CN104859053A - Automatic batching system for cement mortar in mixer truck - Google Patents
Automatic batching system for cement mortar in mixer truck Download PDFInfo
- Publication number
- CN104859053A CN104859053A CN201510286601.8A CN201510286601A CN104859053A CN 104859053 A CN104859053 A CN 104859053A CN 201510286601 A CN201510286601 A CN 201510286601A CN 104859053 A CN104859053 A CN 104859053A
- Authority
- CN
- China
- Prior art keywords
- trucd mixer
- mixer truck
- weighing
- cement mortar
- data query
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4231—Proportioning or supplying water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0481—Plant for proportioning, supplying or batching
Abstract
The invention discloses an automatic batching system for cement mortar. The automatic batching system comprises a control system, a formula setting system, a weighing system and a data query alarming system, wherein the control system is used for automatically controlling the formula setting system, the weighing system and the data query alarming system through a PLC (programmable logic controller); the weighing system comprises a mixing barrel of a mixer truck, a dry material screw feeder, a water pump and a feedstock weighing mechanism of the mixer truck; the feedstock weighing mechanism of the mixer truck is arranged at the bottom of the mixing barrel of the mixer truck; the data query alarming system comprises a database, a water temperature sensor of the mixer truck, an oil pressure sensor of the mixer truck, a rotational speed sensor of the mixing barrel of the mixer truck and an oil level sensor of an oil tank of the mixer truck. The automatic batching system realizes automated weighing and mixing of the cement mortar in the mixer truck; running signals of all equipment are transmitted to the PLC in real time and managed cooperatively and intensively, so that the operating coordination of the equipment of the batching system for the cement mortar is improved, the production cost is reduced, the batching effect of the cement mortar is improved, and the operating failure rate of the equipment is reduced.
Description
Technical field
The present invention relates to cement mortar production technical field, be specifically related to a kind of automatic batching system of trucd mixer cement mortar.
Background technology
At present, in cement mortar production industry, the production process of major part medium-sized and small enterprises relies on artificial means to carry out management of preparing burden and prepare burden, its workflow is: batching personnel manually calculate each raw material weight according to charger sheet, suitable container and weighing-appliance is selected to prepare burden, once occur that raw material is excessive in blending process, in order to ensure product quality, artificial calculating and control will become extremely loaded down with trivial details.Such batching pattern exists that product quality is uneven, precision controlling difficulty is large, operating efficiency is low, production routine loaded down with trivial details unordered, blending process record management chaotic and the problem such as batching serious waste of resources, these medium-sized and small enterprises belong to labor-intensive enterprises, the current mode of production seriously restricts its development, the intellectuality of production management, standardization, ordering is the developing direction of key and the enterprise dealt with problems.The product quality existed in current medium-sized and small enterprises cement mortar batching production process is without objective guarantee, material rate is without accurate measurement, and material inventory is without data management, and blending process is without keeping under strict supervision close inspection, dispensing operation, without " five nothings " problem of real time record, has had a strong impact on the development of enterprise.
Summary of the invention
The invention provides a kind of automatic batching system of trucd mixer cement mortar, with solve prior art exist manual operation, work efficiency is low, cost is high and ropy problem.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of automatic batching system of cement mortar, comprise control system, formula arranges system, weighing system and data query warning system, control system arranges system, weighing system and data query warning system by PLC to formula and automatically controls; Weighing system comprises trucd mixer mixing machine, siccative screw(-type) feeder, water pump and trucd mixer charging Weighing mechanism, trucd mixer charging Weighing mechanism is arranged on bottom trucd mixer mixing machine, and data query warning system comprises database, trucd mixer cooling-water temperature sensor, trucd mixer oil pressure sensor, trucd mixer mixing machine speed probe and trucd mixer fuel tank level sensor.
The trucd mixer mixing machine charging aperture of above-mentioned weighing system arranges electroshock batcher.
The PLC of above-mentioned control system arranges USB.
