CN108198703A - A kind of capacitance production equipment and capacitor manufacturing method - Google Patents
A kind of capacitance production equipment and capacitor manufacturing method Download PDFInfo
- Publication number
- CN108198703A CN108198703A CN201810116266.0A CN201810116266A CN108198703A CN 108198703 A CN108198703 A CN 108198703A CN 201810116266 A CN201810116266 A CN 201810116266A CN 108198703 A CN108198703 A CN 108198703A
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- winder
- swing arm
- chaff
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 239000003990 capacitor Substances 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 168
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000004804 winding Methods 0.000 claims abstract description 44
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract 2
- 239000011888 foil Substances 0.000 claims description 26
- 239000003292 glue Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a kind of capacitance production equipment and capacitor manufacturing method, which includes control system, film-making unit, winder unit and the rubberizing unit of installing on a mounting board；The winder unit includes double working position winding mechanism and material cutting mechanism, which includes pole piece discharge mechanism, chaff discharge mechanism, electrolytic paper discharge mechanism and chaff nail joint mechanism；The first station component and second station component are installed by the double working position winding mechanism, the control system rotates the first station component to winder station, raw material from the chaff discharge mechanism and electrolytic paper discharge mechanism are wound into capacitor element, the material cutting mechanism is after the winder station material cutting mechanism, the first station component is rotated again to rubberizing station, rubberizing is carried out, while the second station component rotates to the winder station and starts to wind new capacitor element by rubberizing unit capacitor element molding to the winder station.Capacitance production equipment and method speed of production of the invention is fast, production efficiency is high.
Description
Technical field
The present invention relates to capacitor production equipment field, more particularly to a kind of high capacitor production equipment of production efficiency
And capacitor manufacturing method.
Background technology
Capacitor is that a kind of device for storing charge is widely used in all kinds of electrical equipments.
Chinese patent application the 201621270764.3rd discloses a kind of nail joint winding for being used to produce electrolytic capacitor
All-in-one machine, including up- coiler and anode nailing machine, the cathode nailing machine positioned at up- coiler the same side, anode nailing machine is located at cathode nailing machine
Above or below, anode nailing machine includes the anode foil disk set gradually, the first Ding Zhen mechanisms and the first La Bo mechanisms, cathode nail
Machine includes the cathode foil disk set gradually, the second Ding Zhen mechanisms and the second La Bo mechanisms, and up- coiler is included for by cathode foil
The winding mechanism that piece, cathode paillon and electrolytic paper are wound, glue, the first La Bo mechanisms are by anode paillon by anode foil disk
Middle pull-out simultaneously follows closely needle through the first Ding Zhen mechanisms, and the second La Bo mechanisms are by cathode paillon by being pulled out in cathode foil disk and through the second nail
Needle is followed closely by needle mechanism, follows closely the anode paillon after needle and is sent respectively by corresponding foil wheel of crossing to up- coiler and and electrolytic paper with cathode paillon
Co-wound, gluing is to obtain capacitor element.
But existing capacitance winding apparatus speed of production is low, it is inefficient.
Therefore, existing capacitor fabrication technology has yet to be improved and developed.
Invention content
The present invention provides the capacitance production that a kind of speed of production is fast, production efficiency is high for the technical problem present on
Equipment and capacitor manufacturing method.
In a first aspect, the technical solution that embodiment of the present invention provides is：A kind of capacitance production equipment is provided, including installing
Control system, film-making unit, winder unit and rubberizing unit on a mounting board；The winder unit includes double working position winding mechanism
And material cutting mechanism, the film-making unit include pole piece discharge mechanism, chaff discharge mechanism, electrolytic paper discharge mechanism and chaff nail
Connection mechanism；The chaff nail joint mechanism is by several pole piece nail joints of pole piece discharge mechanism on the chaff of chaff discharge mechanism；The control
System processed is connect with the double working position winding mechanism, which installs rotatable first station component and the second work
Hyte part, the control system rotate the first station component to winder station, will come from the chaff discharge mechanism and electrolytic paper is put
The raw material of material mechanism are wound into capacitor element, and the material cutting mechanism is after the winder station material cutting mechanism, then rotates first work
Hyte part carries out rubberizing to rubberizing station, by rubberizing unit capacitor element molding to the winder station, at the same this second
Station component, which is rotated to the winder station, to be started to wind new capacitor element.
