CN203351933U - A fully automatic DC plug riveting machine - Google Patents

A fully automatic DC plug riveting machine Download PDF

Info

Publication number
CN203351933U
CN203351933U CN2013203284345U CN201320328434U CN203351933U CN 203351933 U CN203351933 U CN 203351933U CN 2013203284345 U CN2013203284345 U CN 2013203284345U CN 201320328434 U CN201320328434 U CN 201320328434U CN 203351933 U CN203351933 U CN 203351933U
Authority
CN
China
Prior art keywords
copper pipe
cylinder
equiped
riveted
riveting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2013203284345U
Other languages
Chinese (zh)
Inventor
王闽阔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN2013203284345U priority Critical patent/CN203351933U/en
Application granted granted Critical
Publication of CN203351933U publication Critical patent/CN203351933U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Insertion Pins And Rivets (AREA)

Abstract

The utility model discloses a full-automatic DC plug riveting machine, the carousel of which frame is installed and driven by a splitter, at least four material clamping jigs are installed at the edge part of the carousel, each material clamping jig comprises a feeding clamp and a discharging clamp, the copper pipe feeding component for clamping a copper pipe to the material clamping jig is installed beside the carousel, the copper pipe positioning component for adjusting the copper pipe to the position of the material clamping jig, the riveting component for riveting the copper pipe and a corresponding riveting needle together and the blanking component for withdrawing the riveted copper pipe from the material clamping jig are installed on the side of the carousel, the copper pipe feeding component is equipped with a copper pipe vibrating disk, and the riveting component is equipped with a riveting needle vibrating disk; wherein, the utility model discloses a main control unit control and coordinate above-mentioned part action. The utility model discloses can be automatically and high-efficiently with copper pipe and corresponding riveting needle riveting together, degree of automation is high, work efficiency is high, easy operation, maintenance convenience just can reduce the hand labor cost by a wide margin.

Description

一种全自动DC插头铆合机A fully automatic DC plug riveting machine

技术领域technical field

本实用新型涉及自动化设备技术领域,尤其涉及一种全自动DC插头铆合机。The utility model relates to the technical field of automation equipment, in particular to a fully automatic DC plug riveting machine.

背景技术Background technique

作为一种重要的连接器部件,DC插头广泛地应用于人们的日常生活中;其中,DC插头包括有铜管以及铆合于铜管的铆合针。在生产制备DC插头的过程中,现有技术普遍采用人工作业方式完成铆合工作,即通过人工方式将铜管与相应的铆合针铆合于一起,生产效率低且人工劳动力成本高。As an important connector component, the DC plug is widely used in people's daily life; wherein, the DC plug includes a copper tube and a riveting pin riveted to the copper tube. In the process of producing and preparing the DC plug, the prior art generally uses manual operation to complete the riveting work, that is, manually riveting the copper tube and the corresponding riveting needle together, which has low production efficiency and high labor cost.

发明内容Contents of the invention

本实用新型的目的在于针对现有技术的不足而提供一种全自动DC插头铆合机,该全自动DC插头铆合机能够自动且高效地将铜管与相应的铆合针铆合于一起,自动化程度高、工作效率高、操作简单、维护方便且能够大幅度降低人工劳动力成本。The purpose of the utility model is to provide a fully automatic DC plug riveting machine for the deficiencies of the prior art. The fully automatic DC plug riveting machine can automatically and efficiently rivet the copper tube and the corresponding riveting needle together , high degree of automation, high work efficiency, simple operation, convenient maintenance and can greatly reduce labor costs.

为达到上述目的,本实用新型通过以下技术方案来实现。In order to achieve the above object, the utility model is realized through the following technical solutions.

一种全自动DC插头铆合机,包括有机架,机架的上端部可相对间歇性转动地装设有转盘,转盘配装有通过驱动电机驱动的分割器,分割器的动力输出轴与转盘驱动连接,转盘的边缘部装设有至少四个呈圆周环状均匀分布的夹料治具,夹料治具包括有可相对上下活动的上料夹和下料夹;机架的上方于转盘的旁侧装设有将铜管装夹于夹料治具的铜管上料组件、调节铜管于夹料治具位置的铜管定位组件、将铜管与相应的铆合针铆合于一起的铆合组件以及将铆合后的铜管从夹料治具退离的落料组件,铜管上料组件、铜管定位组件、铆合组件以及落料组件沿着转盘转动方向依次排布,铜管上料组件配装有铜管振动盘,铆合组件配装有铆合针振动盘;该全自动DC插头铆合机配装有主控制器,主控制器分别与驱动电机、铜管上料组件、铜管定位组件、铆合组件、落料组件、铜管振动盘以及铆合针振动盘电连接。A fully automatic DC plug riveting machine, including a frame, the upper end of the frame can be relatively intermittently rotated and equipped with a turntable, the turntable is equipped with a splitter driven by a drive motor, the power output shaft of the splitter is connected to the The turntable is driven and connected. The edge of the turntable is equipped with at least four clamping fixtures evenly distributed in a circular shape. The clamping fixtures include upper and lower clamps that can move up and down relatively; The side of the turntable is equipped with a copper tube feeding assembly for clamping the copper tube on the clamping jig, a copper tube positioning component for adjusting the position of the copper tube on the clamping jig, and riveting the copper tube to the corresponding riveting needle The riveting assembly together and the blanking assembly for withdrawing the riveted copper tube from the clamping fixture, the copper tube feeding assembly, the copper tube positioning assembly, the riveting assembly and the blanking assembly follow the rotation direction of the turntable in sequence Arrangement, the copper tube feeding component is equipped with a copper tube vibrating plate, and the riveting component is equipped with a riveting needle vibrating plate; the automatic DC plug riveting machine is equipped with a main controller, which is connected with the drive motor respectively , Copper tube feeding component, copper tube positioning component, riveting component, blanking component, copper tube vibrating plate and riveting needle vibrating plate are electrically connected.