Operation principle of the present invention arranges system by conventional cement formula cement by formula, sand, stone and water ratio input in control system, if need the cement mortar configuring special composition, can revise formula temporarily, during cement mortar batching, control system passes through siccative screw(-type) feeder respectively from cement silo, stone feed bin and sand feed bin carry out material loading according to selected formula and deliver in trucd mixer mixing machine, in trucd mixer mixing machine, water is sent by water source by water pump, trucd mixer charging Weighing mechanism bottom trucd mixer mixing machine is weighed to often kind of charging, thus the formula rate of the configuration that suits the requirements, the electroshock batcher of trucd mixer mixing machine charging aperture can shake to prevent putty to various siccative charging, after material loading is weighed, trucd mixer mixing machine carries out rolling stir mixing, period, control system was by the trucd mixer cooling-water temperature sensor of data query warning system, trucd mixer oil pressure sensor, trucd mixer mixing machine speed probe and trucd mixer fuel tank level sensor are to the water temperature of trucd mixer, oil pressure, rotating speed and fuel level are monitored, once there is abnormal can warning.
The automatic weighting that present invention achieves trucd mixer cement mortar stirs, PLC is sent in real time by the run signal all devices, concentrate coordinated management, substantially increase the harmony that each equipment of cement mortar feed proportioning system runs, improve production efficiency, reduce production cost, improve cement mortar batching effect, also reduce equipment operation failure rate.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the operation principle schematic diagram of automatic batching system of the present invention;
Fig. 2 is the schematic flow sheet of automatic batching system of the present invention.
1 control system in figure, 2 formulas arrange system, 3 weighing systems, 4 data query warning systems, 5, cement silo, 6 stone feed bins, 7 sand feed bins, 8 water sources, 11 PLC, 12 USB, 31 trucd mixer mixing machines, 32 siccative screw(-type) feeders, 33 electroshock batchers, 34 water pumps, 35 trucd mixer charging Weighing mechanisms, 41 databases, 42 trucd mixer cooling-water temperature sensors, 43 trucd mixer oil pressure sensors, 44 trucd mixer mixing machine speed probes, 45 trucd mixer fuel tank level sensors.
Detailed description of the invention
As depicted in figs. 1 and 2, a kind of automatic batching system of cement mortar, comprise control system 1, formula arranges system 2, weighing system 3 and data query warning system 4, control system 1 arranges system 2, weighing system 3 and data query warning system 4 by PLC 11 to formula and automatically controls, and PLC 11 arranges USB 12; Weighing system 3 comprises trucd mixer mixing machine 31, some siccative screw(-type) feeders 32, water pump 34 and trucd mixer charging Weighing mechanism, trucd mixer charging Weighing mechanism 35 is arranged on bottom trucd mixer mixing machine 31, trucd mixer mixing machine 31 charging aperture arranges electroshock batcher 33, and data query warning system 4 comprises database 41, trucd mixer cooling-water temperature sensor 42, trucd mixer oil pressure sensor 43, trucd mixer mixing machine speed probe 44 and trucd mixer fuel tank level sensor 45.
Operation principle of the present invention arranges system 2 by conventional cement formula cement by formula, sand, stone and water ratio input in control system, if need the cement mortar configuring special composition, can revise formula temporarily, during cement mortar batching, control system 1 passes through siccative screw(-type) feeder respectively from cement silo 5, stone feed bin 6 and sand feed bin 7 carry out material loading according to selected formula and deliver in trucd mixer mixing machine 31, in trucd mixer mixing machine 31, water is sent by water source 8 by water pump 34, trucd mixer charging Weighing mechanism bottom trucd mixer mixing machine is weighed to often kind of charging, thus the formula rate of the configuration that suits the requirements, the electroshock batcher 33 of trucd mixer mixing machine charging aperture can shake to prevent putty to various siccative charging, after material loading is weighed, trucd mixer mixing machine carries out rolling stir mixing, period, control system 1 was by the trucd mixer cooling-water temperature sensor 42 of data query warning system 4, trucd mixer oil pressure sensor 43, the water temperature of trucd mixer mixing machine speed probe 44 and trucd mixer fuel tank level sensor 45 pairs of trucd mixers, oil pressure, rotating speed and fuel level are monitored, once there is abnormal can warning.