The double working position winding mechanism includes being fixed on the winding head of the installing plate, central shaft, mounted on the central shaft one end
Station frame, station rotating mechanism, Tuo Jian mechanisms and resetting-mechanism, the first station component include first volume punch block with passing through
The first volume shank of the winding head, the second station component include volume Two punch block and the volume Two shank across the winding head.
The station rotating mechanism is for driving central axis, including synchronizing wheel, dispenser, first gear and second
Gear, the second gear are fixed on the central shaft, the first volume punch block are made to rotate to rubberizing station from the winder station, simultaneously
Making the volume Two punch block, move in circles work from the rubberizing station rotary to winder station.
The resetting-mechanism includes the first swing arm bar, the first sliding block and the first sliding rail, and first sliding block is on the first sliding rail
It travels forward and is pushed forward the first volume shank, stretch out the first volume punch block or volume Two punch block, be wound raw material.
The Tuo Jian mechanisms include the second swing arm bar, the second sliding block, third swing arm bar, third sliding block and the second sliding rail, should
The movement of second swing arm bar causes the first volume shank or the volume Two shank to draw back, while the third swing arm bar pushes the
Three sliding blocks move backward, the first volume punch block or volume Two shank are made to retract and unclamp the capacitor element, the third swing arm bar
The third sliding block is made to travel forward on the second sliding rail, the first volume punch block or volume Two shank is driven to reset.
The material cutting mechanism includes electrolytic paper material cutting mechanism, the first paillon material cutting mechanism and the second paillon material cutting mechanism, should
Electrolytic paper material cutting mechanism includes the 4th swing arm bar, the 5th swing arm bar, head rod, axis wheel and the company for pushing down electrolytic paper
Dynamic paper cutting blade；The first paillon material cutting mechanism includes the third cam to link successively, the 6th swing arm bar to drive on first
Foil-cutting knife piece slide downward further includes the second cam to link successively, the 7th swing arm bar to drive the first incision foil blade up
It is opposite to slide；The first cam, the 8th swing arm bar that the second paillon material cutting mechanism includes linking successively cut foil to drive on second
Blade slide downward further includes the 4th cam to link successively, the 9th swing arm bar to drive the second incision foil blade up opposite
It slides.
The chaff nail joint mechanism includes horizontal conveying mechanism, Qu Pian mechanisms, Sheet turning device, tablet press mechanism, pre- die plate and nail
Binding structure.
Horizontal conveying rail, the magnetic pinion gear that the horizontal conveying mechanism includes vibrating disc, connects the vibrating disc.
The tablet press mechanism includes the second connecting rod and pressing block to push down pole piece；The nail joint mechanism include the 5th cam,
Third connecting rod, the 4th connecting rod, the 5th connecting rod and riveting block.
Second aspect, the technical solution that embodiment of the present invention provides are：A kind of capacitor manufacturing method is provided, including following
Step：
The pole piece that control system control control cylinder and motor driving chaff nail joint mechanism send pole piece discharge mechanism is followed closely
It is connected on chaff；
The control system controls chaff discharge mechanism that the paillon that nail has pole piece is sent to winder unit；
Electrolytic paper is sent to winder unit by control system control electrolytic paper discharge mechanism；
The control system connects the winder unit, which includes double working position winding mechanism and material cutting mechanism, should
Rotatable first station component and second station component are installed by double working position winding mechanism, which rotates first station
Raw material from the chaff discharge mechanism and electrolytic paper discharge mechanism are wound into capacitor element to winder station by component, then
By the material cutting mechanism blank；
The control system rotates the first station component to rubberizing station again, molding to the winder station by rubberizing unit
The capacitor element carries out rubberizing, while the second station component is controlled to rotate to the winder station and starts to wind new capacitance element
Son.
The advantageous effect of embodiment of the present invention is：The capacitance production equipment and capacitor manufacturing method of the present embodiment, electricity
Whole full-automatic production is realized in the rubberizing of the pole piece nail joint of appearance, the winding of sub-prime and sub-prime, and speed of production is fast, production efficiency
It is high.The capacitance production equipment is by setting the first coaxial station component and second station component, the first station component and the
Two station components are coaxial and winding blank and the rubberizing for carrying out sub-prime are rotated between winder station and rubberizing station, recycle past
Multiple efficiently to carry out capacitor element production, in the winding and blank of the first station, the rubberizing operation of the rubberizing station is also simultaneously
It carries out, move in circles efficiently production capacitance.
