CN208362504U - Production line is arranged on a kind of profile automatic intelligent - Google Patents
Production line is arranged on a kind of profile automatic intelligent Download PDFInfo
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- CN208362504U CN208362504U CN201820922999.9U CN201820922999U CN208362504U CN 208362504 U CN208362504 U CN 208362504U CN 201820922999 U CN201820922999 U CN 201820922999U CN 208362504 U CN208362504 U CN 208362504U
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- conveying
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Abstract
The utility model essentially discloses and arranges production line on a kind of profile automatic intelligent, it includes determine head, assisting head, motivation head, master controller, support frame, precision lift transverse-moving mechanism；Described determines to be provided with left conveying device, left aligning gear, left correcting positioning workpiece polishing mechanism, upper left row's mechanical arm, left automatic clamping and placing folder conveying mechanism on head；Right conveying device, right aligning gear, right correcting positioning workpiece polishing mechanism, upper right row mechanical arm, right automatic clamping and placing folder conveying mechanism are provided on the motivation head；Translation mechanism, servo motor one are provided on the auxiliary head；Determine head, motivation head, the auxiliary head is arranged on support frame bottom traverse rod；The aluminium beam of support profile is provided with above the support frame；The utility model, according to program work, improves labor efficiency, reduces personnel cost, improve the automatization level of production using main controller controls various pieces.
Description
Technical field
The utility model relates to profile production fields, and in particular to arrange production line on a kind of profile automatic intelligent.
Background technique
Need for profile to be fixed on support rod when at present to profile electrophoresis, present most enterprises still rely on manpower into
Row operation, time-consuming and laborious, inefficiency, and artificial upper row's quality cannot be guaranteed, the serious effect restricted to profile electrophoresis and oxidation
Rate.
Patent of invention " a kind of aluminum profile automatically upper arranging device and its control method " (application publication number: CN106276171),
Its essentially disclose it is a kind of fixed upper arranging device and method are wound using aluminum steel, structure is complicated for the apparatus and method, and
Failure is easy to appear during coiling；The conveying device of its announcement drawback low there is also transfer efficiency, overturning dress
It is simple to set structure, upper row's effect is poor；The utility model is mainly to provide a kind of utilization mechanical arm, Automatic-clamping, full automatic one
Production line and its control method are arranged on kind profile automatic intelligent.
Utility model content
The utility model mainly provide a kind of automatic conveying, Automatic-clamping, automatic guiding polishing, robotic arm, oneself
Production line is arranged on a kind of profile automatic intelligent of dynamic moving lifting.
Production line is arranged on a kind of profile automatic intelligent, including determines head, auxiliary head, motivation head, master controller, support
Frame, precision lift transverse-moving mechanism；Described determines to be provided with left conveying device, left aligning gear, left correcting positioning polishing on head
Mechanism, upper left row's mechanical arm, left automatic clamping and placing press from both sides conveying mechanism；Right conveying device, right school are provided on the motivation head
Positive mechanism, right correcting positioning workpiece polishing mechanism, upper right row mechanical arm, right automatic clamping and placing press from both sides conveying mechanism；The auxiliary head
On be provided with translation mechanism, servo motor one；Determine head, motivation head, the auxiliary head is arranged in support frame bottom traverse rod
On；The motivation head, auxiliary head can be moved along traverse rod；The support frame upper right side is provided with precision lift cross sliding machine
Structure；The aluminium beam of support profile is provided with above the support frame；The precision lift transverse-moving mechanism drives aluminium beam to be risen
Traversing movement is dropped；Left conducting rod and right conducting rod are provided on the aluminium beam；The master controller passes through connection control
It formulates head, head, motivation head, precision lift transverse-moving mechanism, left conveying device, left aligning gear, left correcting positioning is assisted to beat
Grinding machine structure, upper left row mechanical arm, left automatic clamping and placing folder conveying mechanism, servo motor one, right conveying device, right aligning gear,
Right correcting positioning workpiece polishing mechanism, upper right row mechanical arm, the folder conveying mechanism movement of right automatic clamping and placing.
The left aligning gear rear is provided with upper left row's mechanical arm；A left side is provided in front of the left aligning gear
Conveying device；Upper left row's mechanical arm is arranged on determining head；The upper left row mechanical arm rear is provided with a left side
Correcting positions workpiece polishing mechanism；Left automatic clamping and placing folder conveying mechanism is provided on the left of the left correcting positioning workpiece polishing mechanism；It is described
Left conducting rod pass through left correcting position workpiece polishing mechanism carry out correcting positioning；The servo motor one drives on translation mechanism
Crawler belt operating；Mobile right side Shang Pai mechanism can be arranged in the motivation head according to master controller；The right aligning gear rear
It is provided with upper right row's mechanical arm；Right conveying device is provided in front of the right aligning gear；The upper right arranges manipulator
Arm is arranged on motivation head；The upper right row mechanical arm rear is provided with right correcting positioning workpiece polishing mechanism；It leads on the right side
Right automatic clamping and placing folder conveying mechanism is provided on the right side of positive positioning workpiece polishing mechanism；The right conducting rod is positioned by right correcting and is polished
Mechanism carries out correcting positioning；Upper left row's mechanical arm height is slightly below upper right row's mechanical arm height.
