CN212768353U - Terminal box frock tilting mechanism - Google Patents
Terminal box frock tilting mechanism Download PDFInfo
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- CN212768353U CN212768353U CN202021415441.5U CN202021415441U CN212768353U CN 212768353 U CN212768353 U CN 212768353U CN 202021415441 U CN202021415441 U CN 202021415441U CN 212768353 U CN212768353 U CN 212768353U
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Abstract
The utility model provides a terminal box frock tilting mechanism, solves the problem that prior art exists wastes time and energy, and operating personnel intensity of labour is big, and production efficiency is low, and product quality is poor. Including both ends be provided with the connection base plate of rotatory support respectively, its characterized in that: two ends of an overturning flat plate arranged above the connecting substrate are respectively and rotatably connected with the upper ends of the rotating supports on the corresponding sides; the rotating support at one side is provided with an overturning driving motor, the output end of the overturning driving motor is connected with a speed reducer, and a transmission rotating shaft at the output end of the speed reducer is connected with one end of an overturning flat plate; the two ends of the flat main body of the turnover flat plate are respectively provided with a rotating connecting part, and a grounding zero line junction box tool and a positive and negative pole junction box tool are respectively arranged above gluing openings of a plurality of groups of tool mounting clamping grooves arranged on the upper side surface of the flat main body. The automatic feeding device is reasonable in design, compact in structure, high in automation degree, low in labor intensity, capable of achieving continuous production, high in production efficiency and capable of effectively guaranteeing product quality.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment, concretely relates to degree of automation is high, and operating personnel low in labor strength can realize continuous production, effectively guarantees product quality's terminal box frock tilting mechanism.
Background
The photovoltaic junction box is a connecting device between the solar cell array and the solar charging control device, and the photovoltaic junction box is mainly used for connecting and protecting the solar photovoltaic module, connecting the electric power generated by the solar cell with an external circuit and further conducting the current generated by the photovoltaic module. With the rapid development of national economy, the urbanization process of China is accelerated continuously, and domestic projects such as cities, countrysides and highways use solar energy for power generation, so that a large number of photovoltaic module junction boxes are needed.
When an existing photovoltaic module junction box is adhered to a photovoltaic plate, glue needs to be coated on the back of the junction box in advance, and the junction box with the right side up is turned over for 180 degrees by manual operation before a gluing process, so that gluing operation is facilitated. However, the traditional operation mode not only wastes time and labor and has high labor intensity of operators, but also seriously affects continuous production, and has low production efficiency and poor product quality. In addition, in the overturning process of the junction box, the cables connected to the positive and negative junction boxes freely sag and swing, which can affect the smooth operation of the gluing process. Therefore, the turnover device of the photovoltaic module junction box in the prior art needs to be improved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses be exactly to above-mentioned problem, provide a degree of automation height, operating personnel low in labor strength can realize continuous production, effectively guarantees product quality's terminal box frock tilting mechanism.
The utility model adopts the technical proposal that: this terminal box frock tilting mechanism includes connection substrate, its characterized in that: the two ends of the connecting base plate are respectively provided with a vertically arranged rotating support, an overturning flat plate is arranged above the connecting base plate, and the two ends of the overturning flat plate are respectively rotatably connected with the upper ends of the rotating supports on the corresponding sides; meanwhile, an overturning driving motor is arranged on the rotating support at one side, the output end of the overturning driving motor is connected with a speed reducer, and a transmission rotating shaft at the output end of the speed reducer is connected with one end of an overturning flat plate; the turnover flat plate is composed of a flat plate main body, two ends of the flat plate main body are respectively provided with a rotating connecting part, the upper side surface of the flat plate main body is provided with a plurality of groups of tool mounting clamping grooves, and the middle parts of the tool mounting clamping grooves are provided with gluing openings; and a grounding zero line junction box tool and a positive and negative pole junction box tool are respectively arranged above the gluing openings of the tool mounting clamping grooves.
The ground connection zero line terminal box frock comprises terminal box frock main part, and the inside of terminal box frock main part is provided with the terminal box standing groove, and the bottom of terminal box standing groove is linked together with the rubber coating opening on the dull and stereotyped frock mounting groove of upset, the both sides of terminal box standing groove top are provided with the upset dog that a plurality of groups level were arranged respectively, and the upset dog of both sides is connected the long slab through the dog respectively, links to each other with two sliding blocks of the pneumatic clamping jaw that terminal box frock main part distolateral set up. The connecting box is characterized in that the connecting box is placed in the connecting box placing groove, the pneumatic clamping jaw is utilized to drive the stop block connected with the sliding block to be connected with the long plate and the overturning stop block on the long plate to move oppositely, and then the opening above the connecting box placing groove is temporarily closed, so that the terminal box is prevented from dropping after the overturning flat plate is overturned, and gluing operation is carried out on the bottom of the grounding zero-line connecting box through the overturning upward gluing opening.
