CN108246151A - A kind of indigo automatic delivery method - Google Patents

A kind of indigo automatic delivery method Download PDF

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Publication number
CN108246151A
CN108246151A CN201810059888.4A CN201810059888A CN108246151A CN 108246151 A CN108246151 A CN 108246151A CN 201810059888 A CN201810059888 A CN 201810059888A CN 108246151 A CN108246151 A CN 108246151A
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CN
China
Prior art keywords
bucket
powder
indigo
pipe
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810059888.4A
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Chinese (zh)
Inventor
邓国梁
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Zhejiang Hengtian Fanteng Polytron Technologies Inc
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Zhejiang Hengtian Fanteng Polytron Technologies Inc
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Application filed by Zhejiang Hengtian Fanteng Polytron Technologies Inc filed Critical Zhejiang Hengtian Fanteng Polytron Technologies Inc
Priority to CN201810059888.4A priority Critical patent/CN108246151A/en
Publication of CN108246151A publication Critical patent/CN108246151A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2218Weight of at least one component to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/714Feed mechanisms for feeding predetermined amounts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a kind of indigo automatic delivery methods, including unpacking, it weighs, feeding, dispensing, storage and the several key steps of conveying, powder indigo in the material collector of bale breaker is sucked out and is transferred to using vacuum feeder and is weighed in bucket, after weighing, indigo powder in bucket will be weighed by vacuum feeder again to be sucked out and be transferred in material bucket, entire feeding process is increasingly automated, the dust for avoiding indigo powder is dispersed in workshop and threatens to workers ' health, indigo powder is made into high concentration formulations solution in material bucket, then high concentration formulations solution is transported to each overflow dyeing machine further according to actual needs, it is unified that whole process performs standard, reduce the uncontrollable factor in preparation and transmission process, make product quality more stable, product compliance rate higher.

Description

A kind of indigo automatic delivery method
Technical field
The present invention relates to printing technology field, more particularly to a kind of indigo automatic delivery method.
Background technology
In dyeing, the dispatching of dyestuff is sufficiently complex in production process, needs defeated after dyestuff is prepared according to formula Each overflow dyeing machine is sent to, traditional artificial powder dye feed way is according to dyeing recipe, by manually between scale material by powdery Dyestuff is poured into scale charging basket and is weighed, then by manually being transported and being put into auxiliary tank, this process is needed whole packaging The dyestuff of bag is transported to each feeding point, can not realize that multiple spot feeds intake simultaneously, and dyeing is various with powder dye type, artificial to claim Amount, inevitably neglects mistake, and the correctness of charging, the error judged are difficult to ensure that, sometimes can also misnomer, leakage claim, manually put into powder Shape dyestuff, charging time can not accurately ensure, it is also possible to there is miscarrying phenomenon, in addition, production scene explosive barrel is miscellaneous old, environmental pollution Seriously, actual bodily harm suffered by worker is big, and which increase the working strengths of physical labourer, not only take time and effort, but also accuracy Low, efficiency is low, increases the recruitment cost of enterprise, influences economic benefit;Various technological parameters cannot be accurately controlled, are caused Index is inconsistent, causes product often since color is not allowed not reaching requirement and needs to reprocess, significantly reduces productivity, cause The waste of resource and the energy.
Invention content
In view of the deficiencies of the prior art, the present invention intends to provide a kind of indigo automatic delivery method, solve The allocator uncontrollable factor of bipseudoindoxyl dye is more in the prior art, leads to unstable product quality, the low skill of product compliance rate Art problem.
To achieve the above object, the present invention provides following technical solutions:A kind of indigo automatic delivery method, using PLC Controller controls the action of weight induction device, solenoid valve, mass flowmenter and diaphragm pump element, is set in PLC controller in advance Determine formulation parameter, include the following steps:
Step 1: it unpacks:Indigo powder packaging bag is dismantled, and indigo powder is discharged into the object of bale breaker using bale breaker Expect in collector;
Step 2: it weighs:Powder indigo in the material collector of bale breaker is sucked out and is transferred to using vacuum feeder It weighs in bucket, weight parameter is sent to PLC controller by the weight induction device for weighing bucket bottom end, and PLC controller is according to preset Formulation parameter calculates the water of needs and lye amount;
Step 3: feeding:Indigo powder in bucket will be weighed using vacuum feeder to be sucked out and be transferred in material bucket;
Step 4: dispensing:PLC controller sends opening letter to water inlet pipe and into alkali liquor pipe solenoid and mass flowmenter Number, while stirring motor transmission open signal progress dispensing obtains high concentration formulations solution on material bucket;
Step 5: storage:PLC controller between material bucket outlet and holding vessel entrance conveyance conduit solenoid and every Membrane pump sends opening signal, and high concentration formulations solution storage is spare in holding vessel;
Step 6: conveying:PLC controller sends open signal to holding vessel outlet conduit solenoid and diaphragm pump, will High concentration formulations solution in holding vessel is delivered to each overflow dyeing machine using diaphragm pump.