The left conveying device is identical as right conveying device structure；The right conveying device include servo motor two,
Servo motor three, the first conveying section, the second conveying section, third conveying section；First conveying section and third conveying section is arranged
Point-blank；The left side of the first conveying section Yu third conveying section junction is arranged in second conveying section；First is defeated
It send section, the second conveying section to be driven by servo motor two and realizes that low speed coaxially operates；Second conveying section and third conveying section are by servo
Motor three, which drives, realizes the coaxial operating of high speed；By the high low-speed running in the first conveying section and third conveying section, profile spacing is realized
Expansion, achieve the purpose that separate profile；Outside is provided with automatic identification between the third conveying section and the first conveying section
Sensor one, when automatic identification sensor one senses profile, servo motor two shuts down, and servo motor three starts running
Profile is delivered to third conveying section end by the second conveying section；Automatic identification is provided on the outside of the third conveying section end
Sensor two, when automatic identification sensor two senses profile, servo motor three shuts down, and servo motor two starts at this time
Profile is delivered to one top of automatic identification sensor by running；The servo motor one and servo motor two and servo motor
Three operate synchronously.
The left aligning gear and right aligning gear are symmetrical structure；The right aligning gear includes right telescopic cylinder
And right shell body, the right telescopic cylinder are connect with right shell body, the left aligning gear includes left telescopic cylinder and right baffle-plate,
The left telescopic cylinder is connect with right baffle-plate, and when automatic identification sensor two senses profile, signal is transmitted to main control
Device, a main controller controls left side stretch gas and right telescopic cylinder movement, push right baffle-plate, right shell body to profile carry out left-right balance,
It clamps, reaches calibration result.
The left correcting positioning workpiece polishing mechanism is identical with right correcting positioning workpiece polishing mechanism structure；The right correcting positioning
Workpiece polishing mechanism includes correcting clamping device, correcting positioning device, grinding device；The correcting clamping device is arranged in right conduction
Below bar；The correcting clamping device include clamping round bar, left and right rail mechanism, front and rear guide rails mechanism, side-to-side movement cylinder,
Move forward and backward cylinder；The left and right sides of correcting clamping device is arranged in the clamping round bar, and relies on side-to-side movement cylinder edge
Left and right rail mechanism realizes clamping and unclamps, by moving forward and backward cylinder fortune before and after front and rear guide rails mechanism realization clamping round bar
It is dynamic, realize the clamping to right conducting rod；The correcting positioning device is arranged below correcting clamping device, and the correcting is fixed
Position device includes correcting hole, guide wheel assembly；Four groups of guide wheels are provided with around the correcting hole；The right conducting rod is in correcting
Accurately enter in correcting hole under the action of clamping device and correcting positioning is carried out to it；The grinding device setting is positioned in correcting
On the outside of device；The grinding device includes telescopic cylinder two, connecting rod, grinding disc；The telescopic cylinder two passes through connection
Bar is connect with grinding disc, and when telescopic cylinder two is stretched out, telescopic cylinder two drives grinding disc to realize 90 ° of rotations extremely by connecting rod
In front of correcting hole, so that grinding disc is contacted with right conducting rod, polish during the decline of right conducting rod right conducting rod.
Upper left row's mechanical arm is identical as upper right row's mechanical arm structure；The upper right arranges mechanical arm
The mechanical arm of two alternating movements side by side, the mechanical arm include elevating mechanism mould group, transverse-moving mechanism mould group, mechanical fingerprint
Group；The manipulator module is mounted in elevating mechanism mould group, and the elevating mechanism mould group is mounted in transverse-moving mechanism mould group, institute
Transverse-moving mechanism mould group is stated to be mounted on the base；The transverse-moving mechanism mould group drives it to realize the traversing fortune in front and back by traversing motor
It is dynamic；The elevating mechanism mould group drives it to achive up and down movement by lifting motor；The manipulator module includes
Tumble cylinder, gripper cylinder, clamping device, torsion shaft；The torsion shaft is connect with elevating mechanism mould group；The overturning gas
Cylinder pushes torsion shaft to realize overturning；Clamping device is set on the torsion shaft, the clamping device include fixed baffle and
Mobile clamping plate；The gripper cylinder pushes mobile clamping plate to the close realization holding action of fixed baffle；The clamping
Device is arranged on torsion shaft and realizes 90 ° of flip-flop movements therewith, so that profile is moved on conducting rod from guide device.
The left automatic clamping and placing folder conveying mechanism is identical as right automatic clamping and placing folder conveying mechanism structure；The right side is automatic
Picking and placing folder conveying mechanism includes automatically for clamp device, automatic clamping and placing clamp device；It is described it is automatic for clamp device include being filled for clip slot
It sets, motor four, intelligence sensor three, rotating disk；The automatic clamping and placing clamp device includes picking and placing clamp hand, rotating device, rotation
Cylinder, clamp hand cylinder, tumble cylinder two；It is provided with clamp hand cylinder on the pick-and-place clamp hand, realizes the clamping to clip；It is described
Pick-and-place clamp hand and rotating device connect by tumble cylinder two；The rotating device is realized by rotary cylinder picks and places clamp hand
Rotation；The pick-and-place clamp hand setting is controlled by cylinder pick-and-place clamp hand and takes folder or put folder at automatic clamping and placing clamp device both ends；Institute
The rotating device stated drives pick-and-place clamp hand to do rotary reciprocating motion；The pick-and-place clamp hand is arranged right above for clip slot device；
Described forms column shaped rotating structure for clip slot by several for clip slot device, controls rotating disk using motor four and turns to setting
It realizes for folder position；The rotating disk is arranged in column shaped rotating actuator base；It is described for being filled with clip, institute in clip slot
State for being provided with guide rail in clip slot, sliding block, screw rod, pushing away folder clamping plate；The sliding block is connect with folder clamping plate is pushed away；The sliding block
It is arranged on screw rod；The motor four pushes screw rod to move up a clip position；The intelligence sensor three is arranged
It can detect the position for clip slot the top clip；After the induction of intelligence sensor three is removed for the clip of clip slot the top,
Signal is transmitted to the position that main controller controls motor four drives screw rod that will move up a clip for the folder word in clip slot, this
When, intelligence sensor three detects clip, picks and places clamp hand and carries out taking folder work, so recycles.
