CN208326617U - A kind of high device of Bowl Plug automatic feed dividing inspection - Google Patents
A kind of high device of Bowl Plug automatic feed dividing inspection Download PDFInfo
- Publication number
- CN208326617U CN208326617U CN201820284821.6U CN201820284821U CN208326617U CN 208326617 U CN208326617 U CN 208326617U CN 201820284821 U CN201820284821 U CN 201820284821U CN 208326617 U CN208326617 U CN 208326617U
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- bowl plug
- pusher disk
- stepper motor
- automatic feed
- workpiece
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- 238000007689 inspection Methods 0.000 title abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 abstract description 23
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000003032 molecular docking Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 15
- 230000007547 defect Effects 0.000 description 7
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010618 wire wrap Methods 0.000 description 1
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Abstract
The utility model discloses a kind of Bowl Plug automatic feed dividings to examine high device, especially solves and realize automatic feed dividing, the height detection function of the Bowl Plug workpiece of assembly line transmission process, the setting and characteristic of the feeding distribution mechanism including pusher disk and limit for height Kuai Jiangao mechanism.A kind of high device of Bowl Plug automatic feed dividing inspection includes: supplied materials pipeline, Bowl Plug workpiece, sub-material rib, limit for height block, pusher disk, support frame, stepper motor, encoder, blanking pipeline, the baseplane of support frame is arranged in stepper motor, the tail end that stepper motor is arranged in encoder becames one to form a closed-loop control, the end of supplied materials pipeline is arranged in sub-material rib, and it is tangent with pusher disk outer circular edge, pusher disk is directly installed on the output shaft of stepper motor, the docking location between supplied materials pipeline and blanking pipeline is arranged in support frame, limit for height block is arranged on the support frame.
Description
Technical field
The utility model relates to the industrial automation assembly line of on-line checking, especially solves and realize that assembly line conveyed
The automatic feed dividing of the Bowl Plug workpiece of journey, detection function.
Background technique
As the modernization of industry produces the raising of scientific and technological level, the high speed development with mechanical automation pipelining is right
The production efficiency of pipelining also proposed harsher requirement, especially online assembly, on-line checking, in wire wrapping etc.
Deng.The flow line production mode of traditional artificial online assignment mode by full automatic mechanization flow line production institute gradually
Replace, with popularizing for industry 3.0, the factory of mechanization automatic on-line production will become the master of futurity industry Mechanical Manufacturing Enterprises
Stream.
It is exactly a kind of completely new full-automatic online sub-material detection that a kind of Bowl Plug automatic feed dividing of the utility model, which examines high device,
Device.Automatic feed dividing of the loose mails such as Bowl Plug in assembly line transmission process, detection function can be fully achieved.Bowl Plug is one
The components of kind automobile engine, it is essential in automobile manufacture industry, it is partly had standardized in automobile industry, size and shape
Shape such as bottle cap, specification are varied.
A kind of Bowl Plug automatic feed dividing of the utility model is examined high device primary structure and is made of four parts: 1. stepper motors
Driving mechanism, 2. pusher disk feeding distribution mechanisms, 3. Jian Gao mechanisms, 4. support frames, stepper motor is fixedly mounted on support frame bottom surface,
Support frame is arranged between supplied materials pipeline and blanking pipeline, and pusher disk is mounted directly the output shaft for being fixed on stepper motor
On, Jian Gao mechanism is set up directly on support frame, and stepper motor arrangement encoder is believed with exporting the stall after substandard products detect automatically
Number instruction.Supplied materials pipeline conveys Bowl Plug workpiece to feeding distribution mechanism with straight line, and enters in the notch of pusher disk, with pushing away
The rotational workpieces of charging tray are pushed again and by Jian Gao mechanisms, and the manufacturing process of Bowl Plug workpiece determines that defect ware only understands superelevation
Without being lower, so the limit for height block of preset Jian Gao mechanism will intercept workpiece passage when meeting defect ware, while disk is raised
Also can be obstructed stall, will issue abnormal signal to system PLC, last PLC system control in stall certain time inner encoder
The starting of sound-light alarm and the subsequent processing for prompting substandard products.