其中,所述铜管上料组件包括有上料固定座、送铜管滑块以及装设于上料固定座并用于驱动所述夹料治具张开的第一张开气缸,上料固定座对应送铜管滑块装设有送铜管气缸,送铜管气缸的动力输出轴与送铜管滑块连接,送铜管滑块开设有用于收纳经由所述铜管振动盘所传送的铜管的收纳孔;上料固定座对应送铜管滑块还装设有用于将收纳孔内的铜管推送至所述夹料治具的推铜管机构,推铜管机构包括有装设于上料固定座的推铜管气缸,推铜管气缸的活塞杆外延端部装设有铜管推杆;第一张开气缸、送铜管气缸以及推铜管气缸分别与所述主控制器电连接。Wherein, the copper pipe feeding assembly includes a feeding fixing seat, a copper pipe feeding slider, and a first opening cylinder installed on the feeding fixing seat and used to drive the opening of the clamping jig. Corresponding to the copper tube delivery slider, a copper tube delivery cylinder is installed on the seat, and the power output shaft of the copper tube delivery cylinder is connected with the copper tube delivery slider. The storage hole of the copper tube; the feeding fixed seat corresponds to the copper tube delivery slider and is also equipped with a copper tube pushing mechanism for pushing the copper tube in the storage hole to the clamping fixture. The copper tube pushing mechanism includes a device On the copper tube pushing cylinder of the feeding fixed seat, a copper tube push rod is installed on the extension end of the piston rod of the copper tube pushing cylinder; the first opening cylinder, the copper tube feeding cylinder and the copper tube pushing cylinder are respectively connected with the main control electrical connection.

其中,所述送铜管滑块配装有用于检测所述收纳孔内是否具有铜管的铜管检测光纤,铜管检测光纤与所述主控制器电连接。Wherein, the copper pipe delivery slider is equipped with a copper pipe detection optical fiber for detecting whether there is a copper pipe in the storage hole, and the copper pipe detection optical fiber is electrically connected to the main controller.

其中,所述铜管定位组件包括有装设于所述机架的定位固定座,定位固定座可相对活动地装设有定位活动板,定位固定座对应定位活动板装设有水平定位气缸,水平定位气缸的活塞杆外延端部与定位活动板连接,定位活动板可相对转动地配装有连接轴,连接轴的前端部不可相对转动地装设有定位针座,定位针座的前端部装设有定位针,定位针座的内部装设有弹性顶持定位针的弹簧,连接轴的后端部装设有齿轮,定位活动板对应齿轮可相对竖向活动地装设有齿条,定位活动板对应齿条装设有竖向定位气缸,竖向定位气缸的活塞杆外延端部与齿条连接;定位固定座还装设有铜管定位传感器,铜管定位传感器、水平定位气缸以及竖向定位气缸分别与所述主控制器电连接。Wherein, the copper tube positioning assembly includes a positioning fixed seat installed on the frame, the positioning fixed seat can be relatively movable equipped with a positioning movable plate, and the positioning fixed seat is equipped with a horizontal positioning cylinder corresponding to the positioning movable plate, The extended end of the piston rod of the horizontal positioning cylinder is connected with the positioning movable plate, and the positioning movable plate is equipped with a connecting shaft that can rotate relatively. The front end of the connecting shaft is not relatively rotatable. A positioning pin is installed, and a spring for elastically supporting the positioning pin is installed inside the positioning needle seat, a gear is installed at the rear end of the connecting shaft, and a gear rack is installed on the corresponding gear of the positioning movable plate so that it can move relatively vertically. The positioning movable plate is equipped with a vertical positioning cylinder corresponding to the rack, and the piston rod extension end of the vertical positioning cylinder is connected with the rack; the positioning fixed seat is also equipped with a copper tube positioning sensor, a copper tube positioning sensor, a horizontal positioning cylinder and The vertical positioning cylinders are respectively electrically connected with the main controller.

其中,所述铆合针振动盘的出料侧装设有送针导板,送针导板开设有送针导槽,送针导板的末端侧装设有送针定位块,所述机架对应送针定位块装设有送针气缸,送针气缸的活塞杆外延端部与送针定位块连接,送针气缸与所述主控制器电连接。Wherein, a needle feeding guide plate is installed on the discharge side of the riveting needle vibrating plate, the needle feeding guide plate is provided with a needle feeding guide groove, and a needle feeding positioning block is installed on the end side of the needle feeding guide plate. The needle positioning block is equipped with a needle sending cylinder, the extension end of the piston rod of the needle sending cylinder is connected with the needle sending positioning block, and the needle sending cylinder is electrically connected with the main controller.

其中,所述铆合组件包括有装设于所述机架的铆合固定座,铆合固定座装设有铆合气缸、铆合滑块以及铆合针座,铆合气缸的活塞杆外延端部与铆合滑块连接,铆合针座固定于铆合滑块;铆合固定座装设有针检测光纤,针检测光纤和铆合气缸分别与所述主控制器电连接。Wherein, the riveting assembly includes a riveting fixing seat installed on the frame, the riveting fixing seat is equipped with a riveting cylinder, a riveting slider and a riveting needle seat, and the piston rod of the riveting cylinder is extended. The end is connected with the riveting slider, and the riveting needle seat is fixed on the riveting slider; the riveting fixing seat is equipped with a needle detection optical fiber, and the needle detection optical fiber and the riveting cylinder are respectively electrically connected with the main controller.

其中,所述落料组件包括有装设于所述机架的落料固定座,落料固定座的上端部装设有驱动所述夹料治具张开的第二张开气缸,落料固定座还装设有落料气缸,落料气缸的活塞杆外延端部装设有落料推杆,第二张开气缸和落料气缸分别与所述主控制器电连接。Wherein, the blanking assembly includes a blanking fixing seat installed on the frame, the upper end of the blanking fixing seat is equipped with a second opening cylinder that drives the clamping jig to open, and the blanking The fixed base is also equipped with a blanking cylinder, the piston rod extension end of the blanking cylinder is equipped with a blanking push rod, and the second opening cylinder and the blanking cylinder are respectively electrically connected to the main controller.

其中,所述上料夹和所述下料夹的夹持位分别装设有塑胶护垫。Wherein, the clamping positions of the upper material clamp and the lower material clamp are respectively equipped with plastic pads.