The precision lift transverse-moving mechanism, including pedestal, the pedestal are equipped with precision lift mechanism, accurate cross sliding machine
Structure and aluminium corbel disc mechanism, the aluminium corbel disc mechanism are mounted on accurate transverse-moving mechanism, and the accurate transverse-moving mechanism is mounted on
On precision lift mechanism, the precision lift mechanism is fixedly mounted on pedestal.
The master controller is connect with automatic identification sensor one, and master controller receives the letter of automatic identification sensor one
After number, the start and stop of motor two are controlled；The master controller is connect with automatic identification sensor two, and master controller receives automatic knowledge
After the signal of individual sensor two, the start and stop of motor three are controlled；When profile is sent to aligning gear position, a main controller controls left side is stretched
Contracting cylinder and right telescopic cylinder carry out left and right correction to profile；Then main controller controls motor five is dynamic to upper row's mechanical arm
Make, clamping and rotary movement are carried out to profile；When profile is sent on conducting rod, automatic clamping and placing folder conveying mechanism starts to move
Make, clamping movement is carried out to clip, and profile is fixed on conducting rod with clip, completes individually upper row's movement.
Conducting rod Corrective control method:
1, preliminary corrections are carried out to conducting rod by correcting clamping device；
2, secondary correction is carried out to conducting rod by correcting positioning device；
Control method is as follows:
(1) move Handpiece Location according to one key assignments of the profile length for the row of being gone up first, it is motionless determine head, auxiliary head with
Motivation head is moved to setting position according to program on traverse rod, and locks；
2) aluminium beam is moved to setting position by the accurate transverse-moving mechanism on precision lift transverse-moving mechanism；
3) precision lift mechanism on precision lift transverse-moving mechanism is by the conduction of the aluminium beam underhung on setting position
Bar drops at correcting clamping device；Correcting clamping device carries out correcting holding action to conducting rod, then precision lift mechanism
Conducting rod is continued in decentralization to correcting hole, conducting rod continues traveling downwardly, and workpiece polishing mechanism is in place at this time, implements deoxidation to conducting rod
Skin polishing, guarantees conducting rod satisfactory electrical conductivity；
4) high low speed conveying device, which individually separates profile, is transported to setting position, and carries out lateral position by aligning gear
Set calibration；
5) mechanical arm is arranged on by transverse shifting, lifting moving, clamping and rotary movement, by profile by aligning gear position
The place of setting is moved on conducting rod setting position；
6) the pick-and-place clamp hand of automatic clamping and placing folder conveying mechanism takes out clip out of for clip slot, and by rotating device and
Clip is clipped in profile ends described in step 5 by tumble cylinder, and profile is fixed on conducting rod；
7) profile is clamped on conducting rod by automatic clamping and placing folder conveying mechanism, and precision lift mechanism is by conducting rod liter after clamping
Setting height is played, at the same time, upper row's mechanical arm return in step 5, another upper row's mechanical arm makees another type of clamping
The movement of material；Circulation action, until upper set solid；
10) on profile after full conducting rod, the aluminium beam on set solid conducting rod is transported to support frame by precision lift transverse-moving mechanism
Front end, then the aluminium beam for being located at support frame rear end is delivered to setting position again and is ready for upper row's work by precision lift transverse-moving mechanism
Make, the movement of circulation step 2-10, until completing all upper row's work of profile.
Advantage:
1) Handpiece Location is moved according to one key assignments of profile length, foolproof setting easily operates；
2) amount of the profile of full 3 rows can be disposably put on profile conveyer belt, worker is putting certain amount profile
Afterwards, timeout or other preparations can be done, very reasonable technique initialization greatly reduces labor intensity, improves efficiency；
3) each to store 960 clips for clip slot device, about upper enough completely 20 row's profiles, by every row 3 minutes, enough machines
Device use in 1 hour, and clip is put into for very simple in clip slot, one can fill each for clip slot a few minutes
It is full；Easy human assistance operation is only needed to ensure that the continual operation of equipment；
4) machine belongs to low energy consumption operating, runs within 24 hours, so that cost is greatly saved in producer.
Detailed description of the invention
Fig. 1: the utility model patent structure figure；
Fig. 2: the utility model patent structure figure two；
Fig. 3: the utility model determines handpiece structure figure；
Fig. 4: the utility model motivation header structure figure；
Fig. 5: the utility model assists handpiece structure figure；
Fig. 6: the right conveying device structure chart of the utility model；
Fig. 7: the right correcting of the utility model positions workpiece polishing mechanism；
Fig. 8: the right aligning gear structure chart of the utility model；
Fig. 9: the utility model upper right arranges mechanical arm structure chart；
Figure 10: the right automatic clamping and placing of the utility model presss from both sides conveying mechanism structure chart；
Figure 11: the utility model is automatically for clamp device structure chart；
Figure 12: the utility model automatic clamping and placing clamp device structure chart；
Figure 13: the utility model precision lift transverse-moving mechanism structure chart.