Currently, the flow line production precise measure detection mode of similar loose mail form is substantially and carries out offline, it should
Bowl Plug workpiece precise measure detection even always be by manually one by one hand dipping detection.It is made in actual production
The phenomenon that artificial participation has greatly influenced detection quality and production efficiency in making, missing inspection, erroneous detection, false retrieval it is generally existing with
Occur, even if setting multiprogramming, which is rechecked, also can not thoroughly eradicate this bad phenomenon.Offline detection mode is even more serious destroys
The perforation of flow line production mode and efficiently, how to realize the on-line checking of loose mail precise measure and penetrate through assembly line it is complete from
Dynamic production model is a problem for perplexing automatic assembly line production industry always.
Summary of the invention
The purpose of this utility model is: lacking for the inefficient and quality of the manually detection mode of present Bowl Plug workpiece
The series of defect such as the problem of falling into and the influence of the offline inspection bring efficiency of automatic assembly line, and a kind of Full-automatic building material distributing is provided
Bowl Plug on-line measuring device.
The purpose of this utility model is achieved through the following technical solutions:
A kind of high device of Bowl Plug automatic feed dividing inspection, specifically includes that driving mechanism, feeding distribution mechanism, Jian Gao mechanism, support
Frame.The driving mechanism includes stepper motor and encoder, and the tail end of stepper motor is arranged in the encoder, described
The bottom surface of support frame is arranged in stepper motor, and upward, the feeding distribution mechanism includes the output axis direction of the stepper motor
The end of supplied materials pipeline, the sub-material baffle and pusher disk is arranged in pusher disk and sub-material baffle, the sub-material baffle
Outer circle is tangent, causes to rotate stuck, described pusher disk to prevent multiple workpiece to be involved in pusher disk simultaneously and is directly installed on
On the output shaft of stepper motor, the pusher disk is in outer circle setting kidney-shaped notch to be caught in workpiece, the pusher disk kidney-shaped
Notch be it is angularly disposed, centrifugal force when being turned with the tangent angle that is aligned when workpiece is caught in and control workpiece by pusher disk pocket is got rid of
Out, the support frame is arranged between supplied materials pipeline and blanking pipeline, the supplied materials pipeline and blanking pipeline
Height shifts to install, and supplied materials pipeline is higher than blanking pipeline and is arranged tumbled after controlling workpiece sub-material inspection material by free gravity
Blanking conveying, the Jian Gao mechanism includes limit for height block, and the limit for height block is arranged on the support frame, and the outer circle with pusher disk
Notch intersection, the limit for height block L-type setting, one end are fixed on support frame, and one end bridge-type is put down in the outer circle in pusher disk
Face, to achieve the purpose that intercept workpiece defect ware.
The supplied materials pipeline and blanking pipeline is belt conveyor line mode.
The workpiece conveying direction of the supplied materials pipeline and blanking pipeline is straight line conveying.
The tail end direct connection of the encoder and stepper motor, to form a closed-loop control system.
The pusher disk is arranged on the output shaft of stepper motor, is not in contact with other structures, straight by stepper motor
Connect complete carrying.
The pusher disc spins movement is driven by stepper motor institute's direct connection of support frame bottom is arranged in.
The size of the pusher disk outer circle notch is corresponding with the diameter of workpiece.
The pusher disk, which is arranged on the output shaft of stepper motor, a variety of notch size rule is arranged with quick change
Lattice, to adapt to the supplied materials switching of different size workpiece.
The limit for height block setting on the support frame can be with quick change, to adapt to the supplied materials inspection of different height size workpiece
Survey switching.
The limit for height block can be set to height-adjustable form, convenient not have to reach by dismantling limit for height block
Switch between the detection of the supplied materials of different height size workpiece, the free regulative mode of height can by screw thread, wedge various ways Lai
It realizes.
The pusher disk is circle, is rotated with horizontal direction.
The baseplane of the pusher disk and plane on the belt of supplied materials pipeline are tangent.
The emargintion depth dimensions of the pusher disk are identical as the diameter dimension of Bowl Plug workpiece.
