CN105195058A - Full-automatic material distribution system and method - Google Patents
Full-automatic material distribution system and method Download PDFInfo
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- CN105195058A CN105195058A CN201510606539.6A CN201510606539A CN105195058A CN 105195058 A CN105195058 A CN 105195058A CN 201510606539 A CN201510606539 A CN 201510606539A CN 105195058 A CN105195058 A CN 105195058A
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Abstract
The invention provides a full-automatic material distribution system and method. The full-automatic material distribution system comprises a material distribution device, a material mixing device, a control center and a data center. The material distribution device comprises a rotary plate, a rotary shaft, an asynchronous motor, a material tank, a discharge valve, a flow meter and a support. The material mixing device comprises a hopper, a material conveying pipe and a material mixing machine. The asynchronous motor, the material tank, the discharge valve and the flow meter are connected with the control center. The control center can control rotation of the asynchronous motor and opening and closing of the discharge valve. The control center is connected with the data center. After the data center sends out an instrument, the control center starts to work. Compared with the prior art, the system has the advantages that the control center and the data center are adopted so that the use quantity and ratio of various materials can be accurately controlled, efficiency is high, the automation degree is high, the material distribution system is simple in structure and convenient to operate, and manufacturing cost is low.
Description
Technical field
The present invention relates to a kind of full-automatic feed proportioning system and distribution thereof, belong to industrial automation production equipment technical field.
Background technology
Automatic material-dispensing system is a kind of dispensing equipment of automation in industrial production, normally by the computer with automatic blending algorithm software as the control system of its automatic blending, be widely used in the industry-by-industries such as chemical industry, metallurgy, building materials, food, feed manufacturing.Under Non-follow control state, need the proportioning calculating material according to actual conditions, then calculate the discharge quantity of material, individual device is set respectively, meet the requirement of proportioning.This manual mode of operation's time is long, easily make mistakes, and had a strong impact on the quality of production.
Publication number is that the Chinese utility model patent of CN204223759U discloses a kind of automatic batching system, and this system conveniently can adjust operation when pulp furnish changes.This system comprises feed bin, disk feeder, belt conveyor, temporary hopper, PID controller, central control system, title body instrument, speed measuring coder, proportional amplifier etc.This patent, by Frequency Converter Control variable-frequency motor rotating speed, regulates disk feeder blanking velocity, belt conveyor feeding speed, controls the inventory of temporary hopper with this.When implementing this patent, in central control system input doses, when the inventory of temporary hopper reaches designated value, valve can be opened material sent into next process procedure.This patent can realize the functions such as material transmission, batching control, formula Design, Product Data Management, and can control multiple feed proportioning system simultaneously, realizes full-automatic accurate dosing.
Publication number is that the Chinese utility model patent of CN204074015U discloses a kind of automatic batching system, and this patent comprises a storage device for storing dyeing raw material; A deployment device; A conveying device, is arranged between this storage device and proportioner, in order to carry the dyeing raw material in this storage device to deployment device; A certain amount of control device, in order to control the amount being delivered to the dyeing raw material of this deployment device.This patent, by the setting of this automatic material-dispensing system, can improve textile dyeing quality, maintains the stability of dyeing and printing process for fabrics, improves printing and dyeing enterprise production efficiency.
Above-mentioned patent have employed distinct methods and achieves automatic batching system, but the apparatus structure more complicated that above patent is used, design and use are got up all not too convenient, and floor space is comparatively large, are therefore necessary to design the simple automatic batching system that efficiency is higher simultaneously of a kind of structure.
Summary of the invention
The present invention is intended to overcome the deficiencies in the prior art, provides a kind of full-automatic feed proportioning system and distribution thereof.
The technical scheme adopted for realizing object of the present invention is: a kind of full-automatic feed proportioning system, it is characterized in that comprising proportioner (10), mixing device (20), control centre (30) and data center (40), described proportioner comprises rotating disk (11), rotating shaft (12), asynchronous motor (13), material pot (14), blow-off valve (15), flowmeter (16), support (17), and described mixing device comprises hopper (21), conveying pipeline (22), batch mixer (23).
Be connected by support (17) between described rotating disk (11) with rotating shaft (12), described rotating shaft is connected with asynchronous machine (13), described material pot (14) is fixed on the edge of rotating disk, and equally distribute symmetrically, the outside of each material pot is provided with blow-off valve (15), and blow-off valve is provided with flowmeter (16), is provided with hopper (21) bottom described rotating disk, be connected with conveying pipeline (22) below described hopper, described conveying pipeline leads to batch mixer (23); The size shape of described material pot (14) is identical, and quantity is 3 ~ 15; The side of described blow-off valve (15) is fixed on material pot (14) and is gone up and be connected with material pot, and opposite side points to rotating disk (11) edge, is usually in closed condition; Described asynchronous motor (13), material pot (14), blow-off valve (15) are all connected with control centre (30) with flowmeter (16), and described control centre can control the rotation of asynchronous machine and the opening and closing of blow-off valve; Described control centre (30) is connected with data center (40), and after sending instruction by data center, control centre just starts to carry out work.