本实用新型的有益效果为:本实用新型所述的一种全自动DC插头铆合机,其机架装设通过分割器驱动的转盘,转盘的边缘部装设至少四个夹料治具,各夹料治具包括上料夹和下料夹,机架于转盘旁侧装设将铜管装夹于夹料治具的铜管上料组件、调节铜管于夹料治具位置的铜管定位组件、将铜管与相应的铆合针铆合于一起的铆合组件以及将铆合后的铜管从夹料治具退离的落料组件,铜管上料组件配装铜管振动盘,铆合组件配装铆合针振动盘;该全自动DC插头铆合机通过主控制器控制并协调驱动电机、铜管上料组件、铜管定位组件、铆合组件、落料组件、铜管振动盘以及铆合针振动盘动作。通过上述结构设计,本实用新型能够自动且高效地将铜管与相应的铆合针铆合于一起,即本实用新型具有自动化程度高、工作效率高、操作简单、维护方便且能够大幅度降低人工劳动力成本的优点。The beneficial effects of the utility model are: a fully automatic DC plug riveting machine described in the utility model, the frame of which is equipped with a turntable driven by a divider, and at least four clamping fixtures are installed on the edge of the turntable, Each clamping fixture includes a loading clamp and a blanking clamp. The frame is installed next to the turntable to clamp the copper tube to the clamping fixture. Tube positioning component, riveting component for riveting the copper tube and the corresponding riveting needle together, and a blanking component for withdrawing the riveted copper tube from the clamping fixture, and the copper tube feeding component is equipped with copper tube Vibrating plate, riveting components are equipped with riveting pin vibrating plate; the fully automatic DC plug riveting machine controls and coordinates the drive motor, copper tube feeding component, copper tube positioning component, riveting component, and blanking component through the main controller , copper tube vibration plate and riveting needle vibration plate action. Through the above structural design, the utility model can automatically and efficiently rivet the copper tube and the corresponding riveting pin together, that is, the utility model has the advantages of high degree of automation, high work efficiency, simple operation, convenient maintenance and can greatly reduce the Advantages of manual labor costs.

附图说明Description of drawings

下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型的转盘的结构示意图。Fig. 2 is a structural schematic diagram of the turntable of the present invention.

图3为本实用新型的铜管定位组件的结构示意图。Fig. 3 is a structural schematic diagram of the copper pipe positioning assembly of the present invention.

图4为本实用新型的铜管上料组件的结构示意图。Fig. 4 is a structural schematic diagram of a copper tube feeding assembly of the present invention.

在图1至图4中包括有:In Figures 1 to 4 include:

1——机架   2——转盘1——Rack 2——Turntable

3——分割器   4——夹料治具3——Splitter 4——Clamping fixture

41——上料夹   42——下料夹41——Material clamp 42——Under material clamp

43——塑胶护垫   5——铜管上料组件43——Plastic pad 5——Copper pipe feeding assembly

51——上料固定座   52——送铜管滑块51——Feeding fixed seat 52——Send copper tube slider

53——第一张开气缸   54——送铜管气缸53——The first open cylinder 54——Send copper tube cylinder

55——推铜管气缸   56——铜管推杆55——Push copper tube cylinder 56——Brass tube push rod

57——铜管检测光纤   6——铜管定位组件57——Copper tube detection fiber 6——Copper tube positioning component

61——定位固定座   62——定位活动板61——Positioning fixed seat 62——Positioning movable plate

63——水平定位气缸   64——连接轴63——horizontal positioning cylinder 64——connecting shaft

65——定位针座   66——定位针65——locating needle seat 66——locating needle

67——齿轮   68——齿条67——Gear 68——Rack

69——竖向定位气缸   610——铜管定位传感器69——Vertical positioning cylinder 610——Copper tube positioning sensor

7——铆合组件   71——送料导板7——Riveting components 71——Feeding guide plate

72——送针定位块   73——送针气缸72——Needle sending positioning block 73——Needle sending cylinder

74——铆合固定座   75——铆合气缸74——Riveting fixed seat 75——Riveting cylinder

76——铆合滑块   77——铆合针座76——Riveting slider 77——Riveting needle seat

8——落料组件   81——落料固定座8——Blanking assembly 81——Blanking seat

82——第二张开气缸   83——落料气缸82——The second opening cylinder 83——Blanking cylinder

84——落料推杆   91——铜管振动盘84——Blanking push rod 91——Copper tube vibrating plate

92——铆合针振动盘   100——主控制器。92——Riveting needle vibration plate 100——Main controller.

具体实施方式Detailed ways

下面结合具体的实施方式来对本实用新型进行说明。The utility model will be described below in conjunction with specific embodiments.

如图1所示,一种全自动DC插头铆合机,包括有机架1,机架1的上端部可相对间歇性转动地装设有转盘2,转盘2配装有通过驱动电机驱动的分割器3,分割器3的动力输出轴与转盘2驱动连接,转盘2的边缘部装设有至少四个呈圆周环状均匀分布的夹料治具4,夹料治具4包括有可相对上下活动的上料夹41和下料夹42;机架1的上方于转盘2的旁侧装设有将铜管装夹于夹料治具4的铜管上料组件5、调节铜管于夹料治具4位置的铜管定位组件6、将铜管与相应的铆合针铆合于一起的铆合组件7以及将铆合后的铜管从夹料治具4退离的落料组8,铜管上料组件5、铜管定位组件6、铆合组件7以及落料组件8沿着转盘2转动方向依次排布,铜管上料组件5配装有铜管振动盘91,铆合组件7配装有铆合针振动盘92;该全自动DC插头铆合机配装有主控制器100,主控制器100分别与驱动电机、铜管上料组件5、铜管定位组件6、铆合组件7、落料组件8、铜管振动盘91以及铆合针振动盘92电连接。As shown in Figure 1, a fully automatic DC plug riveting machine includes a frame 1, the upper end of the frame 1 can be relatively intermittently rotated and equipped with a turntable 2, and the turntable 2 is equipped with a drive motor driven The divider 3, the power output shaft of the divider 3 is connected to the turntable 2, and the edge of the turntable 2 is equipped with at least four clamping fixtures 4 that are evenly distributed in a circular shape. The clamping fixtures 4 include The upper and lower material clamps 41 and 42 are movable up and down; the top of the frame 1 is equipped with a copper tube feeding assembly 5 for clamping the copper tube on the clamping jig 4 on the side of the turntable 2. The copper tube positioning component 6 at the position of the clamping fixture 4, the riveting component 7 for riveting the copper tube and the corresponding riveting needle together, and the blanking for withdrawing the riveted copper tube from the clamping fixture 4 Group 8, copper tube feeding component 5, copper tube positioning component 6, riveting component 7 and blanking component 8 are arranged sequentially along the rotation direction of the turntable 2, and the copper tube feeding component 5 is equipped with a copper tube vibrating plate 91, The riveting component 7 is equipped with a riveting needle vibrating plate 92; the fully automatic DC plug riveting machine is equipped with a main controller 100, and the main controller 100 is connected with the driving motor, the copper tube feeding component 5, and the copper tube positioning component respectively. 6. The riveting component 7, the blanking component 8, the copper tube vibrating plate 91 and the riveting pin vibrating plate 92 are electrically connected.

