CN208324606U - A kind of spiral winding molding bookbinding bending integral machine - Google Patents

Abstract

A kind of spiral winding molding bookbinding bending integral machine disclosed in the utility model, servo controller is installed on body, there are three working spaces for tool in body, it is separately installed with automatic conveying mechanism and spiral winding shaping mechanism in the working space of both sides, spiral winding quick installation mechanism is installed in the working space at middle part；This positioning mechanism and this clamp system are installed on automatic delivering mechanism；Shearing bending mechanism is installed on spiral winding quick installation mechanism；Wire straightening mechanism is installed on spiral winding shaping mechanism；The discharge outlet of spiral winding quick installation mechanism is equipped with the automatic book discharging mechanism for this regular placement for completing bookbinding, and servo controller is connected and is controlled by it with automatic book discharging mechanism, automatic conveying mechanism, spiral winding quick installation mechanism, spiral winding shaping mechanism, shearing bending mechanism, this positioning mechanism and this clamp system respectively.Its simple process, binding and layout are simple and direct, easy to operate, spreading is good, tailored appearance.

Description

A kind of spiral winding molding bookbinding bending integral machine

Technical field

The utility model relates to a kind of middle-size and small-size binding device, be particularly applied to office document, bidding documents, photograph album, desk calendar, A kind of spiral winding molding bookbinding bending integral machine of this bookbinding such as notebook, copybook, children's book.

Background technique

Spiral (list) coil binding device is roughly divided into three classes: 1. large automatic types in industry at present；2. middle-size and small-size by half Automatic type；3. artificial mechanism processing type.

1. the advantages of large automatic type: high degree of automation, production efficiency is high, stable processing technique.Disadvantage: equipment Input cost is larger, and replacement model debugging cycle is long (not being suitable for middle smallest number order production), and equipment applicable surface is narrow (can only to fit For neat this volume of class of breadth)；2. middle-size and small-size semi-automatic advantage: equipment input cost is moderate, and production efficiency is higher, produces work Skill is more stable.Disadvantage: the degree of automation it is relatively low (later period is unable to complete craftsmanship when receiving this and stacks, can not to coil notch into The safe back hook protection processing of row bending), it is excessively high to upstream process precision dependence (because it takes this edge positioning side Formula, therefore this marginal dimension precision is required high)；For the coverage rate of this specifications and models, not enough (breadth size is wanted It asks, the requirement of this thickness, reduces working efficiency, improve cost of manufacture)；Have the shortcomings that again one it is very big be to take at present Single-station, there are the situations of worker's waiting facilities；3. artificial mechanism processing type advantage: equipment input cost is low, widely applicable.It lacks Point: production efficiency is too low, and artificial dependence is too high, and stable processing technique is poor, and the quality of production is by equipment and human factor floating degree It is very big.

Utility model content

A kind of simple process designed purpose of the utility model is to solve the deficiency of above-mentioned technology, binding and layout letter It is prompt, easy to operate, spreading is good, a kind of tailored appearance spiral winding molding bookbinding bending integral machine.

A kind of molding bookbinding bending integral machine of spiral winding designed by the utility model, including body are installed on body There is a servo controller, tool is separately installed with automatic conveying mechanism in the working space of both sides there are three working space in body With spiral winding shaping mechanism, spiral winding quick installation mechanism is installed in the working space at middle part；On automatic delivering mechanism This positioning mechanism and this clamp system are installed；Shearing bending mechanism is installed on spiral winding quick installation mechanism；Spiral shell Wire straightening mechanism is installed in rotation coil forming mechanism；The discharge outlet of spiral winding quick installation mechanism, which is equipped with, to be filled The automatic book discharging mechanism for this regular placement being fully booked, servo controller respectively with automatic book discharging mechanism, automatic conveying mechanism, Spiral winding quick installation mechanism, spiral winding shaping mechanism, shearing bending mechanism, this positioning mechanism and this clamp system It is connected and is controlled by it.

In above structure, utilize this positioning manually in advance binding hole on this being positioned on automatic conveying mechanism In mechanism, after the completion of positioning, this clamp system clamps this volume, and the work of this positioning mechanism is automatic to be disengaged, then automatic transmission Mechanism start-up operation this volume being clamped on this clamp system is delivered on spiral winding quick installation mechanism, this When, the start-up operation of spiral winding quick installation mechanism quickly penetrates spiral winding in this binding hole, and coil is installed Afterwards, the spiral winding wire that be located at this both ends be sheared, bending and carry out molding peace by the work of shearing bending mechanism Full back hook integral operational finally, this volume that bookbinding is completed is released through automatic book discharging mechanism, and regular falls into transport establishment In, it is overlayed in packing case through transport establishment is regular.