As a further improvement on the present invention, the step 3 and step 4 are carried out at the same time, and indigo powder is into material bucket Collect during whereabouts with water.
Device used in indigo automatic delivery method includes bale breaker, vacuum feeder, compressed air cylinder, weighs bucket, position In weighing the weight induction device under bucket, material bucket and holding vessel, on the discharge port and vacuum of the material collector of the bale breaker It is connected by first pipe between the feed inlet of material machine, is powered between the discharge pipe for weighing bucket and first pipe by three Magnet valve is connected, and is connected between the discharge port of the vacuum feeder and the feed inlet for weighing bucket by second pipe, the material Bucket is connected between powder pipeline and second pipe by three-way magnetic valve, the outlet pipe and vacuum of the compressed air cylinder The discharge port of feeder communicates, and indigo powder is managed after the outflow of vacuum feeder discharge port in the lower edge second of blowing of pressure-air Road flows, and is connected with water inlet pipe on the material bucket and into alkali liquor pipe, the water inlet pipe and into being provided with electricity on alkali liquor pipe Magnet valve and mass flowmenter, blender is provided in the material bucket, and the weighing bucket and material bucket top are respectively arranged with and exhale Valve is inhaled, is connected by third pipeline between the discharge port of the material bucket and the feed inlet of holding vessel, is set on the third pipeline It is equipped with solenoid valve and diaphragm pump.
As a further improvement on the present invention, dedicated unit, which is further included, lifts weighing bucket and puts from weight induction device Under support device, the support device include symmetrically arranged two supporting legs, be connected to supporting leg bottom end support feet and It is connected to the Power Component on supporting leg top, the weighing bucket is in a rectangular parallelepiped shape, described to weigh bucket and the opposite both sides of supporting leg It sets fluted on face, is surrounded after the groove is recessed inwardly by bucket wall lower end with bucket bottom, the notch of the groove is in level The strip of setting, described Power Component one end are connected on supporting leg, and the other end is caught in groove, the weighing bucket upper feeding Pipeline near mouth and discharge port is made of soft material, and the Power Component will weigh bucket after starting and be lifted from weight induction device It rises, after the Power Component resets, bucket will be weighed and relay in weight induction device.
As a further improvement on the present invention, the slot bottom of the groove and notch are parallel, the groove and weighing bucket bucket The opposite cell wall in bottom is parallel with bucket bucket bottom is weighed close to the part of slot bottom, is relative to weighing bucket bucket bottom close to the part of notch Inclined inclined-plane obliquely upward, the Power Component include cylinder and driving member, and the driving member includes connecting rod and fixture block, institute It states cylinder to be fixed on supporting leg, the piston rod top of the cylinder is connected with connecting rod, and the fixture block is connected with connecting rod, institute The inclined-plane for stating fixture block and groove offsets, and the cylinder piston rod stretches out the driving member for pushing and weighing bucket both sides and moves toward one another, two Distance is gradually reduced between fixture block, and the weighing bucket is gradually lifted, the cylinder piston rod retraction, the weighing bucket both sides Driving member moves opposite to each other, and distance gradually increases between two fixture blocks, and the weighing bucket is gradually put down.
As a further improvement on the present invention, the slot bottom of the groove be in arcuation, the Power Component include stepper motor, Drive link and strip interfacing part, the section of the interfacing part is triangular in shape, one end of the drive link and the shaft of stepper motor Vertical connection, the other end are connected with interfacing part, and end face of the interfacing part far from drive link offsets in arcuation and with slot bottom, institute The curvature for stating the arcuation slot bottom of groove is more than the curvature of cambered surface on interfacing part, and the stepper motor rotation drives interfacing part to turn upwards Dynamic, the weighing bucket is gradually lifted, and the stepper motor, which rotates backward, drives interfacing part to rotate down, and the weighing bucket is gradual It puts down.
