CN208225980U - Centering alignment device - Google Patents
Centering alignment device Download PDFInfo
- Publication number
- CN208225980U CN208225980U CN201820867683.4U CN201820867683U CN208225980U CN 208225980 U CN208225980 U CN 208225980U CN 201820867683 U CN201820867683 U CN 201820867683U CN 208225980 U CN208225980 U CN 208225980U
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- China
- Prior art keywords
- loaded
- alignment device
- centering alignment
- transmission
- support construction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Centering alignment device described in the utility model is related to a kind of workpiece sensing and positioning device, is accurately positioned specifically for the angular high speed of cylindrical parts.Centering alignment device includes: support construction, transmission system, detection system and control system；Detection system is loaded in support construction；Transmission system includes main transmission and driven backup system, and loaded in support construction, battery pole ear is clamped in intermediate and can be rotated by main transmission and driven backup system；Transmission system and detection system pass through conducting wire and are connected to the control system and are controlled by it corresponding actions.The utility model has the characteristics that structure novel, simple processing, easy to use, contraposition is accurate, improves working efficiency, reduces labor intensity, therefore belongs to a kind of novel centering alignment device for integrating economy Yu practicability.
Description
Technical field
Centering alignment device described in the utility model is related to a kind of workpiece sensing and positioning device, is specifically used for cylindricality
The angular high speed of part is accurately positioned.
Background technique
Station is handled to the centering of cylindrical battery positive and negative anodes tab, is an important ring in cylindrical lithium battery production process
Section.Battery divides positive and negative anodes, and tab is exactly the metallic conductor for extracting positive and negative anodes from battery core, and popular says battery just
The tab at negative the two poles of the earth is the contact point when carrying out charge and discharge, wherein anode is connect with nut cap at the top of lithium battery, cathode and lithium electricity
The connection of pond outer casing bottom.If in cell production process, battery pole ear do not have centering will lead to felt pad can not normally be put into,
A series of problems, such as causing anode ear and nut cap to weld failure, negative electrode lug and shell is caused to weld failure, the battery produced
Just becoming waste product, even there are security risks.So tab alignment device occupies critically important in terms of guaranteeing product qualification rate
Status.
The lithium battery production line beat of country's independent intellectual property right most just reaches 120PPM (productive temp: every point fastly at present
120, clock), tab centering mostly uses greatly straight line by formula, and working efficiency is relatively low, and labor intensity of workers is larger, tab
The effect of centering is not also high；It is even more impossible to meet the high-speed production beat requirement of 200PPM, therefore at present, there is an urgent need to a kind of quick
Practical tab centering equipment is used for high speed production line for manufacturing battery.
The 200PPM cylindrical lithium battery production line of foreign-made, use it is mostly be foreign technology tab centering control dress
It sets, more than 10 ten thousand yuan of buying and maintenance price are expensive easily, while the technology is also by overseas equipment business monopoly.
For it is above-mentioned the problems of in the prior art, a kind of novel centering alignment device of researching and designing, thus gram
Clothes are the problems of in the prior art very necessary.
Summary of the invention
In view of it is above-mentioned the problems of in the prior art, the purpose of this utility model, which is that researching and designing is a kind of, novel looks for
Positive alignment device.To realize on production line for manufacturing battery, tab centering is carried out to the battery of high speed, continuous feed.
The technical solution of the utility model is achieved in that
Centering alignment device described in the utility model；It is characterized in that the centering alignment device includes: support knot
Structure, transmission system, detection system and control system；Detection system is loaded in support construction；Transmission system includes main transmission
With driven backup system, loaded in support construction, battery pole ear is clamped in centre by main transmission and driven backup system
And it can be rotated；Transmission system and detection system pass through conducting wire and are connected to the control system and are controlled by it corresponding actions.Battery
Into after tab centering station, high speed PLC module issues enabling signal to electric machine controller, is controlled by it motor and drives main transmission
Wheel apparatus rotation, comes into full contact with lithium battery with main driving wheel device by backup mechanism and two driven wheels, to drive lithium
High speed battery rotation；Two pairs of fibre dynamically measures the physical location of tab in time after lithium battery rotation, and passes the signal along to height
In fast PLC module, after PLC module receives fiber-optic signal, according to logical relation, by the automatic program control motor finished in advance
Corresponding revolving speed (acceleration-deceleration), be finally stopped the rotation of motor；To make the lithium battery of rotation stop at suitable position, complete
The purpose of fast aligning tab.