Further preferably, spiral winding quick installation mechanism includes spiral winding installation mold, is fixed on middle part work sky Between two inner sidewalls sliding rail, be fixed on sliding rail adjustable shelf one, push adjustable shelf one translation promote spiral winding install mould The fixed half and moving half of tool is closed or isolated pusher cylinder one, the adjustable shelf two being articulated in the working space of middle part, promotion activity Frame two moves down or the pusher cylinder two that rises and promotes the atwirl auxiliary body of spiral winding；Spiral winding installs mould Die cavity two-port is corresponding with this clamp system and spiral winding shaping mechanism respectively between the fixed half and moving half of tool, spiral winding The dynamic model of installation mold is fixed at the front beam of adjustable shelf one, and it is empty that the cover half of spiral winding installation mold is fixed on middle part work Between work top on；The corresponding top for being located at spiral winding installation mold of auxiliary body and shearing bending mechanism, and install In the front end of adjustable shelf two；On the fixed inner sidewall with middle part working space of the tail end of pusher cylinder two, piston rod and work The middle part of moving frame two connects；Auxiliary body moves down and is placed in the spiral winding side on die cavity under the action of pusher cylinder two Contact, promotes spiral winding quickly to penetrate in this binding hole；At the rear cross beam of adjustable shelf one with the piston of pusher cylinder one Bar is connected and fixed；The front beam lower part of adjustable shelf one is fixed with clamping cylinder, is fixed at the piston rod of clamping cylinder for pressing from both sides Tightly this clamping plate, clamping plate are located at the lower section of dynamic model；Clamping cylinder, pusher cylinder one and pusher cylinder two by air pump with Servo controller is connected and is controlled by it, and auxiliary body is connected and is controlled by it with servo controller.

Said structure design is reasonable, is realized using auxiliary body by spiral winding rapid shaping, and helix after molding Delineation is located on spiral winding installation mold, this transmitted automatically is clamped in the installation of installation mold by clamping plate Pre-position promotes the work effect of bookbinding to quickly penetrated in this binding hole under the continuing working of auxiliary body Rate.

Further preferably, auxiliary body includes rotating roller and the rotation drive device for being installed on two liang of adjustable shelf inside, The shaft end of rotating roller is mounted in rotation drive device；Rotation drive device includes driving motor, the double-deck synchronous pulley, is fixed on The connecting plate of two front end of adjustable shelf；Belt wheel is nested and fixed in the axial end of rotating roller, and shaft end is inserted into the bottom end hole of connecting plate； The double-deck synchronous pulley is socketed in the top shaft of connecting plate, and the double-deck synchronous pulley and belt wheel drive synchronous rotary by belt, even Fishplate bar is fixedly linked by bridgeware with adjustable shelf two, and the double-deck synchronous pulley is connected by the synchronous pulley of belt and driving motor It connects, driving motor is connected and is controlled by it with servo controller.

In above structure, the molding of rotating roller and spiral winding starts quickly rotation after end in contact in fact, thus wire Spiral winding is rapided shaping on one side while feeding.

Further preferably, automatic conveying mechanism includes that the servo of bottom in the workbench for be installed on a side working space is sliding Platform, and this clamp system is installed on the sliding panel of servo slide table, this clamp system is delivered to middle part work automatically In the spiral winding shaping mechanism in space, servo slide table is connected and is controlled by it with servo controller.

In above structure, servo slide table conveying is reliable and stable, and realizes the function of intelligent control conveying.

Further preferably, this positioning mechanism includes connecting cross beam, pusher cylinder three and is fixed on work top side Two correspond to each other spaced mounting bases；The inside of two mounting bases passes through articulated shaft respectively and is hinged with rocker arm；One installation It is further fixed on driven gear on the articulated shaft of seat, is engaged with driving gear on driven gear, the rear of the mounting base, which is fixed with, to push away It takes offence cylinder three, the piston rod of pusher cylinder three and being hinged at for driving gear, to push rocker arm to overturn；Pass through between two rocker arms Crossbeam item connects, and there are two hooks, pusher cylinder three to be connected by air pump with servo controller for adjustable installation on crossbeam item And it is controlled by it.

In above structure, when the bookbinding hole site to this positions, this binding hole is realized using two hooks Positioning, push driving gear to rotate using pusher cylinder three after the completion of positioning, so that rocker arm is flipped up about 90 °, from And link up with and be detached from, this volume being clamped on this clamp system can be conveyed automatically, promote the efficiency of automated production.

Further preferably, this clamp system includes that fixed plate, fixed cylinder, two reciprocal correspondence in fixed plate are spaced The clamping seats of setting, the transverse translation cylinder being located on the outside of two clamping seats；Fixed cylinder is fixed in fixed plate, fixed The piston rod of cylinder is fixed after fixed plate with the sliding panel of servo slide table；Longitudinal translation gas is fixed on transverse translation cylinder Cylinder, the piston rod upper clip arm of longitudinal translation cylinder are formed with the gap for clamping this between clamp arm and clamping seats end；It is vertical Pass through air pump respectively to flat-removing air cyclinder and transverse translation cylinder to be connected and be controlled by it with servo controller.

In above structure, the piston rod of longitudinal translation cylinder is released and retraction realizes that clamp arm is clamped or unclamps, thus Realize that clamping gap expands and reduces, and this volume is clamped between clamp arm and clamping seats end, transverse translation cylinder control two is vertical To the distance between flat-removing air cyclinder, bound with the size according to this to be clamped.Further preferably, shearing bending mechanism packet Transverse bar, two adjustable bindiny mechanisms, L-type fixed plate are included, the transverse part leading flank of L-type fixed plate is fixed with sliding rail, and L-type is solid Spiral winding locating rack is fixed on the outside of longitudinal portion of fixed board；The side of spiral winding locating rack is equipped with work groove, bottom side Equipped with the through slot passed through for spiral winding, the port two sides of through slot are equipped with the alveolus that positioning is correspondingly embedded in for spiral winding；It is sliding It is fixed with linking arm on the sliding block of rail, the shear knife group of bending hiding head after cutting to spiral winding is installed on linking arm；Shearing In the bottom insertion work groove of knife group, head is hidden in bending after cutting after work to spiral winding；On front side of the transverse part of L-type fixed plate Face is fixed with limit plate, and the side of limit plate has limiting groove, and the side of linking arm is located in limiting groove；L-type fixed plate Transverse part trailing flank be fixed with fixed bracket, the both ends of transverse bar are installed on two inner sidewalls of middle part working space by bearing On, two adjustable bindiny mechanisms are spaced apart from each other formula and are installed on transverse bar, and fixed bracket is connected with adjustable bindiny mechanism, in The side wall of portion's working space is equipped with pusher cylinder four, and the piston rod of pusher cylinder four and the catch bar on transverse bar one end connect It connects, is risen or fallen for shear knife group and carry out automation shearing, bending, the work of back hook integral type, which is equipped with Gag lever post.