The support frame is connected to the baseplane of pusher disk in preceding half-turn lining, and rear half-turn hollow out tumbles workpiece with reaching
It is transmitted to the purpose of lower layer's blanking pipeline.
A kind of Bowl Plug automatic feed dividing of the utility model examines high device, and driving mechanism is by stepper motor and encoder group
At feeding distribution mechanism is made of pusher disk and sub-material baffle, and Jian Gao mechanism is made of limit for height block, and each structure is arranged at support frame
On.Supplied materials pipeline is entered in the notch of pusher disk with straight line conveying Bowl Plug workpiece to feeding distribution mechanism, with pusher disk
Rotational workpieces be pushed again and by Jian Gao mechanism, the manufacturing process of Bowl Plug workpiece determine defect ware only understand superelevation without
It can be lower, so the limit for height block of preset Jian Gao mechanism will intercept workpiece passage when meeting defect ware, while raise disk and also can
Be obstructed stall, will issue abnormal signal to system PLC in stall certain time inner encoder, last PLC system controls acousto-optic
The starting of alarm and the subsequent processing for prompting substandard products improve flow line production to achieve the purpose that automatic on-line detects
Efficiency and overall coherence, and improve the detection quality of product workpiece.
Detailed description of the invention
Fig. 1 is that a kind of Bowl Plug automatic feed dividing of the present invention examines high device overall structure diagram.
1 description of symbols of attached drawing:
1- supplied materials pipeline, 2- Bowl Plug workpiece, 3- sub-material rib, 4- limit for height block, 5- pusher disk, 6- support frame, 7- step
Into motor, 8- encoder, 9- blanking pipeline.
Specific embodiment
The present invention is further elaborated with reference to the accompanying drawings and embodiments:
As shown in Figure 1, the present invention includes supplied materials pipeline 1, Bowl Plug workpiece 2, sub-material rib 3, limit for height block 4, pusher disk
5, the baseplane of support frame 6, stepping is arranged in support frame 6, stepper motor 7, encoder 8, blanking pipeline 9, stepper motor 7
Upward, the tail end of stepper motor 7 is arranged in encoder 8 to the output shaft of motor 7, becames one to form one and close with stepper motor 7
The end of supplied materials pipeline 1 is arranged in ring control, sub-material rib 3, and tangent with 5 outer circular edge of pusher disk, and pusher disk 5 is directly pacified
On the output shaft of stepper motor 7, the docking location between supplied materials pipeline 1 and blanking pipeline 9 is arranged in support frame 6,
Supplied materials pipeline 1 is shifted to install with 9 height of blanking pipeline, and limit for height block 4 is arranged on support frame 6, and the outer circle with pusher disk 5
Notch intersection.
When the flow work operation, the conveyor belt of supplied materials pipeline 1 carries Bowl Plug workpiece 2 to feeding distribution mechanism direction
With the operation of straight line mode of movement, pusher disk 5 will be touched when Bowl Plug workpiece 2 is transported to supplied materials 1 end of pipeline
Outer circular edge, and stopped and going straight ahead cannot be continued, meanwhile, pusher disk 5 is being made always by the driving of stepper motor 7
Rotary motion, when pusher disk 5 rotates to certain angle or certain time, the kidney-shaped notch of outer circular edge will occur, bowl-type
Workpiece 2 is filled in due to the carrying driving by 1 belt of supplied materials pipeline, so forward straight line power still has, then, when pushing away
5 notch of charging tray will be brought to the inside when occurring, and be enclosed in inside notch and block, and then Bowl Plug workpiece 2 will be by pusher
5 notch of disk catches and as pusher disk 5 rotates.The depth of 5 notch of pusher disk is identical as the diameter of Bowl Plug workpiece 2,
Its outer circle is just flushed with the edge outer circle of pusher disk 5 after Bowl Plug workpiece 2 enters 5 notch of pusher disk, first Bowl Plug workpiece 2
Sub-material rib 3 can be first passed through, if having followed by second workpiece at this time when occurring, will be come by sub-material rib 3 is separated,
And be unlikely to by two workpiece and meanwhile through causing it is stuck.Then, Bowl Plug workpiece 2 is pushed to the limit for height block 4 of Jian Gao mechanism
In the following, at this point, the conveyor belt of the carrying just origin material pipeline 1 of Bowl Plug workpiece 2 is transferred to plane on support frame 6,
Top is then by the preset height limitation of limit for height block 4, and Bowl Plug workpiece 2 shows as height superelevation when unqualified, to be limited
The preset height limitation of high block 4 is stuck, and pusher disk 5 also will receive the stagnation of workpiece and be stalled, and stepper motor 7 also will receive
The stalling of pusher disk 5 and by stall, do not rotate within a certain period of time, encoder 8 will issue abnormal signal to PLC control be
System, PLC control system issue sound-light alarm come prompt exclude defect ware and other.When Bowl Plug workpiece 2 is qualified, will be pushed away
Charging tray 5 continue pocket rotation, after running more than half-turn, the support plane of bottom support frame starts to disappear, and also runs to
The top position of blanking pipeline 9, then Bowl Plug workpiece 2 is fallen by effect of weight, the conveying of blanking pipeline 9
Belt starts to accept Bowl Plug workpiece 2, and is transported to next process and carries out other operations.
