CN113859954A - Automatic assembling system of solar panel junction box - Google Patents

Automatic assembling system of solar panel junction box Download PDF

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Publication number
CN113859954A
CN113859954A CN202111065170.4A CN202111065170A CN113859954A CN 113859954 A CN113859954 A CN 113859954A CN 202111065170 A CN202111065170 A CN 202111065170A CN 113859954 A CN113859954 A CN 113859954A
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CN
China
Prior art keywords
junction box
clamping jaw
axis moving
solar panel
clamping
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111065170.4A
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Chinese (zh)
Inventor
汪传东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Xintengshun Automation Equipment Co ltd
Original Assignee
Kunshan Xintengshun Automation Equipment Co ltd
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Publication date
Application filed by Kunshan Xintengshun Automation Equipment Co ltd filed Critical Kunshan Xintengshun Automation Equipment Co ltd
Priority to CN202111065170.4A priority Critical patent/CN113859954A/en
Publication of CN113859954A publication Critical patent/CN113859954A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/905Control arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses an automatic assembling system of a solar panel junction box, which comprises a workbench, wherein a solar panel is placed on the workbench, a dispensing mechanism is further arranged on the workbench, the dispensing mechanism can dispense glue to the junction box and move and convey the junction box to a position to be grabbed, a manipulator arranged on the workbench grabs the junction box to be grabbed, and the grabbed junction box, the solar panel and junction pieces on the solar panel can be assembled and combined. According to the automatic assembly system, the automatic assembly is carried out by using mechanical equipment, the assembly efficiency is improved, the labor degree of workers is reduced, the dependence on skilled workers is particularly reduced, the precision and the quality of products are guaranteed by teaching the equipment, and convenience is provided for large-scale application of solar panels.

Description

Automatic assembling system of solar panel junction box
Technical Field
The invention relates to the field of solar panels, in particular to an automatic assembling system of a composite solar panel junction box.
Background
With the proposition of the concept of energy crisis, the reserves of the traditional fossil fuels are certain, so new energy needs to be explored and sought, and certainly in the exploration of decades, clean energy sources such as wind energy, solar energy, water energy, biomass energy, geothermal energy and the like are found, but in the application of the clean energy sources, the application of the solar energy is the widest, and the solar energy is applied from solar power generation to solar water heaters of thousands of households, so that the prospect is huge.
In the existing scheme of utilizing solar energy, the solar cell is a huge market, and with the development of the years, the prospect is also proved to be huge. The solar cell is used through a solar cell panel at present, and a junction box is arranged on the solar cell panel, is very important in the composition of solar energy application and is mainly used for connecting electric power generated by the solar cell with an external circuit. The junction box is adhered to the back plate through glue, the outgoing lines in the assembly are connected together through the internal lines in the junction box, the internal lines are connected with the external cables, the solar assembly is conducted with the external cables, and normal work is achieved.
However, the assembly of the existing solar panel and junction box is performed manually, because the size of the solar panel is large, two persons are generally required to stand on two sides of the solar panel for assembly operation, the labor is consumed, and the quality of connection depends on the proficiency of workers.
Therefore, the present inventors have aimed to invent an automatic assembling system for a solar panel junction box, aiming at the above technical problems.
Disclosure of Invention
To overcome the above disadvantages, the present invention provides an automatic assembling system for a solar panel junction box.
In order to achieve the above purposes, the invention adopts the technical scheme that: the utility model provides an automatic equipment system of solar panel terminal box, includes the workstation, supply solar panel to place on the workstation, just still be provided with some gum machine and construct on the workstation, some gum machine constructs can carry out the point to the junction box and glues to remove and carry to treating and grab the position, by the terminal box that grabs the position is treated to the manipulator that sets up on the workstation snatchs, and can assemble the combination with solar panel and the conflux piece on it after snatching.