As a further improvement on the present invention, the material bucket into being provided with anti-accumulated powder device at powder mouth, it is described anti- Accumulated powder device includes being arranged on the housing on material bucket top, setting cylinder in the housing and the lid being connected on cylinder piston rod Plate, it is described to be extend into material bucket through housing into powder pipeline, the casing of upper and lower opening is arranged in the pipeline into powder, Described sleeve pipe top edge is provided with the inward flange turned down to cannula center, the top edge of described sleeve pipe and into powder pipeline Be connected between side pipe wall by elastical cloth, set on the tube wall into powder pipeline it is jagged, it is described into powder pipeline Second card slot opposite with notch is provided on side pipe wall, the cover board is stuck in the second card slot across notch casing being enclosed in position On the upside of the material bucket top surface into powder pipeline, during into powder, the cylinder drives cover board along notch from into powder pipeline It removes, indigo powder enters material bucket in the lower edge of blowing of pressure-air into powder pipeline and casing, in blowing for pressure-air Under, the elastical cloth deformation, described sleeve pipe is moved down and is partly stretched out into powder pipeline, and charging finishes, and elastical cloth resets, band Dynamic casing resets, and the cylinder drives cover board to be caught in the second card slot along notch and casing is enclosed on material bucket top surface again Side into powder pipeline.
As a further improvement on the present invention, described sleeve pipe top edge is provided with the outward flange turned down to outside of sleeve, Be provided with cyclic annular card slot on the inside tube wall into powder pipeline tail end, the card slot by one section of inside tube wall from top to bottom by Gradually tube wall is formed slopely outward, and the groove depth of the card slot is less than the width of outward flange, is moved down with casing and is partly stretched out Into powder pipeline, the outward flange is gradually slipped into card slot, and casing is prevented to continue to move down.
The indigo automatic delivery method of the present invention is first with vacuum feeder by indigo pure powder in the material collector of bale breaker Material is sucked out simultaneously to be transferred to and weigh in bucket, after weighing, then will weigh indigo powder in bucket by vacuum feeder and be sucked out and shift Into material bucket, entire feeding process is increasingly automated, and the dust for avoiding indigo powder is dispersed in workshop workers ' health is made Into threat, indigo powder is made into high concentration formulations solution in material bucket, and then high concentration formulations solution is further according to actual needs Each overflow dyeing machine is transported to, whole process performs standard unification, reduces the uncontrollable factor in preparation and transmission process, make Product quality is more stable, product compliance rate higher.
Description of the drawings
Fig. 1 is the structure diagram of the method for the present invention equipment therefor;
Fig. 2 is that the present invention weighs bucket and the structure diagram one of support device;
Fig. 3 weighs bucket and the matched structure diagram of support device for the present invention;
Fig. 4 is that the present invention weighs bucket and the structure diagram two of support device;
Fig. 5 is the structure diagram of the anti-accumulated powder device of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the embodiment given by attached drawing.
With reference to shown in Fig. 1-5, a kind of indigo automatic delivery method of the present embodiment, device used includes bale breaker 1, true Empty feeder 2, compressed air cylinder 3 weigh bucket 4, positioned at weight induction device 5, material bucket 6 and the holding vessel 7 weighed under bucket 4, tear open It is connected between the discharge port of the material collector of chartered plane 1 and the feed inlet of vacuum feeder 2 by first pipe 11, for the ease of Repair, first pipe 11 are set respectively at the discharge port of the material collector of bale breaker 1 and the feed inlet of vacuum feeder 2 Have valve, for dispenser in working condition, valve is in normally open, weigh bucket 4 discharge pipe and first pipe 11 it Between be connected by three-way magnetic valve 12, pass through second pipe 13 between the discharge port of vacuum feeder 2 and the feed inlet for weighing bucket 4 It is connected, material bucket 6 is connected between powder pipeline 65 and second pipe 13 by three-way magnetic valve 12, compressed air cylinder 3 The discharge port of outlet pipe and vacuum feeder 2 communicates, and indigo powder is after the outflow of 2 discharge port of vacuum feeder in pressure-air Blowing under flowed along second pipe 13, water inlet pipe 61 is connected on material bucket 6 and into alkali liquor pipe 62, water inlet pipe 61 and into Solenoid valve and mass flowmenter 63 are provided on alkali liquor pipe 62, blender 64 is provided in material bucket 6, weighs bucket 4 and material bucket 6 Top is respectively arranged with breather valve 10, is connected between the discharge port of material bucket 6 and the feed inlet of holding vessel 7 by third pipeline 14 It connects, solenoid valve and diaphragm pump 15 is provided on third pipeline 14.
