CN208241538U - A kind of unmanned pipelined architecture of intelligent flexible of electronic product machine assembly - Google Patents

A kind of unmanned pipelined architecture of intelligent flexible of electronic product machine assembly Download PDF

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Publication number
CN208241538U
CN208241538U CN201820744087.7U CN201820744087U CN208241538U CN 208241538 U CN208241538 U CN 208241538U CN 201820744087 U CN201820744087 U CN 201820744087U CN 208241538 U CN208241538 U CN 208241538U
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work station
unmanned
sub
arm
station
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王晛
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GP Enterprises Co Ltd
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GP Enterprises Co Ltd
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Abstract

The utility model discloses a kind of unmanned pipelined architectures of intelligent flexible of electronic product machine assembly, by the combination of multiple and different work stations, to realize the different phase of Product Assembly, product is completed between work station using flexible transplantation device, assembly line includes: assembly working station, testing workstation, indicate work station and packing work station, the assembly working station includes several sub- work stations of the assembling successively arranged, the sub- work station of assembling respectively includes unmanned flexibility product stator work station, the unmanned sub- work station of flexible assembly, the unmanned upper material for making clothes work station of flexibility and the unmanned flexible sub- work station of detection.Through the above way, the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly described in the utility model, the Unmanned operation of process may be implemented, producing line energy " a key thread-changing ", moment switches assembled product, and without replacing frock clamp when switching product, working efficiency is greatly improved, manpower is reduced.

Description

A kind of unmanned pipelined architecture of intelligent flexible of electronic product machine assembly
Technical field
The utility model relates to electromechanical production technical fields, more particularly to a kind of intelligence of electronic product machine assembly Flexible unmanned pipelined architecture.
Background technique
The spare and accessory parts of the electronic products such as motor and water pump are various, and assembling procedure is complicated.Motor and water pump assembling product When be generally divided into several teams and groups, carry out the processing of process portion respectively, the worker that entirely assembles needs more than ten, it is artificial at This height.
In addition, the quality of spare and accessory parts is very different, when worker assembles, is difficult to carry out the detection of spare and accessory parts, be easy to cause bad Product.Moreover, also need to test and pack after being completed, increase again it is artificial, worker gradually shortage, cost of labor year by year on The today's society risen, in order to ensure the cost performance of product, manless production is imperative.
Utility model content
The utility model mainly solving the technical problems that provide the intelligent flexible of electronic product machine assembly a kind of without People's pipelined architecture carries out the manless production and packaging of part electronic product, reduces cost of labor.
In order to solve the above technical problems, the technical solution that the utility model uses is: it is whole to provide a kind of electronic product The unmanned pipelined architecture of intelligent flexible of machine assembly, comprising: assembly working station, testing workstation, mark work station and packaging The end at assembly working station is arranged in work station, the testing workstation, and testing workstation is arranged in the mark work station Side, the packing work station are arranged in the side of mark work station and are located at the tail end of assembly line, the assembly working station packet Several sub- work stations of the assembling successively arranged are included, the sub- work station of assembling respectively includes unmanned flexibility product stator work Stand, the sub- work station of unmanned flexible assembly, unmanned flexible upper material for making clothes work station and it is unmanned it is flexible detect sub- work station, it is described that nobody is soft Property the sub- station of assembly in unmanned flexibility product stator work station two sides, it is described it is unmanned it is flexible detect sub- station in Between unmanned flexible upper material for making clothes work station and the sub- work station of unmanned flexible assembly.
In one preferred embodiment of the utility model, the unmanned flexible sub- work station of detection respectively includes several rotations Detection platform and First look detection system, the First look detection system be located at rotation detection platform top or Side, the unmanned flexible upper material for making clothes work station respectively include truss guide rail, sorting guide rail, sorting mechanical arm, visual identity Module and several material frames, the sorting mechanical arm are arranged on sorting guide rail, and the visual identity module is arranged in truss On guide rail, several material frames are arranged below truss guide rail.
In one preferred embodiment of the utility model, the unmanned sub- work station of flexible assembly includes vision system, group Fill mechanical arm and gripper library and screw feeder positioned at assembly mechanical arm side.