The working principle of above structure: positioning spiral winding in the through slot of spiral winding locating rack, at this point, linear power is driven Dynamic linking arm does linear movement, promotes the shear knife group being inserted in work groove by the spiral in through slot by the movement of linking arm Coil completes bending after cutting and hides head, and pusher cylinder four is then carried out when needing to cut spiral winding and pushes shearing folding The decline of bender structure carries out automation shearing, bending, the work of back hook integral type, shearing, bending, back hook integral type close to spiral winding It is retracted after the completion of work by pusher cylinder four；When pumping on connection limit plate and limiting groove realization linking arm more Add stabilization.

Above structure the utility model has the advantages that smart structural design is reasonable, and it is simple dexterous, be completed at the same time and spiral winding carried out Cutting, bending, back hook movement, improve working efficiency, the level, stability of production technology；It also thoroughly solves complete by hand At safe back hook when working efficiency it is low, lack of standardization, low-quality technical problem realizes spiral (list) coil and is installed on this The safe back hook of automatic moulding after on volume is completed to complete cutting, bending, the operation of safe back hook in a station simultaneously, promotes production Efficiency.Greatly improve the quality level of whole road technique.The conclusive specification and stability that ensure that whole road technique.Thoroughly Instead of artificial, the manufacturing cost of entire industry is reduced.

Further preferably, the installation specific structure of shear knife group are as follows: shear knife group includes the knife for sheared helical coil Piece one carries out the knife that bending forms back hook for the blade two of bending spiral winding end metal silk and to the wire after bending Piece three；The bottom sides of linking arm are successively transversely arranged there are two slotted-guide pin, and the travel path hole of blade one and blade two is placed on In one slotted-guide pin, the travel path hole of blade three is placed in another slotted-guide pin；The bottom of blade one, blade two and blade three passes through Positioning pin rotary type is positioned in work groove, and the hole of the bottom insertion positioning finger setting of blade three is elongated hole, blade three Between blade one and blade two.

In above structure, linking arm starts to do linear movement, and the slotted-guide pin of blade one is pushed away according to its travel path pore structure Cutting blade a pair of coil carries out cutting movement；The slotted-guide pin that linking arm continues uplink blade two is pushed away according to its travel path hole Cutting blade two makees flexing movement to spiral unicoil bending section, and linking arm uplink again, the slotted-guide pin of blade three is according to its stroke rail Mark hole carries out the movement for pushing blade three to bending section molding back hook, and linking arm back does linear movement, drives slotted-guide pin successively So that blade one, blade two and blade three is kept in the center, completes entire cutting, bending, back hook movement since then；To pass through three knife Cutting, bending, back hook movement is rapidly completed in piece integral type automatically, and promoting working efficiency thoroughly instead of manual operation reduces people Work working strength and cost.

Further preferably, spiral winding locating rack includes intermediate plate, two coil limit plates and two coil dental laminas；Two coils limit Position plate is individually fixed in two lateral surfaces of intermediate plate, and two coil dental laminas are individually fixed in the lateral surface of two coil limit plates；Two lines It encloses between the upper side of dental lamina and constitutes work groove with the interior end side surface of intermediate plate, between the lower side of two coil dental laminas Through slot is constituted, the interior end side surface of intermediate plate has a slot with inclined-plane, the bottom bevel of blade three and the contact of incline plane of intermediate plate The medial surface of fitting, two coil dental laminas has spiral alveolus, and cut groove is located at the top of the spiral alveolus of a coil dental lamina；Two lines The bottom for enclosing limit plate has limited block, and limited block is contacted respectively at the bottom of coil and spacing collar limit plate, and two limited blocks Between to be located at through slot in spiral winding limit.It is reasonable in design in above structure, it is compact reliable, to helix Circle is sheared, bending and when molded safety back hook are accurately positioned, thus the mechanical one shearing perfectly realized, folding Curved and molded safety back hook work.

Further preferably, spiral winding shaping mechanism includes the shaft coupling with spiral forming axis, is fixed on shaft coupling left end Three of face are in the urgent part of 120 ° of equally distributed spiral formings and locating piece；Locating piece is fixed on outside shaft coupling left part On side, it is equipped with the location hole for penetrating for wire and being accurately wound in and form spiral winding on spiral forming axis；Wire school The corresponding top for being located at location hole of flattening mechanism, spiral forming axial screw coil output are corresponding with the charging port of die cavity.

In above structure, the urgent part of spiral forming can be adjusted according to the size of spiral, more clever to spiral forming It is living, it is wide using bookbinding range, and shaping speed is very fast.

Further preferably, automatic book discharging mechanism includes this returning face plate for being articulated with installation mold lower part, turns over positioned at this volume Track conveyor in front of rotating plate, the arrangement platform for being installed on track conveyor leading flank and perpendicular shape and adjustable peace Loaded on the arrangement baffle arranged on table top；This returning face plate is pushed and is overturn by pusher cylinder five, during pusher cylinder five is mounted on In portion's working space, this multiple movable blocking arm in a vertical shape for being pushed away and being fallen by returning face plate are installed on track conveyor, it is whole This placement space is formed between reason baffle and track conveyor leading flank, flapper is through the conveying for stretching out track conveyor Face.