The action of weight induction device 5,15 element of solenoid valve, mass flowmenter 63 and diaphragm pump is controlled using PLC controller, Formulation parameter is set in PLC controller in advance, entire delivery process includes the following steps:
Step 1: it unpacks:Indigo powder packaging bag is dismantled, and indigo powder is discharged into bale breaker 1 using bale breaker 1 In material collector;
Step 2: it weighs:PLC controller three-way magnetic valve 12 in first pipe 11 and second pipe 13, which is sent, opens letter Number, three-way magnetic valve 12 is opened, and will be connected between the feed inlet of the discharge port of the material collector of bale breaker 1 and vacuum feeder 2 It is logical, it will be connected between the feed inlet of the discharge port of vacuum feeder 2 and weighing bucket 4, the outlet pipe and vacuum of compressed air cylinder 3 The discharge port of feeder 2 communicates, and makes between the 2 discharge port second pipe 13 of outlet pipe and vacuum feeder of compressed air cylinder 3 There are suitable angles, ensure that the flow direction of pressure-air is consistent with the trend of indigo powder, indigo powder goes out from vacuum feeder 2 It is flowed under the blowing of pressure-air along second pipe 13 after material mouth outflow, vacuum feeder 2 is by the material collector of bale breaker In indigo powder be sucked out and be transferred to weigh bucket 4 in after, PLC controller threeway electromagnetism in first pipe 11 and second pipe 13 Valve 12 sends shutdown signal, and three-way magnetic valve 12 is closed, and weight parameter is sent to PLC by the weight induction device 5 for weighing 4 bottom end of bucket Controller, PLC controller calculate the water of needs and lye amount according to preset formulation parameter;
Step 3: feeding:PLC controller three-way magnetic valve 12 in first pipe 11 and second pipe 13, which is sent, opens letter Number, three-way magnetic valve 12 is opened, and will be connected between the discharge port of the feed inlet of vacuum feeder 2 and weighing bucket 4, by vacuum feeding It is connected between the discharge port of machine 2 and the feed inlet of material bucket 6, will weigh indigo powder in bucket 4 using vacuum feeder 2 is sucked out simultaneously It is transferred in material bucket 6;
Step 4: dispensing:Dispensing and feeding are to be carried out at the same time, and PLC controller is to water inlet pipe and into alkali liquor pipe solenoid Opening signal is sent, while stirring motor sends open signal progress dispensing on material bucket 6, makes indigo with mass flowmenter 63 Collect during powder falls into material bucket 6 with water, reduce the indigo powder caking in blending process, obtained after dispensing To high concentration formulations solution;
Step 5: storage:After dispensing, PLC controller three-way magnetic valve in first pipe 11 and second pipe 13 12 send shutdown signal, and three-way magnetic valve 12 is closed, and PLC controller exports the third pipe between 7 entrance of holding vessel to material bucket 6 14 solenoid of road and diaphragm pump 15 send opening signal, and high concentration formulations solution storage is spare in holding vessel 7;
Step 6: conveying:PLC controller sends open signal to 7 outlet conduit solenoid of holding vessel and diaphragm pump 15, High concentration formulations solution in holding vessel 7 is delivered to each overflow dyeing machine using diaphragm pump 15.
