47, servo motor 48 form, and are able to achieve 5 stations while carrying, and realize transferred product,
And each station can be cooperated to realize automatic charging simultaneously, paste finger, pad pasting, overturning, automatic packaging etc..
As shown in figure 5, pasting microgripper 4 automatically comprising have support plate 26, discharge mechanism 27, discharging motor 28, correcting
Roller shaft 29, guide pad 31, draws material roller mechanism 32, rubberizing block 33, pad pasting cylinder 34, servo material pulling electricity at vacuum flattening plate 30
The spare and accessory parts such as machine 35, collecting shaft 36, protective cover 37 form, and realize unreeling automatically for glue film, automatically strip, automatic finger film,
The functions such as automatic waste collecting.
As shown in fig. 6, CCD detection system 6 comprising have support base 49, camera fixed block 50, micro-adjusting mechanism 51, camera
The parts such as fixed plate 52, CCD camera 53, camera lens 54, light source 55 composition is able to achieve measurement product, and precision positioning, it is accurate fixed to cooperate
Position platform automatic position adjusting function realizes the accurate function to patch.
As shown in fig. 7, net cage idler wheel coating system 7 comprising have XY θ precision stage 56, cabinet 57, web plate 58, thrust gas
Cylinder 59 rolls the spare and accessory parts components such as rubber tire 60, linear slide rail 61, installation cushion block 62, rodless cylinder 63, cooperates material stripping segregative line
It unites, in automatic material stripping to net cage, cooperates ccd measuring system, automatic detection positions, idler wheel rubber roller automatic coating, and realization is full-automatic
Precision is to patch function.
As shown in figure 8, material stripping separation system 8 comprising have peel plate 64, driving belt 65, servo motor 66, orienting roll
Wheel 67, linear guides 68, pull feeder mechanism 69, servo motor 70, unreeling shaft 71, facial tissue waste material Scroll 72, counterdie waste material are received
The equal components composition of spool 73, being able to achieve glue film automatically strips, glue film energy automatic winding and the component for the functions such as unreeling, cooperation
Net cage idler wheel coating system is realized accurate to patch function.
As shown in figure 9, overturning system 9 comprising have X screw slide mould group 74, turnup vacuum plate sucking 75, Z screw slide
The parts such as mould group 76, Z axis servo motor 77, turnup mounting blocks 78, rotating stepper motor 79, X-axis servo motor 80 composition, energy
It realizes that automatic sucking steel disc, automatic lifting function, automatic turnup put steel disc automatically, realizes turn over function.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any change or replacement expected without creative work be should be covered within the scope of the utility model.
Therefore, the protection scope of the utility model should be determined by the scope of protection defined in the claims.
Claims (9)
1. a kind of full-automatic accurate is to patch machine, it is characterised in that: sliding including 4 axis robot system of feeding, finger position XZ axis servo
Platform handling system, pastes microgripper, rubberizing film station XZ axis servo slide table handling system, CCD at 5 station X-axis handling systems automatically
Detection system, net cage idler wheel coating system, material stripping separation system, overturning system, 4 axis robot system of blanking and welding square tube
Rack, the 4 axis robot system of feeding, finger position XZ axis servo slide table handling system, 5 station X-axis handling systems, automatic patch
Microgripper, rubberizing film station XZ axis servo slide table handling system, CCD detection system, net cage idler wheel coating system, material stripping separation
System, overturning system, 4 axis robot system of blanking are mounted on welding square tube rack.
2. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: the 4 axis robot system of feeding includes
Robot base, driving shaft one, power armshaft one, line component, driving shaft two, power armshaft two and shaft assembly is moved up and down,
Driving shaft one is mounted on the base, Serve Motor Control, and power armshaft one connects driving shaft one and driving shaft two, power armshaft two
It is connect with driving shaft one, while lower shifting axle component and rotary shaft can be installed, group is combined into a 4 axis robots.
3. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: finger position XZ axis servo slide table handling system
It include X-axis screw slide mechanism, Z axis screw slide mechanism, Z axis servo motor, vacuum mounting base, pad pasting panel, X-axis servo
Motor, X-axis screw slide mechanism, Z axis screw slide mechanism, Z axis servo motor, vacuum mounting base, pad pasting panel, X-axis
Servo motor is mounted in slide unit mounting base, and Z axis screw slide mechanism is installed in vacuum mounting base, and pad pasting panel is installed on
The bottom of vacuum mounting base, X-axis servo motor are installed on the input terminal of X-axis screw slide mechanism, and Z axis servo motor is installed on Z
On axial filament thick stick slipway mechanism.
4. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: the 5 station X-axis handling system includes
Localization tool one, waste material box, Pneumatic paw mechanism, localization tool two, mobile long slab, sliding track holder, localization tool three, positioning
Jig four, localization tool five, screw slide mechanism and servo motor, localization tool one, Pneumatic paw mechanism, are determined at waste material box
Position jig two is successively installed on mobile long slab from left to right, and localization tool three, localization tool four, localization tool five are successively installed
In the upper end other side of mobile long slab, servo motor is installed on the side of screw slide mechanism, and screw slide mechanism is installed on shifting
The bottom of dynamic long slab.
5. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: the automatic patch microgripper includes branch
Fagging, discharging motor, pinch roll axis, vacuum flattening plate, guide pad, draws material roller mechanism, rubberizing block, pad pasting at discharge mechanism
Cylinder, servo material pulling motor, collecting shaft, protective cover, discharge mechanism are installed in support plate, and discharging motor is installed on support plate
Back, and entire discharge mechanism is driven to rotate, pinch roll axis is installed in support plate, and vacuum flattening plate is placed on pinch roll
The upper end of axis, protection board are installed on the back of support plate, and pad pasting cylinder is installed on the bottom of rubberizing block, and is installed on support together
On plate, collecting shaft is installed in rewinding wheel.
6. full-automatic accurate as described in claim 1 to patch machine, it is characterised in that: the CCD detection system include support base,
Camera fixed block, micro-adjusting mechanism, camera fixed plate, CCD camera, camera lens and light source, camera fixed block are installed on support base,
Fine tuning structure is installed on camera fixed block, and camera fixed plate is installed on the front end face of micro-adjusting mechanism, and CCD camera is installed on phase
In machine fixed plate, camera lens is installed on the bottom of CCD camera, and on light source support base, camera lens passes through light source and stretches out in the bottom of light source
Portion.
7. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: the net cage idler wheel coating system includes XY
θ precision stage, cabinet, web plate, thrust cylinder, rolling rubber tire, linear slide rail, installation cushion block and rodless cylinder, web plate are installed on
The upper end of cabinet, XY θ precision stage are installed on the bottom of cabinet, and installation cushion block is installed on the bottom of XY θ precision stage, rodless cylinder peace
It is installed among web plate loaded on rubber tire on cabinet, is rolled, rolls the upper end that rubber tire is placed on linear slide rail, thrust cylinder is installed on
Roll the side of rubber tire.
8. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: the material stripping separation system includes removing
Plate, driving belt, servo motor, guide roller, linear guides, pull feeder mechanism, servo motor, unreeling shaft, facial tissue waste material are received
Spool, counterdie waste material Scroll, the linear guides are installed on bottom mounting plate, and guide roller is installed on bottom fixed board
On, servo motor is installed on the lower end of bottom fixed board, and driving belt is installed on the output end of servo motor idler wheel, and peel plate is sliding
The dynamic upper end for being installed on linear guides, unreeling shaft, facial tissue waste material Scroll and counterdie waste material Scroll are successively installed on an axis
On plate.
9. full-automatic accurate as described in claim 1 is to patch machine, it is characterised in that: the overturning system it include that X lead screw is sliding
Platform mould group, turnup vacuum plate sucking, Z screw slide mould group, Z axis servo motor, turnup mounting blocks, rotating stepper motor and X-axis
Servo motor, Z axis servo motor are installed on the top of Z screw slide mould group, and turnup mounting blocks are installed on rotating stepper motor
Top, turnup mounting blocks are slidably mounted in Z screw slide mould group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820906305.2U CN208470181U (en) | 2018-06-12 | 2018-06-12 | A kind of full-automatic accurate is to patch machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820906305.2U CN208470181U (en) | 2018-06-12 | 2018-06-12 | A kind of full-automatic accurate is to patch machine |
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| Publication Number | Publication Date |
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| CN208470181U true CN208470181U (en) | 2019-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820906305.2U Active CN208470181U (en) | 2018-06-12 | 2018-06-12 | A kind of full-automatic accurate is to patch machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110362054A (en) * | 2019-07-31 | 2019-10-22 | 深圳市运泰利自动化设备有限公司 | A kind of 3C Product high-precision flexible composition system based on host computer integrated control |
-
2018
- 2018-06-12 CN CN201820906305.2U patent/CN208470181U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110362054A (en) * | 2019-07-31 | 2019-10-22 | 深圳市运泰利自动化设备有限公司 | A kind of 3C Product high-precision flexible composition system based on host computer integrated control |
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