CN204583110U - A kind of automatic recipe maker for superhard material synthesis raw and auxiliary material - Google Patents

A kind of automatic recipe maker for superhard material synthesis raw and auxiliary material Download PDF

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Publication number
CN204583110U
CN204583110U CN201520269712.3U CN201520269712U CN204583110U CN 204583110 U CN204583110 U CN 204583110U CN 201520269712 U CN201520269712 U CN 201520269712U CN 204583110 U CN204583110 U CN 204583110U
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China
Prior art keywords
base
control device
storage device
auxiliary
superhard
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Expired - Fee Related
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CN201520269712.3U
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Chinese (zh)
Inventor
杨利军
李晶晶
孙韬
方海江
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HENAN SIFANG SUPER HARD MATERIAL CO Ltd
Henan SF Diamond Co Ltd
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HENAN SIFANG SUPER HARD MATERIAL CO Ltd
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Abstract

The utility model relates to the equipment of superhard material synthesis, especially a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material.Described automatic recipe maker comprises solid material feed meausring apparatus, liquid material feed meausring apparatus, proportioner, batching mixing control device, PLC control device.The utility model novel in structural design, rationally distributed, achieve superhard material synthesis raw and auxiliary material autofeed, automatic Weighing, achieve the continuous seepage of superhard material synthesis raw and auxiliary material batching, greatly reduce labour intensity, improve production efficiency, and proportioning accuracy improves greatly.