In above structure, so that this vertical shape after the completion of bookbinding is placed on the conveyor surface of track conveyor, when need When laying flat conveying it is multiple activity blocking arms be driven by the cylinder and lie it is flat, at this time conveyor surface in the process of walking this volume lie automatically it is flat, To be delivered in this placement space.

A kind of spiral winding molding bookbinding bending integral machine, hangs this station using artificial and hangs this designed by the utility model This volume, is linked into location hook, this clamp system fixes this volume, is delivered to bookbinding by servo slide table by the mode of threading hole positioning Station fixes this volume through particular manufacturing craft afterwards in place, and then spiral (list) coil wire material passes through mechanical straightening mechanism, into spiral (list) coil forming mechanism forms spiral (list) coil, and the rotary force and conveying capacity that utilize molding spiral (list) coil to be are straight Connect and pierce among this threading hole, after the completion of perforation, left and right respectively have one disconnected, folding, it is curved integrally cut row, be completed at the same time cutting, Bending, safe back hook three movements, integrally cut execution playback, and mold unclamps this and is freely snapped down to conveyer belt, send to defeated It send end of tape to stack station, completes normal position and stack, (if you need to reversely stack, then conveyer belt is freely snapped down to simultaneously at this, by One pneumatic device pushes this to complete the movement of its tuning, and conveyer belt is sent to station is stacked, and completion reversely stacks, and realizes dislocation with this It stacks.So far an action cycle is completed.

In summary, the utility model has the beneficial effects that

Hang this 1. hanging this station and using the positioning of artificial threading hole, the large automatic equipment of effective solution to this volume Simultaneously, and the defect that the degree of error that improves medium size installations this edge positioning methods is high mentions the rigors of page uniformity Its stability is enhanced while having risen the applicability of the utility model.

2. cut coil, the utility model is additionally arranged the function of bending, safe back hook, solves previous tradition and sets Standby mechanical function is unable to complete and required the technical issues of road has been manually done bending, safe back hook afterwards, greatly improves life Efficiency is produced, ensure that the specification and stabilization of technique.

3. the utility model is additionally arranged the function that automated intelligent stacks out this, relative to employment after the completion of medium size installations bookbinding Carefully and neatly done reason receives this, is greatly improved production efficiency.Further improve the degree of automation.

4. the utility model takes double-station operational mode, solves tradition machinery and hang this and bookbinding station position weight It is folded, cause worker that can not continue to hang this, the defect of waiting facilities lost labor's cost makes efficiency improve 1/2-1/3.

Detailed description of the invention

Fig. 1 is the overall structure diagram of embodiment 1；

Fig. 2 is the whole interior structural schematic diagram (one) of embodiment 1；

Fig. 3 is the whole interior structural schematic diagram (two) of embodiment 1；

Fig. 4 is the whole interior structural schematic diagram (three) of embodiment 1；

Fig. 5 is the structural schematic diagram of the shearing bending mechanism of embodiment 1.

Specific embodiment

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art's every other embodiment obtained, all belongs to In the range of the utility model protection.

Embodiment 1:

As Figure 1-Figure 5, a kind of spiral winding molding bookbinding bending integral machine described in the present embodiment, including body 1, servo controller 2 is installed, tool is installed in the working space of both sides respectively there are three working space in body 1 on body 1 There are automatic conveying mechanism 3 and spiral winding shaping mechanism 8, spiral winding quick installation mechanism is installed in the working space at middle part 6；This positioning mechanism 4 and this clamp system 5 are installed on automatic delivering mechanism 3；On spiral winding quick installation mechanism 6 Shearing bending mechanism 7 is installed；Wire straightening mechanism 9 is installed on spiral winding shaping mechanism 8；Spiral winding Fast Installation The discharge outlet of mechanism 6 is equipped with the automatic book discharging mechanism 10 for this regular placement for completing bookbinding, and servo controller 2 is distinguished It is rolled over automatic book discharging mechanism 10, automatic conveying mechanism 3, spiral winding quick installation mechanism 6, spiral winding shaping mechanism 8, shearing Bender structure 7, this positioning mechanism 4 are connected and are controlled by it with this clamp system 5.Automatic conveying mechanism 3 positions this volume simultaneously Automatically it is delivered to next station；Spiral winding quick installation mechanism 6 successively penetrates spiral winding on this volume in multiple binding holes 's；Spiral winding shaping mechanism 8 is by the continuously shaped spiral winding of metal wire.Wire straightening mechanism 9 is by bracket and is fixed on Middle part delivery wheel, starting leveling apparatus and end on bracket smooth assembling device, originate leveling apparatus and assembling device is smoothed in end It is bonded to each other idler wheel by multiple groups are arranged on mounting rack and is smoothed, two idler wheels of each group of setting are bonded to each other.