The positive and negative terminal box tool is composed of a terminal box tool main body, a terminal box placing groove is arranged in the terminal box tool main body, the bottom of the terminal box placing groove is communicated with a gluing opening on a tool mounting clamping groove of an overturning flat plate, two sides above the terminal box placing groove are respectively provided with a group of overturning stop blocks which are horizontally arranged, and the overturning stop blocks on the two sides are respectively connected with a short plate through stop blocks and are connected with two sliding blocks of a pneumatic clamping jaw arranged on the end side of the terminal box tool main body; and the outer side of the junction box tool main body of the positive and negative junction box tool is also provided with a cable supporting claw, a cable clamping groove is formed in the cable supporting claw, and the cable supporting claw is connected with the telescopic end of the telescopic cylinder. The positive and negative terminal boxes are placed in the terminal box placing groove, the pneumatic clamping jaw is utilized to drive the stop block connected with the sliding block to connect the short plate and the overturning stop block on the short plate to move oppositely, so that the upper opening of the terminal box placing groove is temporarily closed, the terminal box is prevented from dropping after the overturning flat plate is overturned, and gluing operation is carried out on the bottom of the positive and negative terminal boxes through the overturning upward gluing opening. Simultaneously, in the upset in-process, through the cable support claw that stretches out along with telescopic cylinder, carry out effectual location and hold to the cable of connecting on the positive and negative terminal box, ensure going on smoothly of rubber coating operation.
The rotating connecting part at one end of the overturning flat plate is provided with a transmission connecting block, the transmission connecting block is matched and connected with a transmission notch arranged at the end part of a transmission rotating shaft at the output end of the speed reducer, and the transmission rotating shaft is also connected with the end part of the overturning flat plate through a transmission bearing seat; the rotation connecting portion of the dull and stereotyped other end of upset is provided with the pivot connecting seat, fixedly on the pivot connecting seat being provided with the upset pivot, the upset pivot is continuous through the upper end of rotating bearing frame with rotatory support. The transmission rotating shaft which drives the output end of the speed reducer to rotate through the overturning driving motor, and then the transmission opening at the end part of the transmission rotating shaft is clamped with the transmission connecting block at the end part of the overturning flat plate in a matching manner, so that the overturning flat plate is driven to rotate around the overturning rotating shaft.
The rotary support provided with the turnover driving motor is provided with a positioning sensor, and meanwhile, one end of the turnover flat plate, which is close to the positioning sensor, is correspondingly provided with an induction block. The overturning angle and the position of the overturning plate are positioned and limited by utilizing the matching induction of the induction block at the end part of the overturning plate and the positioning sensor at the corresponding position on the rotary support, and the action accuracy of the mechanism is effectively improved.
The utility model has the advantages that: because the utility model adopts the connecting base plate with the vertically arranged rotating supports at the two ends, the turnover flat plate is arranged above the connecting base plate, and the two ends of the turnover flat plate are respectively connected with the upper ends of the rotating supports at the corresponding sides in a rotating way; meanwhile, an overturning driving motor is arranged on the rotating support at one side, the output end of the overturning driving motor is connected with a speed reducer, and a transmission rotating shaft at the output end of the speed reducer is connected with one end of an overturning flat plate; the two ends of the flat plate main body of the turnover flat plate are respectively provided with a rotating connecting part, the upper side surface of the flat plate main body is provided with a plurality of groups of tool mounting clamping grooves, and the middle parts of the tool mounting clamping grooves are provided with gluing openings; the structural forms of the grounding zero line junction box tool and the positive and negative pole junction box tool are respectively arranged above the gluing openings of the tool mounting clamping grooves, so that the tool mounting structure is reasonable in design, compact in structure, high in automation degree, low in labor intensity of operators, capable of realizing continuous production, high in production efficiency and capable of effectively guaranteeing product quality.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a partial structural view in the direction a of fig. 1.
Fig. 3 is a schematic view of a structure of the turn-over plate of fig. 1.
Figure 4 is a schematic diagram of one configuration of the ground neutral terminal block tooling of figure 1.
Fig. 5 is a schematic structural diagram of the positive and negative terminal box tooling in fig. 1.