在本实用新型工作过程中,驱动电机驱动分割器3间歇性转动,分割器3再带动转盘2间歇性转动;如图1所示,转盘2的边缘部装设有八个夹料治具4,各夹料治具4分别包括有相对上下活动的上料夹41和下料夹42,在装夹铜管或者卸装铜管的过程中,上料夹41相对下料夹42打开;为保证铜管不被上料夹41和下料夹42刮伤,本实用新型可以于所述上料夹41和所述下料夹42的夹持位分别装设有塑胶护垫43(如图2所示)。需进一步解释,上述夹料治具4的数量并不构成对本实用新型的限制,即本实用新型的转盘2还可以装设其他数量的夹料治具4,例如四个、六个、十个等。In the working process of the utility model, the drive motor drives the divider 3 to rotate intermittently, and the divider 3 drives the turntable 2 to rotate intermittently; as shown in Figure 1, the edge of the turntable 2 is equipped with eight clamping fixtures 4 , each material clamping fixture 4 respectively comprises the upper material clamp 41 and the lower material clamp 42 that move up and down relatively, in the process of clamping the copper pipe or unloading the copper pipe, the upper material clamp 41 is opened relative to the lower material clamp 42; in order to ensure The copper pipe is not scratched by the upper material clamp 41 and the lower material clamp 42, and the utility model can be respectively equipped with a plastic protective pad 43 (as shown in Fig. 2 shown). It needs to be further explained that the quantity of the above-mentioned clamping fixtures 4 does not constitute a limitation to the utility model, that is, the turntable 2 of the utility model can also be equipped with other numbers of clamping fixtures 4, such as four, six, ten wait.

下面结合具体的动作过程来对本实用新型进行详细的说明,具体为:当夹料治具4随转盘2转动至铜管上料工位时,从铜管振动盘91传送至铜管上料组件5的铜管被铜管上料组件5推送至夹料治具4的上料夹41和下料夹42之间;当夹料治具4随转盘2转动至铜管定位工位时,铜管定位组件6重新对夹持于上料夹41和下料夹42之间的铜管进行定位,以方便后续铆合时铜管与铆合针准确地对位;当夹料治具4随转盘2转动至铆合工位时,经铆合针振动盘92传送至铆合组件7的铆合针在铆合组件7的作用下与夹料治具4所夹持的铜管铆合于一起;当夹料治具4随转盘2转动至落料工位时,落料组件8将铆合完成后的铜管从夹料治具4推离;完成上述动作后,驱动电机通过分割器3继续驱动转盘2转动并重复上述动作。The utility model will be described in detail below in conjunction with the specific action process, specifically: when the clamping fixture 4 rotates with the turntable 2 to the copper tube feeding station, it is transferred from the copper tube vibrating plate 91 to the copper tube feeding assembly The copper tube of 5 is pushed between the upper material clamp 41 and the lower material clamp 42 of the clamping fixture 4 by the copper tube feeding assembly 5; The tube positioning assembly 6 repositions the copper tube clamped between the upper material clamp 41 and the lower material clamp 42, so as to facilitate the accurate alignment of the copper tube and the riveting needle during subsequent riveting; When the turntable 2 rotates to the riveting station, the riveting needles transmitted to the riveting assembly 7 via the riveting needle vibrating plate 92 are riveted to the copper tube held by the clamping fixture 4 under the action of the riveting assembly 7. together; when the clamping fixture 4 rotates with the turntable 2 to the blanking station, the blanking assembly 8 pushes the riveted copper tube away from the clamping fixture 4; after the above actions are completed, the drive motor passes through the splitter 3 Continue to drive the turntable 2 to rotate and repeat the above actions.

其中,本实用新型通过主控制器100控制并协调驱动电机、铜管上料组件5、铜管定位组件6、铆合组件7、落料组件8、铜管振动盘91以及铆合针振动盘92动作。Among them, the utility model controls and coordinates the drive motor, copper tube feeding component 5, copper tube positioning component 6, riveting component 7, blanking component 8, copper tube vibrating plate 91 and riveting needle vibrating plate through the main controller 100 92 moves.

综合上述情况可知,本实用新型能够自动且高效地将铜管与相应的铆合针铆合于一起,即本实用新型具有自动化程度高、工作效率高、操作简单、维护方便且能够大幅度降低人工劳动力成本的优点。Based on the above situation, it can be seen that the utility model can automatically and efficiently rivet the copper tube and the corresponding riveting needle together, that is, the utility model has the advantages of high degree of automation, high work efficiency, simple operation, convenient maintenance and can greatly reduce the Advantages of manual labor costs.