Description of the drawings
Fig. 1 is the three-dimensional view of capacitance production equipment of the embodiment of the present invention；
Fig. 2 is another view stereo view of capacitance production equipment of the embodiment of the present invention；
Fig. 3 is the rearview of capacitance production equipment of the embodiment of the present invention；
Fig. 4 is the stereogram of the double working position winding mechanism of capacitance production equipment of the embodiment of the present invention；
Fig. 5 is another view stereo figure of the double working position winding mechanism of the capacitance production equipment of the embodiment of the present invention；
Fig. 6 is the three-dimensional view of the material cutting mechanism of capacitance production equipment of the embodiment of the present invention；
Fig. 7 is the three-dimensional view of the pole piece discharge mechanism of capacitance production equipment of the embodiment of the present invention；
Fig. 8 is the first view stereo view of the chaff nail joint mechanism of capacitance production equipment of the embodiment of the present invention；
Fig. 9 is the second view stereo view of the chaff nail joint mechanism of capacitance production equipment of the embodiment of the present invention；And
Figure 10 is capacitor manufacturing method broad flow diagram of the embodiment of the present invention.
Specific embodiment
Purpose, technical scheme and advantage to make the embodiment of the present invention are more clearly understood, below in conjunction with the accompanying drawings to this hair
Bright embodiment is described in further details.Here, the illustrative embodiments of the present invention and their descriptions are used to explain the present invention, but simultaneously
It is not as a limitation of the invention.
Embodiment 1
It please refers to Fig.1 to Fig. 3, the capacitance production equipment of the present embodiment, to be used to make the high speed nail joint winding one of capacitance
Body machine.The capacitance production equipment further includes installing control system 210 on a mounting board, film-making unit 220, winder unit 250
With rubberizing unit 270.The winder unit 250 includes double working position winding mechanism and material cutting mechanism.The film-making unit includes pole piece
Discharge mechanism, chaff discharge mechanism, electrolytic paper discharge mechanism and chaff nail joint mechanism 230.
The chaff nail joint mechanism 230 is by several pole piece nail joints of pole piece discharge mechanism on the chaff of chaff discharge mechanism；
The control system 210 is connect with the double working position winding mechanism.Rotatable first station component is installed by the double working position winding mechanism
With second station component.The control system 210 rotates the first station component to winder station, will come from the chaff discharge mechanism
Capacitor element is wound into the raw material of electrolytic paper discharge mechanism, the material cutting mechanism is after the winder station material cutting mechanism, then revolves
Turn the first station component to rubberizing station, pasted by the rubberizing unit 270 capacitor element molding to the winder station
Glue, while the second station component rotates to the winder station and starts to wind new capacitor element.
The electrolytic paper discharge mechanism includes the first paper feeding component and the second paper feeding component, and in the present embodiment, this first send
Paper component is electrolyte paper feeding component, which is electrolyte paper feeding component.The chaff discharge mechanism includes first
Foil component, second is sent to send foil component.This first send foil component to send foil component for positive paillon, and second to send foil component be that negative paillon is sent for this
Foil component.Capacitance production equipment send the electrolyte paper feeding component, positive paillon foil component, electrolyte paper feeding component, negative paillon to send
The sub-prime raw material that foil component is sent are wound processing and synchronous progress rubberizing processing.
It please refers to Fig.3 and Fig. 9, the material cutting mechanism, the linkage of Tuo Jian mechanisms and resetting-mechanism and control are by equipment
The main cam group driving at rear, the chaff discharge mechanism, chaff nail joint mechanism 230 are driven by nail joint cam set.
Please also refer to Fig. 4 and Fig. 5, which includes being fixed on winding head, the center of the installing plate
Axis 57, the station frame mounted on the central shaft one end, station rotating mechanism, Tuo Jian mechanisms and resetting-mechanism, first station
Component includes first volume punch block 67 and the first volume shank 66 across the winding head, which includes volume Two punch block
The 69 volume Two shank 76 with passing through the winding head.
The station rotating mechanism is for driving central shaft 57 to rotate, including synchronizing wheel 61, dispenser 60, first gear 62
And second gear 68, the second gear 68 are fixed on the central shaft, and the first volume punch block is made to be rotated to from the winder station
Rubberizing station, while make the volume Two punch block move in circles work from the rubberizing station rotary to winder station.