Description

A kind of automatic recipe maker for superhard material synthesis raw and auxiliary material
Technical field
The utility model relates to the equipment of superhard material synthesis, especially a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material.
Background technology
Superhard material refers to the material that hardness can be comparable with diamond, is applicable to the instrument for manufacturing other material of processing.Superhard material synthesis raw and auxiliary material is made up of according to a certain ratio several material powder, adhesive powder, and each raw and auxiliary material is answered drying, loosens, mixed.
Superhard material products synthesis raw and auxiliary material hybrid process, stir, the existing operation such as to weigh relatively bothers, and makes working (machining) efficiency low.Superhard material products feed proportioning weighing precision before processing has very large relation for quality.At present, for the weighing and burden before superhard material products, domestic also do not have special automatic Weighing batching control instrument, and the main manually sieve material that adopts is weighed or measured by fixed mould.Artificial sieve material weighs to be needed to arrange dosage and batching frequency, these work not only wasting manpower and material resources according to onsite application situation, and labour intensity is large, inefficiency, and dust pollution is serious, and proportioning accuracy is low, and weighs inaccuracy, and efficiency is low; Fixed mould measures, and for different densities material or require that the material of different quality all needs to make different mould, increase cost like this, and error is also very large.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material, described automatic recipe maker overcomes the deficiency of existing feed proportioning system, realize raw and auxiliary material autofeed, automatic Weighing, realize the accurate weighing and burden of superhard material powder.
In order to solve the problems of the technologies described above, the technical solution of the utility model is achieved in that
For an automatic recipe maker for superhard material synthesis raw and auxiliary material, described automatic recipe maker comprises solid material feed meausring apparatus, liquid material feed meausring apparatus, proportioner, batching mixing control device, PLC control device; Solid material feed meausring apparatus comprises base-material storage device, base-material storage device is provided with high-low-position arrangement for detecting, the feeding mouth pipeline communication of base-material storage device discharging opening and base-material metering device, vacuum negative pressure device and negative pressure of vacuum control device is provided with above base-material metering device, base-material metering device and vacuum negative pressure device are interconnected, the discharging opening of base-material metering device is provided with screw feeder and base-material spiral rate control device, and screw feeder discharging opening is connected with proportioner feeding mouth pipeline; Described liquid material feed meausring apparatus comprises auxiliary material storage device, the discharging opening of auxiliary material storage device and proportioner feeding mouth pipeline communication, between the pipeline that the discharging opening of auxiliary material storage device is communicated with proportioner feeding mouth, be provided with flow valve and flowmeter; PLC control device is connected with high-low-position arrangement for detecting, base-material metering device, base-material spiral rate control device, negative pressure of vacuum control device, mixing control device of preparing burden respectively.
Further, described solid material feed meausring apparatus, liquid material feed meausring apparatus are that 2 covers and above device are formed;
Further, the pipeline that described base-material storage device discharging opening is communicated with the feeding mouth of base-material metering device is provided with blowoff valve, blowoff valve is used for blowdown, and during practical application, valve is in closure state, and during abnormal failure to appear, valve opening uses;
Further, described vacuum negative pressure device is vacuum feeder;
Further, in described base-material metering device, be provided with vibrating device, avoid the accumulation consolidation of solid powder;
Further, described high-low-position arrangement for detecting is equiped with on limit sensors, PLC control device and is provided with warning device, and this warning device is made up of red alarm lamp and green alarm lamp; The limit sensors signal of high-low-position arrangement for detecting is passed to PLC control device in real time, software control procedure that PLC control device is embedded in is through comparing, analyzing warning device feedback signal be passed on PLC control device, when red alarm lamp lights, illustrate that the solid material in base-material storage device reaches low level, remind feed in base-material storage device; When green alarm lamp lights, illustrate that the solid material in base-material storage device attains to a high place, illustrate that base-material storage device is full, remind and no longer need feed in base-material storage device; Red alarm lamp and green alarm lamp all do not work, and illustrate that base-material in base-material storage device is between high-order and low level;
Further, weight sensor is provided with in described base-material metering device, the weight sensor signal of base-material metering device is passed to PLC control device in real time, the software control procedure that PLC control device is embedded in is through comparing, analyzing, feedback signal is exported to negative pressure of vacuum control device, base-material spiral rate control device, realize the keying of vacuum negative pressure device and screw feeder, speed regulates, thus control discharge quantity and the blanking speed of solid material; When in base-material metering device, base-material amount is less than formula ratio, start vacuum negative pressure device, reinforced in base-material metering device by base-material storage device, meanwhile, in normal blending process, control the blanking speed of screw feeder by base-material spiral rate control device, the weight sensor in base-material metering device can automatic Weighing determine discharge quantity according to presetting formula ratio, weight sensor automatic Weighing in base-material metering device, weighing precision can control within 2 ‰;
Further, in described auxiliary material storage device, be provided with agitating device, and be provided with heater strip in the pipeline be communicated with proportioner feeding mouth at the discharging opening of auxiliary material storage device, avoid the consolidation of Auxiliary Liquid Material;
Further, described batching mixing control device controls the mixing that stirs of the supplementary material in proportioner under the control of PLC control device, and controls the mixing time of proportioner.
The utility model beneficial effect compared to existing technology:
The utility model novel in structural design, rationally distributed, achieve superhard material synthesis raw and auxiliary material autofeed, automatic Weighing, achieve the continuous seepage of superhard material synthesis raw and auxiliary material batching, greatly reduce labour intensity, improve production efficiency, and proportioning accuracy improves greatly.Specifically:
1, by using the utility model to weigh by autofeed, achieve the continuous seepage of superhard material synthesis raw and auxiliary material batching, greatly reduce labour intensity, improve production efficiency, and proportioning accuracy improves greatly, proportioning accuracy can reach within 2 ‰.
2, the utility model topology layout is reasonable, adopts closed conveying, solves dust problem, improve batching environment; Adopt independently storage device and negative pressure of vacuum feeding device, then enter proportioner and mix, mixture homogeneity is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1-PLC control device; 2-base-material storage device; 3-blowoff valve; 4-vacuum negative pressure device; 5-base-material metering device; 6-weight sensor; 7-base-material spiral rate control device; 8-screw feeder; 9-proportioner; 10-agitating device; 11-high-low-position arrangement for detecting; 12-flowmeter; 13-red alarm lamp; The green alarm lamp of 14-.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, for an automatic recipe maker for superhard material synthesis raw and auxiliary material, described automatic recipe maker comprises 3 sleeve solid material feed meausring apparatuses, 1 cover liquid material feed meausring apparatus, proportioner 9, batching mixing control device, PLC control device 1.
Described solid material feed meausring apparatus comprises base-material storage device 2, base-material storage device 2 is provided with high-low-position arrangement for detecting 11, described high-low-position arrangement for detecting 11 is equiped with on limit sensors, PLC control device 1 and is provided with warning device, and this warning device is made up of red alarm lamp 13 and green alarm lamp 14; The limit sensors signal of high-low-position arrangement for detecting 11 is passed to PLC control device 1 in real time, software control procedure that PLC control device 1 is embedded in is through comparing, analyzing warning device feedback signal be passed on PLC control device 1, when red alarm lamp 13 lights, illustrate that the solid material in base-material storage device 2 reaches low level, remind feed in base-material storage device 2; When green alarm lamp 14 lights, illustrate that the solid material in base-material storage device 2 attains to a high place, illustrate that base-material storage device 2 is full, remind and no longer need feed in base-material storage device 2; Red alarm lamp 13 and green alarm lamp 14 all do not work, and illustrate that base-material in base-material storage device 2 is between a high position and low level.
Described base-material storage device 2 discharging opening and the feeding mouth pipeline communication of base-material metering device 5, the pipeline that described base-material storage device 2 discharging opening is communicated with the feeding mouth of base-material metering device 5 is provided with blowoff valve 3, blowoff valve 3 is for blowdown, during practical application, valve is in closure state, during abnormal failure to appear, valve opening uses.
Weight sensor 6 is provided with in described base-material metering device 5, weight sensor 6 signal of base-material metering device 5 is passed to PLC control device 1 in real time, the software control procedure that PLC control device 1 is embedded in is through comparing, analyzing, feedback signal is exported to negative pressure of vacuum control device, base-material spiral rate control device 7, realize the keying of vacuum negative pressure device 4 and screw feeder 8, speed regulates, thus control discharge quantity and the blanking speed of solid material, when in base-material metering device 5, base-material amount is less than formula ratio, start vacuum negative pressure device 4, reinforced in base-material metering device 5 by base-material storage device 2, meanwhile, in normal blending process, the blanking speed of screw feeder 8 is controlled by base-material spiral rate control device 7, weight sensor 6 in base-material metering device 5 can automatic Weighing and according to preset formula ratio determine discharge quantity, weight sensor 6 automatic Weighing in base-material metering device 5, weighing precision can control within 2 ‰, vibrating device is provided with in base-material metering device 5, avoid the accumulation consolidation of solid powder.
Be provided with vacuum negative pressure device 4 and negative pressure of vacuum control device above described base-material metering device 5, vacuum negative pressure device 4 is vacuum feeder, and base-material metering device 5 and vacuum negative pressure device 4 are interconnected;
The discharging opening of described base-material metering device is provided with screw feeder and base-material spiral rate control device, and screw feeder discharging opening is connected with proportioner feeding mouth pipeline,
Described liquid material feed meausring apparatus comprises auxiliary material storage device, the discharging opening of auxiliary material storage device and proportioner 9 feeding mouth pipeline communication, be provided with flow valve and flowmeter 12 between the pipeline that the discharging opening of auxiliary material storage device is communicated with proportioner 9 feeding mouth; Be provided with agitating device 10 in auxiliary material storage device, and be provided with heater strip in the pipeline be communicated with proportioner 9 feeding mouth at the discharging opening of auxiliary material storage device, avoid the consolidation of Auxiliary Liquid Material; Batching mixing control device controls the mixing that stirs of the supplementary material in proportioner 9 under the control of PLC control device 1, and controls the mixing time of proportioner 9.
Described PLC control device 1 is connected with high-low-position arrangement for detecting 11, base-material metering device 5, base-material spiral rate control device 7, negative pressure of vacuum control device, mixing control device of preparing burden respectively; PLC control device 1 controls its interior reservoir storage by the high-low-position arrangement for detecting 11 in base-material storage device 2, control whether start vacuum negative pressure device by the weight sensor 6 of base-material metering device 5 inside to vacuumize, feed in raw material, controlled blanking order and the interval time of screw feeder 8 simultaneously by base-material spiral rate control device 7.
Operation principle of the present utility model and use procedure:
During work, vacuum negative pressure device 4 starts, base-material from base-material storage device 2 by pipeline to material loading in base-material metering device 5, weight change detected by weight sensor 6 in base-material metering device 5, according to the blanking of setting formula in proportioner 9, proportioner 9 is uniform stirring mixing under the mixing time control program of PLC control device 1, achieves accurately weighing and automatic blending of superhard material synthesis raw and auxiliary material.
In sum, these are only preferred embodiment of the present utility model, be not intended to limit protection domain of the present utility model.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (9)