A kind of distribution of full-automatic feed proportioning system, it is characterized in that comprising the following steps: first, according to formula to the in-built full corresponding material of each material pot (14), each material pot is numbered in order, determines that a material pot only has one to number corresponding; Determine the proportioning of various required material, and by numbering input data center (40) of the material pot (14) of the proportioning of various material and correspondence thereof; Data center (40) anticipates bit instruction by formula instruction to control centre (30) exhalation, and control centre controls the rotation of asynchronous motor (13), homologue batch can (14) is turned to the lowermost end of rotating disk (11); The blow-off valve (15) of control centre (30) to above-mentioned material pot (14) correspondence sends open command, this blow-off valve is opened after receiving instruction automatically, the weight of material flowed through is fed back to data center (40) by flowmeter (16), once this flow reaches ratio requirement, data center just can send blow-off valve out code to control centre, and blow-off valve cuts out upon receipt of the instructions automatically; Arrive batch mixer (23) through hopper (21) and conveying pipeline (22) after material flows out from blow-off valve, data center (40) sends instruction next time to control centre (30) simultaneously, so moves in circles until often kind of material is all transported in batch mixer.
Effect: the present invention compared with prior art, has the following advantages: (1) this feed proportioning system have employed control centre and data center, accurately can control consumption and the proportioning of various material, efficiency is high, and automaticity is large; (2) this feed proportioning system structure is simple, easy to operate, and manufacturing cost is lower.
Accompanying drawing explanation
Fig. 1 is the structural representation of the full-automatic feed proportioning system of the present invention,
Diagram 10 is proportioner, and 11 is rotating disk, and 12 is rotating shaft, and 13 is asynchronous motor, and 14 is material pot, and 15 is blow-off valve, and 30 is control centre, and 40 is data center;
Fig. 2 is the structural representation of proportioner of the present invention and mixing device,
Diagram 10 is proportioner, and 11 is rotating disk, and 12 is rotating shaft, and 13 is asynchronous motor, and 14 is material pot, and 15 is blow-off valve, and 16 is flowmeter, and 17 is support, and 20 is mixing device, and 21 is hopper, and 22 is conveying pipeline, and 23 is batch mixer.
Detailed description of the invention
Below in conjunction with specific embodiment, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims and limited.
As shown in Figure 1 and Figure 2, a kind of full-automatic feed proportioning system, comprise proportioner (10), mixing device (20), control centre (30) and data center (40), described proportioner comprises rotating disk (11), rotating shaft (12), asynchronous motor (13), material pot (14), blow-off valve (15), flowmeter (16), support (17), and described mixing device comprises hopper (21), conveying pipeline (22), batch mixer (23).
Be connected by support (17) between described rotating disk (11) with rotating shaft (12), described rotating shaft is connected with asynchronous machine (13), described material pot (14) is fixed on the edge of rotating disk, and equally distribute symmetrically, the outside of each material pot is provided with blow-off valve (15), and blow-off valve is provided with flowmeter (16), is provided with hopper (21) bottom described rotating disk, be connected with conveying pipeline (22) below described hopper, described conveying pipeline leads to batch mixer (23); The shape of described material pot (14) is all cylindrical, and quantity is 6; The side of described blow-off valve (15) is fixed on material pot (14) and is gone up and be connected with material pot, and opposite side points to rotating disk (11) edge, is usually in closed condition; Described asynchronous motor (13), material pot (14), blow-off valve (15) are all connected with control centre (30) with flowmeter (16), and described control centre can control the rotation of asynchronous machine and the opening and closing of blow-off valve; Described control centre (30) is connected with data center (40), and after sending instruction by data center, control centre just starts to carry out work.
The distribution of described feed proportioning system, is characterized in that comprising the following steps:
1) formula comprises six kinds of batchings, to the in-built full corresponding material of each material pot (14), is numbered in order, is respectively 1 ~ No. 6 to each material pot;
2) proportioning of 1 ~ No. 6 material is respectively 1Kg, 2Kg, 3Kg, 1Kg, 3Kg, 4Kg, by the numbering of the material pot (14) of the proportioning of various material and correspondence thereof input data center (40);
3) data center (40) anticipates bit instruction by formula instruction to control centre (30) exhalation, and control centre controls the rotation of asynchronous machine (13), No. 1 material pot (14) is turned to the lowermost end of rotating disk (11);
4) blow-off valve (15) that control centre (30) is corresponding to above-mentioned material pot (14) sends open command, this blow-off valve is opened after receiving instruction automatically, the weight of material flowed through is fed back to data center (40) by flowmeter (16), once this flow reaches 1Kg, data center just can send blow-off valve out code to control centre (30), and blow-off valve cuts out upon receipt of the instructions automatically;
5) material arrives batch mixer (23) through hopper (21) and conveying pipeline (22) after flowing out from blow-off valve, and data center (40) sends instruction next time to control centre (30) simultaneously, so moves in circles until often kind of material is all transported in batch mixer.