Specific embodiment
Production line is arranged on a kind of profile automatic intelligent, including determines head (1), auxiliary head (3), motivation head (2), master control
Device (4) processed, support frame (5), precision lift transverse-moving mechanism (6)；It is described determine to be provided on head (1) left conveying device (11),
Left aligning gear (12), left correcting positioning workpiece polishing mechanism (13), upper left row mechanical arm (14), left automatic clamping and placing press from both sides conveying mechanism
(15)；Right conveying device (21), right aligning gear (22), right correcting positioning workpiece polishing mechanism are provided on the motivation head (2)
(23), upper right row mechanical arm (24), right automatic clamping and placing folder conveying mechanism (25)；It is provided on the auxiliary head (3) flat
Telephone-moving structure (31), servo motor one (32)；Determine head (1), motivation head (2), auxiliary head (3) is arranged in support frame
(5) on bottom traverse rod (10)；The motivation head (2), auxiliary head (3) can be mobile along traverse rod (10)；The support frame (5)
Upper right side is provided with precision lift transverse-moving mechanism (6)；The aluminium beam (7) of support profile is provided with above the support frame (5)；Institute
The precision lift transverse-moving mechanism (6) stated drives aluminium beam (7) to carry out lift-sliding movement；A left side is provided on the aluminium beam (7) to lead
Electric pole (8) and right conducting rod (9)；The master controller (4) by line connection control determine head (1), assist head (3),
Motivation head (2), precision lift transverse-moving mechanism (6), left conveying device (11), left aligning gear (12), left correcting position sander
Structure (13), upper left row mechanical arm (14), left automatic clamping and placing press from both sides conveying mechanism (15), servo motor one (32), right conveying device
(21), right aligning gear (22), right correcting positioning workpiece polishing mechanism (23), upper right row mechanical arm (24), right automatic clamping and placing folder are defeated
Mechanism (25) are sent to act.
Described left aligning gear (12) rear is provided with upper left row mechanical arm (14)；The left aligning gear (12)
Front is provided with left conveying device (11)；Upper left row mechanical arm (14) is arranged on determining head (1)；The upper left
Row mechanical arm (14) rear is provided with left correcting positioning workpiece polishing mechanism (13)；Left correcting positioning workpiece polishing mechanism (13) is left
Side is provided with left automatic clamping and placing folder conveying mechanism (15)；The left conducting rod (8) positions workpiece polishing mechanism (13) by left correcting
Carry out correcting positioning；The servo motor one (32) drives the crawler belt operating on translation mechanism (31)；The motivation head (2)
Mobile right side Shang Pai mechanism can be set according to master controller (4)；Described right aligning gear (22) rear is provided with upper right row's machine
Tool arm (24)；Right conveying device (21) are provided in front of the right aligning gear (22)；The upper right arranges mechanical arm
(24) it is arranged on motivation head (2)；Described upper right row mechanical arm (24) rear is provided with right correcting positioning workpiece polishing mechanism
(23)；Right automatic clamping and placing folder conveying mechanism (25) is provided on the right side of right correcting positioning workpiece polishing mechanism (23)；The right side
Conducting rod (9) carries out correcting positioning by right correcting positioning workpiece polishing mechanism (23)；Upper left row mechanical arm (14) height
Slightly below upper right row mechanical arm (24) height.
The left conveying device (11) is identical as right conveying device (21) structure；The right conveying device (21) includes
Servo motor two (211), servo motor three (212), the first conveying section (213), the second conveying section (214), third conveying section
(215)；First conveying section (213) and third conveying section (215) is arranged point-blank；Second conveying section
(214) it is arranged in the left side of the first conveying section (213) and third conveying section (215) junction；First conveying section (213), second
Conveying section (214) is driven by servo motor two (211) realizes that low speed coaxially operates；Second conveying section (214) and third conveying section
(215) it is driven by servo motor three (212) and realizes the coaxial operating of high speed；Pass through the first conveying section (213) and third conveying section
(215) high low-speed running realizes the expansion of profile spacing, achievees the purpose that separate profile；The third conveying section (215) with
Outside is provided with automatic identification sensor one (216) between first conveying section (213), when automatic identification sensor one (216) is felt
When should arrive profile, servo motor two (211) shuts down, and servo motor three (212) starts running profile by the second conveying section
(214) it is delivered to third conveying section (215) end；Automatic identification biography is provided on the outside of described third conveying section (215) end
Sensor two (217), when automatic identification sensor two (217) senses profile, servo motor three (212) shuts down, at this time
Servo motor two (211) starts operation, and profile is delivered to above automatic identification sensor one (216)；The servo motor
One (32) are operated synchronously with servo motor two (211) and servo motor three (212).
The left aligning gear (12) and right aligning gear (22) is symmetrical structure；Right aligning gear (22) packet
Right telescopic cylinder (221) and right shell body (222) are included, the right telescopic cylinder (221) is connect with right shell body (222), described
Left aligning gear (12) includes left telescopic cylinder (121) and right baffle-plate (122), the left telescopic cylinder (121) and right baffle-plate
(122) it connects, when automatic identification sensor two (217) senses profile, signal is transmitted to master controller (4), master controller
(4) the left flexible gas of control and right telescopic cylinder (221) movement push right baffle-plate (122), right shell body (222) to carry out profile left
Right balance, clamping, reach calibration result.