In a particular application, the depth of 5 notch of pusher disk can be slightly larger than 2 diameter of Bowl Plug workpiece.
In a particular application, the kidney-shaped direction of 5 notch of pusher disk wants oblique as shown.
In a particular application, mutually highly necessary there are certain gaps for the outer circle of sub-material rib 3 and pusher disk 5.
In a particular application, stepper motor 7 and the combination of encoder 8 can be directly realized by by servo motor.
In a particular application, limit for height block 4 can be realized by going up and down adjustable mode.
Claims (10)
1. a kind of Bowl Plug automatic feed dividing examines high device, including supplied materials pipeline (1), Bowl Plug workpiece (2), sub-material rib (3),
Limit for height block (4), pusher disk (5), support frame (6), stepper motor (7), encoder (8), blanking pipeline (9), which is characterized in that
Described stepper motor (7) setting in the baseplane of support frame (6), the output shaft of stepper motor (7) upward, the encoder
(8) tail end being arranged in stepper motor (7) becames one to form a closed-loop control, and sub-material rib (3) setting is coming
Expect the end of pipeline (1), and tangent with pusher disk (5) outer circular edge, the pusher disk (5) is directly installed on stepper motor
(7) on output shaft, the support frame (6) setting docks position between supplied materials pipeline (1) and blanking pipeline (9)
It sets, the supplied materials pipeline (1) is just shifted to install with blanking pipeline (9), and the limit for height block (4) is arranged in support frame
(6) on, and intersect with the outer circle notch of pusher disk (5).
2. a kind of Bowl Plug automatic feed dividing according to claim 1 examines high device, which is characterized in that the encoder
(8) with described stepper motor (7) direct connection, the stall signal output that combination forms a closed-loop control system to realize.
3. a kind of Bowl Plug automatic feed dividing according to claim 1 examines high device, which is characterized in that the pusher disk
(5) it is set up directly on the output shaft of stepper motor (7), is not in contact with other structures, simultaneously by stepper motor (7) carrying completely
Driving.
4. a kind of Bowl Plug automatic feed dividing according to claim 3 examines high device, which is characterized in that the pusher disk
(5) setting can be with quick change, to adapt to the supplied materials of different size Bowl Plug workpiece (2) on the output shaft of stepper motor (7)
Switching.
5. a kind of Bowl Plug automatic feed dividing according to claim 4 examines high device, which is characterized in that the pusher disk
(5) it is circle, is rotated with horizontal direction, the baseplane of pusher disk (5) and plane on the belt of supplied materials pipeline are tangent.
6. a kind of Bowl Plug automatic feed dividing according to claim 5 examines high device, which is characterized in that outside pusher disk (5)
Multiple kidney-shaped notches are arranged in the edge of the circle, to catch Bowl Plug workpiece (2).