作为优选的实施方式,如图4所示,所述铜管上料组件5包括有上料固定座51、送铜管滑块52以及装设于上料固定座51并用于驱动所述夹料治具4张开的第一张开气缸53,上料固定座51对应送铜管滑块52装设有送铜管气缸54,送铜管气缸54的动力输出轴与送铜管滑块52连接,送铜管滑块52开设有用于收纳经由所述铜管振动盘91所传送的铜管的收纳孔;上料固定座51对应送铜管滑块52还装设有用于将收纳孔内的铜管推送至所述夹料治具4的推铜管机构,推铜管机构包括有装设于上料固定座51的推铜管气缸55,推铜管气缸55的活塞杆外延端部装设有铜管推杆56;第一张开气缸53、送铜管气缸54以及推铜管气缸55分别与所述主控制器100电连接。As a preferred embodiment, as shown in Figure 4, the copper pipe feeding assembly 5 includes a feeding fixed seat 51, a copper pipe delivery slider 52, and is installed on the feeding fixed seat 51 and is used to drive the clamping material. The first opening cylinder 53 of the jig 4 is opened, and the feeding fixed seat 51 is equipped with a copper pipe delivery cylinder 54 corresponding to the copper pipe delivery slider 52, and the power output shaft of the copper delivery cylinder 54 is connected with the copper delivery slider 52. Connect, send copper pipe slide block 52 and be provided with and be used to receive the storage hole of the copper pipe that is conveyed via described copper pipe vibrating plate 91; Feeding fixing seat 51 is correspondingly sent copper pipe slide block 52 and is also equipped with and is used for the storage hole The copper tube is pushed to the push copper tube mechanism of the clamping fixture 4, and the copper tube push mechanism includes a copper tube cylinder 55 installed on the feeding fixed seat 51, and the piston rod extension end of the copper tube cylinder 55 A copper tube push rod 56 is installed; the first opening cylinder 53 , the copper tube feeding cylinder 54 and the copper tube pushing cylinder 55 are respectively electrically connected to the main controller 100 .

在本实用新型的铜管上料组件5工作过程中,铜管振动盘91将铜管传送至送铜管滑块52的收纳孔内,当铜管检测光纤57检测到收纳孔内具有铜管时,送铜管气缸54驱动送铜管滑块52滑动并使得收纳孔对准铜管推杆56;当夹料治具4随转盘2转动至铜管上料工位时,第一张开气缸53动作并驱动夹料治具4动作,上料夹41相对下料夹42打开,推铜管气缸55动作并通过铜管推杆56将收纳孔内的铜管推送至上料夹41与下料夹42之间;待铜管到位后,第一张开气缸53、送铜管气缸54以及推铜管气缸55复位,上料夹41与下料夹42闭合,铜管被夹持固定于上料夹41与下料夹42之间。During the working process of the copper tube feeding assembly 5 of the present utility model, the copper tube vibrating plate 91 transmits the copper tube to the storage hole of the copper tube slider 52. When the copper tube detection optical fiber 57 detects that there is a copper tube in the storage hole , the copper tube delivery cylinder 54 drives the copper tube delivery slider 52 to slide and makes the receiving hole align with the copper tube push rod 56; The cylinder 53 moves and drives the clamping fixture 4 to move, the upper material clamp 41 is opened relative to the lower material clamp 42, and the push copper tube cylinder 55 moves and pushes the copper tube in the storage hole to the upper material clamp 41 and the lower material clamp 41 through the copper tube push rod 56. between the material clamps 42; after the copper tubes are put in place, the first open cylinder 53, the copper tube delivery cylinder 54 and the copper tube push cylinder 55 are reset, the upper material clamp 41 and the lower material clamp 42 are closed, and the copper tube is clamped and fixed on the Between the upper material clamp 41 and the lower material clamp 42 .

作为优选的实施方式,所述铜管定位组件6包括有装设于所述机架1的定位固定座61,定位固定座61可相对活动地装设有定位活动板62,定位固定座61对应定位活动板62装设有水平定位气缸63,水平定位气缸63的活塞杆外延端部与定位活动板62连接,定位活动板62可相对转动地配装有连接轴64,连接轴64的前端部不可相对转动地装设有定位针座65,定位针座65的前端部装设有定位针66,定位针座65的内部装设有弹性顶持定位针66的弹簧,连接轴64的后端部装设有齿轮67,定位活动板62对应齿轮67可相对竖向活动地装设有齿条68,定位活动板62对应齿条68装设有竖向定位气缸69,竖向定位气缸69的活塞杆外延端部与齿条68连接;定位固定座61还装设有铜管定位传感器610,铜管定位传感器610、水平定位气缸63以及竖向定位气缸69分别与所述主控制器100电连接。As a preferred embodiment, the copper pipe positioning assembly 6 includes a positioning and fixing seat 61 installed on the frame 1, the positioning and fixing seat 61 can be relatively movably equipped with a positioning movable plate 62, and the positioning and fixing seat 61 corresponds to The positioning movable plate 62 is equipped with a horizontal positioning cylinder 63, the piston rod extension end of the horizontal positioning cylinder 63 is connected with the positioning movable plate 62, and the positioning movable plate 62 is relatively rotatably equipped with a connecting shaft 64, and the front end of the connecting shaft 64 The positioning needle holder 65 is installed in a relatively non-rotatable manner, the front end of the positioning needle holder 65 is equipped with a positioning needle 66, and the inside of the positioning needle holder 65 is equipped with a spring that elastically supports the positioning needle 66, and the rear end of the connecting shaft 64 Gear 67 is installed at the top, and the corresponding gear 67 of positioning movable plate 62 can be equipped with rack 68 relatively vertically, and the corresponding tooth bar 68 of positioning movable plate 62 is equipped with vertical positioning cylinder 69, and the vertical positioning cylinder 69 The extension end of the piston rod is connected with the rack 68; the positioning holder 61 is also equipped with a copper tube positioning sensor 610, and the copper tube positioning sensor 610, the horizontal positioning cylinder 63 and the vertical positioning cylinder 69 are electrically connected to the main controller 100 respectively. connect.