Preferably, the dispensing mechanism comprises a dispensing rack, a Y-axis moving module is arranged on the surface of the dispensing rack, a positioning jig is arranged on the Y-axis moving module, the positioning jig is used for arranging a junction box, an X-axis moving module is arranged above the Y-axis moving module, the X-axis moving module is perpendicular to the Y-axis moving module, a dispensing module is arranged on the X-axis moving module, the dispensing module can move along the X-axis direction under the driving of the X-axis moving module, and can dispense junction boxes on the positioning jig of the Y-axis moving module, and after dispensing, the Y-axis moving module moves to the overturning module for overturning the overturning module.
Preferably, the dispensing module comprises a dispensing Z-axis moving assembly and a dispensing head, the dispensing Z-axis moving assembly is connected with the dispensing head, and the dispensing head can be driven to move along the Z-axis direction. The Z-axis moving assembly can be driven by the X-axis moving module and moves along the X-axis direction, the Z-axis moving assembly can drive the dispensing head to move along the Z-axis direction, namely, the Z-axis moving assembly can move along the vertical direction of the surface of the dispensing rack in a reciprocating mode, and the dispensing head can be dispensed at a specified position, in order to guarantee the dispensing effect, a camera needs to be arranged near the dispensing head and is used for identifying the dispensing head, the dispensing head is connected with a rubber pipe at the same time, glue is arranged in the dispensing pipe and can be continuously provided, in order to prevent waste of the glue, a valve (a glue breaking valve is arranged at the dispensing pipe or the dispensing head and is used for cutting off or providing glue conveying) to control the extrusion amount of the glue, and the dispensing quality is improved.
It should be noted that the X-axis moving module, the Y-axis moving module and the Z-axis moving assembly may be moved by a lead screw in cooperation with a lead screw motor and a nut, or by a slide rail and a slider, or by an air cylinder or an electric cylinder, which are conventional arrangements of moving assemblies, and are not described in detail.
X axle removes the module and sets up Y axle through the portal frame and removes the module top, and Y axle removes module parallel arrangement simultaneously two sets ofly, makes things convenient for two positioning jig promptly to carry out the continuity operation, improves work efficiency. The height of the glue dispensing frame is 1.2-1.5 meters, the height accords with the optimal working height of normal adults, components are arranged on the glue dispensing frame, operation of workers is facilitated, a display screen can be arranged for displaying a photographing result of the camera, and debugging of the whole equipment is facilitated for a user.
Preferably, the positioning jig comprises a positioning plate, a positioning groove is formed in the positioning plate, and the positioning groove is used for the arrangement of the junction box. The size of the positioning plate is fixed, and the positions of the positioning grooves on the positioning plate are relatively fixed, so that the arrangement is convenient for a camera to identify, position and dispense, and particularly in the assembly of the junction box on the solar panel, the junction box comprises three junction boxes which are divided into two junction boxes with wire ends and one junction box without the wire ends, and the positions of the three junction boxes on the positioning plate are fixed.
Preferably, the turnover module comprises a vertical plate, a turnover support and a turnover motor are arranged on the vertical plate, the turnover motor is connected with the turnover support and can drive the turnover support to turn over, and meanwhile, a clamping assembly is arranged on the turnover support and can clamp the junction box. The turnover motor drives the turnover support to turn over, meanwhile, the clamping assembly on the turnover support can also turn over, the clamping is changed from the vertical direction to be horizontal or close to be horizontal, so that the junction box is exposed, and meanwhile, the junction box is changed from being horizontally placed to be vertical or close to be vertical, so that a manipulator can conveniently clamp the junction box; namely, the position has the conversion of two grabbing positions, and finally the junction box is exposed, so that the grabbing convenience of the manipulator is improved.
Preferably, the turnover support comprises a first turnover plate and a second turnover plate which are parallel to each other, the first turnover plate is connected with a turnover motor, the second turnover plate is arranged below the first turnover plate in parallel through a pen-shaped cylinder, the distance between the first turnover plate and the second turnover plate can be changed under the action of the pen-shaped cylinder, a clamping jaw cylinder is arranged below the second turnover plate, and the clamping jaw cylinder can clamp a junction box on the positioning plate. The terminal box after the glue is dispensed is clamped and overturned, so that the clamping of the manipulator is facilitated.