7. a kind of Bowl Plug automatic feed dividing according to claim 6 examines high device, which is characterized in that the pusher disk
(5) kidney-shaped notch is angularly disposed, when the tangent angle to be aligned when workpiece is caught in and control workpiece are turned by pusher disk (5) pocket
Centrifugal force is thrown away.
8. a kind of Bowl Plug automatic feed dividing according to claim 6 examines high device, which is characterized in that the pusher disk
(5) size of outer circle notch is equal with the diameter of Bowl Plug workpiece (2), or is slightly larger than diameter of work.
9. a kind of Bowl Plug automatic feed dividing according to claim 1 examines high device, which is characterized in that the limit for height block
(4) being arranged on support frame (6) can be with quick change, to adapt to the supplied materials detection switching of different height size workpiece.
10. a kind of Bowl Plug automatic feed dividing according to claim 1 examines high device, which is characterized in that the support frame
(6) baseplane of pusher disk (5) is connected in preceding half-turn lining, rear half-turn extends to the top of blanking pipeline (9) and hollow out, with reality
Now Bowl Plug workpiece (2) is tumbled and is transmitted on lower layer's blanking pipeline (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820284821.6U CN208326617U (en) | 2018-02-27 | 2018-02-27 | A kind of high device of Bowl Plug automatic feed dividing inspection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820284821.6U CN208326617U (en) | 2018-02-27 | 2018-02-27 | A kind of high device of Bowl Plug automatic feed dividing inspection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208326617U true CN208326617U (en) | 2019-01-04 |
Family
ID=64782755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820284821.6U Expired - Fee Related CN208326617U (en) | 2018-02-27 | 2018-02-27 | A kind of high device of Bowl Plug automatic feed dividing inspection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208326617U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110104385A (en) * | 2019-05-30 | 2019-08-09 | 浙江恒链科技有限公司 | The support construction and conveyor module of conveyor module |
| CN110525926A (en) * | 2019-09-10 | 2019-12-03 | 浙江爱易特智能技术有限公司 | Bottle cap detection device bottle cap feeding device |
| CN111115205A (en) * | 2018-10-31 | 2020-05-08 | 上海先予工业自动化设备有限公司 | Automatic material distributing and height detecting device for bowl-shaped plugs |
| CN112875164A (en) * | 2021-01-11 | 2021-06-01 | 刘习斌 | Food packaging equipment capable of carrying out classified conveying |
| CN113353601A (en) * | 2021-05-13 | 2021-09-07 | 千年舟新材科技集团股份有限公司 | Directional turnover conveying mechanism for bamboo tubes and directional conveying line for bamboo tubes |
| CN113894069A (en) * | 2021-07-15 | 2022-01-07 | 德铧恩特工业自动化技术(上海)有限公司 | Sorting actuating mechanism |
-
2018
- 2018-02-27 CN CN201820284821.6U patent/CN208326617U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111115205A (en) * | 2018-10-31 | 2020-05-08 | 上海先予工业自动化设备有限公司 | Automatic material distributing and height detecting device for bowl-shaped plugs |
| CN110104385A (en) * | 2019-05-30 | 2019-08-09 | 浙江恒链科技有限公司 | The support construction and conveyor module of conveyor module |
| CN110525926A (en) * | 2019-09-10 | 2019-12-03 | 浙江爱易特智能技术有限公司 | Bottle cap detection device bottle cap feeding device |
| CN112875164A (en) * | 2021-01-11 | 2021-06-01 | 刘习斌 | Food packaging equipment capable of carrying out classified conveying |
| CN113353601A (en) * | 2021-05-13 | 2021-09-07 | 千年舟新材科技集团股份有限公司 | Directional turnover conveying mechanism for bamboo tubes and directional conveying line for bamboo tubes |
| CN113894069A (en) * | 2021-07-15 | 2022-01-07 | 德铧恩特工业自动化技术(上海)有限公司 | Sorting actuating mechanism |
| CN113894069B (en) * | 2021-07-15 | 2024-05-14 | 德铧恩特工业自动化技术(上海)有限公司 | Sorting executing mechanism |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190104 |
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| CF01 | Termination of patent right due to non-payment of annual fee |