Support construction described in the utility model includes: mounting platform, mounting post and mounting bracket；The mounting post dress
In mounting platform top side；Mounting bracket is loaded on mounting platform lower middle position.
Transmission system described in the utility model includes: main transmission and driven backup system；Main transmission includes:
Main driving wheel device, motor, shaft coupling and electric machine controller；Motor is loaded on mounting platform top, and output shaft passes through shaft coupling
It is connected with loaded on the main driving wheel device on drive wheel bearing seat；Electric machine controller connects motor by conducting wire and control is
System, receives the signal of control system, issues action command to motor；Driven backup system includes；Backup mechanism, driven wheel；It pushes away
By mechanism loaded on mounting platform, the two sides of mounting bracket are respectively arranged at main driving wheel device；Two driven wheels, which are loaded on, to be pushed away
It by the lower part of mechanism, is oppositely arranged with main driving wheel device, forms three points and clamp battery pole ear, and battery pole can be driven
Ear high-speed rotation.Electric machine controller receives the umber of pulse that high speed PLC module issues, thus realize the control starting of motor, high speed,
Low speed and stopping.
Detection system described in the utility model includes optical fiber to penetrating switch and groove profile to penetrating switch；The optical fiber is to penetrating
Switch is made of two pairs of fibre loaded on optical fiber in mounting bracket to penetrating switch, for detecting the position of battery plus-negative plate tab, often
It is made of again an emitter and a receiving pole in a pair of of optical fiber；The mounting means of two pairs of fibre should be noted that a pair of of optical fiber
Emitter issues in the front of battery pole ear, and the emitter of another pair optical fiber should issue at the back side of tab, in this way can be to avoid
Between two pairs of fibre the problem of signal interference, high speed PLC module according to the rotation direction of motor and the logical relation of fiber-optic signal just
It can accurately determine the position of battery pole ear；Groove profile is loaded in mounting post to switch is penetrated, for whether to detect backup mechanism
In place, backup mechanism is only detected in place, motor can rotate.
Control system described in the utility model is programmable controller, i.e. high speed PLC module；High speed PLC module receives
Optical fiber issues work order to motor after handling the signal for penetrating switch transmission.Automatic control system is programmable controller
For realizing high speed processing, H.D program integration PLC, built-in 24 points of inputs and 16 points of outputs, according to pulse command
In the control process positioned, target position can be changed by changing umber of pulse, control target velocity and rate of acceleration, deceleration
Rate；Optical fiber is exported using the single channel of standard to penetrating the built-in fiber amplifier of switch, the response time be divided into HIGH SPEED,
FINE, TURO, SUPER, ULTRA, MEGA several modes, the utility model tab centering equipment requirement meet production line for manufacturing battery
High speed, so the HIGH SPEED mode that the Response to selection time is most fast, response time 50us.
The course of work of tab alignment device are as follows:
On production line for manufacturing battery, cylindrical battery to be processed is transported to tab centering station, and tab centering station passes through close
Switch has detected battery entrance, and groove profile detects the backup of backup mechanism in place to switch is penetrated, and cylindrical battery is by driving wheel
It is clamped with two driven wheels.At this moment high speed PLC module control motor driver starting, motor driver driving motor make driving wheel
Rotation, and to drive battery rotary at a high speed, battery is in rotary course high speed PLC module real-time reception two pairs of fibre to penetrating switch
Signal, and low velocity operation is become according to the logical relation of signal control motor driver, until detecting that battery pole ear reaches
When designated position, stop motor operation, thus achieve the purpose that battery in the production line high-speed cruising when complete tab centering.
The utility model has the advantages that it will be apparent that being mainly manifested in:
1, the utility model tab alignment device can be in battery due to its special mounting means equipped with two pairs of fibre
Accurately receive fiber-optic signal in high-speed rotation, so that it is guaranteed that the position of battery pole ear.
2, the utility model tab alignment device uses high speed PLC module and high speed fibre amplifier, meets current electricity
Production line efficient status in pond is also prepared for the following more efficient production line；
3, the use of the utility model tab alignment device realizes mechanization and automation, and the labour for reducing worker is strong
Degree, improves work efficiency.
