CN208179551U - Elevator permanent-magnet master synchronization intelligence production line - Google Patents
Elevator permanent-magnet master synchronization intelligence production line Download PDFInfo
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- CN208179551U CN208179551U CN201820574995.6U CN201820574995U CN208179551U CN 208179551 U CN208179551 U CN 208179551U CN 201820574995 U CN201820574995 U CN 201820574995U CN 208179551 U CN208179551 U CN 208179551U
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Abstract
The elevator permanent-magnet master synchronization intelligence production line of the utility model includes the automatic dispatching module for host components to be transported to each station automatically, and the wheel hub bearing pressing module set gradually, screw and pressing plate install module, traction sheave press pack modules, encoder installs module, performance test module, magnetic apparatus load module, tentative module and load testing module, the utility model has carried out a series of technological innovation and production technology is improved, pass through industrial robot and the intelligent investment application for examining equipment, it substantially carries out Automated assembly and improves elevator traction machine checkability and accuracy, so that it is guaranteed that the outgoing of traction machine is stablized.Pass through the integrated application of Intelligent logistics, Intelligent assembly, intelligent measurement and information acquiring technology, realize interconnecting for management system and equipment, it greatly reduces manufacturing cost, improve production efficiency and product quality, having filled up permanent-magnet synchronous host cannot achieve the blank of automated production.
Description
Technical field
The utility model relates to technical field of elevator manufacturing, more particularly to the manufacturing of permanent-magnet synchronous host in elevator
Technical field.
Background technique
Elevator traction machine is the power-equipment of elevator, also known as elevator host, and function is that conveying and transmitting power make elevator
Operation.Elevator host is the critical component of elevator, and performance is directly related to langding accuracy, stability and safety of elevator etc.
Performance.The production method of most of traction machine producers is still based on traditional hand assembled both at home and abroad at present, intelligent level
Not high, production efficiency is low, on the other hand since labor cost increases and demand gap is larger, causes on host production cost
It rises, is unfavorable for the sound development of industry.And in the prior art, due to lacking necessary Automated assembly and intelligent detection module
It is easy to cause the total quality of Product Assembly irregular.
Therefore, in the prior art there are problem, it is urgent to provide a kind of intelligent production skills of elevator permanent-magnet master synchronization
Art is particularly important.
Summary of the invention
The purpose of this utility model is that avoiding shortcoming in the prior art and providing a kind of elevator permanent-magnet and synchronize master
Quick-witted energy production line.
The purpose of this utility model is achieved through the following technical solutions:
Elevator permanent-magnet master synchronization intelligence production line include for by host components be transported to automatically each station from
Dynamic dispatching module, and set gradually,
Wheel hub bearing pressing module dresses up traction sheave for axis and gland will to be installed to wheel hub；
Screw and pressing plate install module, play screw and pressing plate installation automatically for carrying out to traction sheave；
Traction sheave press pack modules, for traction sheave to be pressed into base；
Encoder installs module, for being equipped with encoder cover, encoder and terminal box；
Performance test module, for carrying out vibration-testing and noise test to traction machine；
Magnetic apparatus load module, for installing magnetic apparatus automatically；
Tentative module, for magnetic apparatus engagement axial test, brake block running-in test, test of declutching manually；
Load testing module, for carrying out load testing to traction machine.
Preferably, dispatching module includes AGV trolley and pipeline automatically.
Preferably, wheel hub bearing pressing module includes the first servo press, material library, the first robot and rotor automatic turning
Mechanism, the first robot feeding from material library are supplied to the first servo press, and rotor automatic turning mechanism is by the first servo pressure
Rotor on the binder station of machine is overturn.
It is furthermore preferred that wheel hub bearing pressing module further includes having magnetic flux test machine.
Preferably, screw and pressing plate installation module include the second servo press, pressing plate library, screw sorter and the second machine
Material in pressing plate library and screw sorter is installed to traction sheave by device people, the second robot.
Preferably, traction sheave press pack modules include wheel hub transfer machine, gear ring material line, base Matter Transfer line, complete machine
Traction sheave is transferred to third servo press, gear ring material line by overturning conveying robot and third servo press, wheel hub transfer machine
Gear ring is conveyed, base Matter Transfer line transport base gives third servo press, and servo press is used to traction sheave being pressed into base
Complete machine is obtained, complete machine turning manipulator is used to complete machine overturning being carried to pipeline.