In the present embodiment, spiral winding quick installation mechanism 6 includes spiral winding installation mold 66, is fixed on middle part work The sliding rail 69 of two inner sidewalls in space, the adjustable shelf 1 being fixed on sliding rail 69 push the translation of adjustable shelf 1 to promote spiral The fixed half and moving half of coil installation mold 68 is closed or isolated pusher cylinder one, be articulated in the middle part of adjustable shelf in working space 2 61, it pushes adjustable shelf 2 61 to move down or the pusher cylinder 2 50 that rises and promotes the atwirl auxiliary machine of spiral winding Structure；Between the fixed half and moving half of spiral winding installation mold 66 die cavity two-port respectively with this clamp system 5 and spiral winding Shaping mechanism 8 is corresponding, and the dynamic model of spiral winding installation mold 66 is fixed at the front beam of adjustable shelf 1, spiral winding installation The cover half of mold 66 is fixed on the work top of middle part working space；Auxiliary body and the correspondence of shearing bending mechanism 7 are located at The top of spiral winding installation mold 66, and it is installed on the front end of adjustable shelf 2 61；The tail end of pusher cylinder 2 50 it is fixed with On the inner sidewall of middle part working space, piston rod is connect with the middle part of adjustable shelf 2 61；Auxiliary body is in pusher cylinder 2 50 Under the action of move down and contacted with the spiral winding side being placed on die cavity, promote spiral winding quickly to penetrate this binding hole In；Piston rod at the rear cross beam of adjustable shelf 1 with pusher cylinder one is connected and fixed；The front beam lower part of adjustable shelf 1 is solid Surely there is clamping cylinder 67, the clamping plate 68 for clamping this is fixed at the piston rod of clamping cylinder 67, clamping plate 68 is located at The lower section of dynamic model；Clamping cylinder 68, pusher cylinder one and pusher cylinder 2 50 are connected and by it by air pump with servo controller 2 Control, auxiliary body are connected and are controlled by it with servo controller 2.

In the present embodiment, auxiliary body includes rotating roller 65 and the rotation driving for being installed on 2 61 liang of insides of adjustable shelf The shaft end of device, rotating roller 65 is mounted in rotation drive device；Rotation drive device includes driving motor, the double-deck synchronous pulley 62, it is fixed on the connecting plate 63 of 2 61 front end of adjustable shelf；Belt wheel 64, shaft end insertion is nested and fixed in the axial end of rotating roller 65 In the bottom end hole of connecting plate 63；The double-deck synchronous pulley 62 is socketed in the top shaft of connecting plate 63, double-deck synchronous pulley 62 with Belt wheel 64 drives synchronous rotary by belt, and connecting plate 63 is fixedly linked by bridgeware with adjustable shelf 2 61, the double-deck synchronous pulley 62 are connected by the synchronous pulley of belt and driving motor, and driving motor is connected and is controlled by it with servo controller 2.

In the present embodiment, automatic conveying mechanism 3 includes the servo for being installed on bottom in the workbench of a side working space Slide unit, and this clamp system is installed on the sliding panel of servo slide table, this clamp system 5 is delivered to middle part work In the spiral winding quick installation mechanism 6 in space, servo slide table is connected and is controlled by it with servo controller 2.

In the present embodiment, this positioning mechanism 4 includes connecting cross beam 41, pusher cylinder 3 43 and is fixed on workbench Two of surface side side correspond to each other spaced mounting base 44；The inside of two mounting bases 44, which passes through articulated shaft respectively and is hinged with, shakes Arm 45；It is further fixed on driven gear on the articulated shaft of one mounting base 44, is engaged with driving gear on driven gear, the mounting base 44 Rear be fixed with pusher cylinder 3 43, the piston rod of pusher cylinder 3 43 and being hinged at for driving gear, to push rocker arm 45 overturnings；It is connected between two Rocker arm 4s 5 by crossbeam item 41, there are two hooks 42 for adjustable installation on crossbeam item 41, push gas Cylinder 3 43 is connected and is controlled by it with servo controller 2 by air pump.

In the present embodiment, this clamp system 5 is mutual including two in fixed plate 51, fixed cylinder 52, fixed plate 51 Corresponding spaced clamping seats 55, the transverse translation cylinder 56 for being located at two clamping seats, 55 outside；Fixed cylinder 52 is solid Due in fixed plate 51, the piston rod of fixed cylinder 52 is fixed after fixed plate with the sliding panel of servo slide table；Transverse translation Longitudinal translation cylinder 53, the piston rod upper clip arm 54 of longitudinal translation cylinder 55, clamp arm 54 and clamping seats 55 are fixed on cylinder 56 The gap for clamping this is formed between end；Longitudinal translation cylinder 53 and transverse translation cylinder 56 respectively by air pump with Servo controller 2 is connected and is controlled by it.

In the present embodiment, shearing bending mechanism 7 includes 71, two adjustable bindiny mechanisms 72 of transverse bar, L type fixed plate 74, the transverse part leading flank of L-type fixed plate 74 is fixed with sliding rail 741, is fixed with spiral on the outside of longitudinal portion of L-type fixed plate 74 Coil locating rack 70；The side of spiral winding locating rack 70 is equipped with work groove 710, and bottom side is equipped with and passes through for spiral winding Through slot 720, the port two sides of through slot 720 are equipped with the alveolus 706 that positioning is correspondingly embedded in for spiral winding；The sliding block of sliding rail 741 On be fixed with linking arm 75, be equipped on linking arm 75 to spiral winding cut after bending hiding head shear knife group；Shear knife group Bottom insertion work groove in, after work to spiral winding cut after bending hide head；The transverse part leading flank of L-type fixed plate 74 It is fixed with limit plate 79, the side of limit plate 79 has limiting groove, and the side of linking arm 75 is located in limiting groove；L-type is solid The transverse part trailing flank of fixed board 74 is fixed with fixed bracket 73, and the both ends of transverse bar 71 are installed on middle part working space by bearing Two inner sidewalls on, two adjustable bindiny mechanisms are spaced apart from each other formula and are installed on transverse bar, and fixed bracket 73 connects with adjustable Connection mechanism 72 is connected, and the side wall of middle part working space is equipped with pusher cylinder four, the piston rod and transverse bar 71 of pusher cylinder four Catch bar 711 on one end connects, and rises or falls for shear knife group and carries out automation shearing, bending, the work of back hook integral type, The catch bar side is equipped with gag lever post 712.