The sequence numbers in the figures illustrate: the device comprises a connecting base plate 1, a rotating support 2, a turnover flat plate 3, a rotating shaft connecting seat 4, a turnover rotating shaft 5, a rotating bearing seat 6, a turnover driving motor 7, a speed reducer 8, a grounding zero line junction box tool 9, a positive and negative pole junction box tool 10, a sensing block 11, a positioning sensor 12, a transmission rotating shaft 13, a transmission opening 14, a transmission connecting block 15, a transmission bearing seat 16, a flat plate main body 17, a tool mounting clamping groove 18, a glue coating opening 19, a rotation connecting part 20, a junction box tool main body 21, a junction box placing groove 22, a pneumatic clamping jaw 23, a sliding block 24, a long stop block connecting plate 25, a turnover stop block 26, a guide inserting column 27, a guide inserting hole 28, a short stop block connecting plate 29, a telescopic cylinder 30.
Detailed Description
The specific structure of the present invention is described in detail with reference to fig. 1 to 5. The terminal box tooling turnover mechanism comprises a connecting base plate 1 for fixing the whole mechanism, and two ends of the connecting base plate 1 are respectively provided with a rotary support 2 which is vertically arranged. And, the connection base plate 1 is provided with a horizontally arranged turnover flat plate 3 above, and two ends of the turnover flat plate 3 are respectively connected with the upper ends of the rotary supports 2 on the corresponding sides in a rotating manner. The turnover flat plate 3 is composed of a flat plate main body 17, and two ends of the flat plate main body 17 are respectively provided with a rotary connecting part 20; three groups of tool mounting clamping grooves 18 which are arranged at equal intervals are formed in the upper side surface of the flat plate main body 17, and a gluing opening 19 is formed in the middle of each tool mounting clamping groove 18; meanwhile, the grounding zero line junction box tooling 9 is arranged above the gluing opening 19 of the middle group of tooling mounting clamping grooves 18, and the positive and negative pole junction box tooling 10 are respectively and symmetrically arranged above the gluing openings 19 of the two groups of tooling mounting clamping grooves 18 at the two ends.
The grounding zero line junction box tool 9 positioned in the middle of the turnover flat plate 3 is composed of a junction box tool main body 21, a junction box placing groove 22 is formed in the junction box tool main body 21, and the bottom of the junction box placing groove 22 is communicated with a gluing opening 19 in a tool mounting clamping groove 18 in the middle of the turnover flat plate 3 so as to facilitate gluing operation. Meanwhile, two groups of horizontally arranged turning stop blocks 26 are respectively arranged on two sides above the junction box placing groove 22 of the grounding zero line junction box tool 9; it will be appreciated that the roll-over stop 26 may be made of a non-metallic material to effectively prevent scratching of the photovoltaic module within the junction box. The turning stop blocks 26 on the two sides are respectively connected with the long plate 25 through the stop blocks and connected with the two sliding blocks 24 of the pneumatic clamping jaw 23 arranged on the end side of the junction box tool main body 21, and the stop block connecting long plate 25 is also respectively connected with the guide insertion holes 28 on the side part of the junction box tool main body 21 through the guide insertion columns 27; and then place ground connection zero line terminal box in ground connection zero line terminal box standing groove 22 of frock 9 to utilize pneumatic clamping jaw 23 to drive the dog that links to each other with sliding block 24 and connect long board 25 and the upset dog 26 on it and move in opposite directions, thereby close the top opening of terminal box standing groove 22 temporarily, prevent that upset dull and stereotyped 3 from overturning the back, dropping of terminal box, and via the rubber coating opening 19 that overturns up, carry out the rubber coating operation to the bottom of ground connection zero line terminal box.
The positive and negative terminal box tooling 10 positioned at the two ends of the turnover flat plate 3 is composed of a terminal box tooling main body 21, a terminal box placing groove 22 is arranged in the terminal box tooling main body 21, and the bottoms of the terminal box placing grooves 22 are respectively communicated with the gluing openings 19 on the tooling mounting clamping grooves 18 at the two ends of the turnover flat plate 3. A group of horizontally arranged turning stop blocks 26 are respectively arranged on two sides above the junction box placing groove 22 of the positive and negative junction box tool 10, and the turning stop blocks 26 on the two sides are respectively connected with the short plates 29 through the stop blocks and are connected with the two sliding blocks 24 of the pneumatic clamping jaw 23 arranged on the end side of the junction box tool main body 21; the block connecting short plates 29 are also respectively connected with the guide insertion holes 28 on the side part of the junction box tool main body 21 through the guide insertion columns 27. Therefore, the positive and negative terminal boxes are placed in the terminal box placing grooves 22 of the positive and negative terminal box tooling 10, the stop block connecting short plate 29 connected with the sliding block 24 and the turning stop block 26 on the stop block connecting short plate are driven to move oppositely by the pneumatic clamping jaw 23, so that the upper opening of the terminal box placing groove 22 is temporarily closed, the terminal boxes are prevented from falling after the turning flat plate 3 is turned, and gluing operation is carried out on the bottoms of the positive and negative terminal boxes through the gluing openings 19 which are turned upwards. In order to ensure the smooth operation of the gluing operation, the junction box tool main body 21 of the positive and negative junction box tool 10 is close to the outer side of the rotating support 2, a cable supporting claw 31 made of a non-metal material is further arranged, and a cable clamping groove 32 is formed in the cable supporting claw 31; the cable supporting claw 31 is connected with the telescopic end of the telescopic cylinder 30, and the telescopic direction of the telescopic cylinder 30 is vertical to the movement direction of the sliding block 24 of the pneumatic clamping jaw 23; and in the process of turning over the tool, the cable connected to the positive and negative terminal boxes is effectively positioned and held by the cable supporting claws 31 extending out along with the telescopic air cylinders 30.