Preferably, magnetic apparatus load module includes magnetic apparatus material line, rocker arm is hung, magnetic apparatus keeps in line, jacking positioning
Rotating mechanism and automatic dress magnetic apparatus special plane, rocker arm, which is hung, is transferred to the temporary line of magnetic apparatus, top from magnetic apparatus material line for magnetic apparatus
It rises position rotating mechanism and sends the magnetic apparatus rotation that magnetic apparatus keeps in line to automatic dress magnetic apparatus special plane.
The utility model has the beneficial effects that
Elevator permanent-magnet master synchronization intelligence production line include for by host components be transported to automatically each station from
Dynamic dispatching module, and the wheel hub bearing pressing module, screw and the pressing plate installation module, traction sheave press pack modules, coding that set gradually
Device installs module, performance test module, magnetic apparatus load module, tentative module and load testing module, and the utility model carries out
A series of technological innovation and production technology are improved, and industrial robot and the intelligent investment application for examining equipment, base are passed through
Automated assembly is realized in sheet and improves elevator traction machine checkability and accuracy, so that it is guaranteed that the factory matter of traction machine
Amount is stablized.By the integrated application of Intelligent logistics, Intelligent assembly, intelligent measurement and information acquiring technology, realize management system with
Equipment interconnects, and greatly reduces manufacturing cost, improves production efficiency and product quality, has filled up permanent-magnet synchronous host
It cannot achieve the blank of automated production.
Detailed description of the invention
The utility model is described further using attached drawing, but the content in attached drawing does not constitute and appoints to the utility model
What is limited.
Fig. 1 is the structural schematic diagram of one embodiment of the elevator permanent-magnet master synchronization intelligence production line of the utility model.
Include in Fig. 1:
1-1AGV trolley, 1-2 pipeline,
2 wheel hub bearing pressing modules, the first servo of 2-1 press, 2-2 rotor automatic turning mechanism, 2-3 magnetic flux test machine, 2-4
Material library, the first robot of 2-5,
3 screws and pressing plate installation module, the second servo of 3-1 press, the second robot of 3-2,3-3 pressing plate library, 3-4 screw point
Pick machine,
4 traction sheave press pack modules, 4-1 wheel hub transfer machine, 4-2 gear ring material line, 4-3 base Matter Transfer line, 4-4 complete machine
Overturn conveying robot, 4-5 third servo press
7 magnetic apparatus load modules, 7-1 magnetic apparatus material line, 7-2 rocker arm is hung, 7-3 magnetic apparatus keeps in line, 7-4 jacking positioning
Rotating mechanism, 7-5 fill magnetic apparatus special plane automatically.
Specific embodiment
The utility model is described in further detail with the following Examples.
Embodiment 1
Referring to Fig. 1, the elevator permanent-magnet master synchronization intelligence production line of the present embodiment, include for by host components from
The dynamic automatic dispatching module for being transported to each station, the automatic module that dispenses includes AGV trolley 1-1 and pipeline 1-2.It further include having
Wheel hub bearing pressing module 2, screw and the pressing plate installation module 3, traction sheave press pack modules 4, coding set gradually along pipeline 1-2
Device installs module, performance test module, magnetic apparatus load module 7, tentative module and load testing module.
Wheel hub bearing pressing module 2 dresses up traction sheave for axis and gland will to be installed to wheel hub, and wheel hub bearing pressing module 2 includes
First servo press 2-1, material library 2-3, the first robot 2-5 and rotor automatic turning mechanism 2-2, the first robot 2-5 from
Feeding is supplied to the first servo press 2-1, rotor automatic turning mechanism 2-2 for the pressure of the first servo press 2-1 in material library 2-3
Rotor on material station is overturn, and continues the gland for installing another side after overturning.Wheel hub bearing pressing module 2 further includes having magnetic flux
Test machine 2-3, station robotic complete to automatically grab the rotor hub for posting magnet steel and be placed on magnetic flux test machine just
Position, the automatic grip roll of magnetic flux test machine and the test for being automatically performed entire rotor surface magnetic induction intensity；Rotor reaches to be measured
After station, magnetic flux testing table is pushed ahead, and positioned at the surface of rotor, when test is scanned using Hall element, rotor
It is driven and is rotated using servo motor, Hall body carries out rising or falling detection above rotor using servo motor, with rotor circle
Circumferential direction formed helix, by continuous rapid data collection complete magnetic surface intensity curvilinear figure generate and data from
It is dynamic to acquire and judge automatically, to judge whether rotor magnetic flux is qualified；If magnetic flux detection is unqualified, robot will not conform to
Lattice product are put into rejected product working area, while AGV trolley transports the shelf of remaining workpiece back Feeding medium among process warehouse, spare shelf
Next rotor hub is put into magnetic flux test special plane by Forward, robot, is delivered to screw and pressure for test passes
Plate installs module 3 and carries out playing screw and pressing plate installation automatically to traction sheave.