Left correcting positioning workpiece polishing mechanism (13) is identical with right correcting positioning workpiece polishing mechanism (23) structure；The right side
It includes correcting clamping device (231), correcting positioning device (232), grinding device (233) that correcting, which positions workpiece polishing mechanism (23),；Institute
Correcting clamping device (231) setting stated is below right conducting rod (9)；The correcting clamping device (231) includes clamping circle
Bar (2311), front and rear guide rails mechanism (2313), side-to-side movement cylinder (2314), moves forward and backward gas at left and right rail mechanism (2312)
Cylinder (2315)；The clamping round bar (2311) is arranged in the left and right sides of correcting clamping device (231), and relies on side-to-side movement
Cylinder (2314) is realized clamping along left and right rail mechanism (2312) and is unclamped, by moving forward and backward cylinder (2315) along front and rear guide rails
Mechanism (2313) realizes that clamping round bar (2311) moves forward and backward, and realizes the clamping to right conducting rod (9)；The correcting positions dress
(232) setting is set below correcting clamping device (231), the correcting positioning device (232) includes correcting hole (2321), leads
Take turns (2322) component；Four groups of guide wheels (2322) are provided with around the correcting hole (2321)；The right conducting rod (9) is being led
Accurately enter in correcting hole (2321) under the action of positive clamping device (231) and correcting positioning is carried out to it；The grinding device
(233) setting is on the outside of correcting positioning device (232)；The grinding device (233) includes telescopic cylinder two (2331), connection
Bar (2332), grinding disc (2333)；The telescopic cylinder two (2331) is connected by connecting rod (2332) and grinding disc (2333)
It connects, when telescopic cylinder two (2331) is stretched out, telescopic cylinder two (2331) drives grinding disc (2333) by connecting rod (2332)
It realizes in front of 90 ° of rotation to correcting holes (2321), so that grinding disc (2333) is contacted with right conducting rod (9), in right conducting rod (9)
It polishes during decline right conducting rod (9).
Upper left row mechanical arm (14) is identical as upper right row's mechanical arm (24) structure；The upper right is arranged mechanical
Arm (24) includes the mechanical arm (241) of two alternating movements side by side, and the mechanical arm (241) includes elevating mechanism mould group
(242), transverse-moving mechanism mould group (243), manipulator module (244)；The manipulator module (244) is mounted on elevating mechanism mould group
(242) on, the elevating mechanism mould group (242) is mounted in transverse-moving mechanism mould group (243), the transverse-moving mechanism mould group (243)
It is mounted on the base；The transverse-moving mechanism mould group (243) drives it to realize front and back transverse motion by traversing motor；Described
Elevating mechanism mould group (242) drives it to achive up and down movement by lifting motor；The manipulator module (244) includes
Tumble cylinder (245), gripper cylinder (246), clamping device (247), torsion shaft (248)；The torsion shaft (248) and lifting
Mechanism mould group (242) connection；The tumble cylinder (245) pushes torsion shaft (248) to realize overturning；The torsion shaft
(248) clamping device (247) are set on, the clamping device (247) includes fixed baffle (2471) and mobile clamping plate
(2472)；The gripper cylinder (246) pushes mobile clamping plate (2472) dynamic close to realization clamping to fixed baffle (2471)
Make；The clamping device (247) is arranged on torsion shaft (248) and 90 ° of flip-flop movements of realization therewith, so that profile is from correcting
Device is moved on conducting rod.
Left automatic clamping and placing folder conveying mechanism (15) is identical as right automatic clamping and placing folder conveying mechanism (25) structure；It is described
Right automatic clamping and placing folder conveying mechanism (25) include automatically for clamp device (251), automatic clamping and placing clamp device (252)；It is described from
Moving for clamp device (251) includes for clip slot device (2511), motor four (2514), intelligence sensor three (2512), rotating disk
(2513)；The automatic clamping and placing clamp device (252) includes picking and placing clamp hand (2521), rotating device (2522), rotary cylinder
(2523), clamp hand cylinder (2524), tumble cylinder two (2525)；Clamp hand cylinder (2524) are provided on the pick-and-place clamp hand,
Realize the clamping to clip；The pick-and-place clamp hand is connect with rotating device (2522) by tumble cylinder two (2525)；It is described
Rotating device (2522) by rotary cylinder (2523) realize pick and place clamp hand rotation；The pick-and-place clamp hand is arranged automatic
Clamp device (252) both ends are picked and placed, pick-and-place clamp hand is controlled by cylinder and takes folder or put folder；The rotating device (2522), which drives, to be picked and placed
Clamp hand does rotary reciprocating motion；The pick-and-place clamp hand setting is for right above clip slot device (2511)；Described fills for clip slot
It sets (2511) and forms column shaped rotating structure for clip slot by several, control rotating disk (2513) using motor four and turn to setting position
Realization is set for folder；The rotating disk (2513) is arranged in column shaped rotating actuator base；Described presss from both sides for being filled in clip slot
Son, it is described for being provided with guide rail (91) in clip slot, sliding block (92), screw rod (93), pushing away folder clamping plate (94)；The sliding block (92)
It is connect with folder clamping plate (94) is pushed away；The sliding block is arranged on screw rod；The motor four pushes screw rod to move up a folder
Sub- position；The position that can be detected for clip slot the top clip is arranged in the intelligence sensor three (2512)；Intelligent sensing
After device three (2512) induction is removed for the clip of clip slot the top, signal is transmitted to master controller (4) control motor four and is driven
Screw rod will move up the position of a clip for the folder word in clip slot, at this point, intelligence sensor three detects clip, pick and place folder
Hand carries out taking folder work, so recycles.
The precision lift transverse-moving mechanism (6), including pedestal, the pedestal are equipped with precision lift mechanism (61), essence
True transverse-moving mechanism (62) and aluminium corbel disc mechanism (63), the aluminium corbel disc mechanism (63) are mounted on accurate transverse-moving mechanism (62)
On, the accurate transverse-moving mechanism (62) is mounted on precision lift mechanism (61), and the precision lift mechanism (61) is fixedly mounted
On pedestal.