In one preferred embodiment of the utility model, the sub- work station of the assembling further include the first intermediate station, ash can, First transfer robot arm arm, the second transfer robot arm arm and the second transfer robot arm arm guide rail, the first transfer robot arm arm The transfer that material is carried out between second transfer robot arm arm guide rail and unmanned flexibility product stator work station is set, it is described Second transfer robot arm arm is arranged on the second transfer robot arm arm guide rail, and the ash can is arranged in the second transfer robot arm arm Guide rail one end, first intermediate station is between the first transfer robot arm arm and the second transfer robot arm arm guide rail.
In one preferred embodiment of the utility model, the testing workstation includes the second intermediate station, inspecting manipuator Arm, detection workbench and the second vision detection system, second intermediate station be located at inspecting manipuator arm with detect workbench it Between carry out product transfer, second vision detection system be located at detection workbench above carry out vision-based detection.
In one preferred embodiment of the utility model, the mark work station includes that body surface labels sub- work station, cable Sub- work station and the sub- work station of laser marking are labelled, it includes several automatic bid machines, body surfaces that the body surface, which labels sub- work station, It labels workbench and body surface labels mechanical arm;It includes several program control cable labelling machines and line that the cable, which labels sub- work station, Cable labels mechanical arm;The sub- work station of laser marking includes laser mark printing device and laser marking machinery arm, the body Surface Mount mark station labels between sub- work station in testing workstation and cable;The cable labels sub- station in body Between Surface Mount mark work station and the sub- work station of laser marking, the sub- station of laser marking labels sub- work station in cable Between packing work station.
In one preferred embodiment of the utility model, the packing work station includes flexible package robotic arm, sacker Make platform, specification automatic loader, automatic centering conveying positioning table, adaptive carton case unpacker, Gindererra mechanical arm, adaptive Answer cartoning sealing machine, the flexible package robotic arm is arranged in the surrounding of packing work platform, the specification automatic loader and adaptive The setting of carton case unpacker is answered to convey positioning table front end two sides in automatic centering, the Gindererra mechanical arm is arranged in automatic centering Positioning table two sides are conveyed, the adaptive cartoning sealing machine setting is on automatic centering conveying positioning table.
In one preferred embodiment of the utility model, the First look detection system and the second vision detection system point It does not include two-dimentional camera.
In one preferred embodiment of the utility model, the visual identity module is 3D visual identity module.
It further include pile superimposed flow waterline in one preferred embodiment of the utility model, the pile superimposed flow waterline includes conveying Frame, pedestal feedway, the winding film device with automatic corner protector feeder, automatic packaging band bundling apparatus and pile fold manipulator Arm, the pile fold mechanical arm between carriage and packing work station, and the pedestal feedway is located at carriage front end Side, the automatic corner protector feeder of band winding film device and automatic packaging band bundling apparatus across be arranged on carriage, The automatic packaging is located at the rear of the winding film device with automatic corner protector feeder with bundling apparatus.
The beneficial effects of the utility model are: a kind of intelligence for electronic product machine assembly that the utility model is pointed out is soft The unmanned pipelined architecture of property, can be used for automatic assembling, detection and the packaging of the electronic products such as motor and water pump, realized The switching of the Unmanned operation of journey, product type is flexible, energy " a key thread-changing ", and moment switches assembled product, and is not necessarily to Frock clamp is manually replaced when switching product, greatly improves production efficiency, the cost of labor of enterprise's production is reduced, is conducive to Control the stability of product quality.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings Obtain other attached drawings, in which:
Fig. 1 is that a kind of unmanned pipelined architecture one of intelligent flexible of electronic product machine assembly of the utility model is preferably real Apply the structural schematic diagram of example;
Fig. 2 is the structural schematic diagram that sub- work station is assembled in Fig. 1;
Fig. 3 is the structural schematic diagram of testing workstation in Fig. 1;
Fig. 4 is the structural schematic diagram of Fig. 1 acceptance of the bid will work station and packing work station;
Fig. 5 is the structural schematic diagram of Fig. 1 Parma superimposed flow waterline.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described Embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to The range of the utility model protection.
Fig. 1 ~ Fig. 5 is please referred to, the utility model embodiment includes:
A kind of unmanned pipelined architecture of intelligent flexible of electronic product machine assembly, comprising: assembly working station, test work Make station 3, mark work station 4, packing work station 5 and pile superimposed flow waterline 6, the testing workstation 3 and assembly working station is set The side of testing workstation 3 is arranged in end, the mark work station 4, and the setting of packing work station 5 is in mark work station 4 Side and be located at the tail end of assembly line, pile superimposed flow waterline 6 is located at last.