Screw and pressing plate installation module 3 include screw and pressing plate installation module 3 includes the second servo press 3-1, pressure
Plate library 3-3, screw sorter 3-4 and the second robot 3-2, the second robot 3-2 is by pressing plate library 3-3 and screw sorter 3-4
Interior material is installed to traction sheave.By computer network and robot linkage control, the indentation of bearing, axis, traction sheave is completed,
Completion is delivered to traction sheave press pack modules 4 and traction sheave is pressed into base.
Traction sheave press pack modules 4 include wheel hub transfer machine 4-1, gear ring material line 4-2, base Matter Transfer line 4-3, whole
Machine overturns conveying robot 4-4 and third servo press 4-5, wheel hub transfer machine 4-1 and traction sheave is transferred to third servo press
4-5, gear ring material line 4-2 convey gear ring, and base Matter Transfer line 4-3 transport base gives third servo press 4-5, servo press
Complete machine is obtained for traction sheave to be pressed into base, complete machine turning manipulator is used to complete machine overturning being carried to pipeline 1-2.It compiles
Code device installation module is equipped with encoder cover, encoder and terminal box, and subsequent complete machine is delivered to performance test module to traction machine
Vibration-testing and noise test are carried out, the noise room of noise test uses light sound-proof structural material, and assembly line penetrates through noise chamber
To guarantee being continuously conveyed for working plate, which can design multiple side by side according to the design needs.
Magnetic apparatus is installed in magnetic apparatus load module 7 automatically comprising has magnetic apparatus material line 7-1, rocker arm to hang 7-2, magnetic force
Device keeps in line 7-3, jacking position rotating mechanism 7-4 and automatic dress magnetic apparatus special plane 7-5, and rocker arm hangs 7-2 for magnetic apparatus from magnetic force
Implements stockline 7-1 is transferred to magnetic apparatus and keeps in line 7-3, and magnetic apparatus is kept in the magnetic apparatus of line 7-3 by jacking position rotating mechanism 7-4
Rotation sends automatic dress magnetic apparatus special plane 7-5 to.Tentative module test magnetic apparatus engagement axial test, brake block running-in test and
It declutches manually, load testing module carries out load testing to traction machine.Subtracted using high power AC servo motor and big retarding ratio
Fast device does load drive unit, which is controlled the drive force traction of exportable program setting size by computer
Wheel, while computing system controls board-like brakeage, completes the test of load；It is same that the test is that special plane mainly completes permanent magnetism
Walk the following test item of host: normal speed, voltage rating, rated current, rated power, nominal torque, frequency, highest turn
Speed, induced potential back-emf, breakdown torque, host noise, efficiency, pressure test, brake torque.In addition the host is also
Have the feature that 1., the system using two sets stand-alone computer TT&C systems, completion complete machine load testing.The system can be with
High-power servo motor work is controlled in torque closed-loop working state, servo motor driving device passes through torsion as load at this time
Sensor is to test the output torque and output power of traction machine；2., the system can control servo motor displacement closed loop or speed
Closed-loop working state is spent, the brake control power, counter electromotive force and delay torque etc. of traction machine can be tested by torsion sensor；
3., the system input power of traction machine can be tested by power test unit, so as to calculate the working efficiency of traction machine.
All rejected products will move into rejected product working area automatically, to be processed.
Finally it should be noted that above embodiments are merely to illustrate the technical solution of the utility model explanation rather than to power
The limitation of the claimed range of benefit.Those skilled in the art should be appreciated that referring to preferred embodiment and can be to this reality
It is modified or replaced equivalently with novel technical solution, but belongs to the substantially identical of technical solutions of the utility model and protection
Range.