As a kind of improved specific embodiment, dedicated unit is further included lifts weighing bucket 4 from weight induction device 5 The support device 9 for rising and putting down, it is equal to remove process for indigo powder in indigo powder is conveyed in bucket 4 is weighed and will weigh bucket 4 It is completed by vacuum feeder 2, during indigo powder is conveyed in bucket 4 is weighed, weighing the bucket of bucket 4 can experience not Stable air pressure will weigh during indigo powder removes in bucket 4, and weigh the air pressure that the bucket of bucket 4 is experienced Do not stopping to change, the weight change amplitude that weight induction device 5 is experienced can be caused larger, the long period is needed to stablize, it may Increase weighing error, when being sucked out using vacuum feeder 2 by powder indigo in the material collector of bale breaker and be transferred to weighing It will be weighed before indigo powder is sucked out and is transferred to material bucket 6 in bucket 4 before in bucket 4 or using vacuum feeder 2, and pass through support Device 9 by weigh bucket 4 lifted from weight induction device 5, after transfer, then by weigh bucket 4 put down, can avoid weigh bucket 4 in The weight change amplitude that weight induction device 5 caused by air pressure variations is experienced is larger, so as to need long period stabilization Problem.Support device 9 includes symmetrically arranged two supporting legs 91, is connected to the support feet 93 of 91 bottom end of supporting leg and is connected to The Power Component 94 on 91 top of supporting leg weighs bucket 4 in a rectangular parallelepiped shape, weighs and is set on bucket 4 and the opposite two sides of supporting leg 91 Groove 41 is equipped with, is surrounded after groove 41 is recessed inwardly by bucket wall lower end with bucket bottom, the notch of groove 41 is in horizontally disposed length Strip, 94 one end of Power Component are connected on supporting leg 91, and the other end is caught in groove 41, weigh 4 enterprising material mouth of bucket and discharging Pipeline near mouthful is made of soft material, and Power Component 94 will weigh bucket 4 after starting and be lifted from weight induction device 5, power After component 94 resets, bucket 4 will be weighed and relay in weight induction device 5.
As a kind of improved specific embodiment, the slot bottom and notch of groove 41 are parallel, groove 41 and 4 barrels of bucket of weighing The opposite cell wall in bottom is parallel with 4 barrels of bottoms of bucket are weighed close to the part of slot bottom, is relative to 4 barrels of bucket of weighing close to the part of notch The parallel surface and inclined-plane circular arc of bottom inclined inclined-plane obliquely upward, groove 41 and cell wall that weigh 4 barrels of bottoms of bucket opposite are excessive, power Component 94 includes cylinder 95 and driving member 96, and driving member 96 includes connecting rod 961 and fixture block 962, and the cylinder barrel bottom end of cylinder 95 is consolidated It is scheduled on supporting leg 91, the piston rod top of cylinder 95 is connected with connecting rod 961, and fixture block 962 is connected with connecting rod 961, fixture block 962 offset with the inclined-plane of groove 41, when need that bucket 4 will be weighed lifted from weight induction device 5 when, cylinder 95 starts, and makes piston Bar stretches out the driving member 96 for pushing and weighing 4 both sides of bucket and moves toward one another, opposite between the inclined-plane of fixture block 962 and groove 41 to slide, and two Distance is gradually reduced between a fixture block 962, weighs bucket 4 and is gradually lifted, when 962 side of fixture block and equal with weighing bucket 4 barrels of bottoms When capable cell wall offsets, piston rod stops elongation, weighs the stopping of bucket 4 and moves up, is stablely supported in support device 9, when Need to weigh bucket 4 when being put down from weight induction device 5,95 piston rod of cylinder retraction makes 96 phases of driving member of 4 both sides of weighing bucket Unlucky dynamic, opposite between the inclined-plane of fixture block 962 and groove 41 to slide, distance gradually increases between two fixture blocks 962, weighs bucket 4 Gradually put down.
As a kind of improved specific embodiment, for the slot bottom of groove 41 in arcuation, Power Component 94 includes stepper motor 97th, drive link 98 and strip interfacing part 99, the section of interfacing part 99 is triangular in shape, one end of drive link 98 and stepper motor 97 Shaft vertical connection, the other end are connected with interfacing part 99, and end face of the interfacing part 99 far from drive link 98 is in arcuation and and slot bottom It offsets, the curvature of the arcuation slot bottom of groove 41 is more than the curvature of cambered surface on interfacing part 99, when needs will weigh bucket 4 from weight induction When being lifted on device 5, the rotation of stepper motor 97 drives interfacing part 99 to be rotated up, and weighs bucket 4 and is gradually lifted, when needs will weigh When bucket 4 is put down from weight induction device 5, stepper motor 97, which rotates backward, drives interfacing part 99 to rotate down, and weighs bucket 4 and gradually puts Under.