And one support of the rotary supports 2 connected with the two ends of the substrate 1 is provided with an overturning driving motor 7, the output end of the overturning driving motor 7 is connected with a speed reducer 8, and the output end of the speed reducer 8 is provided with a transmission rotating shaft 13. A transmission connecting block 15 is arranged on a rotating connecting part 20 at one end of the turnover flat plate 3, the transmission connecting block 15 is matched and connected with a transmission notch 14 arranged at the end part of a transmission rotating shaft 13 at the output end of the speed reducer 8, and the transmission rotating shaft 13 is also connected with the end part of the turnover flat plate 3 through a transmission bearing seat 16. On the rotation connecting portion 20 of the dull and stereotyped 3 other end of upset, then be provided with pivot connecting seat 4, the fixed upset pivot 5 that is provided with on pivot connecting seat 4, and upset pivot 5 links to each other with the upper end of the rotatory support 2 of this side through rotating bearing frame 6. Meanwhile, a positioning sensor 12 is further arranged on the rotary support 2 at one side provided with the turnover driving motor 7, and an induction block 11 is correspondingly arranged at one end, close to the positioning sensor 12, of the turnover flat plate 3. Therefore, the overturning driving motor 7 drives the transmission rotating shaft 13 at the output end of the speed reducer 8 to rotate, and the overturning flat plate 3 is driven to rotate around the overturning rotating shaft 5 by utilizing the matching and clamping transmission of the transmission notch 14 at the end part of the transmission rotating shaft 13 and the transmission connecting block 15 at the end part of the overturning flat plate 3; and the sensing block 11 at the end part of the turnover flat plate 3 is used for sensing with the positioning sensor 12 at the corresponding position on the rotary support 2 in a matching way to position and limit the turnover angle and the position of the turnover flat plate 3.
When the terminal box tooling turnover mechanism is used, firstly, a grounding zero line terminal box and two positive and negative terminal boxes are respectively placed in the terminal box placing grooves 22 of the middle grounding zero line terminal box tooling 9 and the two-end positive and negative terminal box tooling 10. Then, the pneumatic clamping jaws 23 of the grounding neutral wire terminal box tooling 9 and the positive and negative terminal box tooling 10 are respectively utilized to drive the stop block connecting plate connected with the sliding block 24 and the overturning stop block 26 on the stop block connecting plate to move oppositely, so that the upper opening of the terminal box placing groove 22 is temporarily closed, and the terminal box is prevented from falling when the overturning flat plate 3 overturns. Meanwhile, the telescopic cylinders 30 outside the two-end positive and negative terminal box tooling 10 are extended, and then the cables connected to the two-end positive and negative terminal boxes are respectively positioned and held by the cable supporting claws 31 extended along with the telescopic rods of the telescopic cylinders 30. Then, the overturning driving motor 7 drives the transmission rotating shaft 13 at the output end of the speed reducer 8 to rotate, so that the overturning flat plate 3 is driven to rotate for 180 degrees around the overturning rotating shaft 5 by utilizing the matching clamping transmission of the transmission gap 14 at the end part of the transmission rotating shaft 13 and the transmission connecting block 15 at the end part of the overturning flat plate 3; and then the gluing operation is carried out on the bottom of the junction box through a gluing opening 19 (the grounding zero line junction box tool 9 and the positive and negative junction box tool 10 are both turned to the lower side) which is turned upwards and arranged on the turning flat plate 3.