The utility model tab alignment device has structure novel, labor intensity easy to use, reducing worker, improves
Working efficiency and the advantages that improve battery pole ear centering quality, high-volume, which puts goods on the market, will generate positive society's effect
Beneficial and significant economic benefit.
The utility model have structure novel, simple processing, it is easy to use, contraposition precisely, improve working efficiency, reduce labor
The advantages that fatigue resistance, high-volume, which puts goods on the market, will generate positive social benefit and significant economic benefit.
Detailed description of the invention
The utility model shares 3 width attached drawings, wherein:
1 the utility model structure diagram of attached drawing；
2 the utility model control system figure of attached drawing；
3 the utility model optical fiber of attached drawing is to penetrating switch distribution map.
In figure:
1, tab 2, driven wheel 3, main driving wheel device 4, optical fiber are to penetrating switch 5, backup mechanism 6, drive wheel bearing
Seat 7, mounting bracket 8, shaft coupling 9, mounting platform 10, motor 11, mounting post 12, groove profile are to penetrating switch 13, motor control
Device 14 processed, high speed PLC module
A, 1# optical fiber to penetrate switch transmitting terminal B, 2# optical fiber to penetrate switch receiving end C, 1# optical fiber to penetrate switch receiving end
D, 2# optical fiber to penetrate switch transmitting terminal E, negative electrode lug.
Specific embodiment
Specific embodiment of the utility model is as shown in the picture, centering alignment device include: support construction, transmission system,
Detection system and control system；Detection system is loaded in support construction；Transmission system includes main transmission and driven backup system
System, loaded in support construction, battery pole ear is clamped in intermediate and can be rotated by main transmission and driven backup system；Transmission
System and detection system pass through conducting wire and are connected to the control system and are controlled by it corresponding actions.
Support construction includes: mounting platform 9, mounting post 11 and mounting bracket 7；The mounting post 11 is loaded on mounting platform
9 tops side；Mounting bracket 7 is loaded on 9 lower middle position of mounting platform.
Main transmission includes: main driving wheel device 3, motor 10, shaft coupling 8 and electric machine controller 13；Motor 10 is loaded on
9 top of mounting platform, output shaft are connected by shaft coupling 8 with loaded on the main driving wheel device 3 on drive wheel bearing seat 6；
Electric machine controller 13 connects motor 10 and control system by conducting wire, receives the signal of control system, acts to 10 sending of motor
Instruction.Driven backup system includes；Backup mechanism 5, driven wheel 2；Backup mechanism 5 is filled loaded on mounting platform with main driving wheel
Set 3 two sides for being respectively arranged at mounting bracket 7；Two driven wheels 2 are loaded on the lower part of backup mechanism 5, with 3 phase of main driving wheel device
It to setting, forms three points and clamps battery pole ear 1, and battery pole ear high-speed rotation can be driven.High speed PLC module 14 with
The mode of connection and control method of power line and control line between electric machine controller 13, motor driver and motor it
Between power line mode of connection, the motor driver 1,3 ,+pin connecing direct current 24V power supply just, GND pin connects direct current
24V power supply is negative, and 2,4 pins of motor driver connect the pulse output pin of high speed PLC module, the motor driver power
1,2,4,5 pin of line respectively corresponds 1,2,3,4 pin of motor.
Detection system includes optical fiber to penetrating switch 4 and groove profile to penetrating switch 12；The optical fiber is two pairs to switch 4 is penetrated
Optical fiber composition, each pair of optical fiber include an emitter and a receiving pole, and loaded in mounting bracket 7, two emitters are distinguished
The front and back sides transmitting of corresponding battery pole ear 1；Groove profile is loaded in mounting post 11 to switch 12 is penetrated, power supply DV24V,
Signal is NO when entering light, and 5~30mm of detecting distance is adjustable, NPN output；Groove profile is to penetrating switch 12 for detecting backup mechanism 5
It is no to be close to battery, high speed PLC module 14 is sent a signal to after being close to battery, the mode of connection is groove profile to 1 pin for penetrating switch 12
Connect direct current 24V power supply just, 3 pins connect direct current 24V power supply and bear, and 4 pins of output connect the input point of high speed PLC module；
Control system is programmable controller, i.e. high speed PLC module 14；High speed PLC module 14 is filled applied to tab centering
The automatic control program and optical fiber set are applied to the parameter setting of tab alignment device to the fiber amplifier penetrated in switch 4；Light
Fiber amplifier direct current 24V power supply, NPN type open circuit output, is set as the output of HIGH SPEED mode, response speed 50us.