Preferably, the clamping jaw cylinder comprises a body, a pressing block is fixed on the body, a linear bearing is arranged on the pressing block, and a spring pressing block is arranged at the end of the linear bearing. When the terminal box is clamped, the spring pressing block contacts the terminal box and presses the terminal box, the spring pressing block and the linear bearing can retract in the pressing process until the clamping jaw on the body stably clamps the terminal box, the terminal box is guaranteed not to bounce in the clamping process, and the clamping quality is improved. Namely, the clamping jaw cylinder and the auxiliary clamping jaw form a clamping assembly.
Preferably, an auxiliary clamping jaw is further arranged below the second turnover plate, and the auxiliary clamping jaw can clamp the thread end. The terminal box with the wire end can be synchronously clamped and subsequently overturned, and stable clamping and overturning of the terminal box are guaranteed.
Preferably, the robot arm is a six-axis robot arm.
Preferably, including the CCD camera on the clamping jaw dish of manipulator, just the CCD camera can shoot and discern solar panel, set up No. one clamping jaw, No. two clamping jaws and No. three clamping jaws on the clamping jaw dish, the terminal box can be got to clamping jaw, the end of a thread can be got to clamping jaw No. two, No. three clamping jaws can be stroked down with straight piece that converges, just the clamping jaw sets up threely, No. two clamping jaws set up two, two simultaneously No. two the clamping jaw can be got end of a thread and terminal box with the cooperation of two clamping jaws respectively. The first clamping jaw and the second clamping jaw are matched and arranged in pair and can simultaneously clamp a wire end and a junction box, and the third clamping jaw clamps the junction box without the wire end; and when the terminal box works, the third clamping jaw firstly strokes out the direct junction piece, and then the terminal box is assembled.
The CCD camera system can shoot and recognize, data are transmitted to the computer, and after the data are analyzed by computer software, the six-axis mechanical arm is controlled to assemble the junction box.
Preferably, the chuck of the first clamping jaw can clamp the junction box, and meanwhile, a thin pneumatic finger cylinder is arranged on the first clamping jaw and comprises two finger blocks, and the two finger blocks can be closed or opened. Before the first clamping jaw clamps the junction box and the confluence sheet to be installed, the two finger blocks are closed and can be inserted between the straightened confluence sheets, and when the junction box and the confluence sheets are inserted, the finger blocks are opened to enable the confluence sheets to form a break angle, namely, the confluence sheets are smoothed, and the bent installation of the confluence sheets and the junction box is realized.
Preferably, No. two clamping jaws include the extension arm, the extension arm is connected with a clamping jaw, set up on the extension arm and indicate the clamp cylinder, indicate the clamp cylinder can the centre gripping end of a thread. Namely, the clamping height of the second clamping jaw and the clamping height of the first clamping jaw are basically consistent.
Preferably, the third clamping jaw comprises a third air cylinder, the third air cylinder is provided with two straightening claws which are respectively located at two sides of the third air cylinder, and the two straightening claws can reciprocate towards the middle of the third air cylinder under the driving of the third air cylinder. Namely, in the process that the two straightening claws move towards the middle, the two straightening claws tilt the two ends of the confluence piece, so that straightening of the confluence piece is realized.
Preferably, a stop block is arranged in the middle of the third cylinder, and the two straightening claws move towards the stop block in a reciprocating mode. The maximum moving range of the straightening claw is ensured to be that the bus bar piece is close to the stop block, the parallel of the tilting position of the bus bar piece is ensured, and the insertion of the junction box is facilitated.
Preferably, the workstation can also connect and set up conveying assembly, and conveying assembly can carry solar panel, and can also stop solar panel at specific position, supplies other subassemblies to assemble. General conveying element parallel arrangement is two sets of, and two sets of conveying element carry solar panel jointly, and this is great for considering the solar panel size, if use two sets of conveying element, supplies the solar panel both sides to carry, improves conveying efficiency.