The master controller (4) is connect with automatic identification sensor one (216), and master controller (4) receives automatic identification
After the signal of sensor one (216), the start and stop of motor two are controlled；The master controller (4) and automatic identification sensor two
(217) it connects, after master controller (4) receives the signal of automatic identification sensor two (217), controls the start and stop of motor three；Work as type
When material is sent to aligning gear position, master controller (4) control left telescopic cylinder (121) and right telescopic cylinder (221) to profile into
The correction of row left and right；Then master controller (4) control motor five acts upper row's mechanical arm, is clamped and is overturn to profile and is dynamic
Make；When profile is sent on conducting rod, automatic clamping and placing folder conveying mechanism starts to act, and carries out clamping movement to clip, is used in combination
Profile is fixed on conducting rod by clip, completes individually upper row's movement.
Conducting rod Corrective control method:
1, preliminary corrections are carried out to conducting rod by correcting clamping device (231)；
2, secondary correction is carried out to conducting rod by correcting positioning device (232)；
Process flow is as follows:
1) first according to the profile length for the row of being gone up one key assignments motivation head (2) position, it is motionless to determine head (1), auxiliary
Head (3) and motivation head (2) are moved to setting position according to program on traverse rod, and lock；
2) aluminium beam (7) is moved to setting position by the accurate transverse-moving mechanism on precision lift transverse-moving mechanism (6)；
3) precision lift mechanism on precision lift transverse-moving mechanism (6) is by aluminium beam (7) underhung on setting position
Conducting rod drop at correcting clamping device (231)；Correcting clamping device (231) carries out correcting holding action to conducting rod,
Then precision lift mechanism continues conducting rod in decentralization to correcting hole (2321), and conducting rod continues traveling downwardly, at this time workpiece polishing mechanism
In place, descale polishing is implemented to conducting rod, guarantees conducting rod satisfactory electrical conductivity；
4) high low speed conveying device, which individually separates profile, is transported to setting position, and carries out lateral position by aligning gear
Set calibration；
5) mechanical arm is arranged on by transverse shifting, lifting moving, clamping and rotary movement, by profile by aligning gear position
The place of setting is moved on conducting rod setting position；
6) the pick-and-place clamp hand of automatic clamping and placing folder conveying mechanism takes out clip out of for clip slot, and passes through rotating device
(2522) and clip is clipped in profile ends described in step 5 by tumble cylinder (245), and profile is fixed on conducting rod；
7) profile is clamped on conducting rod by automatic clamping and placing folder conveying mechanism, and precision lift mechanism is by conducting rod liter after clamping
Setting height is played, at the same time, upper row's mechanical arm return in step 5, another upper row's mechanical arm makees another type of clamping
The movement of material；Circulation action, until upper set solid；
8) on profile after full conducting rod, the aluminium beam (7) on set solid conducting rod is transported to branch by precision lift transverse-moving mechanism (6)
Support (5) front end, then the aluminium beam (7) for being located at support frame (5) rear end is delivered to setting position again by precision lift transverse-moving mechanism (6)
The row's of being ready for work, the movement of circulation step 2-10 are set, until completing all upper row's work of profile.
Advantage:
1) according to profile length one key assignments motivation head (2) position, foolproof setting is easily operated；
2) amount of the profile of full 3 rows can be disposably put on profile conveyer belt, worker is putting certain amount profile
Afterwards, timeout or other preparations can be done, very reasonable technique initialization greatly reduces labor intensity, improves efficiency；
3) each that 960 clips can be stored for clip slot device (2511), about upper enough completely 20 row's profiles, by every row 3 minutes,
Enough machine uses in 1 hour, and clip is put into for very simple in clip slot, one can will be each for pressing from both sides a few minutes
Slot is filled；Easy human assistance operation is only needed to ensure that the continual operation of equipment；
4) machine belongs to low energy consumption operating, runs within 24 hours, so that cost is greatly saved in producer.
Claims (8)
1. arranging production line on a kind of profile automatic intelligent, including determine head (1), auxiliary head (3), motivation head (2), main control
Device (4), support frame (5), precision lift transverse-moving mechanism (6)；It is characterized in that: described determines to be provided with left conveying dress on head (1)
Set (11), left aligning gear (12), left correcting positioning workpiece polishing mechanism (13), upper left row mechanical arm (14), left automatic clamping and placing folder
Conveying mechanism (15)；Right conveying device (21), right aligning gear (22), right correcting positioning are provided on the motivation head (2)
Workpiece polishing mechanism (23), upper right row mechanical arm (24), right automatic clamping and placing folder conveying mechanism (25)；On the auxiliary head (3)
It is provided with translation mechanism (31), servo motor one (32)；Described determines head (1), motivation head (2), head (3) setting is assisted to exist
On support frame (5) bottom traverse rod (10)；The motivation head (2), auxiliary head (3) can be mobile along traverse rod (10)；The branch
Support (5) upper right side is provided with precision lift transverse-moving mechanism (6)；The aluminium of support profile is provided with above the support frame (5)
Beam (7)；The precision lift transverse-moving mechanism (6) drives aluminium beam (7) to carry out lift-sliding movement；It is set on the aluminium beam (7)
It is equipped with left conducting rod (8) and right conducting rod (9)；The master controller (4) determines head (1), auxiliary by line connection control
Head (3), motivation head (2), precision lift transverse-moving mechanism (6), left conveying device (11), left aligning gear (12), left correcting are fixed
Position workpiece polishing mechanism (13), upper left row mechanical arm (14), left automatic clamping and placing folder conveying mechanism (15), servo motor one (32), the right side
Conveying device (21), right aligning gear (22), right correcting positioning workpiece polishing mechanism (23), upper right row mechanical arm (24), the right side are automatic
Pick and place folder conveying mechanism (25) movement.