The resetting-mechanism includes the first swing arm bar 63, the first sliding block 64 and the first sliding rail 65, and first sliding block 64 is the
It travels forward on one sliding rail 65 and is pushed forward the first volume shank 66, stretch out the first volume punch block 67 or volume Two punch block 69,
It is wound raw material.
The Tuo Jian mechanisms include the second swing arm bar 70, the second sliding block 71, third swing arm bar 73, third sliding block 74 and second
Sliding rail 72, the movement of the second swing arm bar 70 cause the first volume shank 66 or the volume Two shank 76 to draw back, and simultaneously should
Third swing arm bar 73 pushes third sliding block 74 to move backward, and the first volume punch block 67 or volume Two shank 76 is made to retract the electricity
Hold sub-prime to unclamp, which makes the third sliding block 74 travel forward on the second sliding rail 72, drive the first volume needle
Frame 67 or volume Two shank 76 reset.
Fig. 6 is please referred to, which cuts including electrolytic paper material cutting mechanism, the first paillon material cutting mechanism and the second paillon
Expect mechanism, which is included for pushing down the 4th swing arm bar 117 of electrolytic paper, the 5th swing arm bar 103, first connects
Extension bar 106, axis wheel 145 and the paper cutting blade 108 interlocked；The first paillon material cutting mechanism includes the third cam to link successively
137th, the 6th swing arm bar 120 with drive first on 125 slide downward of foil-cutting knife piece, further include the second cam 139 to link successively,
7th swing arm bar 121 is slided so that the first incision foil blade 126 of drive is up opposite；The second paillon material cutting mechanism includes joining successively
Dynamic the first cam 138, the 8th swing arm bar 119 further include what is linked successively to drive 127 slide downward of foil-cutting knife piece on second
4th cam 136, the 9th swing arm bar 118 are slided so that the second incision foil blade 128 of drive is up opposite.
The chaff nail joint mechanism 230 include horizontal conveying mechanism, Qu Pian mechanisms, Sheet turning device, tablet press mechanism, pre- die plate 20 with
And nail joint structure.
Horizontal conveying rail 2, the magnetic pinion gear 3 that the horizontal conveying mechanism includes vibrating disc 1, connects the vibrating disc 1.
The tablet press mechanism includes the second connecting rod 40 and pressing block 19 to push down pole piece；It is convex that the nail joint mechanism includes the 5th
Wheel 36, third connecting rod 33, the 4th connecting rod 32, the 5th connecting rod 34 and riveting block 22.
Whole working is as follows：
Wherein, the course of work of the pole piece discharge mechanism and chaff nail joint mechanism 230 is：Guide pin is poured into vibrating disc 1,
Vibrating disc 1 is shaken using cylinder, pole piece is driven to enter horizontal conveying rail 2, cam 44 drives connecting rod 45, drives connecting shaft 43,
Connecting rod 42 is driven, gate 41 is pushed to swing, pole piece is taken out of in order, is had magnetic pinion gear 3 and is sucked；Cam
25 drive swing arm bar 24, drive one end of synchronous belt 7, and spring shaft 23 connects 7 other end of synchronous belt, drives synchronizing wheel 8, drives
Locating shaft 5 rotates, and downwardly turns over rolling swing arm 6, and cam bawl 9 is slided along needle overturning cam 11, and sector gear 4 is driven to revolve
Turn, pinion gear 3 is driven to rotate 180 degree, rolling swing arm 6 is turned to fixed seat 10.Guide pin is placed on support needle plate 13.Sliding block 15 exists
Sliding rail 14 drives block 16,17 of pushing pin, guide pin toward being pushed forward, backgauge steel disc component 12 is mutually drawn close, adjustment guide pin position toward front slide
It puts, the second connecting rod of cam driven 40, pressing block 19 is driven to push down guide pin.
Chaff crosses foil wheel by a series of, and into pre-punched hole template 20, cam 39 drives connecting rod 37, drives connecting rod 38
Connecting rod 35 is driven, pre-punched hole template 20 is driven to be punched；Cam 28 drives swing arm bar 27 to drive connecting rod 26, presss from both sides guide pin
Component 18 clamps guide pin, is placed on layering device 21, the position that alignment chaff has had openning hole；Cam 30 drives swing arm bar 31, drives
Connecting rod 29 drives layering device 21 to press down, and guide pin is made to be buckled on the position that chaff has punched；5th cam 36 drives third to connect
Extension bar 33 drives the 4th connecting rod 32, drives the 5th connecting rod 34, and riveting block 22 is driven to press down, and guide pin is complete with chaff
It is fixed together.
