CN110362054A - A kind of 3C Product high-precision flexible composition system based on host computer integrated control - Google Patents
A kind of 3C Product high-precision flexible composition system based on host computer integrated control Download PDFInfo
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- CN110362054A CN110362054A CN201910702467.3A CN201910702467A CN110362054A CN 110362054 A CN110362054 A CN 110362054A CN 201910702467 A CN201910702467 A CN 201910702467A CN 110362054 A CN110362054 A CN 110362054A
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- axis servomotor
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- 238000004891 communication Methods 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims description 8
- 230000006870 function Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000006399 behavior Effects 0.000 claims description 3
- 238000013500 data storage Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Manipulator (AREA)
Abstract
The present invention provides a kind of precision height, good compatibility, the high 3C Product high-precision flexible composition systems based on host computer integrated control of flexibility degree.The present invention is based on bus communications and windows platform to develop environment, control system is according to the operational order of software interface, distribution I/O, sensor, axis servomotor, camera and expansion module is controlled by bus mode to be communicated, issue corresponding control instruction, realize logic movement, motion control, image procossing, data storage etc., and the status signals such as receiving sensor, camera, axis servomotor, cylinder, high concentration control is reached based on Labview software control system by above-mentioned, is monitored in real time.Present invention can apply to automatic fields.
Description
Technical field
The present invention relates to automatic field more particularly to a kind of 3C Product high-precision based on host computer integrated control are flexible
Package system.
Background technique
With the development of the times, automation equipment replaces being manually trend of the times already.From modern country 3C row
From the point of view of the whole situation of industry, the package technique of one-component comparatively or comparative maturity, developing direction be automation and
In high precision.Phenomena such as domestic generally existing precision of kludge is not high, and speed does not catch up with demand, and compatibility is inadequate.In general,
3C Product update iteration is fast, and producing line also wants corresponding iteration, but in general one producing line investment of factory is high, and flexible industry chain is then
Assist in factory's recycling producing line at a low price.This also means that just considering this reusability in product design.With
For mobile phone, although the product component of each family is not identical, for example Home key has multiple manufacturers to supply, but still has 90% or more
Similitude.Exist at present for the flexibility producing line of this product for existing simultaneously many common points in having differences
Technically still remain many immature places.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a kind of precision height, good compatibility,
The high 3C Product high-precision flexible composition system based on host computer integrated control of flexibility degree.
The technical solution adopted by the present invention is that: it includes host computer, hardware system, software control system, manual interface, UI
Interface,
The main program of the host computer includes automatically controlling selecting module, parameter setting module, axis servomotor motion profile manually to show
Teach module, production shift management module and fault processing module；
The hardware system includes the industrial personal computer being installed on board, camera, axis servomotor, cylinder, sensor, light source, manipulator,
The axis servomotor is connected by CAN bus, and the camera, cylinder, sensor, light source and manipulator pass through corresponding communications protocol
It is connect with communication interface with industrial personal computer；
The software control system carries out visualized graphs programming using Labview system, and the software control system includes patrolling
Collect motion-control module, communication program module, vision processing module, data uploading module and data memory module；
The manual interface includes axis servomotor control module, camera control module, light source control module, cylinder control module, IO
Control module and manipulator control module；
The host computer is manually controlled or is automatically controlled according to current network environment, selection, is utilized for different 3C Products
Parameter setting module carries out different parameter settings, and the operational order that the software control system obtains passes through bus mode control
System distribution I/O, camera, axis servomotor, cylinder, sensor, light source and manipulator are communicated, and corresponding control instruction is issued,
The function that realization logic movement, motion control, image procossing, data store, and receiving sensor, camera, axis servomotor, cylinder
Status signal, and data are saved and fed back to host computer.
Further, the manual manual control module automatically controlled in selecting module includes axis servomotor action control mould
Block, cylinder movement control module, camera act control module, light source action control module and manipulator behavior control module.
Further, the parameter setting module includes robot parameter module, axis servomotor parameter module, camera vision
Parameter module, light source parameters module and system parameter module.