As a kind of improved specific embodiment, material bucket 6 into anti-accumulated powder device 8 is provided at powder mouth, into powder Maintain an equal level if pipe material 65 is exported with material bucket 6 into powder mouth, can be adhered to from the indigo powder come out into powder pipeline 65 On the inside of 6 roof of material bucket, steam meeting in material bucket 6 and the indigo powder being adhered on the inside of 6 roof of material bucket contact, and make indigo Powder is more firmly adhered on the inside of roof, and if things go on like this, accumulated powder can be increasingly thicker, influences the concentration of formula solution;Anti- accumulated powder Device 8 includes the housing 81 for being arranged on 6 top of material bucket, the cylinder 82 being arranged in housing 81 and is connected to 82 piston rod of cylinder On cover board 83, extend into material bucket 6 through housing 81 into powder pipeline 65, in this way from into powder pipeline 65 come out powder It is not easy to be adhered on the inside of 6 roof of material bucket, the casing 84 of upper and lower opening, 84 top side of casing is arranged with into powder pipeline 65 Along being provided with the inward flange 85 turned down to 84 center of casing, the top edge of casing 84 and between 65 inside tube wall of powder pipeline By elastical cloth 86 be connected, into the tube wall of powder pipeline 65 on set jagged 87, into the inside tube wall of powder pipeline 65 on set Second card slot 88 opposite with notch 87 is equipped with, and cover board 83, which is stuck in casing 84 to be enclosed in the second card slot 88 across notch 87, to be located at On the upside of 6 top surface of material bucket into powder pipeline 65, during into powder, cylinder 82 drives cover board 83 along notch 87 from into powder pipeline It is removed in 65, indigo powder enters material bucket 6 in the lower edge of blowing of pressure-air into powder pipeline 65 and casing 84, in high pressure sky Under the blowing of gas, 85 top surface of inward flange is made casing 84 more smoothly move down, elastical cloth 86 is due to quilt by larger air pressure Casing 84 pulls and deformation, and casing 84 is moved down and partly stretched out into powder pipeline 65, is fallen in this way along casing 84 indigo Powder just will not contact in material bucket 6 into powder pipeline 65, charging finishes, and compressed air cylinder 3 is closed, and elastical cloth 86 is multiple Position drives casing 84 to reset, and cylinder 82 drives cover board 83 to be caught in the second card slot 88 along notch 87 and casing 84 is enclosed in position again On the upside of 6 top surface of material bucket into powder pipeline 65, avoid steam sleeve pipe 84 in material bucket 6.
As a kind of improved specific embodiment, 84 top edge of casing is provided with the evagination turned down to 8 outside of casing Edge 89, into the inside tube wall of 65 tail end of powder pipeline on be provided with cyclic annular card slot 810, card slot 810 is by one section of inside tube wall from upper It is formed slopely to lower gradual tube wall outward, the groove depth of card slot 810 is less than the width of outward flange 89, as casing 84 moves down simultaneously Part is stretched out into powder pipeline 65, and outward flange 89 is gradually slipped into card slot 810, and casing 84 is prevented to continue to move down, avoids bullet Property 86 excessive deformation of cloth, influences its service life.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (8)

1. a kind of indigo automatic delivery method, using PLC controller control weight induction device (5), solenoid valve, mass flowmenter (63) and the action of diaphragm pump (15) element formulation parameter, is set in PLC controller in advance, it is characterised in that:Including following Step:
Step 1: it unpacks:Indigo powder packaging bag is dismantled, and indigo powder is discharged into bale breaker (1) using bale breaker (1) In material collector;
Step 2: it weighs:Powder indigo in the material collector of bale breaker is sucked out using vacuum feeder (2) and is transferred to title In measuring tank (4), weight parameter is sent to PLC controller by the weight induction device (5) for weighing bucket (4) bottom end, PLC controller according to Preset formulation parameter calculates the water of needs and lye amount;
Step 3: feeding:Indigo powder in weighing bucket (4) is sucked out using vacuum feeder (2) and is transferred to material bucket (6) In;
Step 4: dispensing:PLC controller sends opening letter to water inlet pipe and into alkali liquor pipe solenoid and mass flowmenter (63) Number, while stirring motor transmission open signal progress dispensing obtains high concentration formulations solution on material bucket (6);
Step 5: storage:PLC controller to material bucket (6) outlet and holding vessel (7) entrance between conveyance conduit solenoid with Diaphragm pump (15) sends opening signal, and high concentration formulations solution storage is spare in holding vessel (7);
Step 6: conveying:PLC controller sends open signal to holding vessel (7) outlet conduit solenoid and diaphragm pump (15), High concentration formulations solution in holding vessel (7) is delivered to each overflow dyeing machine using diaphragm pump (15).