The automatic assembling system for the solar panel junction box has the advantages that the automatic assembling system is used for automatically assembling by using mechanical equipment, the assembling efficiency is improved, the labor degree of workers is reduced, the dependence on skilled workers is particularly reduced, the precision and the quality of products are guaranteed by teaching the equipment, and convenience is provided for large-scale application of solar panels.
Drawings
Fig. 1 is a schematic structural view of an automatic assembly system for a solar panel junction box.
Fig. 2 is a schematic view of a bus bar and a solar panel.
Fig. 3 is a schematic view of the installation of the straightened bus bar and the junction box.
Fig. 4 is a schematic view of the assembled bus bar and junction box.
Fig. 5 is a schematic view of a dispensing mechanism.
Fig. 6 is a schematic view of a robot.
Fig. 7 is a schematic view of a positioning jig.
Fig. 8 is a schematic view of a dispensing module.
Fig. 9 is a schematic view of the flip module.
Fig. 10 is a front view of the flipping module.
Figure 11 is a schematic view of a jaw plate.
Fig. 12 is a schematic view of a first jaw and a second jaw.
Figure 13 is a schematic view of a third jaw.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
Referring to fig. 1-13, the automatic assembling system for a solar panel junction box in this embodiment includes a workbench 1, a solar panel 2 is placed on the workbench 1, a dispensing mechanism 5 is further disposed on the workbench 1, the dispensing mechanism 5 can dispense a dispensing box 4 and move and convey the dispensing box to a position to be grasped, a manipulator 6 disposed on the workbench 1 grasps the junction box 4 at the position to be grasped, and the grasped junction box 4, the solar panel 2 and a junction plate 3 thereon can be assembled and combined.
The dispensing mechanism 5 comprises a dispensing rack 51, a Y-axis moving module 52 is arranged on the surface of the dispensing rack 51, a positioning fixture 53 is arranged on the Y-axis moving module 52, the positioning fixture 53 is used for arranging the junction box 4, an X-axis moving module 54 is arranged above the Y-axis moving module 52, the X-axis moving module 54 is perpendicular to the Y-axis moving module 52, a dispensing module 55 is arranged on the X-axis moving module 54, the dispensing module 55 can move along the X-axis direction under the driving of the X-axis moving module 54, dispensing can be carried out on the junction box 4 on the positioning fixture 53 of the Y-axis moving module 52, and after dispensing, the Y-axis moving module 52 moves to a turnover module 56 for turning over the turnover module 56.
The dispensing module 55 includes a dispensing Z-axis moving assembly 551 and a dispensing head 552, wherein the dispensing Z-axis moving assembly 551 is connected to the dispensing head 552, and drives the dispensing head 552 to move along the Z-axis direction. That is, the Z-axis moving assembly can be driven by the X-axis moving module 54 and move along the X-axis direction, the Z-axis moving assembly can drive the dispensing head 552 to move along the Z-axis direction, that is, the dispensing head can reciprocate along the vertical direction of the surface of the dispensing rack 51, and dispense the junction box 4 at a designated position, in order to ensure the dispensing effect, a camera needs to be arranged near the dispensing head 552, which is used for identifying the junction box 4, the dispensing head 552 simultaneously connects with the junction box, glue is arranged in the dispensing tube, and can continuously provide glue, in order to prevent waste of glue, a valve (glue breaking valve) can be arranged at the dispensing tube or the dispensing head 552 to control the extrusion amount of the glue, and the dispensing quality is improved.
Meanwhile, it should be noted that the X-axis moving module 54, the Y-axis moving module 52, and the Z-axis moving assembly may be moved by a lead screw in cooperation with a lead screw motor and a nut, or by a slide rail and a slider, or by an air cylinder or an electric cylinder, which are conventional arrangements of moving assemblies, and therefore are not described in detail.