Claims (3)
1. the automatic batching system of a cement mortar, it is characterized in that comprising control system, formula arranges system, weighing system and data query warning system, control system arranges system, weighing system and data query warning system by PLC to formula and automatically controls; Weighing system comprises trucd mixer mixing machine, siccative screw(-type) feeder, water pump and trucd mixer charging Weighing mechanism, trucd mixer charging Weighing mechanism is arranged on bottom trucd mixer mixing machine, and data query warning system comprises database, trucd mixer cooling-water temperature sensor, trucd mixer oil pressure sensor, trucd mixer mixing machine speed probe and trucd mixer fuel tank level sensor.
2. the automatic batching system of cement mortar according to claim 1, is characterized in that the trucd mixer mixing machine charging aperture of weighing system arranges electroshock batcher.
3. the automatic batching system of cement mortar according to claim 1, is characterized in that the PLC of control system arranges USB.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510286601.8A CN104859053A (en) | 2015-05-30 | 2015-05-30 | Automatic batching system for cement mortar in mixer truck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510286601.8A CN104859053A (en) | 2015-05-30 | 2015-05-30 | Automatic batching system for cement mortar in mixer truck |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104859053A true CN104859053A (en) | 2015-08-26 |
Family
ID=53905430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510286601.8A Pending CN104859053A (en) | 2015-05-30 | 2015-05-30 | Automatic batching system for cement mortar in mixer truck |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104859053A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108312355A (en) * | 2018-04-25 | 2018-07-24 | 轩大力 | A kind of brick and tile production line auxiliary system and its application method |
| CN111413943A (en) * | 2020-05-20 | 2020-07-14 | 湖南美石信息技术有限公司 | Dry-mixed mortar production line control management system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2293664B (en) * | 1994-09-21 | 1999-06-30 | Dawnlawn Limited | A manufacturing process controller |
| CN202421874U (en) * | 2012-01-13 | 2012-09-05 | 长沙建研信息技术有限公司 | Internet-based batch charging mix proportion real-time monitoring system for concrete mixing plant |
| CN203101947U (en) * | 2012-12-26 | 2013-07-31 | 安丘市富邦机械有限责任公司 | Automatic control system for mortar production line |
| CN103737726A (en) * | 2013-12-23 | 2014-04-23 | 新疆金宇鑫投资管理有限公司 | Automatic addition proportioner in concrete mixer transportation tank truck transportation process |
| CN203673539U (en) * | 2013-12-20 | 2014-06-25 | 徐州徐工施维英机械有限公司 | Recorder and system for monitoring vehicle traveling and concrete agitating lorry |
-
2015
- 2015-05-30 CN CN201510286601.8A patent/CN104859053A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2293664B (en) * | 1994-09-21 | 1999-06-30 | Dawnlawn Limited | A manufacturing process controller |
| CN202421874U (en) * | 2012-01-13 | 2012-09-05 | 长沙建研信息技术有限公司 | Internet-based batch charging mix proportion real-time monitoring system for concrete mixing plant |
| CN203101947U (en) * | 2012-12-26 | 2013-07-31 | 安丘市富邦机械有限责任公司 | Automatic control system for mortar production line |
| CN203673539U (en) * | 2013-12-20 | 2014-06-25 | 徐州徐工施维英机械有限公司 | Recorder and system for monitoring vehicle traveling and concrete agitating lorry |
| CN103737726A (en) * | 2013-12-23 | 2014-04-23 | 新疆金宇鑫投资管理有限公司 | Automatic addition proportioner in concrete mixer transportation tank truck transportation process |
Non-Patent Citations (1)
| Title |
|---|
| 梁森: "《自动检测技术及应用第2版》", 31 January 2012 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108312355A (en) * | 2018-04-25 | 2018-07-24 | 轩大力 | A kind of brick and tile production line auxiliary system and its application method |
| CN108312355B (en) * | 2018-04-25 | 2024-02-06 | 轩大力 | Auxiliary system for brick and tile production line and application method thereof |
| CN111413943A (en) * | 2020-05-20 | 2020-07-14 | 湖南美石信息技术有限公司 | Dry-mixed mortar production line control management system |
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| PB01 | Publication | ||
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Application publication date: 20150826 |