In the present embodiment, the installation specific structure of shear knife group are as follows: shear knife group includes the knife for sheared helical coil Piece 1 carries out bending formation back hook for the blade 2 77 of bending spiral winding end metal silk and to the wire after bending Blade 3 78；The bottom sides of linking arm 75 are successively transversely arranged there are two slotted-guide pin 75, blade 1 and blade 2 77 Travel path hole 11 is placed in a slotted-guide pin 75, and the travel path hole 11 of blade 3 77 is placed in another slotted-guide pin 75；Blade One, the bottom of blade two and blade three is positioned in work groove 710 by 80 rotary type of positioning pin, and the bottom of blade three is inserted The hole for entering the positioning of positioning pin 80 is elongated hole 782, and blade three is between blade one and blade two.

In the present embodiment, spiral winding locating rack 70 includes intermediate plate 701, two coil limit plates 708 and two coil dental laminas 703；Two coil limit plates are individually fixed in two lateral surfaces of intermediate plate, and two coil dental laminas are individually fixed in two coil limit plates Lateral surface；The interior end side surface composition work groove with intermediate plate between the upper side of two coil dental laminas, two coil dental laminas Through slot 720 is constituted between lower side, the interior end side surface of intermediate plate has a slot 702 with inclined-plane, and the bottom of blade 3 78 is oblique Face is bonded with the contact of incline plane of intermediate plate 701, and the medial surfaces of two coil dental laminas 703 has a spiral alveolus 706, and cut groove 705 In the top of the spiral alveolus of a coil dental lamina；The bottom of two coil limit plates 707 has limited block 708, and limited block 708 is distinguished It contacts in the bottom of coil and spacing collar limit plate, and the spiral winding being located in through slot is limited between two limited blocks.

In the present embodiment, spiral winding shaping mechanism 8 includes the shaft coupling 81 with spiral forming axis 82, is fixed on shaft coupling Three of 81 left sides are in the urgent part 84 of 120 ° of equally distributed spiral formings and locating piece 83；Locating piece 83 is fixed on connection On on the outside of 81 left part of axis device, determining for spiral winding is formed equipped with penetrating and being accurately wound on spiral forming axis for wire Position hole；The corresponding top for being located at location hole of wire straightening mechanism 9, the spiral winding output end of spiral forming axis 82 and die cavity Charging port is corresponding.

In the present embodiment, automatic book discharging mechanism 10 includes this returning face plate 101 for being articulated with installation mold lower part, is located at this The track conveyor 102 in 101 front of volume returning face plate is installed on the arrangement platform 103 of 102 leading flank of track conveyor and in vertical Straight shape and the adjustable arrangement baffle 104 being installed on arrangement table top；This returning face plate is pushed and is overturn by pusher cylinder five, Pusher cylinder five is mounted in the working space of middle part, is equipped with that this that fall is pushed away by returning face plate is in a vertical shape on track conveyor Multiple movable blocking arms 106, arrange and form this placement space 105, flapper between baffle and track conveyor leading flank Through the conveyor surface for stretching out track conveyor.It is multiple activity blocking arms be driven by the cylinder synchronize hold up or lie it is flat.

A kind of spiral winding molding bookbinding bending integral machine described in the present embodiment

One, concrete operating principle and operating procedure are as follows:

1. coil wire material is inducted into coil forming mechanism first, and forms and be delivered to coil positioning initial end.

2. will configure this good volume by hand, left-hand side binding hole second from the bottom hangs up hook, and right-hand side is along several second binding holes Hang up the right hook.

3. after a volume hangs up hook, both hands leave completely hangs one's respective area, and equipment auto-extending or so clamp arm clamps this volume.

4. after volume clamps, hook is completely disengaged binding hole by hook automatic running unhook movement.

5. after hook completely disengages binding hole, step 2 or so clamp arm drives rapid traverse to bookbinding station by slide unit.

After 6 volumes arrive bookbinding setting position completely, this volume of mold external mold Automatic-clamping is bound.

7. after volume clamps, the automatic returning of left and right clamp arm Song Laiben hangs this station setting position, while auxiliary above coil Index contour circle drive shaft is moved back to coil.

8. the rotating roller of auxiliary body in place after, coil forming mechanism by servo-system drive form and convey coil, together When complete this binding hole coil and connect movement.

9. being connected after completing and ensuring in place by servo system control coil, left and right cutting, bending, back hook are integrally cut automatically This extra coil is cut in downlink completion, bending, back hook technique.Automatically original position is retracted after execution,

10. integrally cutting after execution retracts, bookbinding mold unclamps this volume, this falls to out this conveyer belt naturally.

11. a volume, which drops down onto out this conveyer belt, to be delivered to automatically by it and stacks station and (stack if you need to misplace, then pushed away and put by equipment Mechanism completes tuning movement, and is sent by conveyer belt to station is stacked, and thus completes dislocation and stacks)

12. completing a production cycle since then, loop cycle next period hangs this by 2 steps.

Two, the effect realized based on the above embodiments has:

1. having passed on widely applicable in middle-size and small-size equipment, debug convenient advantage, using it is artificial hang this by the way of.

2. increasing intelligent art receives the function of originally stacking, the degree of automation is greatly improved.