Cam driven swing arm bar 113 drives swing arm bar 93 that connecting rod 96 is driven to drive clamping plate 99, cam driven swing arm bar
116, swing arm bar 102 is driven, drives connecting rod 105 that blocking wheel 107 is driven to push down chaff material from the right and left.
Cam 143 drives connecting rod 144, lifts blocking wheel 98, and cam driven swing arm bar 94 drives connecting rod 95 to push
Blocking wheel 98 pushes down foil, axis wheel 111 pushes down electrolytic paper；Cam 142 drives connecting rod 141 to lift blocking wheel 109, cam driven
Swing arm bar 115, driving swing arm bar 101 that connecting rod 104 is driven to push, blocking wheel 109 pushes down foil, axis wheel 110 pushes down electrolytic paper.
Cam driven swing arm bar 114 drives swing arm bar 92 that connecting rod 97 is driven to drive clamping plate 100 finally extra raw material
It pushes down；The 4th swing arm bar 117 of cam driven drives the 5th swing arm bar 103 that head rod 106 is driven to be pushed down with moving axis wheel 145
Extra electrolytic paper drives paper cutting blade 108 that finally extra electrolytic paper is cut off.
The first paillon material cutting mechanism includes the third cam 137 to link successively, the 6th swing arm bar 120 to drive on first
125 slide downward of foil-cutting knife piece further includes the second cam 139 to link successively, the 7th swing arm bar 121 to drive the first incision foil
Blade 126 is up opposite to be slided.The second paillon material cutting mechanism includes the first cam 138, the 8th swing arm bar 119 that link successively
To drive 127 slide downward of foil-cutting knife piece on second, the 4th cam 136 to link successively, the 9th swing arm bar 118 are further included with band
Dynamic second incision foil blade 128 is up opposite to be slided
In the double working position winding mechanism, motor 51,52 drives synchronizing wheel 55,56, it is driven using synchronous belt 53,54 same
Step wheel 59,58, drives central shaft 57.
Cam 130 drives swing arm bar assembly 131, and the first swing arm bar 63 is driven to push the first sliding block 64 on the first sliding rail 65
Forward, first volume shank 66 stretches out first volume punch block 67, is wound raw material toward being pushed forward.
After regulatory specifications are wound up into, synchronizing wheel 61 drives dispenser 60, drives first gear 62, drives second gear
68, first volume punch block 67 is made to rotate to the position of volume Two punch block 69.
In Tuo Jian mechanisms, cam 135 drives swing arm bar 132, and the second swing arm bar 70 is driven to push the second sliding block 71 the
On two sliding rails 72 backward, volume Two shank 76 is driven to draw back.Cam 134 drives swing arm bar 133, and third swing arm bar 73 is driven to push away
Dynamic third sliding block 74 backward, drives volume Two shank 76 to draw back, volume Two punch block 69 is made to retract, will be rolled up on the second sliding rail 72
Around capacitor element unclamp.
In resetting-mechanism, cam 134 drives swing arm bar 133, and third swing arm bar 73 is driven to push third sliding block 74 the
On two sliding rails 72 forward, volume Two shank 76 is driven forward.
In the rubberizing unit, adhesive tape is put into adhesive tape disc 122, one section is pulled out to plate 123, is completed when finished product is wound,
Rubberizing is carried out, extra adhesive tape is cut off using blade 124.
The capacitance production of the present embodiment further includes capacitor element mechanism for sorting.The capacitor element mechanism for sorting includes synchronizing wheel
Component 140, hand grab folder 81, slide block assembly 86, blowing folder 82 and waste product disk 88.Synchronous wheel assembly 140 drives axostylus axostyle 80 to drive
Hand grabs folder 81 and clamps finished product on volume Two punch block 69, and slide block assembly 86 is turned right slips on sliding rail 89, and hand, which is grabbed, presss from both sides 81 finished product
Blowing folder 82 is put into, motor 90 drives synchronous wheel assembly 91, using conveyer belt 83, finished product transported to pusher 84, is pushed to
In qualified disk 85.If there is defective products, slide block assembly 86 is turned left slip on sliding rail 89, and hand grabs folder 81 and unclamps finished products, falls into plate
Block 87 is slipped into waste product disk 88.