The X-axis moving module 54 is arranged above the Y-axis moving module 52 through the portal frame, and meanwhile, the Y-axis moving module 52 is arranged in parallel, so that two positioning jigs 53 can be conveniently and continuously operated, and the working efficiency is improved. The height of the glue dispensing machine frame 51 is 1.2-1.5 meters, the height accords with the optimal working height of normal adults, components are arranged on the glue dispensing machine frame 51, operation of workers is facilitated, a display screen can be arranged for displaying a photographing result of the camera, and debugging of the whole equipment is facilitated for a user.
The positioning jig 53 includes a positioning plate 531, a positioning groove 532 is provided on the positioning plate 531, and the positioning groove 532 is provided for the junction box 4. The size of the positioning plate 531 is fixed, and meanwhile, the positions of the positioning grooves 532 on the positioning plate 531 are relatively fixed, so that the camera can conveniently perform identification positioning and dispensing, specifically, in the assembly of the junction box 4 on the solar panel 2, the junction box 4 comprises three junction boxes which are divided into two junction boxes 4 with wire ends 41 and one junction box 4 without wire ends 41, and the positions of the three junction boxes 4 on the positioning plate 531 are fixed.
The upset module 56 includes riser 561, sets up upset support 562 and upset motor 563 on riser 561, and upset motor 563 connects upset support 562 to can drive upset support 562 and overturn, set up clamping component 564 on the support 562 that overturns simultaneously, and clamping component 564 can press from both sides terminal box 4. The overturning motor 563 drives the overturning bracket 562 to overturn, and meanwhile, the clamping assembly 564 on the overturning bracket 562 can also overturn to change the clamping direction from the vertical direction to the horizontal direction or the horizontal direction, so that the junction box 4 is exposed, and meanwhile, the junction box 4 is changed from the horizontal placement to the vertical direction or the vertical direction, so that the manipulator 6 can conveniently clamp the junction box 4; namely, the position is converted into two grabbing positions, so that the junction box 4 is exposed finally, and the grabbing convenience of the manipulator 6 is improved.
The overturning bracket 562 comprises a first overturning plate 5621 and a second overturning plate 5622 which are parallel, the first overturning plate 5621 is connected with an overturning motor 563, the second overturning plate 5622 is arranged below the first overturning plate 5621 in parallel through a pen-shaped air cylinder 565, the distance between the first overturning plate and the second overturning plate can be changed under the action of the pen-shaped air cylinder 565, meanwhile, a clamping jaw air cylinder 5641 is arranged below the second overturning plate 5622, and the clamping jaw air cylinder 5641 can clamp and take the junction box 4 on the positioning plate 531. The junction box 4 after dispensing is clamped and overturned, so that the clamping of the manipulator 6 is facilitated.
A guide assembly 566 is further arranged between the first turning plate 5621 and the second turning plate 5622, the guide assembly 566 comprises a guide rod 5661 and a linear bearing 5662, the linear bearing 5662 is arranged on the first turning plate 5621, the guide rod 5661 is sleeved in the linear bearing 5662 and is connected with the second turning plate 5622, and when external force is applied, the guide rod can move along the axis of the linear bearing 5662. That is, it is ensured that the first and second flipping plates 5621 and 5622 are always kept parallel when they are flipped.
The guide assemblies 566 are provided in four sets and are distributed around the pen cylinder 565. Namely, the pen-shaped air cylinder 565 drives the distance between the first turnover plate 5621 and the second turnover plate 5622 to change for external force, thereby ensuring the stability of the driving process.
The clamping jaw cylinder 5641 comprises a body, a pressing block is fixed on the body, a linear bearing is arranged on the pressing block, and a spring pressing block is arranged at the end of the linear bearing. When pressing from both sides and getting terminal box 4, the spring briquetting contacts terminal box 4 earlier and compresses tightly it, and the in-process spring briquetting and linear bearing that compress tightly can contract back, press from both sides terminal box 4 until the clamping jaw on the body is stabilized, have guaranteed to press from both sides and have got the in-process, and terminal box 4 can not take place the bounce, improves the quality of pressing from both sides and getting.