The assembly working station includes the sub- work station 1 of several assemblings successively arranged, and can successively carry out the multiple of product Assembling parts are obtained finished product automatically by the assembling of process, and several sub- work stations 1 of assembling share process, can promote work Make efficiency, shorten the built-up time of product, simplify the complexity for individually assembling sub- work station 1,2 minutes packagings complete a production The outflow of product.
The sub- work station 1 of assembling respectively includes unmanned flexibility product stator work station 11, unmanned flexible assembly Work station, unmanned flexible upper material for making clothes work station and unmanned flexibility detect sub- work station, in order to promote the capacity and detection effect of part Rate, the unmanned upper material for making clothes work station of flexibility and the unmanned flexible sub- work station of detection are respectively 2 groups, adapt to the number of parts of product.
The sub- station of unmanned flexible assembly in unmanned 11 two sides of flexibility product stator work station, it is described nobody Flexibility detects sub- station between unmanned flexible upper material for making clothes work station and the sub- work station of unmanned flexible assembly, and described nobody is soft Property the sub- work station of detection respectively include several rotation detection platforms 12 and First look detection system 13, the First look detects System 13 is located at the top or side of rotation detection platform 12, carries out the detection of material in rotation detection platform 12, keeps away Exempt from the inflow of flaw part.The unmanned sub- work station of flexible assembly is soft to nobody parts transfer qualified in rotation detection platform 12 Property product stator work station 11 on be fixed, gradually carry out the assembling of product, unmanned flexibility product stator work 11 are stood using special flexible fixed system, is capable of fixing the product of random appearance.
The unmanned flexible upper material for making clothes work station respectively includes truss guide rail 142, sorting guide rail 16, sorting mechanical arm 161, visual identity module and several material frames 14, the sorting mechanical arm 161 are arranged on sorting guide rail 16, the vision Identification module is arranged on truss guide rail 142, and mobile flexible, several material frames 14 are arranged below truss guide rail 142, the view Feel identification module is 3D visual identity module, can identify part category, position and the angle in material frame, facilitates sorting mechanical The crawl of arm 161 detects placing part in rotation detection platform 12.
The material frame 14 is moved using intelligent forklift, can be sent under the instruction of control system to truss guide rail 142 lower sections promote feed automatization level, and material frame limiting device 141 is installed on ground, convenient to position to it.Control System and each detection and execution device talk, control whole operating.
The unmanned sub- work station of flexible assembly include vision system, assembly mechanical arm 15 and be located at assembly mechanical arm 15 1 The gripper library 151 of side and screw feeder 17, gripper library 151 store various grippers, facilitate the sub- work station of unmanned flexible assembly It is used instead, promotes working efficiency, screw feeder 17 provides the screw that various assemblings need, facilitates the sub- work of unmanned flexible assembly That makees to stand takes, and carries out the assembling of product.
The sub- work station of assembling further includes the first intermediate station 181, ash can 192, the first transfer robot arm arm 18, second Transfer robot arm arm 191 and the second transfer robot arm arm guide rail 19, the setting of the second transfer robot arm arm 191 is in the second transfer On mechanical arm guide rail 19, mobile flexibly the ash can 192 is arranged in 19 one end of the second transfer robot arm arm guide rail, is used for The collection of waste product.First intermediate station 181 be located at the first transfer robot arm arm 18 and the second transfer robot arm arm guide rail 19 it Between, the setting of the first transfer robot arm arm 18 is in the second transfer robot arm arm guide rail 19 and unmanned flexibility product stator work Make station 11 between, on unmanned flexibility product stator work station 11 semi-finished product or finished product be transferred to the first intermediate station On 181, the second transfer robot arm arm 191 is facilitated to continue to shift to semi-finished product or finished product.
The testing workstation 3 includes the second intermediate station 2, inspecting manipuator arm 32, detection workbench 31 and the second vision Detection system 33, second intermediate station 2 are located between inspecting manipuator arm 32 and detection workbench 31, the second vision inspection Examining system 33 is located at 31 top of detection workbench.Product on second intermediate station 2 is moved to detection work by inspecting manipuator arm 32 Make on platform 31, carries out energization test.