在本实用新型的铜管定位组件6工作过程中,当夹料治具4随转盘2转动至定位工位时,水平定位气缸63动作并将定位活动板62朝夹料治具4侧推送,定位针66的前端部抵顶铜管,当铜管位置正确时,定位针66在弹簧的作用下而弹性插入于铜管内,此时,铜管定位传感器610无输入信号;当铜管位置不正确时,弹簧被定位针66压缩且定位针66回缩至定位针座65内,此时,铜管定位传感器610有输入信号。在铜管位置不正确的情况下,本实用新型的铜管定位组件6通过以下方式来调节相应的铜管位置,具体为:竖向定位气缸69动作并驱动齿条68竖向动作,竖向动作的齿条68驱动齿轮67转动,齿轮67再带动连接轴64转动,转动的连接轴64最后带动定位针座65和定位针66转动,当定位针66插入于铜管内时,铜管随着定位针66再继续转动并最终转动至正确位置。通过上述铜管定位组件6,无论铜管在什么位置,本实用新型都可以将铜管调整至正确位置。During the working process of the copper tube positioning assembly 6 of the present utility model, when the clamping fixture 4 rotates to the positioning station with the turntable 2, the horizontal positioning cylinder 63 moves and pushes the positioning movable plate 62 toward the clamping fixture 4 side, The front end of the positioning pin 66 is against the copper tube. When the position of the copper tube is correct, the positioning pin 66 is elastically inserted into the copper tube under the action of the spring. At this time, the copper tube positioning sensor 610 has no input signal; When it is incorrect, the spring is compressed by the positioning pin 66 and the positioning pin 66 retracts into the positioning needle seat 65, at this time, the copper tube positioning sensor 610 has an input signal. When the position of the copper tube is incorrect, the copper tube positioning assembly 6 of the present utility model adjusts the position of the corresponding copper tube in the following manner, specifically: the vertical positioning cylinder 69 moves and drives the rack 68 to move vertically, and the vertical positioning The rack 68 of the action drives the gear 67 to rotate, and the gear 67 drives the connecting shaft 64 to rotate, and the rotating connecting shaft 64 finally drives the positioning pin seat 65 and the positioning pin 66 to rotate. When the positioning pin 66 is inserted in the copper tube, the copper tube follows Follow the positioning pin 66 to continue to rotate and finally rotate to the correct position. Through the copper tube positioning assembly 6, no matter where the copper tube is, the utility model can adjust the copper tube to the correct position.

作为优选的实施方式,所述铆合针振动盘92的出料侧装设有送针导板71,送针导板71开设有送针导槽,送针导板71的末端侧装设有送针定位块72,所述机架1对应送针定位块72装设有送针气缸73,送针气缸73的活塞杆外延端部与送针定位块72连接,送针气缸73与所述主控制器100电连接。As a preferred embodiment, a needle feeding guide plate 71 is installed on the discharge side of the riveting needle vibrating plate 92, the needle feeding guide plate 71 is provided with a needle feeding guide groove, and the end side of the needle feeding guide plate 71 is equipped with a needle feeding positioning block 72, the frame 1 is equipped with a needle sending cylinder 73 corresponding to the needle sending positioning block 72, the extension end of the piston rod of the needle sending cylinder 73 is connected with the needle sending positioning block 72, and the needle sending cylinder 73 is connected with the main controller 100 electrical connections.

进一步的,所述铆合组件7包括有装设于所述机架1的铆合固定座74,铆合固定座74装设有铆合气缸75、铆合滑块76以及铆合针座77,铆合气缸75的活塞杆外延端部与铆合滑块76连接,铆合针座77固定于铆合滑块76;铆合固定座74装设有针检测光纤,针检测光纤和铆合气缸75分别与所述主控制器100电连接。Further, the riveting assembly 7 includes a riveting fixing seat 74 installed on the frame 1, the riveting fixing seat 74 is equipped with a riveting cylinder 75, a riveting slider 76 and a riveting needle holder 77 , the piston rod extension end of the riveting cylinder 75 is connected with the riveting slider 76, the riveting needle seat 77 is fixed on the riveting slider 76; The cylinders 75 are respectively electrically connected to the main controller 100 .

铆合针振动盘92所传送的铆合针沿着送针导板71的送针导槽而传送至送针定位块72位置,送针定位块72对铆合针进行定位。当针检测光纤检测到送针定位板位置具有铆合针时,送针气缸73动作并朝上顶推送针定位板;当夹料治具4随着转盘2转动至铆合工位时,铆合气缸75朝夹料治具4侧推送铆合滑块76,铆合滑块76带动铆合针座77动作并将铆合针推送至铜管内;待铆合针到位后,铆合气缸75复位。The riveting needles transmitted by the riveting needle vibrating plate 92 are sent to the position of the needle sending positioning block 72 along the needle feeding guide groove of the needle feeding guide plate 71, and the needle feeding positioning block 72 positions the riveting needles. When the needle detection optical fiber detects that there is a riveting needle at the position of the needle sending positioning plate, the needle sending cylinder 73 moves and pushes the needle positioning plate upward; when the clamping fixture 4 rotates to the riveting station along with the turntable 2, The closing cylinder 75 pushes the riveting slider 76 toward the clamping fixture 4, and the riveting slider 76 drives the riveting needle seat 77 to move and push the riveting needle into the copper tube; after the riveting needle is in place, the riveting cylinder 75 Reset.

作为优选的实施方式,所述落料组件8包括有装设于所述机架1的落料固定座81,落料固定座81的上端部装设有驱动所述夹料治具4张开的第二张开气缸82,落料固定座81还装设有落料气缸83,落料气缸83的活塞杆外延端部装设有落料推杆84,第二张开气缸82和落料气缸83分别与所述主控制器100电连接。As a preferred embodiment, the blanking assembly 8 includes a blanking fixing seat 81 installed on the frame 1, and the upper end of the blanking fixing seat 81 is equipped with a device that drives the clamping jig 4 to open. The second opening cylinder 82, the blanking holder 81 is also equipped with a blanking cylinder 83, the piston rod extension end of the blanking cylinder 83 is equipped with a blanking push rod 84, the second opening cylinder 82 and blanking The cylinders 83 are respectively electrically connected to the main controller 100 .