An auxiliary clamping jaw 5642 is further arranged below the second overturning plate 5622, and the auxiliary clamping jaw 5642 can clamp the thread head 41. The terminal box 4 with the wire end 41 can be synchronously clamped and subsequently overturned, and stable clamping and overturning of the terminal box 4 are guaranteed.
The robot arm 6 is a six-axis robot arm.
Including CCD camera 62 on the clamping jaw dish 61 of manipulator 6, and CCD camera 62 can shoot and discern solar panel 2, set up No. one clamping jaw 63 on the clamping jaw dish 61, No. two clamping jaws 64 and No. three clamping jaws 65, terminal box 4 can be got to clamping jaw 63 clamp, line head 41 can be got to No. two clamping jaws 64, No. three clamping jaws 65 can be smoothed out with the straight piece 3 that converges, and a clamping jaw 63 sets up threely, No. two clamping jaws 64 set up two, line head 41 and terminal box 4 can be got with two clamping jaw 63 cooperations respectively to two No. two clamping jaws 64 simultaneously. Namely, two first clamping jaws 63 and two second clamping jaws 64 are matched and arranged in pair and can simultaneously clamp the wire head 41 and the junction box 4, and the third first clamping jaw 63 clamps the junction box 4 without the wire head 41; in addition, during operation, the third clamping jaw 65 firstly stroks the direct junction piece 3, and then the junction box 4 is assembled.
The CCD camera 62 system can take pictures and recognize the pictures, transmit data to a computer, and control the six-axis mechanical arm to assemble the junction box 4 after being analyzed by computer software.
The clamping head of the first clamping jaw 63 can clamp the terminal box 4, meanwhile, a thin type pneumatic finger cylinder 631 is arranged on the first clamping jaw 63, the thin type pneumatic finger cylinder 631 comprises two finger blocks 632, and the two finger blocks 632 can be closed or opened. Before the first clamping jaw 63 clamps the junction box 4 and the bus bar piece 3 for installation, the two finger blocks 632 are closed and can be inserted between the straight bus bar pieces 3, when the junction box 4 and the bus bar pieces 3 are inserted, the finger blocks 632 are opened to enable the bus bar pieces 3 to form a break angle, namely, the bus bar pieces 3 are smoothed, and the bent installation of the bus bar pieces 3 and the junction box 4 is realized.
Second clamping jaw 64 includes an extension arm 641, extension arm 641 is connected with first clamping jaw 63, and finger clamp cylinder 642 is arranged on extension arm 641, and finger clamp cylinder 642 can clamp thread end 41. That is, the gripping height of second jaw 64 and the gripping height of first jaw 63 are substantially the same.
The third clamping jaw 65 comprises a third air cylinder, the third air cylinder is provided with two straightening claws 651, the two straightening claws 651 are respectively located on two sides of the third air cylinder, and the two straightening claws 651 can reciprocate towards the middle of the third air cylinder under the driving of the third air cylinder. That is, in the process that the two straightening claws 651 both move toward the middle, the two straightening claws 651 raise both ends of the manifold 3, so that straightening of the manifold 3 is realized.
The middle of the third cylinder is provided with a stop 652, and the two straightening claws 651 both move towards the stop 652 in a reciprocating manner. Namely, the maximum moving range of the straightening claw 651 is ensured to be that the bus bar piece 3 is close to the stopper 652, so that the parallel of the tilting position of the bus bar piece 3 is ensured, and the insertion of the junction box 4 is facilitated.
Workstation 1 can also be connected and set up conveying element, and conveying element can carry solar panel 2, and can also stop solar panel 2 at specific position, supplies other subassemblies to assemble. General conveying element parallel arrangement is two sets of, and two sets of conveying element carry solar panel 2 jointly, and this is great for considering 2 sizes of solar panel, if use two sets of conveying element, supplies 2 both sides of solar panel to carry, improves conveying efficiency.
The automatic assembling system for the solar panel junction box 4 has the advantages that the automatic assembling system is used for automatically assembling by utilizing mechanical equipment, the assembling efficiency is improved, meanwhile, the labor degree of workers is reduced, the dependence on skilled workers is particularly reduced, the precision and the quality of products are guaranteed by teaching the equipment, and convenience is provided for large-scale application of the solar panel 2.