1. for an automatic recipe maker for superhard material synthesis raw and auxiliary material, it is characterized in that: described automatic recipe maker comprises solid material feed meausring apparatus, liquid material feed meausring apparatus, proportioner (9), batching mixing control device, PLC control device (1), solid material feed meausring apparatus comprises base-material storage device (2), base-material storage device (2) is provided with high-low-position arrangement for detecting (11), the feeding mouth pipeline communication of base-material storage device (2) discharging opening and base-material metering device (5), base-material metering device (5) top is provided with vacuum negative pressure device (4) and negative pressure of vacuum control device, base-material metering device (5) and vacuum negative pressure device (4) are interconnected, the discharging opening of base-material metering device (5) is provided with screw feeder (8) and base-material spiral rate control device (7), screw feeder (8) discharging opening is connected with proportioner (9) feeding mouth pipeline, described liquid material feed meausring apparatus comprises auxiliary material storage device, the discharging opening of auxiliary material storage device and proportioner (9) feeding mouth pipeline communication, be provided with flow valve and flowmeter (12) between the pipeline that discharging opening and proportioner (9) feeding mouth of auxiliary material storage device is communicated with, PLC control device (1) is connected with high-low-position arrangement for detecting (11), base-material metering device (5), base-material spiral rate control device (7), negative pressure of vacuum control device, mixing control device of preparing burden respectively.
2. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, is characterized in that: described solid material feed meausring apparatus, liquid material feed meausring apparatus are that 2 covers and above device are formed.
3. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, is characterized in that: the pipeline that described base-material storage device (2) discharging opening is communicated with the feeding mouth of base-material metering device (5) is provided with blowoff valve (3).
4. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, is characterized in that: described vacuum negative pressure device (4) is vacuum feeder.
5. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, is characterized in that: be provided with vibrating device in described base-material metering device (5).
6. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, it is characterized in that: described high-low-position arrangement for detecting (11) is equiped with limit sensors, (1) is provided with warning device with PLC control device, this warning device is made up of red alarm lamp (13) and green alarm lamp (14); The limit sensors signal of high-low-position arrangement for detecting (11) is passed to PLC control device (1) in real time, software control procedure that PLC control device (1) is embedded in is through comparing, analyzing warning device feedback signal be passed on PLC control device (1), when red alarm lamp (13) lights, illustrate that the solid material in base-material storage device (2) reaches low level, remind to base-material storage device (2) interior feed; When green alarm lamp (14) lights, illustrate that the solid material in base-material storage device (2) attains to a high place, illustrate that base-material storage device (2) is full, remind and no longer need to base-material storage device (2) interior feed; Red alarm lamp (13) and green alarm lamp (14) all do not work, and illustrate that base-material in base-material storage device (2) is between a high position and low level.
7. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, it is characterized in that: in described base-material metering device (5), be provided with weight sensor (6), weight sensor (6) signal of base-material metering device (5) is passed to PLC control device (1) in real time, the software control procedure that PLC control device (1) is embedded in is through comparing, analyze, feedback signal is exported to negative pressure of vacuum control device, base-material spiral rate control device (7), realize the keying of vacuum negative pressure device (4) and screw feeder (8), speed regulates, thus control discharge quantity and the blanking speed of solid material, when in base-material metering device (5), base-material amount is less than formula ratio, start vacuum negative pressure device (4), reinforced in base-material metering device (5) by base-material storage device (2), meanwhile, in normal blending process, the blanking speed of screw feeder (8) is controlled by base-material spiral rate control device (7), weight sensor (6) in base-material metering device (5) can automatic Weighing and according to preset formula ratio determine discharge quantity, weight sensor (6) automatic Weighing in base-material metering device (5), weighing precision can control within 2 ‰.
8. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, it is characterized in that: in described auxiliary material storage device, be provided with agitating device (10), and be provided with heater strip in the pipeline be communicated with proportioner (9) feeding mouth at the discharging opening of auxiliary material storage device, avoid the consolidation of Auxiliary Liquid Material.
9. a kind of automatic recipe maker for superhard material synthesis raw and auxiliary material according to claim 1, it is characterized in that: described batching mixing control device controls the mixing that stirs of the supplementary material in proportioner (9) under the control of PLC control device (1), and control the mixing time of proportioner (9).
CN201520269712.3U 2015-04-30 2015-04-30 A kind of automatic recipe maker for superhard material synthesis raw and auxiliary material Expired - Fee Related CN204583110U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107930518A (en) * 2017-12-08 2018-04-20 广东奥瑞特新能源设备科技有限公司 A kind of bonding agent vacuum charging device
CN108246151A (en) * 2018-01-22 2018-07-06 浙江恒天凡腾科技股份有限公司 A kind of indigo automatic delivery method
CN110270248A (en) * 2019-06-24 2019-09-24 盐城市顺驰机械科技有限公司 A kind of weighing mixer of adjustable blowing ability

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107930518A (en) * 2017-12-08 2018-04-20 广东奥瑞特新能源设备科技有限公司 A kind of bonding agent vacuum charging device
CN108246151A (en) * 2018-01-22 2018-07-06 浙江恒天凡腾科技股份有限公司 A kind of indigo automatic delivery method
CN110270248A (en) * 2019-06-24 2019-09-24 盐城市顺驰机械科技有限公司 A kind of weighing mixer of adjustable blowing ability

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Granted publication date: 20150826

Termination date: 20180430