在本实用新型的落料组件8工作过程中,当夹料治具4随着转盘2转动至落料工位时,第二张开气缸82动作并驱动夹料治具4动作,上料夹41相对下料夹42打开;而后落料气缸83动作并通过落料推杆84将铆合后的铜管从夹料治具4推离。During the working process of the blanking assembly 8 of the utility model, when the clamping fixture 4 rotates to the blanking station along with the turntable 2, the second opening cylinder 82 moves and drives the clamping fixture 4 to move, and the loading clamp 41 is opened relative to the blanking clamp 42; then the blanking cylinder 83 acts and pushes the riveted copper tube away from the clamping fixture 4 through the blanking push rod 84.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (8)

1. a full-automatic DC plug lock seaming machine, include frame (1), it is characterized in that: the upper end of frame (1) intermittence relatively is equiped with rotating disk (2) rotationally, rotating disk (2) is fitted with the dispenser (3) driven by drive motors, the power output shaft of dispenser (3) drives and is connected with rotating disk (2), the edge part of rotating disk (2) is equiped with at least four and is the equally distributed material clamping jig of circumference ring-type (4), and material clamping jig (4) includes upper feed collet (41) and lower feed collet (42) that can be relatively up and down, the top of frame (1) is equiped with in the side of rotating disk (2) the copper pipe material loading assembly (5) that copper pipe is clamped in to material clamping jig (4), regulate copper pipe in the copper pipe positioning component (6) of material clamping jig (4) position, by copper pipe and the riveted assembly (7) together with corresponding riveted pin is riveting in and the blanking assembly (8) that the copper pipe after riveted is recessed from material clamping jig (4), copper pipe material loading assembly (5), copper pipe positioning component (6), riveted assembly (7) and blanking assembly (8) are arranged successively along rotating disk (2) rotation direction, copper pipe material loading assembly (5) is fitted with copper pipe vibrating disk (91), riveted assembly (7) is fitted with riveted pin vibrating disk (92), this full-automatic DC plug lock seaming machine is fitted with master controller (100), and master controller (100) is electrically connected to drive motors, copper pipe material loading assembly (5), copper pipe positioning component (6), riveted assembly (7), blanking assembly (8), copper pipe vibrating disk (91) and riveted pin vibrating disk (92) respectively.
2. a kind of full-automatic DC plug lock seaming machine according to claim 1, it is characterized in that: described copper pipe material loading assembly (5) includes material loading holder (51), send copper pipe slide block (52) and be installed in material loading holder (51) and first open cylinder (53) for what drive described material clamping jig (4) to open, material loading holder (51) correspondence is sent copper pipe slide block (52) to be equiped with and is sent copper pipe cylinder (54), send the power output shaft of copper pipe cylinder (54) to be connected with sending copper pipe slide block (52), send copper pipe slide block (52) to offer for taking in the reception hole of the copper pipe transmitted via described copper pipe vibrating disk (91), what material loading holder (51) correspondence was sent copper pipe slide block (52) also to be equiped with to push to described material clamping jig (4) for the copper pipe by reception hole pushes away copper pipe mechanism, push away copper pipe mechanism include be installed in material loading holder (51) push away copper pipe cylinder (55), the piston rod extension end that pushes away copper pipe cylinder (55) is equiped with copper pipe push rod (56), first opens cylinder (53), send copper pipe cylinder (54) and pushes away copper pipe cylinder (55) and be electrically connected to described master controller (100) respectively.
3. a kind of full-automatic DC plug lock seaming machine according to claim 2, it is characterized in that: the described copper pipe slide block (52) that send is fitted with for detection of the copper pipe detection fiber (57) that whether has copper pipe in described reception hole, and copper pipe detection fiber (57) is electrically connected to described master controller (100).
4. a kind of full-automatic DC plug lock seaming machine according to claim 3, it is characterized in that: described copper pipe positioning component (6) includes the location holder (61) that is installed in described frame (1), location holder (61) can be equiped with geocoded activity plate (62) relatively actively, location holder (61) corresponding geocoded activity plates (62) are equiped with horizontal location cylinder (63), the piston rod extension end of horizontal location cylinder (63) is connected with geocoded activity plate (62), geocoded activity plate (62) is fitted with connecting axle (64) rotatably, the leading section of connecting axle (64) can not be equiped with location needle stand (65) with relatively rotating, the leading section of location needle stand (65) is equiped with pilot pin (66), the inside of location needle stand (65) is equiped with the spring that elasticity holds pilot pin (66), the rearward end of connecting axle (64) is equiped with gear (67), geocoded activity plate (62) corresponding gear (67) can relatively vertically be equiped with tooth bar (68) actively, the corresponding tooth bar of geocoded activity plate (62) (68) is equiped with vertical positioning cylinder (69), the piston rod extension end of vertical positioning cylinder (69) is connected with tooth bar (68), location holder (61) also is equiped with copper pipe alignment sensor (610), and copper pipe alignment sensor (610), horizontal location cylinder (63) and vertical positioning cylinder (69) are electrically connected to described master controller (100) respectively.
5. a kind of full-automatic DC plug lock seaming machine according to claim 4, it is characterized in that: the exit side of described riveted pin vibrating disk (92) is equiped with and send pin guide plate (71), send pin guide plate (71) to offer and send the pin guide groove, send the end side of pin guide plate (71) to be equiped with and send pin locating piece (72), described frame (1) correspondence is sent pin locating piece (72) to be equiped with and is sent pin cylinder (73), send the piston rod extension end of pin cylinder (73) to be connected with sending pin locating piece (72), send pin cylinder (73) to be electrically connected to described master controller (100).
6. a kind of full-automatic DC plug lock seaming machine according to claim 5, it is characterized in that: described riveted assembly (7) includes the riveted holder (74) that is installed in described frame (1), riveted holder (74) is equiped with riveted cylinder (75), riveted slide block (76) and riveted needle stand (77), the piston rod extension end of riveted cylinder (75) is connected with riveted slide block (76), and riveted needle stand (77) is fixed in riveted slide block (76); Riveted holder (74) is equiped with the pin detection fiber, and pin detection fiber and riveted cylinder (75) are electrically connected to described master controller (100) respectively.
7. a kind of full-automatic DC plug lock seaming machine according to claim 6, it is characterized in that: described blanking assembly (8) includes the blanking holder (81) that is installed in described frame (1), the upper end of blanking holder (81) be equiped with drive described material clamping jig (4) to open second open cylinder (82), blanking holder (81) also is equiped with blanking cylinder (83), the piston rod extension end of blanking cylinder (83) is equiped with blanking push rod (84), second opens cylinder (82) and blanking cylinder (83) is electrically connected to described master controller (100) respectively.
8. according to the described a kind of full-automatic DC plug lock seaming machine of claim 1 to 7 any one, it is characterized in that: the clamping position of described upper feed collet (41) and described lower feed collet (42) is equiped with respectively plastic cement protection pad (43).
CN2013203284345U 2013-06-07 2013-06-07 A fully automatic DC plug riveting machine Expired - Fee Related CN203351933U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203284345U CN203351933U (en) 2013-06-07 2013-06-07 A fully automatic DC plug riveting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013203284345U CN203351933U (en) 2013-06-07 2013-06-07 A fully automatic DC plug riveting machine