The above embodiments are merely illustrative of the technical concept and features of the present invention, and the present invention is not limited thereto but may be implemented by those skilled in the art, and all equivalent changes and modifications made according to the spirit of the present invention are intended to be covered by the scope of the present invention.

Claims (9)

1. The utility model provides an automatic equipment system of solar panel terminal box which characterized in that: the automatic wire-gluing machine comprises a workbench, wherein a solar panel is placed on the workbench, a wire-gluing mechanism is further arranged on the workbench, the wire-gluing mechanism can glue a junction box in a gluing mode and move the junction box to a position to be grabbed, a mechanical arm arranged on the workbench grabs the junction box in the position to be grabbed, and the grabbed junction box can be assembled and combined with the solar panel and a junction piece on the solar panel.
2. The automated assembly system of claim 1, wherein: the dispensing mechanism comprises a dispensing rack, the surface of the dispensing rack is provided with a Y-axis moving module, a positioning jig is arranged on the Y-axis moving module, the positioning jig is used for arranging a junction box, an X-axis moving module is arranged above the Y-axis moving module, the X-axis moving module is perpendicular to the Y-axis moving module, a dispensing module is arranged on the X-axis moving module, the dispensing module can move along the X-axis direction under the driving of the X-axis moving module, and can dispense junction boxes on the positioning jig of the Y-axis moving module, and after dispensing, the Y-axis moving module moves to a turning module for turning the turning module.
3. The automated assembly system of claim 2, wherein: the positioning jig comprises a positioning plate, wherein a positioning groove is formed in the positioning plate, and the positioning groove is used for arranging the junction box.
4. The automated assembly system of claim 2, wherein: the turnover module comprises a vertical plate, a turnover support and a turnover motor are arranged on the vertical plate, the turnover motor is connected with the turnover support and can drive the turnover support to turn over, and meanwhile, a clamping assembly is arranged on the turnover support and can clamp the junction box.
5. The automated assembly system of claim 1, wherein: the manipulator is a six-axis mechanical arm.
6. The automated assembly system of claim 1, wherein: the clamping jaw dish of manipulator is last to include the CCD camera, just the CCD camera can shoot and discern solar panel, set up clamping jaw, No. two clamping jaws and No. three clamping jaws on the clamping jaw dish, a clamping jaw can press from both sides and get the terminal box, No. two clamping jaws can press from both sides and get the end of a thread, No. three clamping jaws can be smoothed out with fingers straight piece that converges, just a clamping jaw sets up threely, No. two clamping jaws set up two, two simultaneously No. two clamping jaws can press from both sides end of a thread and terminal box with two clamping jaw cooperations respectively. The first clamping jaw and the second clamping jaw are matched and arranged in pair and can simultaneously clamp a wire end and a junction box, and the third clamping jaw clamps the junction box without the wire end; and when the terminal box works, the third clamping jaw firstly strokes out the direct junction piece, and then the terminal box is assembled.
7. The automated assembly system of claim 6, wherein: the clamping head of the first clamping jaw can clamp the junction box, and meanwhile, the first clamping jaw is provided with a thin pneumatic finger cylinder which comprises two finger blocks, and the two finger blocks can be closed or opened.
8. The automated assembly system of claim 6, wherein: no. two clamping jaws include the extension arm, the extension arm is connected with a clamping jaw, set up on the extension arm and indicate to press from both sides the cylinder, indicate to press from both sides the cylinder and can centre gripping end of a thread.
9. The automated assembly system of claim 6, wherein: the third clamping jaw comprises a third air cylinder, the third air cylinder is provided with two straightening claws, the two straightening claws are respectively positioned on two sides of the third air cylinder, and the two straightening claws can reciprocate towards the middle of the third air cylinder under the driving of the third air cylinder.
CN202111065170.4A 2021-09-11 2021-09-11 Automatic assembling system of solar panel junction box Pending CN113859954A (en)

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Application publication date: 20211231