3. the disadvantage inaccurate relative to this edge positioning taken in the middle-size and small-size equipment of tradition, and be improved to use dress The mode for ordering hole positioning, is influenced almost nil by this dimensional accuracy.

4. the equipment for the current whole industry is unable to complete the safe back hook processing of coil notch progress bending, rear Taoist Work is completed, and efficiency is extremely low, and technique is extremely lack of standardization and stablizes.And with the enhancing of global customers awareness of safety, to security performance Stress, at emphasis point specific in this industry binding process.

5. the utility model using double-station operation mode, solves medium-sized machinery in the market and hangs this and bookbinding station Overlapping conflict, causes the situation of worker's waiting facilities.Save the equipment single-piece bookbinding period relative to medium-sized machinery in the market Time.The utility model has carried out subversiveness improvement.Cutting-bending-is automatically performed by equipment in forwarding The safe entire technique of back hook.

The advantages of 6. the utility model combines greatly, medium size installations, while disadvantage in large and medium-sized equipment is improved, and innovate Having invented previous traditional equipment can not be automatically performed, and the safe back hook problem that market stresses further, be able to fill in equipment Order while realizing cutting, bending, safe back hook process.Production efficiency is greatly improved, has ensured the rule of production technology Model and stability.

The utility model is not limited to above-mentioned preferred forms, anyone can obtain under the enlightenment of the utility model Other various forms of products, however, make any variation in its shape or structure, it is all that there is same as the present application or phase Approximate technical solution, all falls within the protection scope of the utility model.

Claims (10)

1. bending integral machine, including body are bound in a kind of spiral winding molding, servo controller, tool in body are installed on body There are three working spaces, which is characterized in that is separately installed with automatic conveying mechanism and spiral winding in the working space of both sides Shaping mechanism is equipped with spiral winding quick installation mechanism in the working space at middle part；This volume is installed on automatic delivering mechanism Positioning mechanism and this clamp system；Shearing bending mechanism is installed on spiral winding quick installation mechanism；Spiral winding molding Wire straightening mechanism is installed in mechanism；The discharge outlet of spiral winding quick installation mechanism is equipped with the sheet for completing bookbinding The automatic book discharging mechanism of the regular placement of volume, servo controller are fast with automatic book discharging mechanism, automatic conveying mechanism, spiral winding respectively Fast installing mechanism, spiral winding shaping mechanism, shearing bending mechanism, this positioning mechanism are connected and by it with this clamp system Control.

2. spiral winding molding bookbinding bending integral machine according to claim 1, which is characterized in that spiral winding is quickly pacified Mounting mechanism include spiral winding installation mold, be fixed on middle part working space two inner sidewalls sliding rail, be fixed on sliding rail Adjustable shelf one pushes adjustable shelf one to translate the fixed half and moving half closure or isolated pusher cylinder for promoting spiral winding installation mold One, the adjustable shelf two that is articulated in the working space of middle part pushes adjustable shelf two to move down or the pusher cylinder two that rises and promote The atwirl auxiliary body of spiral winding；Between the fixed half and moving half of spiral winding installation mold die cavity two-port respectively and this Volume clamp system and spiral winding shaping mechanism are corresponding, and the dynamic model of spiral winding installation mold is fixed on the front beam of adjustable shelf one Place, the cover half of spiral winding installation mold are fixed on the work top of middle part working space；Auxiliary body and shearing bending machine The corresponding top for being located at spiral winding installation mold of structure, and it is installed on the front end of adjustable shelf two；The tail end of pusher cylinder two On the fixed inner sidewall with middle part working space, piston rod is connect with the middle part of adjustable shelf two；Auxiliary body is in pusher cylinder It moves down under the action of two and is contacted with the spiral winding side being placed on die cavity, spiral winding is promoted quickly to penetrate this bookbinding Kong Zhong；Piston rod at the rear cross beam of adjustable shelf one with pusher cylinder one is connected and fixed；The front beam lower part of adjustable shelf one is fixed There is clamping cylinder, the clamping plate for clamping this is fixed at the piston rod of clamping cylinder, clamping plate is located at the lower section of dynamic model； Clamping cylinder, pusher cylinder one and pusher cylinder two are connected and are controlled by it with servo controller by air pump, auxiliary body and Servo controller is connected and is controlled by it.

3. spiral winding molding bookbinding bending integral machine according to claim 2, which is characterized in that auxiliary body includes rotation Transfer roller and the rotation drive device for being installed on two liang of insides of adjustable shelf, the shaft end of rotating roller is mounted in rotation drive device； Rotation drive device includes driving motor, the double-deck synchronous pulley, the connecting plate for being fixed on two front end of adjustable shelf；The shaft end of rotating roller Belt wheel is nested and fixed in place, and shaft end is inserted into the bottom end hole of connecting plate；The top that the double-deck synchronous pulley is socketed on connecting plate turns On axis, the double-deck synchronous pulley and belt wheel drive synchronous rotary by belt, and connecting plate is fixedly linked by bridgeware with adjustable shelf two, The double-deck synchronous pulley is connected by the synchronous pulley of belt and driving motor, and driving motor is connected with servo controller and is controlled by it System.

4. spiral winding molding bookbinding bending integral machine according to claim 1, which is characterized in that automatic book discharging mechanism packet Include that this returning face plate for being articulated with installation mold lower part, the track conveyor in front of this returning face plate, to be installed on crawler belt defeated Send down side face arrangement platform and perpendicular shape and it is adjustable be installed on arrange table top on arrangement baffle；The overturning of this volume Plate is pushed and is overturn by pusher cylinder five, and pusher cylinder five is mounted in the working space of middle part, is equipped on track conveyor This multiple movable blocking arm in a vertical shape fallen are pushed away by returning face plate, are arranged and are formed this between baffle and track conveyor leading flank Volume placement space, flapper is through the conveyor surface for stretching out track conveyor.