Embodiment 1
0 is please referred to Fig.1, the capacitor manufacturing method of the present embodiment mainly includes the following steps that：
Step 301：The control of control system 210 control cylinder and motor drive chaff nail joint mechanism 230 by pole piece feeding machine
The pole piece nail joint that structure is sent is on chaff；
The paillon that nail has pole piece is sent to winder unit by step 302 control system 210 control chaff discharge mechanism
250；
Electrolytic paper is sent to winder unit 250 by step 303 control system 210 control electrolytic paper discharge mechanism；
Step 304 control system 210 connects the winder unit 250, which includes double working position winding mechanism
And rotatable first station component and second station component, the control system are installed by material cutting mechanism, the double working position winding mechanism
System 210 rotates the first station component to winder station, by the former material from the chaff discharge mechanism and electrolytic paper discharge mechanism
Material volume is coiled into capacitor element, then by the material cutting mechanism blank；
Step 305 control system 210 rotates the first station component to rubberizing station again, by rubberizing unit to the winding
The molding capacitor element of station carries out rubberizing, while the second station component is controlled to rotate to the winder station and starts winding newly
Capacitor element.
The capacitance production equipment and capacitor manufacturing method of the present embodiment, the pole piece nail joint of capacitance, the winding of sub-prime and
Whole full-automatic production is realized in the rubberizing of sub-prime, and speed of production is fast, and production efficiency is high.The capacitance production equipment is same by setting
The the first station component and second station component of axis, the first station component and second station component it is coaxial and in winder station and
Rotation carries out winding blank and the rubberizing of sub-prime between rubberizing station, moves in circles and efficiently carries out capacitor element production,
When the winding and blank of the first station, the rubberizing operation of the rubberizing station is also carried out at the same time, and move in circles efficiently production capacitance.This
The capacitance production equipment of embodiment uses multiple cam packs, wherein material cutting mechanism, chaff discharge mechanism, chaff nail joint mechanism
230th, Tuo Jian mechanisms and resetting-mechanism linkage and control driven by cam set, and scheme the stroke of wheel group according to product size
Sophisticated design, therefore the production of capacitor element is not only efficient but also precision is also improved.
The foregoing is merely embodiments of the present invention, are not intended to limit the scope of the invention, every to utilize this
It is relevant to be directly or indirectly used in other for the equivalent structure or equivalent flow shift that description of the invention and accompanying drawing content are made
Technical field is included within the scope of the present invention.
Claims (10)
1. a kind of capacitance production equipment, which is characterized in that including installing control system on a mounting board, film-making unit, winding
Unit and rubberizing unit；The winder unit includes double working position winding mechanism and material cutting mechanism, and the film-making unit includes pole
Piece discharge mechanism, chaff discharge mechanism, electrolytic paper discharge mechanism and chaff nail joint mechanism；The chaff nail joint mechanism is by pole piece
Several pole piece nail joints of discharge mechanism are on the chaff of chaff discharge mechanism；The control system and the double working position winding mechanism
Rotatable first station component and second station component, the control system rotation are installed by connection, the double working position winding mechanism
Turn the first station component to winder station, by the former material material volume from the chaff discharge mechanism and electrolytic paper discharge mechanism
Capacitor element is coiled into, the material cutting mechanism is after the winder station material cutting mechanism, then rotates the first station component to patch
Glue station carries out rubberizing, while second work by the rubberizing unit capacitor element molding to the winder station
Hyte part, which is rotated to the winder station, to be started to wind new capacitor element.
2. capacitance production equipment according to claim 1, which is characterized in that the double working position winding mechanism includes being fixed on
Winding head, central shaft, the station frame, station rotating mechanism, Tuo Jian mechanisms mounted on described central shaft one end of the installing plate
And resetting-mechanism, the first station component includes first volume punch block and the first volume shank across the winding head, described
Second station component includes volume Two punch block and the volume Two shank across the winding head.
3. capacitance production equipment according to claim 2, which is characterized in that the station rotating mechanism is used to drive center
Shaft rotation is moved, and including synchronizing wheel, dispenser, first gear and second gear, the second gear is fixed on the central shaft
On, the first volume punch block is made to rotate to rubberizing station from the winder station, while make the volume Two punch block from the patch
Glue station rotary is to winder station, and move in circles work.