The above, the only preferable specific embodiment of the utility model, but the protection scope of the utility model is simultaneously
Not limited to this, all those familiar with the art are in technical scope disclosed by the utility model, according to this reality
Being subject to equivalent substitution or change with the design of novel technical solution and its utility model should all cover in the utility model
Within protection scope.
Claims (6)
1. a kind of centering alignment device, it is characterised in that the centering alignment device includes: support construction, transmission system, inspection
Examining system and control system；Detection system is loaded in support construction；Transmission system includes main transmission and driven backup system,
Loaded in support construction, battery pole ear (1) is clamped in intermediate and can be rotated by main transmission and driven backup system；Transmission
System and detection system pass through conducting wire and are connected to the control system and are controlled by it corresponding actions.
2. centering alignment device according to claim 1, it is characterised in that the support construction includes: mounting platform
(9), mounting post (11) and mounting bracket (7)；The mounting post (11) is loaded on mounting platform (9) top side；Mounting bracket
(7) it is loaded on mounting platform (9) lower middle position.
3. centering alignment device according to claim 1, it is characterised in that the main transmission includes: main driving wheel
Device (3), motor (10), shaft coupling (8) and electric machine controller (13)；Motor (10) is loaded on mounting platform (9) top, output
Axis is connected by shaft coupling (8) with loaded on the main driving wheel device (3) on drive wheel bearing seat (6)；Electric machine controller (13)
By conducting wire connection motor (10) and control system, the signal of control system is received, action command is issued to motor (10).
4. centering alignment device according to claim 1, it is characterised in that the driven backup system includes；Backup machine
Structure (5), driven wheel (2)；Backup mechanism (5) is respectively arranged at mounting bracket with main driving wheel device (3) loaded on mounting platform
(7) two sides；Two driven wheels (2) are loaded on the lower part of backup mechanism (5), are oppositely arranged with main driving wheel device (3), form three
Point clamps battery pole ear (1), and can drive battery pole ear high-speed rotation.
5. centering alignment device according to claim 1, it is characterised in that the detection system includes optical fiber to penetrating out
It closes (4) and groove profile and switchs (12) to penetrating；For the optical fiber to switch (4) is penetrated as two pairs of fibre composition, each pair of optical fiber includes one
A emitter and a receiving pole, loaded on mounting bracket (7), two emitters respectively correspond positive and negative the two of battery pole ear (1)
A surface launching；Groove profile is loaded on mounting post (11) to switch (12) is penetrated, for whether in place to detect backup mechanism (5).
6. centering alignment device according to claim 1, it is characterised in that the control system is programmable controller,
That is high speed PLC module (14)；High speed PLC module (14) reception optical fiber to penetrate switch (4) transmission signal handle after to electricity
Machine (10) issues work order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820867683.4U CN208225980U (en) | 2018-06-05 | 2018-06-05 | Centering alignment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820867683.4U CN208225980U (en) | 2018-06-05 | 2018-06-05 | Centering alignment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208225980U true CN208225980U (en) | 2018-12-11 |
Family
ID=64507993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820867683.4U Expired - Fee Related CN208225980U (en) | 2018-06-05 | 2018-06-05 | Centering alignment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208225980U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202366A (en) * | 2019-06-28 | 2019-09-06 | 东莞市晶惠鑫机械科技有限公司 | A kind of nut cap alignment mechanism |
| CN110534810A (en) * | 2019-08-30 | 2019-12-03 | 联动天翼新能源有限公司 | A kind of tab alignment mechanism of cylindrical battery |
-
2018
- 2018-06-05 CN CN201820867683.4U patent/CN208225980U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202366A (en) * | 2019-06-28 | 2019-09-06 | 东莞市晶惠鑫机械科技有限公司 | A kind of nut cap alignment mechanism |
| CN110534810A (en) * | 2019-08-30 | 2019-12-03 | 联动天翼新能源有限公司 | A kind of tab alignment mechanism of cylindrical battery |
| CN110534810B (en) * | 2019-08-30 | 2020-12-29 | 联动天翼新能源有限公司 | Pole lug alignment mechanism of cylindrical battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181211 |