2. arranging production line on a kind of profile automatic intelligent according to claim 1, it is characterised in that: the left correction
Mechanism (12) rear is provided with upper left row mechanical arm (14)；Left conveying device is provided in front of the left aligning gear (12)
(11)；Upper left row mechanical arm (14) is arranged on determining head (1)；Described upper left row mechanical arm (14) rear is set
It is equipped with left correcting positioning workpiece polishing mechanism (13)；Left automatic clamping and placing folder is provided on the left of left correcting positioning workpiece polishing mechanism (13)
Conveying mechanism (15)；The left conducting rod (8) carries out correcting positioning by left correcting positioning workpiece polishing mechanism (13)；Described watches
Taking motor one (32) drives the crawler belt on translation mechanism (31) to operate；The motivation head (2) can be arranged according to master controller (4)
Mobile right side Shang Pai mechanism；Described right aligning gear (22) rear is provided with upper right row mechanical arm (24)；The right school
Right conveying device (21) are provided in front of positive mechanism (22)；Upper right row mechanical arm (24) is arranged on motivation head (2)；
Described upper right row mechanical arm (24) rear is provided with right correcting positioning workpiece polishing mechanism (23)；The right correcting positions polishing
Right automatic clamping and placing folder conveying mechanism (25) is provided on the right side of mechanism (23)；The right conducting rod (9) is beaten by right correcting positioning
Grinding machine structure (23) carries out correcting positioning；It is high that upper left row mechanical arm (14) height is slightly below upper right row mechanical arm (24)
Degree.
3. arranging production line on a kind of profile automatic intelligent according to claim 2, it is characterised in that: the left conveying
Device (11) is identical as right conveying device (21) structure；The right conveying device (21) includes servo motor two (211), servo
Motor three (212), the first conveying section (213), the second conveying section (214), third conveying section (215)；First conveying section
(213) point-blank with third conveying section (215) setting；Second conveying section (214) is arranged in the first conveying section
(213) with the left side of third conveying section (215) junction；First conveying section (213), the second conveying section (214) are by servo motor
Two (211), which drive, realizes that low speed coaxially operates；Second conveying section (214) and third conveying section (215) are by servo motor three (212)
It drives and realizes the coaxial operating of high speed；By the first conveying section (213) and third conveying section (215) high low-speed running, profile is realized
The expansion of spacing achievees the purpose that separate profile；Outside between the third conveying section (215) and the first conveying section (213)
It is provided with automatic identification sensor one (216), when automatic identification sensor one (216) senses profile, servo motor two
(211) it shuts down, servo motor three (212), which starts running, is delivered to third conveying section by the second conveying section (214) for profile
(215) end；It is provided with automatic identification sensor two (217) on the outside of described third conveying section (215) end, works as automatic identification
When sensor two (217) senses profile, servo motor three (212) shuts down, and servo motor two (211) starts to transport at this time
Make, profile is delivered to above automatic identification sensor one (216)；The servo motor one (32) and servo motor two
(211) it is operated synchronously with servo motor three (212).
4. arranging production line on a kind of profile automatic intelligent according to claim 1, it is characterised in that: the left correction
Mechanism (12) and right aligning gear (22) are symmetrical structure；The right aligning gear (22) include right telescopic cylinder (221) and
Right shell body (222), the right telescopic cylinder (221) are connect with right shell body (222), and the left aligning gear (12) includes a left side
Telescopic cylinder (121) and right baffle-plate (122), the left telescopic cylinder (121) are connect with right baffle-plate (122), work as automatic identification
When sensor two (217) senses profile, signal is transmitted to master controller (4), the left flexible gas of master controller (4) control and the right side are stretched
Contracting cylinder (221) movement pushes right baffle-plate (122), right shell body (222) to carry out left-right balance to profile, clamp, reaches correction effect
Fruit.
5. arranging production line on a kind of profile automatic intelligent according to claim 1, it is characterised in that: the left correcting
It is identical with right correcting positioning workpiece polishing mechanism (23) structure to position workpiece polishing mechanism (13)；The right correcting positions workpiece polishing mechanism (23)
Including correcting clamping device (231), correcting positioning device (232), grinding device (233)；The correcting clamping device (231)
Setting is below right conducting rod (9)；The correcting clamping device (231) includes clamping round bar (2311), left and right rail mechanism
(2312), front and rear guide rails mechanism (2313), side-to-side movement cylinder (2314), move forward and backward cylinder (2315)；The clamping circle
Bar (2311) setting relies on side-to-side movement cylinder (2314) along left and right rail in the left and right sides of correcting clamping device (231)
Mechanism (2312) realizes clamping and unclamps, and realizes clamping circle along front and rear guide rails mechanism (2313) by moving forward and backward cylinder (2315)
Bar (2311) moves forward and backward, and realizes the clamping to right conducting rod (9)；Correcting positioning device (232) setting is pressed from both sides in correcting
It holds below device (231), the correcting positioning device (232) includes correcting hole (2321), guide wheel (2322) component；Described
Four groups of guide wheels (2322) are provided with around correcting hole (2321)；Work of the right conducting rod (9) in correcting clamping device (231)
Correcting positioning is carried out to it with lower accurate entrance correcting hole (2321) is interior；Grinding device (233) setting is positioned in correcting
On the outside of device (232)；The grinding device (233) includes telescopic cylinder two (2331), connecting rod (2332), grinding disc
(2333)；The telescopic cylinder two (2331) is connect by connecting rod (2332) with grinding disc (2333), when telescopic cylinder two
(2331) when stretching out, telescopic cylinder two (2331) drives grinding disc (2333) to realize 90 ° of rotations to leading by connecting rod (2332)
In front of positive hole (2321), so that grinding disc (2333) is contacted with right conducting rod (9), it is right during right conducting rod (9) decline
Right conducting rod (9) is polished.