The mark work station includes that body surface labels sub- work station, cable labels sub- work station and the work of laser marking It stands, it includes that several automatic bid machines 46, body surface labeling workbench 41 and body surface labeling are mechanical that the body surface, which labels sub- work station, Arm 42;It includes several program control cable labelling machines 43 and cable labeling mechanical arm that the cable, which labels sub- work station,;It is described The sub- work station of laser marking includes laser mark printing device 45 and laser marking machinery arm 44, and the body surface labels sub- station It is labelled between sub- work station in testing workstation and cable;The cable label sub- station in body surface label sub- work station with Between the sub- work station of laser marking, the sub- station of laser marking in cable label sub- work station and packing work station it Between, body surface labeling, cable labeling and laser marking, high degree of automation are carried out respectively.
The packing work station include flexible package robotic arm 58, packing work platform 53, specification automatic loader 55, from Dynamic centering conveys positioning table 52, adaptive carton case unpacker 51, Gindererra mechanical arm 54, adaptive cartoning sealing machine 59, described soft The surrounding of packing work platform 53 is arranged in packaging machine arm 58, and 58 side of flexible package robotic arm is provided with flexible package material Hopper 56, flexible packing material of conveniently taking carry out the package of motor product, the specification automatic loader 55 and adaptive paper The setting of case case unpacker conveys 52 front end two sides of positioning table in automatic centering, and carton is opened and is placed on automatic centering conveying positioning On platform 52, specification material and the product wrapped are then put into packing case 57.
The setting of Gindererra mechanical arm 54 conveys 52 two sides of positioning table in automatic centering, if carton is gift box, Without binding, as long as Gindererra mechanical arm 54 carries out packaging;The setting of adaptive cartoning sealing machine 59 is automatic right On middle conveying positioning table 52, if fruit product needs to bundle, that just needs adaptive cartoning sealing machine 59 to carry out binding or adhesive tape for sealing boxes.
The First look detection system 13 and the second vision detection system 33 have respectively included two-dimentional camera, can be right Part and product are detected, and defect is found out.
The pile superimposed flow waterline 6 includes carriage 62, pedestal feedway 64, the winding film dress with automatic corner protector feeder It sets 65, automatic packaging band bundling apparatus 66 and pile folds mechanical arm 61, the pile folds mechanical arm 61 and is located at carriage 62 and packet It fills between work station 5, the pedestal feedway 64 is located at 62 front end side of carriage, pedestal is sent to carriage 62, pile Folded mechanical arm 61 is transferred to the packing case 57 on conveyer belt 52 on the pedestal on carriage 62, and pile builds up rectangular centipede space 63.The winding film device 65 and strap bundling apparatus of the automatic corner protector feeder of band across be arranged on carriage 62, institute State the rear that strap bundling apparatus 66 is located at the winding film device 65 with automatic corner protector feeder.With automatic corner protector feeder Film device 65 is wound thinfilms outside centipede space 63, automatic packaging band bundling apparatus 66 ties strap using mechanical arm It ties up in centipede space 63 and pedestal, sound construction, packing case 57 falls when avoiding transporting.
In conclusion a kind of unmanned flowing water coil holder of intelligent flexible for electronic product machine assembly that the utility model is pointed out Structure can complete assembling, test, mark and the packaging of multiple product, and work efficiency is high, reduce artificial quantity and cost, It is applied widely.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all Using equivalent structure or equivalent flow shift made by the utility model description, it is applied directly or indirectly in other phases The technical field of pass, is also included in the patent protection scope of the utility model.

Claims (10)

1. a kind of unmanned pipelined architecture of intelligent flexible of electronic product machine assembly characterized by comprising assembly working It stands, the end at assembly working station, institute is arranged in testing workstation, mark work station and packing work station, the testing workstation The side that testing workstation is arranged in mark work station is stated, the packing work station is arranged in the side of mark work station and is located at The tail end of assembly line, the assembly working station include several sub- work stations of the assembling successively arranged, the sub- work station point of assembling Not Bao Kuo unmanned flexibility product stator work station, the sub- work station of unmanned flexible assembly, unmanned flexible upper material for making clothes work station and The unmanned flexible sub- work station of detection, the unmanned sub- station of flexible assembly is in unmanned flexibility product stator work station two Side, it is described it is unmanned flexible detect sub- station in unmanned flexible upper material for making clothes work station and the sub- work station of unmanned flexible assembly it Between.
2. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 1, feature exist In, it is described it is unmanned flexible detect sub- work station and respectively include several rotation detection platforms and First look detection system, described the One vision detection system is located at the top or side of rotation detection platform, the unmanned flexible upper material for making clothes work station difference Including truss guide rail, sorting guide rail, sorting mechanical arm, visual identity module and several material frames, the sorting mechanical arm It is arranged on sorting guide rail, the visual identity module is arranged on truss guide rail, and several material frames are arranged under truss guide rail Side.
3. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 1, feature exist In, the unmanned sub- work station of flexible assembly include vision system, assembly mechanical arm and positioned at assembly mechanical arm side Gripper library and screw feeder.
4. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 1, feature exist In the sub- work station of assembling further includes the first intermediate station, ash can, the first transfer robot arm arm, the second transfer robot arm arm With the second transfer robot arm arm guide rail, the first transfer robot arm arm is arranged soft with nobody in the second transfer robot arm arm guide rail Property product stator work station between carry out the transfer of material, the second transfer robot arm arm setting is mechanical in the second transfer On arm guide rail, in second transfer robot arm arm guide rail one end, first intermediate station is located at first turn for the ash can setting It moves between mechanical arm and the second transfer robot arm arm guide rail.
5. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 2, feature exist In the testing workstation includes the second intermediate station, inspecting manipuator arm, detection workbench and the second vision detection system, institute The second intermediate station is stated to be located at inspecting manipuator arm and detect the transfer for carrying out product between workbench, second vision-based detection system System, which is located above detection workbench, carries out vision-based detection.
6. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 1, feature exist In the mark work station includes that body surface labels sub- work station, cable labels sub- work station and the sub- work station of laser marking, described It includes several automatic bid machines, body surface labeling workbench and body surface labeling mechanical arm that body surface, which labels sub- work station,;The line It includes several program control cable labelling machines and cable labeling mechanical arm that cable, which labels sub- work station,;The sub- work station of laser marking Including laser mark printing device and laser marking machinery arm, the body surface labels sub- station and pastes in testing workstation and cable It marks between sub- work station;The cable label sub- station in body surface label sub- work station and the sub- work station of laser marking it Between, the sub- station of laser marking labels between sub- work station and packing work station in cable.
7. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 1, feature exist In the packing work station includes flexible package robotic arm, packing work platform, specification automatic loader, automatic centering conveying Positioning table, adaptive carton case unpacker, Gindererra mechanical arm, adaptive cartoning sealing machine, the flexible package robotic arm setting exist The surrounding of packing work platform, the specification automatic loader and the setting of adaptive carton case unpacker are conveyed in automatic centering and are positioned Platform front end two sides, the Gindererra mechanical arm setting convey positioning table two sides in automatic centering, and the adaptive cartoning sealing machine is set It sets on automatic centering conveying positioning table.
8. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 5, feature exist In the First look detection system and the second vision detection system have respectively included two-dimentional camera.
9. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 2, feature exist In the visual identity module is 3D visual identity module.
10. the unmanned pipelined architecture of intelligent flexible of electronic product machine assembly according to claim 1, feature exist In further including pile superimposed flow waterline, the pile superimposed flow waterline includes carriage, pedestal feedway, with automatic corner protector feeder It winds film device, automatic packaging band bundling apparatus and pile and folds mechanical arm, the pile folds mechanical arm and is located at carriage and packaging Between work station, the pedestal feedway is located at carriage front end side, the winding film dress of the automatic corner protector feeder of band It sets with automatic packaging band bundling apparatus across being arranged on carriage, the automatic packaging band bundling apparatus is located at automatic corner protector The rear of the winding film device of feeder.
CN201820744087.7U 2018-05-18 2018-05-18 A kind of unmanned pipelined architecture of intelligent flexible of electronic product machine assembly Active CN208241538U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108512369A (en) * 2018-05-18 2018-09-07 苏州优德通力科技有限公司 A kind of unmanned pipelined architecture of intelligent flexible of electronic product final assembly
CN108512369B (en) * 2018-05-18 2024-06-28 苏州优德通力科技有限公司 Intelligent flexible unmanned assembly line architecture for complete machine assembly of electromechanical product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108512369A (en) * 2018-05-18 2018-09-07 苏州优德通力科技有限公司 A kind of unmanned pipelined architecture of intelligent flexible of electronic product final assembly
CN108512369B (en) * 2018-05-18 2024-06-28 苏州优德通力科技有限公司 Intelligent flexible unmanned assembly line architecture for complete machine assembly of electromechanical product

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