Above are only a kind of detailed description of the invention of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading the scope of protection of the invention.In every case be the content not departing from technical solution of the present invention, any type of simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (2)
1. a full-automatic feed proportioning system, it is characterized in that comprising proportioner (10), mixing device (20), control centre (30) and data center (40), described proportioner comprises rotating disk (11), rotating shaft (12), asynchronous motor (13), material pot (14), blow-off valve (15), flowmeter (16), support (17), and described mixing device comprises hopper (21), conveying pipeline (22), batch mixer (23); Be connected by support (17) between described rotating disk (11) with rotating shaft (12), described rotating shaft is connected with asynchronous machine (13), described material pot (14) is fixed on the edge of rotating disk, and equally distribute symmetrically, the outside of each material pot is provided with blow-off valve (15), and blow-off valve is provided with flowmeter (16), is provided with hopper (21) bottom described rotating disk, be connected with conveying pipeline (22) below described hopper, described conveying pipeline leads to batch mixer (23); The size shape of described material pot (14) is identical, and quantity is 3 ~ 15; The side of described blow-off valve (15) is fixed on material pot (14) and is gone up and be connected with material pot, and opposite side points to rotating disk (11) edge, is usually in closed condition; Described asynchronous motor (13), material pot (14), blow-off valve (15) are all connected with control centre (30) with flowmeter (16), and described control centre can control the rotation of asynchronous machine and the opening and closing of blow-off valve; Described control centre (30) is connected with data center (40), and after sending instruction by data center, control centre just starts to carry out work.
2. the distribution of full-automatic feed proportioning system according to claim 1, it is characterized in that comprising the following steps: first, according to formula to the in-built full corresponding material of each material pot (14), each material pot is numbered in order, determines that a material pot only has one to number corresponding; Determine the proportioning of various required material, and by numbering input data center (40) of the material pot (14) of the proportioning of various material and correspondence thereof; Data center (40) anticipates bit instruction by formula instruction to control centre (30) exhalation, and control centre controls the rotation of asynchronous motor (13), homologue batch can (14) is turned to the lowermost end of rotating disk (11); The blow-off valve (15) of control centre (30) to above-mentioned material pot (14) correspondence sends open command, this blow-off valve is opened after receiving instruction automatically, the weight of material flowed through is fed back to data center (40) by flowmeter (16), once this flow reaches ratio requirement, data center just can send blow-off valve out code to control centre, and blow-off valve cuts out upon receipt of the instructions automatically; Arrive batch mixer (23) through hopper (21) and conveying pipeline (22) after material flows out from blow-off valve, data center (40) sends instruction next time to control centre (30) simultaneously, so moves in circles until often kind of material is all transported in batch mixer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510606539.6A CN105195058A (en) | 2015-09-22 | 2015-09-22 | Full-automatic material distribution system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510606539.6A CN105195058A (en) | 2015-09-22 | 2015-09-22 | Full-automatic material distribution system and method |
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| CN105195058A true CN105195058A (en) | 2015-12-30 |
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| CN201510606539.6A Pending CN105195058A (en) | 2015-09-22 | 2015-09-22 | Full-automatic material distribution system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106818966A (en) * | 2017-04-05 | 2017-06-13 | 杭州点厨科技有限公司 | A kind of automatic bread machine |
| CN113634190A (en) * | 2021-08-10 | 2021-11-12 | 浙江味海食品配料有限公司 | Quantitative material proportioning and mixing device for seasoning production and use method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166493A (en) * | 2010-12-30 | 2011-08-31 | 海阳市圣士达涂装机械有限公司 | Automatic proportioning machine, automatic proportioning system of powder coating and proportioning method of powder coating |
| CN202367155U (en) * | 2011-12-22 | 2012-08-08 | 乐清市先驱自动化设备有限公司 | Automatic assembling iron core machine |
| CN103949184A (en) * | 2014-01-20 | 2014-07-30 | 浙江闽锋化学有限公司 | Automatic material matching apparatus for synthetic leather processing |
-
2015
- 2015-09-22 CN CN201510606539.6A patent/CN105195058A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166493A (en) * | 2010-12-30 | 2011-08-31 | 海阳市圣士达涂装机械有限公司 | Automatic proportioning machine, automatic proportioning system of powder coating and proportioning method of powder coating |
| CN202367155U (en) * | 2011-12-22 | 2012-08-08 | 乐清市先驱自动化设备有限公司 | Automatic assembling iron core machine |
| CN103949184A (en) * | 2014-01-20 | 2014-07-30 | 浙江闽锋化学有限公司 | Automatic material matching apparatus for synthetic leather processing |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106818966A (en) * | 2017-04-05 | 2017-06-13 | 杭州点厨科技有限公司 | A kind of automatic bread machine |
| CN113634190A (en) * | 2021-08-10 | 2021-11-12 | 浙江味海食品配料有限公司 | Quantitative material proportioning and mixing device for seasoning production and use method thereof |
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Application publication date: 20151230 |