6. arranging production line on a kind of profile automatic intelligent according to claim 1, it is characterised in that: the upper left row
Mechanical arm (14) is identical as upper right row's mechanical arm (24) structure；Described upper right row mechanical arm (24) include two side by side
The mechanical arm (241) of alternating movement, the mechanical arm (241) include elevating mechanism mould group (242), transverse-moving mechanism mould group
(243), manipulator module (244)；The manipulator module (244) is mounted in elevating mechanism mould group (242), the elevator
Structure mould group (242) is mounted in transverse-moving mechanism mould group (243), and the transverse-moving mechanism mould group (243) is mounted on the base；Described
Transverse-moving mechanism mould group (243) drives it to realize front and back transverse motion by traversing motor；The elevating mechanism mould group (242) is logical
Crossing lifting motor drives it to achive up and down movement；The manipulator module (244) includes tumble cylinder (245), clamping
Cylinder (246), clamping device (247), torsion shaft (248)；The torsion shaft (248) is connect with elevating mechanism mould group (242)；
The tumble cylinder (245) pushes torsion shaft (248) to realize overturning；Clamping device is set on the torsion shaft (248)
(247), the clamping device (247) includes fixed baffle (2471) and movement clamping plate (2472)；The gripper cylinder
(246) push mobile clamping plate (2472) to fixed baffle (2471) close to realization holding action；The clamping device (247)
It is arranged on torsion shaft (248) and realizes 90 ° of flip-flop movements therewith, so that profile is moved on conducting rod from guide device.
7. arranging production line on a kind of profile automatic intelligent according to claim 1, it is characterised in that: the left side is automatic
It is identical as right automatic clamping and placing folder conveying mechanism (25) structure to pick and place folder conveying mechanism (15)；The right automatic clamping and placing presss from both sides conveyer
Structure (25) includes automatically for clamp device (251), automatic clamping and placing clamp device (252)；It is described it is automatic for clamp device (251) include supplying
Clip slot device (2511), motor four (2514), intelligence sensor three (2512), rotating disk (2513)；The automatic clamping and placing folder
Device (252) includes picking and placing clamp hand (2521), rotating device (2522), rotary cylinder (2523), clamp hand cylinder (2524), overturning
Cylinder two (2525)；It is provided on the pick-and-place clamp hand clamp hand cylinder (2524), realizes the clamping to clip；The pick-and-place
Clamp hand is connect with rotating device (2522) by tumble cylinder two (2525)；The rotating device (2522) passes through rotary cylinder
(2523) rotation for picking and placing clamp hand is realized；The pick-and-place clamp hand is arranged at automatic clamping and placing clamp device (252) both ends, by cylinder control
It produces and puts clamp hand and take folder or put folder；The rotating device (2522) drives pick-and-place clamp hand to do rotary reciprocating motion；Described takes
Clamp hand setting is put for right above clip slot device (2511)；Described forms cylinder for clip slot by several for clip slot device (2511)
Shape rotational structure controls rotating disk (2513) using motor four and turns to setting position realization for folder；The rotating disk
(2513) it is arranged in column shaped rotating actuator base；It is described for being filled with clip in clip slot, it is described for being provided in clip slot
Guide rail (91), screw rod (93), pushes away folder clamping plate (94) at sliding block (92)；The sliding block (92) is connect with folder clamping plate (94) is pushed away；It is described
Sliding block be arranged on screw rod；The motor four pushes screw rod to move up a clip position；The intelligence sensor
The position that can be detected for clip slot the top clip is arranged in three (2512)；Intelligence sensor three (2512) induction is most upper for clip slot
After the clip of side is removed, signal is transmitted to master controller (4) control motor four and drives screw rod will be upward for the folder word in clip slot
The position of a mobile clip picks and places clamp hand and carries out taking folder work, so recycle at this point, intelligence sensor three detects clip.
8. arranging production line on a kind of profile automatic intelligent according to claim 1, it is characterised in that: the accurate liter
It drops transverse-moving mechanism (6), including pedestal, the pedestal is equipped with precision lift mechanism (61), accurate transverse-moving mechanism (62) and aluminium beam
Pallet body (63), the aluminium corbel disc mechanism (63) are mounted on accurate transverse-moving mechanism (62), the accurate transverse-moving mechanism
(62) it is mounted on precision lift mechanism (61), the precision lift mechanism (61) is fixedly mounted on pedestal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820922999.9U CN208362504U (en) | 2018-06-14 | 2018-06-14 | Production line is arranged on a kind of profile automatic intelligent |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820922999.9U CN208362504U (en) | 2018-06-14 | 2018-06-14 | Production line is arranged on a kind of profile automatic intelligent |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208362504U true CN208362504U (en) | 2019-01-11 |
Family
ID=64928973
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820922999.9U Expired - Fee Related CN208362504U (en) | 2018-06-14 | 2018-06-14 | Production line is arranged on a kind of profile automatic intelligent |
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| Country | Link |
|---|---|
| CN (1) | CN208362504U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108505100A (en) * | 2018-06-14 | 2018-09-07 | 山东粤广电子科技有限公司 | Row's production line and its control method on a kind of proximate matter automatic intelligent |
-
2018
- 2018-06-14 CN CN201820922999.9U patent/CN208362504U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108505100A (en) * | 2018-06-14 | 2018-09-07 | 山东粤广电子科技有限公司 | Row's production line and its control method on a kind of proximate matter automatic intelligent |
| CN108505100B (en) * | 2018-06-14 | 2023-12-22 | 广东粤盛达自动化科技有限公司 | Intelligent full-automatic upper row production line for profiles and control method thereof |
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Granted publication date: 20190111 |