2. a kind of indigo automatic delivery method according to claim 1, it is characterised in that:The step 3 and step 4 are same Shi Jinhang collects during indigo powder falls into material bucket (6) with water.
3. a kind of indigo automatic delivery method according to claim 2, it is characterised in that:Used in indigo automatic delivery method Device include bale breaker (1), vacuum feeder (2), compressed air cylinder (3), weigh bucket (4), positioned at the weight weighed under bucket (4) Measure inductor (5), material bucket (6) and holding vessel (7), the discharge port and vacuum feeding of the material collector of the bale breaker (1) Between the feed inlet of machine (2) by first pipe (11) connect, it is described weigh bucket (4) discharge pipe and first pipe (11) it Between be connected by three-way magnetic valve (12), pass through between the feed inlet of the discharge port of the vacuum feeder (2) and weighing bucket (4) Second pipe (13) is connected, and the material bucket (6) passes through threeway electromagnetism between powder pipeline (65) and second pipe (13) Valve (12) be connected, the outlet pipe of the compressed air cylinder (3) and the discharge port of vacuum feeder (2) communicate, indigo powder from It is flowed under the blowing of pressure-air along second pipe (13) after the outflow of vacuum feeder (2) discharge port, on the material bucket (6) It is connected with water inlet pipe (61) and into alkali liquor pipe (62), the water inlet pipe (61) and into being provided with solenoid valve on alkali liquor pipe (62) With mass flowmenter (63), blender (64), described weighing bucket (4) and material bucket (6) top are provided in the material bucket (6) Breather valve (10) is respectively arranged with, passes through third pipeline between the discharge port of the material bucket (6) and the feed inlet of holding vessel (7) (14) it connects, solenoid valve and diaphragm pump (15) is provided on the third pipeline (14).
4. a kind of indigo automatic delivery method according to claim 3, it is characterised in that:Its dedicated unit, which further includes, to be claimed The support device (9) that measuring tank (4) is lifted and put down from weight induction device (5), the support device (9) is including symmetrically arranged Two supporting legs (91), the support feet (93) for being connected to supporting leg (91) bottom end and the power packages for being connected to supporting leg (91) top Part (94), in a rectangular parallelepiped shape, described weigh is provided with the weighing bucket (4) on bucket (4) and the opposite two sides of supporting leg (91) Groove (41) surrounds after the groove (41) is recessed inwardly by bucket wall lower end with bucket bottom, and the notch of the groove (41) is in water The strip of flat setting, described Power Component (94) one end are connected on supporting leg (91), and the other end is caught in groove (41), institute It states the pipeline weighed near the enterprising material mouth of bucket (4) and discharge port to be made of soft material, the Power Component (94) will after starting It weighs bucket (4) to lift from weight induction device (5), after the Power Component (94) resets, bucket (4) will be weighed and relay in weight On inductor (5).
5. a kind of indigo automatic delivery method according to claim 4, it is characterised in that:The slot bottom of the groove (41) and Notch is parallel, the groove (41) and weighs the opposite cell wall in bucket (4) bucket bottom close to the part of slot bottom and weighs bucket (4) bucket bottom It is parallel, it is relative to weighing bucket (4) bucket bottom inclined inclined-plane obliquely upward, the Power Component (94) close to the part of notch Including cylinder (95) and driving member (96), the driving member (96) includes connecting rod (961) and fixture block (962), the cylinder (95) it is fixed on supporting leg (91), the piston rod top of the cylinder (95) is connected with connecting rod (961), the fixture block (962) it is connected with connecting rod (961), the fixture block (962) and the inclined-plane of groove (41) offset, and cylinder (95) piston rod is stretched Go out the driving member (96) for weighing bucket (4) both sides is pushed to move toward one another, distance is gradually reduced between two fixture blocks (962), the title Measuring tank (4) is gradually lifted, cylinder (95) the piston rod retraction, and the driving member (96) for weighing bucket (4) both sides is mutually unlucky Dynamic, distance gradually increases between two fixture blocks (962), and the weighing bucket (4) is gradually put down.