4. capacitance production equipment according to claim 2, which is characterized in that the resetting-mechanism include the first swing arm bar,
First sliding block and the first sliding rail, first sliding block travels forward on the first sliding rail is pushed forward the first volume shank, makes
The first volume punch block or volume Two punch block stretch out, and are wound raw material.
5. according to the capacitance production equipment described in claim 2-4 any one, which is characterized in that the Tuo Jian mechanisms include the
Two swing arm bars, the second sliding block, third swing arm bar, third sliding block and the second sliding rail, the movement of the second swing arm bar cause institute
It states first volume shank or the volume Two shank is drawn back, while the third swing arm bar pushes third sliding block to move backward,
The first volume punch block or volume Two shank is made to retract and unclamp the capacitor element, the third swing arm bar makes the third
Sliding block travels forward on the second sliding rail, and the first volume punch block or volume Two shank is driven to reset.
6. capacitance production equipment according to claim 5, which is characterized in that the material cutting mechanism includes electrolytic paper stock-cutter
Structure, the first paillon material cutting mechanism and the second paillon material cutting mechanism, the electrolytic paper material cutting mechanism include pushing down electrolytic paper
The 4th swing arm bar, the 5th swing arm bar, head rod, axis wheel and the paper cutting blade of gearing；The first paillon stock-cutter
Structure includes the third cam to link successively, the 6th swing arm bar to drive foil-cutting knife piece slide downward on first, further includes and joins successively
Dynamic the second cam, the 7th swing arm bar are to drive the first incision foil blade is up opposite to slide；The second paillon material cutting mechanism
Including link successively the first cam, the 8th swing arm bar to drive foil-cutting knife piece slide downward on second, further include and link successively
The 4th cam, the 9th swing arm bar to be to drive the second incision foil blade is up opposite to slide.
7. capacitance production equipment according to claim 6, which is characterized in that the chaff nail joint mechanism, which includes putting down, send machine
Structure, Qu Pian mechanisms, Sheet turning device, tablet press mechanism, pre- die plate and nail joint structure.
8. capacitance production equipment according to claim 7, which is characterized in that the horizontal conveying mechanism includes vibrating disc, connection
The horizontal conveying rail of the vibrating disc, magnetic pinion gear.
9. capacitance production equipment according to claim 7, which is characterized in that the tablet press mechanism include the second connecting rod with
And pressing block is to push down pole piece；The nail joint mechanism includes the 5th cam, third connecting rod, the 4th connecting rod, the 5th connecting rod
And riveting block.
10. a kind of capacitor manufacturing method, including front any one of them capacitance production equipment, which is characterized in that the side
Method includes the following steps：
Control system control control cylinder and motor driving chaff nail joint mechanism exist the pole piece nail joint that pole piece discharge mechanism is sent
On chaff；
The paillon that nail has pole piece is sent to winder unit by the control system control chaff discharge mechanism；
Electrolytic paper is sent to winder unit by the control system control electrolytic paper discharge mechanism；
The control system connects the winder unit, and the winder unit includes double working position winding mechanism and material cutting mechanism,
Rotatable first station component and second station component are installed by the double working position winding mechanism, described in the control system rotation
Raw material from the chaff discharge mechanism and electrolytic paper discharge mechanism are wound into electricity by the first station component to winder station
Hold sub-prime, then by the material cutting mechanism blank；
The control system rotates the first station component to rubberizing station again, and the winder station is molded by rubberizing unit
The capacitor element carry out rubberizing, while the second station component is controlled to rotate to the winder station to start winding new
Capacitor element.
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| CN201810116266.0A CN108198703B (en) | 2018-02-06 | 2018-02-06 | Capacitor production equipment and capacitor manufacturing method |
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| CN108198703B CN108198703B (en) | 2024-02-27 |
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| CN110667939A (en) * | 2019-10-04 | 2020-01-10 | 绍兴百胜文教用品有限公司 | Staple forming and packaging production line |
| CN111630463A (en) * | 2020-04-23 | 2020-09-04 | 深圳市诚捷智能装备股份有限公司 | Automatic production control system and production control method of capacitor element |
| WO2022021046A1 (en) * | 2020-07-28 | 2022-02-03 | 深圳市诚捷智能装备股份有限公司 | Winding device and winding system |
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