Publications (1)

Publication Number Publication Date
CN203351933U true CN203351933U (en) 2013-12-18

Family

ID=49751784

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013203284345U Expired - Fee Related CN203351933U (en) 2013-06-07 2013-06-07 A fully automatic DC plug riveting machine

Country Status (1)

Country Link
CN (1) CN203351933U (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104668843A (en) * 2015-03-12 2015-06-03 苏州市吴中区木渎华利模具加工店 Body feeding mechanism of plug welding machine
CN106312516A (en) * 2016-09-20 2017-01-11 宁波全景电器技术有限公司 Riveting machine for Teflon pipe assembly
CN108418076A (en) * 2018-03-21 2018-08-17 山东三元工业控制自动化有限公司 It is a kind of automatically to exempt to change the mold terminal crimping apparatus
CN109013929A (en) * 2018-09-19 2018-12-18 广东中都知识产权运营有限公司 Full-automatic riveting needle machine
CN109038176A (en) * 2016-12-30 2018-12-18 东莞市凯勒帝数控科技有限公司 Riveting equipment mechanism of interface PIN needle
CN109406400A (en) * 2018-11-27 2019-03-01 苏州史托格自动化设备制造有限公司 A kind of rotation transplant apparatus suitable for logo detection
CN109465373A (en) * 2018-11-09 2019-03-15 勤钦精密工业(昆山)有限公司 The structure of an automatic riveting machine
CN111884006A (en) * 2020-07-10 2020-11-03 广东顺德为艾斯机器人有限公司 Double-hole socket assembling machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104668843A (en) * 2015-03-12 2015-06-03 苏州市吴中区木渎华利模具加工店 Body feeding mechanism of plug welding machine
CN106312516A (en) * 2016-09-20 2017-01-11 宁波全景电器技术有限公司 Riveting machine for Teflon pipe assembly
CN106312516B (en) * 2016-09-20 2018-06-12 宁波全景电器技术有限公司 Teflon pipe component lock seaming machine
CN109038176A (en) * 2016-12-30 2018-12-18 东莞市凯勒帝数控科技有限公司 Riveting equipment mechanism of interface PIN needle
CN108418076A (en) * 2018-03-21 2018-08-17 山东三元工业控制自动化有限公司 It is a kind of automatically to exempt to change the mold terminal crimping apparatus
CN109013929A (en) * 2018-09-19 2018-12-18 广东中都知识产权运营有限公司 Full-automatic riveting needle machine
CN109465373A (en) * 2018-11-09 2019-03-15 勤钦精密工业(昆山)有限公司 The structure of an automatic riveting machine
CN109406400A (en) * 2018-11-27 2019-03-01 苏州史托格自动化设备制造有限公司 A kind of rotation transplant apparatus suitable for logo detection
CN111884006A (en) * 2020-07-10 2020-11-03 广东顺德为艾斯机器人有限公司 Double-hole socket assembling machine

Similar Documents

Publication Publication Date Title
CN203351933U (en) A fully automatic DC plug riveting machine
CN103639698B (en) A kind of for the automatic Composition of automotive connector and the machine of detection and its implementation
CN203726117U (en) Automatic screw locking machine
CN202726427U (en) Automatic assembling device for temperature sensing bag clamp
CN201262967Y (en) Automatic bottom-lighting welding machine for cylindrical battery
CN103657967B (en) A kind of automatic dispensing machine
CN203199661U (en) Full-automatic sealing and verifying device for intelligent electric meter
CN103273314B (en) The dress loop mechanism of clip kludge
CN205496785U (en) Full -automatic kludge of water conservation irrigation pipe top connection
CN104162779B (en) Full-automatic pencil sharpener assembly machine
CN210849131U (en) Carbon brush assembling equipment
CN202963920U (en) Assembly fixture for electromagnetic valve sleeve assembly
CN202412044U (en) A transfer mechanism of a fully automatic micro-drill bit grinding and testing machine
CN102941458A (en) Electromagnetic valve casing pipe component assembly tooling
CN104668952A (en) Four-axis direction-adjustable component mounting mechanism
CN205907467U (en) A swivel feeding platform for sewing machine template
CN108899255B (en) Automatic assembly production line for handle assembly of circuit breaker
CN111055155B (en) European style water heater inner container alignment mechanism, alignment method and American style and European style water heater inner container mixing alignment mechanism
CN206065860U (en) A fully automatic spring assembly machine
CN206169284U (en) Automatic positive and negative row of thin slice class product installs and is equipped with
CN108206613B (en) Upper bearing and mounting attachment system for brush holder
CN111055154B (en) Alignment mechanism and alignment method of inner tank of American water heater
CN207723413U (en) A kind of kludge feed mechanism
CN204295026U (en) A coffee needle automatic processing device
CN209335090U (en) A kind of toner cartridge gear kludge

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131218

Termination date: 20150607

EXPY Termination of patent right or utility model