Claims (7)
1. elevator permanent-magnet master synchronization intelligence production line, which is characterized in that include for being transported to host components automatically
The automatic dispatching module of each station, and set gradually,
Wheel hub bearing pressing module dresses up traction sheave for axis and gland will to be installed to wheel hub；
Screw and pressing plate install module, play screw and pressing plate installation automatically for carrying out to traction sheave；
Traction sheave press pack modules, for traction sheave to be pressed into base；
Encoder installs module, for being equipped with encoder cover, encoder and terminal box；
Performance test module, for carrying out vibration-testing and noise test to traction machine；
Magnetic apparatus load module, for installing magnetic apparatus automatically；
Tentative module, for magnetic apparatus engagement axial test, brake block running-in test, test of declutching manually；
Load testing module, for carrying out load testing to traction machine.
2. elevator permanent-magnet master synchronization intelligence production line according to claim 1, it is characterised in that: the automatic dispatching mould
Block includes AGV trolley and pipeline.
3. elevator permanent-magnet master synchronization intelligence production line according to claim 1, it is characterised in that: the wheel hub bearing pressing mould
Block includes the first servo press, material library, the first robot and rotor automatic turning mechanism, and the first robot is from material library
Feeding is supplied to the first servo press, the rotor automatic turning mechanism by the rotor on the binder station of the first servo press into
Row overturning.
4. elevator permanent-magnet master synchronization intelligence production line according to claim 3, it is characterised in that: the wheel hub bearing pressing mould
Block further includes having magnetic flux test machine.
5. elevator permanent-magnet master synchronization intelligence production line according to claim 1, it is characterised in that: the screw and pressing plate
Installation module includes the second servo press, pressing plate library, screw sorter and the second robot, the second robot by pressing plate library and
Material in screw sorter is installed to traction sheave.
6. elevator permanent-magnet master synchronization intelligence production line according to claim 1, it is characterised in that: the traction sheave press fitting
Module includes wheel hub transfer machine, gear ring material line, base Matter Transfer line, complete machine overturning conveying robot and third servo pressure
Traction sheave is transferred to third servo press by machine, the wheel hub transfer machine, and gear ring material line conveys gear ring, base Matter Transfer line
Transport base gives third servo press, and servo press, which is used to for traction sheave to be pressed into base, obtains complete machine, complete machine turning manipulator
For complete machine overturning to be carried to pipeline.
7. elevator permanent-magnet master synchronization intelligence production line according to claim 1, it is characterised in that: the magnetic apparatus assembly
Module includes magnetic apparatus material line, rocker arm is hung, magnetic apparatus keeps in line, jacking position rotating mechanism and automatic dress magnetic apparatus are special
Machine, the rocker arm, which is hung, is transferred to the temporary line of magnetic apparatus from magnetic apparatus material line for magnetic apparatus, jacks position rotating mechanism for magnetic force
The magnetic apparatus rotation that device keeps in line sends automatic dress magnetic apparatus special plane to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820574995.6U CN208179551U (en) | 2018-04-20 | 2018-04-20 | Elevator permanent-magnet master synchronization intelligence production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820574995.6U CN208179551U (en) | 2018-04-20 | 2018-04-20 | Elevator permanent-magnet master synchronization intelligence production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208179551U true CN208179551U (en) | 2018-12-04 |
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ID=64434406
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820574995.6U Active CN208179551U (en) | 2018-04-20 | 2018-04-20 | Elevator permanent-magnet master synchronization intelligence production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113335917A (en) * | 2021-06-08 | 2021-09-03 | 江苏拓斯达机器人有限公司 | Traction sheave processing equipment |
| CN113432848A (en) * | 2021-05-25 | 2021-09-24 | 深圳市科力尔智能控制技术有限公司 | Motor automatic production system assembly method and test production system |
-
2018
- 2018-04-20 CN CN201820574995.6U patent/CN208179551U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113432848A (en) * | 2021-05-25 | 2021-09-24 | 深圳市科力尔智能控制技术有限公司 | Motor automatic production system assembly method and test production system |
| CN113335917A (en) * | 2021-06-08 | 2021-09-03 | 江苏拓斯达机器人有限公司 | Traction sheave processing equipment |
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Address after: 510000 Guangdong Baiyun District, Guangzhou, Guangdong Province from four road 73 No. 101 factory Patentee after: Guangdong forerunner Intelligent Technology Co.,Ltd. Address before: 510000 Guangdong Baiyun District, Guangzhou, Guangdong Province from four road 73 No. 101 factory Patentee before: GUANGZHOU JIANENG AUTOMATION EQUIPMENT Co.,Ltd. |