5. spiral winding molding bookbinding bending integral machine according to claim 1, which is characterized in that this positioning mechanism packet Include connecting cross beam, pusher cylinder three and two spaced mounting bases of reciprocal correspondence for being fixed on work top side；Two The inside of mounting base passes through articulated shaft respectively and is hinged with rocker arm；Driven gear is further fixed on the articulated shaft of one mounting base, it is driven Driving gear is engaged on gear, the rear of the mounting base is fixed with pusher cylinder three, the piston rod of pusher cylinder three and active Gear is hinged at, to push rocker arm to overturn；It is connected between two rocker arms by crossbeam item, it is adjustable on crossbeam item to be equipped with Two hooks, pusher cylinder three are connected and are controlled by it with servo controller by air pump.

6. spiral winding molding bookbinding bending integral machine according to claim 4, which is characterized in that this clamp system packet It includes fixed plate, fixed cylinder, the spaced clamping seats of two reciprocal correspondences in fixed plate, be located at outside two clamping seats The transverse translation cylinder of side；Fixed cylinder is fixed in fixed plate, and the piston rod of fixed cylinder is sliding with servo after fixed plate The sliding panel of platform is fixed；Longitudinal translation cylinder, the piston rod upper clip arm of longitudinal translation cylinder, folder are fixed on transverse translation cylinder The gap for clamping this is formed between arm and clamping seats end；Longitudinal translation cylinder and transverse translation cylinder pass through respectively Air pump is connected and is controlled by it with servo controller.

7. spiral winding molding bookbinding bending integral machine according to claim 3, which is characterized in that shearing bending mechanism packet Transverse bar, two adjustable bindiny mechanisms, L-type fixed plate are included, the transverse part leading flank of L-type fixed plate is fixed with sliding rail, and L-type is solid Spiral winding locating rack is fixed on the outside of longitudinal portion of fixed board；The side of spiral winding locating rack is equipped with work groove, bottom side Equipped with the through slot passed through for spiral winding, the port two sides of through slot are equipped with the alveolus that positioning is correspondingly embedded in for spiral winding；It is sliding It is fixed with linking arm on the sliding block of rail, the shear knife group of bending hiding head after cutting to spiral winding is installed on linking arm；Shearing In the bottom insertion work groove of knife group, head is hidden in bending after cutting after work to spiral winding；On front side of the transverse part of L-type fixed plate Face is fixed with limit plate, and the side of limit plate has limiting groove, and the side of linking arm is located in limiting groove；L-type fixed plate Transverse part trailing flank be fixed with fixed bracket, the both ends of transverse bar are installed on two inner sidewalls of middle part working space by bearing On, two adjustable bindiny mechanisms are spaced apart from each other formula and are installed on transverse bar, and fixed bracket is connected with adjustable bindiny mechanism, in The side wall of portion's working space is equipped with pusher cylinder four, and the piston rod of pusher cylinder four and the catch bar on transverse bar one end connect It connects, is risen or fallen for shear knife group and carry out automation shearing, bending, the work of back hook integral type, which is equipped with Gag lever post.

8. spiral winding molding bookbinding bending integral machine according to claim 7, which is characterized in that the installation of shear knife group Specific structure are as follows: shear knife group includes for the blade one of sheared helical coil, for bending spiral winding end metal silk Blade two and the blade three that bending formation back hook is carried out to the wire after bending；The bottom sides of linking arm are successively transversely arranged There are two slotted-guide pin, the travel path hole of blade one and blade two is placed in a slotted-guide pin, and the travel path hole of blade three is placed on In another slotted-guide pin；The bottom of blade one, blade two and blade three is positioned in work groove by positioning pin rotary type, knife The hole of the bottom insertion positioning finger setting of piece three is elongated hole, and blade three is between blade one and blade two.

9. spiral winding molding bookbinding bending integral machine according to claim 8, which is characterized in that spiral winding locating rack Including intermediate plate, two coil limit plates and two coil dental laminas；Two coil limit plates are individually fixed in two lateral surfaces of intermediate plate, and two Coil dental lamina is individually fixed in the lateral surface of two coil limit plates；Between the upper side of two coil dental laminas in intermediate plate End side surface constitutes work groove, and through slot is constituted between the lower side of two coil dental laminas, and the interior end side surface of intermediate plate has a band The slot on inclined-plane, the bottom bevel of blade three are bonded with the contact of incline plane of intermediate plate, and the medial surface of two coil dental laminas has spiral tooth Slot, cut groove are located at the top of the spiral alveolus of a coil dental lamina；The bottom of two coil limit plates has limited block, limited block point It does not contact in the bottom of coil and spacing collar limit plate, and the spiral winding being located in through slot is limited between two limited blocks Position.

10. spiral winding molding bookbinding bending integral machine according to claim 3, which is characterized in that spiral winding molding Mechanism includes the shaft coupling with spiral forming axis, is fixed on three of shaft coupling left side in 120 ° of equally distributed spiral formings Urgent part and locating piece；Locating piece is equipped on being fixed on the outside of shaft coupling left part and penetrates for wire and accurately wind In the location hole for forming spiral winding on spiral forming axis；The corresponding top for being located at location hole of wire straightening mechanism, spiral at The spiral winding output end of profile shaft is corresponding with the charging port of die cavity.