6. a kind of indigo automatic delivery method according to claim 4, it is characterised in that:The slot bottom of the groove (41) is in Arcuation, the Power Component (94) include stepper motor (97), drive link (98) and strip interfacing part (99), the interfacing part (99) section is triangular in shape, one end of the drive link (98) and the shaft vertical connection of stepper motor (97), the other end and Interfacing part (99) is connected, and end face of the interfacing part (99) far from drive link (98) offsets in arcuation and with slot bottom, described recessed The curvature of the arcuation slot bottom of slot (41) is more than the curvature of cambered surface on interfacing part (99), and stepper motor (97) rotation drives docking Part (99) is rotated up, and the weighing bucket (4) is gradually lifted, and the stepper motor (97), which rotates backward, drives interfacing part (99) It rotates down, the weighing bucket (4) is gradually put down.
7. according to a kind of indigo automatic delivery method of claim 3-6 any one of them, it is characterised in that:The material bucket (6) into anti-accumulated powder device (8) is provided at powder mouth, the anti-accumulated powder device (8) is including being arranged on material bucket (6) top Housing (81), the cylinder (82) being arranged in housing (81) and the cover board (83) being connected on cylinder (82) piston rod, it is described into Powder pipeline (65) is extend into through housing (81) in material bucket (6), and upper and lower opening is arranged in (65) into powder pipeline Casing (84), described sleeve pipe (84) top edge is provided with the inward flange (85) turned down to casing (84) center, described sleeve pipe (84) top edge and it is connected between tube wall on the inside of powder pipeline (65) by elastical cloth (86), it is described into powder pipeline (65) it sets jagged (87), is provided on the inside tube wall into powder pipeline (65) opposite with notch (87) on tube wall The second card slot (88), the cover board (83) across notch (87) be stuck in the second card slot (88) by casing (84) be enclosed in positioned at change On the upside of charging basket (6) top surface into powder pipeline (65), during into powder, the cylinder (82) drives cover board (83) along notch (87) Removed from into powder pipeline (65), indigo powder pressure-air blow lower edge into powder pipeline (65) and casing (84) into Enter material bucket (6), under the blowing of pressure-air, elastical cloth (86) deformation, described sleeve pipe (84) moves down and part It stretches out into powder pipeline (65), charging finishes, and elastical cloth (86) resets, and casing (84) is driven to reset, and the cylinder (82) drives Cover board (83) is caught in the second card slot (88) along notch (87) and casing (84) is enclosed on the upside of material bucket (6) top surface again Into in powder pipeline (65).
8. a kind of indigo automatic delivery method according to claim 7, it is characterised in that:Described sleeve pipe (84) top edge The outward flange (89) to fold on the outside of casing (8) is provided with, is provided on the inside tube wall into powder pipeline (65) tail end Cyclic annular card slot (810), by one section of inside tube wall, gradually tube wall is formed slopely the card slot (810) outward from top to bottom, described The groove depth of card slot (810) is less than the width of outward flange (89), as casing (84) moves down and partly stretches out into powder pipeline (65), the outward flange (89) is gradually slipped into card slot (810), and casing (84) is prevented to continue to move down.
CN201810059888.4A 2018-01-22 2018-01-22 A kind of indigo automatic delivery method Pending CN108246151A (en)

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CN109989205A (en) * 2019-04-26 2019-07-09 芜湖富春染织股份有限公司 Dyestuff weighs transfer device
CN110774648A (en) * 2019-11-08 2020-02-11 合肥一枫医药有限公司 Chinese herbal medicine decoction piece pressing method

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CN110774648A (en) * 2019-11-08 2020-02-11 合肥一枫医药有限公司 Chinese herbal medicine decoction piece pressing method
CN110774648B (en) * 2019-11-08 2021-06-29 安徽亳药千草中药饮片有限公司 Chinese herbal medicine decoction piece pressing method

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