The beneficial effects of the present invention are: using Labview programming software as software control system, and visualized graphs are compiled
Cheng Gengjia is succinctly intuitive, is similar to high level computer programming language, is more suitable PC control using visualized graphs programming
System, more particularly to a large amount of operation of analog quantity processing and multi-shaft interlocked interpolation；It is controlled by bus mode, other component uses
Specific communications protocol and communication interface, the problems such as all parts communications protocol conflict in release system；And the interface UI have can
The characteristics of strong operability, can each industry control state in real-time monitoring system, servo Spindle Status, camera status, sensor states,
The state of other components such as cylinder；It is assembled automatically using the motion control of software control high-precision servo, increasingly automated integrated, people
Property operation interface, automatically process general alarm mistake, for profession alarm prompt person processing, combine highly automated
Change, humanized characteristic；And vision is used to be automatically positioned, it repeatedly makes corrections assembled position, protects automatically for the product of different model
It is errorless to demonstrate,prove assembled with high precision movement completion, the difference of different product is overcome with this, reaches assembled with high precision effect.
Detailed description of the invention
Fig. 1 is the entire block diagram of present system；
Fig. 2 is the main program block diagram of host computer of the present invention；
Fig. 3 is the automatic assembling flow chart of present system.
Specific embodiment
As depicted in figs. 1 and 2, the present invention includes host computer, hardware system, software control system, manual interface, UI circle
Face, the main program of the host computer include automatically controlling selecting module, parameter setting module, axis servomotor motion profile teaching manually
Module, production shift management module and fault processing module；The hardware system includes the industrial personal computer being installed on board, phase
Machine, axis servomotor, cylinder, sensor, light source, manipulator, the axis servomotor are connected by CAN bus, the camera, cylinder, biography
Sensor, light source and manipulator are connect by corresponding communications protocol and communication interface with industrial personal computer；The software control system is adopted
Visualized graphs programming is carried out with Labview system, the software control system includes logic motion-control module, communication program
Module, vision processing module, data uploading module and data memory module；The manual interface include axis servomotor control module,
Camera control module, light source control module, cylinder control module, I/O control module and manipulator control module；It is described upper
Machine is manually controlled or is automatically controlled according to current network environment, selection, utilizes parameter setting module for different 3C Products
Carry out different parameter settings, the operational order that the software control system obtains, by bus mode control distribution I/O,
Camera, axis servomotor, cylinder, sensor, light source and manipulator are communicated, and issue corresponding control instruction, realize logic movement,
The function that motion control, image procossing, data store, and the status signal of receiving sensor, camera, axis servomotor, cylinder, and it is right
Data are saved and are fed back to host computer.
The manual manual control module automatically controlled in selecting module includes that axis servomotor action control module, cylinder are dynamic
Make control module, camera act control module, light source action control module and manipulator behavior control module.The parameter setting
Module includes robot parameter module, axis servomotor parameter module, camera vision parameter module, light source parameters module and system parameter
Module.
The interface UI is the real-time monitoring and control interface of high precision flexible composition system control sytsem, and having can operate
The strong feature of property, being capable of each industry control state, servo Spindle Status, camera status, sensor states, cylinder in real-time monitoring system
Etc. the state of other components.Pass through the creation data of data uploading module and data memory module log history product, production ginseng
Several and product is taken pictures effect, and product back-tracing is facilitated.
As shown in figure 3, camera therein is provided with four.The process that the present invention carries out automatic assembling to 3C Product is as follows:
Artificial loading → soft start → manipulator feeding → manipulator is to the position → CCD1,2,3,4 that takes pictures to position of taking pictures → 4 cameras while clapping
According to → manipulator correction → CCD1,2,3,4 avoidance resigning → manipulator assembling → manipulator Aligning control → blanking.It can be seen that should
Automatic package system, the degree of automation is very high, is only accomplished manually in feeding and blanking needs, remaining all realizes automatic
Change, and the system also has excellent alarm and fault diagnosis functions.
Accordingly, present system completes complete machine and replaces man-made assembly function；And compatibility is strong, compatible multiple product；Together
It ensure that the stability and quality of product simultaneously；Its is compact-sized, light and handy, simple, and maintenance is easy to operate；Further such that
Complete machine service life increases.