Claims (5)
1. The utility model provides a terminal box frock tilting mechanism, includes connection substrate (1), its characterized in that: the two ends of the connecting base plate (1) are respectively provided with a vertically arranged rotating support (2), an overturning flat plate (3) is arranged above the connecting base plate (1), and the two ends of the overturning flat plate (3) are respectively in rotating connection with the upper ends of the rotating supports (2) on the corresponding sides; meanwhile, a turnover driving motor (7) is arranged on the rotary support (2) on one side, the output end of the turnover driving motor (7) is connected with a speed reducer (8), and a transmission rotating shaft (13) at the output end of the speed reducer (8) is connected with one end of the turnover flat plate (3); the turnover flat plate (3) is composed of a flat plate main body (17), two ends of the flat plate main body (17) are respectively provided with a rotating connecting part (20), the upper side surface of the flat plate main body (17) is provided with a plurality of groups of tool mounting clamping grooves (18), and the middle parts of the tool mounting clamping grooves (18) are provided with gluing openings (19); and a grounding zero line junction box tool (9) and a positive and negative terminal box tool (10) are respectively arranged above the gluing opening (19) of each tool mounting clamping groove (18).
2. The terminal box tooling turnover mechanism of claim 1, wherein: the ground connection zero line terminal box frock (9) comprise terminal box frock main part (21), and the inside of terminal box frock main part (21) is provided with terminal box standing groove (22), and the bottom of terminal box standing groove (22) is linked together with rubber coating opening (19) on frock mounting groove (18) of upset flat board (3), the both sides of terminal box standing groove (22) top are provided with upset dog (26) that a plurality of groups level were arranged respectively, and long slab (25) are connected through the dog respectively in upset dog (26) of both sides, link to each other with two sliding blocks (24) of the pneumatic clamping jaw (23) of terminal box frock main part (21) distolateral setting.
3. The terminal box tooling turnover mechanism of claim 1, wherein: the positive and negative terminal box tool (10) is composed of a terminal box tool main body (21), a terminal box placing groove (22) is arranged inside the terminal box tool main body (21), the bottom of the terminal box placing groove (22) is communicated with a gluing opening (19) on a tool mounting clamping groove (18) of the turnover flat plate (3), a group of turnover stop blocks (26) which are horizontally arranged are respectively arranged on two sides above the terminal box placing groove (22), the turnover stop blocks (26) on the two sides are respectively connected with a short plate (29) through stop blocks, and are connected with two sliding blocks (24) of a pneumatic clamping jaw (23) arranged on the end side of the terminal box tool main body (21); and moreover, a cable supporting claw (31) is further arranged on the outer side of the junction box tool main body (21) of the positive and negative junction box tool (10), a cable clamping groove (32) is formed in the cable supporting claw (31), and the cable supporting claw (31) is connected with the telescopic end of the telescopic cylinder (30).
4. The terminal box tooling turnover mechanism of claim 1, wherein: a transmission connecting block (15) is arranged on a rotating connecting part (20) at one end of the overturning flat plate (3), the transmission connecting block (15) is matched and connected with a transmission notch (14) arranged at the end part of a transmission rotating shaft (13) at the output end of the speed reducer (8), and the transmission rotating shaft (13) is also connected with the end part of the overturning flat plate (3) through a transmission bearing seat (16); the rotary connecting part (20) at the other end of the turnover flat plate (3) is provided with a rotary shaft connecting seat (4), a turnover rotary shaft (5) is fixedly arranged on the rotary shaft connecting seat (4), and the turnover rotary shaft (5) is connected with the upper end of the rotary support (2) through a rotary bearing seat (6).
5. The terminal box tooling turnover mechanism of claim 1, wherein: a positioning sensor (12) is arranged on the rotary support (2) provided with the turnover driving motor (7); meanwhile, an induction block (11) is correspondingly arranged at one end of the turnover flat plate (3) close to the positioning sensor (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021415441.5U CN212768353U (en) | 2020-07-17 | 2020-07-17 | Terminal box frock tilting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021415441.5U CN212768353U (en) | 2020-07-17 | 2020-07-17 | Terminal box frock tilting mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN212768353U true CN212768353U (en) | 2021-03-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021415441.5U Active CN212768353U (en) | 2020-07-17 | 2020-07-17 | Terminal box frock tilting mechanism |
Country Status (1)
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| CN (1) | CN212768353U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113859954A (en) * | 2021-09-11 | 2021-12-31 | 昆山鑫腾顺自动化设备有限公司 | Automatic assembling system of solar panel junction box |
-
2020
- 2020-07-17 CN CN202021415441.5U patent/CN212768353U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113859954A (en) * | 2021-09-11 | 2021-12-31 | 昆山鑫腾顺自动化设备有限公司 | Automatic assembling system of solar panel junction box |
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