Claims (3)
1. a kind of 3C Product high-precision flexible composition system based on host computer integrated control, it is characterised in that: it includes upper
Machine, hardware system, software control system, manual interface, the interface UI,
The main program of the host computer includes automatically controlling selecting module, parameter setting module, axis servomotor motion profile manually to show
Teach module, production shift management module and fault processing module；
The hardware system includes the industrial personal computer being installed on board, camera, axis servomotor, cylinder, sensor, light source, manipulator,
The axis servomotor is connected by CAN bus, and the camera, cylinder, sensor, light source and manipulator pass through corresponding communications protocol
It is connect with communication interface with industrial personal computer；
The software control system carries out visualized graphs programming using Labview system, and the software control system includes patrolling
Collect motion-control module, communication program module, vision processing module, data uploading module and data memory module；
The manual interface includes axis servomotor control module, camera control module, light source control module, cylinder control module, IO
Control module and manipulator control module；
The host computer is manually controlled or is automatically controlled according to current network environment, selection, is utilized for different 3C Products
Parameter setting module carries out different parameter settings, and the operational order that the software control system obtains passes through bus mode control
System distribution I/O, camera, axis servomotor, cylinder, sensor, light source and manipulator are communicated, and corresponding control instruction is issued,
The function that realization logic movement, motion control, image procossing, data store, and receiving sensor, camera, axis servomotor, cylinder
Status signal, and data are saved and fed back to host computer.
2. a kind of 3C Product high-precision flexible composition system based on host computer integrated control according to claim 1,
Be characterized in that: the manual manual control module automatically controlled in selecting module includes axis servomotor action control module, cylinder
Action control module, camera act control module, light source action control module and manipulator behavior control module.
3. a kind of 3C Product high-precision flexible composition system based on host computer integrated control according to claim 1,
Be characterized in that: the parameter setting module include robot parameter module, axis servomotor parameter module, camera vision parameter module,
Light source parameters module and system parameter module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910702467.3A CN110362054A (en) | 2019-07-31 | 2019-07-31 | A kind of 3C Product high-precision flexible composition system based on host computer integrated control |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910702467.3A CN110362054A (en) | 2019-07-31 | 2019-07-31 | A kind of 3C Product high-precision flexible composition system based on host computer integrated control |
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| CN110362054A true CN110362054A (en) | 2019-10-22 |
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| CN201910702467.3A Pending CN110362054A (en) | 2019-07-31 | 2019-07-31 | A kind of 3C Product high-precision flexible composition system based on host computer integrated control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111606000A (en) * | 2020-05-15 | 2020-09-01 | 深圳市运泰利自动化设备有限公司 | Magnet production method based on upper computer integrated control |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107562025A (en) * | 2017-08-08 | 2018-01-09 | 浙江大学 | Automatic flexible assembly system and control method based on distributed moveable platform |
| CN109013201A (en) * | 2018-09-29 | 2018-12-18 | 苏州市运泰利自动化设备有限公司 | High-precision dot colloid system and its application method based on host computer integrated control |
| CN208470181U (en) * | 2018-06-12 | 2019-02-05 | 深圳市领略数控设备有限公司 | A kind of full-automatic accurate is to patch machine |
| CN208962012U (en) * | 2018-10-31 | 2019-06-11 | 深圳市新怡富数控设备有限公司 | Board separator manipulator automatic loading/unloading control device |
-
2019
- 2019-07-31 CN CN201910702467.3A patent/CN110362054A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107562025A (en) * | 2017-08-08 | 2018-01-09 | 浙江大学 | Automatic flexible assembly system and control method based on distributed moveable platform |
| CN208470181U (en) * | 2018-06-12 | 2019-02-05 | 深圳市领略数控设备有限公司 | A kind of full-automatic accurate is to patch machine |
| CN109013201A (en) * | 2018-09-29 | 2018-12-18 | 苏州市运泰利自动化设备有限公司 | High-precision dot colloid system and its application method based on host computer integrated control |
| CN208962012U (en) * | 2018-10-31 | 2019-06-11 | 深圳市新怡富数控设备有限公司 | Board separator manipulator automatic loading/unloading control device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111606000A (en) * | 2020-05-15 | 2020-09-01 | 深圳市运泰利自动化设备有限公司 | Magnet production method based on upper computer integrated control |
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Application publication date: 20191022 |
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