CN113432848A - Motor automatic production system assembly method and test production system - Google Patents
Motor automatic production system assembly method and test production system Download PDFInfo
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- CN113432848A CN113432848A CN202110572737.0A CN202110572737A CN113432848A CN 113432848 A CN113432848 A CN 113432848A CN 202110572737 A CN202110572737 A CN 202110572737A CN 113432848 A CN113432848 A CN 113432848A
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Abstract
The invention relates to the technical field of motor production and discloses an automatic motor production system assembly method; the method comprises the following steps: s1, performing prefabricated feeding, and S2, assembling; s3: detecting a motor; in the production process, different parts are assembled into the motor through the processes of a plurality of groups of mounting devices, the phenomena of part loosening and part loss, high return rate, low mounting efficiency and the like which are possibly caused in the motor assembling process by workers are reduced, the quality of the motor is guaranteed through the service life and the performance of the motor, the detection device is arranged to detect various performances of the motor, the detection device is used to detect the motor, the failure rate of the motor can be effectively reduced, the operation performances of the motor such as appearance, power, rotating speed, temperature, voltage and the like can be detected, and the quality of the motor is improved.
Description
Technical Field
The invention belongs to the technical field of motor production, and particularly relates to an assembly method and a test production system of an automatic motor production system.
Background
The motor is an electromagnetic device for realizing electric energy conversion or transmission according to the electromagnetic induction law, the motor is mainly used for generating driving torque and serving as a power source of electrical appliances or various machines, and the synchronous motor can be divided into the following parts: the synchronous motor has the advantages that the rotor rotating speed of the synchronous motor is irrelevant to the load size and is always kept to be the synchronous rotating speed.
The existing motor is installed mostly through manual work in the installation process, the speed is low, workers are easily injured in the installation process, meanwhile, parts of the motor are often loosened in the installation process, the parts are lost, the factory return rate is high, the installation efficiency is low, and therefore the motor automatic production systematic assembly method is provided.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an assembling method of an automatic motor production system.
In order to achieve the purpose, the invention provides the following technical scheme:
an assembly method of an automatic motor production system comprises the following steps:
s1, prefabricating and feeding, namely, respectively placing first parts of a motor on an upper discharging platform through an automatic replenishing device, starting a feeding device to place the first parts placed on the discharging platform on a conveying device, matching the feeding speed of the feeding device with the automatic replenishing device, matching the feeding time of the feeding device with the conveying device, feeding when the conveying device stops, starting the conveying device, enabling the conveying device to run at a constant speed in the starting process, placing the first parts placed on the upper side of the discharging platform on the upper side of the conveying device by the feeding device, and driving the first parts to move to the lower side of an assembling device by the conveying device;
s2: assembling, namely putting parts near an assembling device into a station through a feeding device, wherein the assembling device comprises a first assembling device, a second assembling device and the like, and so on, installing the second part on the upper side of the first part through the first assembling device, starting a conveying device, moving an obtained semi-finished product to the position near the second assembling device, closing the conveying device, then loading the conveying device through a loading device in S1, starting the second assembling device to install a third part on the second assembling device, and so on, and obtaining a motor after the assembling device finishes installing a plurality of groups of parts;
s3: detecting a motor, starting a conveyer, driving the motor to move to a detection device through the conveyer, wherein the detection device is provided with an infrared imaging device, a motor starting device, a sound detection device, an image comparison device, a rotating speed detection device, a vibration detection device, a voltage operation stability detection device, a temperature detection device and a locked rotor detection device, the shape and the size of the motor are detected through the infrared imaging device, the motor is started through the motor starting device, after the motor is started, the sound detection device is started to detect whether the noise generated by the motor exceeds the standard or not, the image comparison device is started to compare the shape of the motor detected by the infrared imaging device to find out whether the motor is wrong, in the running process of the motor, the voltage operation temperature detection device is used for detecting and changing the running of the voltage of the motor, the running efficiency of the motor is checked, and the locked rotor detection device is used for simulating the working scene of a working piece driven by the motor, detect motor operation potential energy, detect the rotational speed of motor through rotational speed detection device, whether the inspection motor rotational speed is qualified, through vibrations detection device, can detect the vibration range that the motor produced at the operation in-process, carry out the spot check to the great motor of range, simultaneously through temperature-detecting device, detect the motor in different operating duration, whether the temperature of motor is too high, reduce the danger that motor self burns out, the motor passes through conveyer and carries out the package collection after detection device detects.
Preferably, in S2, the mounting apparatus is provided with an infrared detector for detecting whether the component is mounted and whether a newly entered component has a mounting condition.
Preferably, in S2, the assembling device is a mechanical arm, an installation program is provided inside the mechanical arm, after the infrared detector finishes detecting and confirms that the infrared detector has installation conditions, the installation program is started, and the installation device is controlled to fix and install the part through the installation program.
Preferably, S2 in the station inside be provided with appearance detection device, appearance detection device is used for detecting whether qualified part, prevents that the part mistake from causing the device to damage.
Preferably, in S3 the infrared imaging device is provided with angle conversion device, can drive the motor through angle conversion device and carry out angle and change, and the infrared imaging device of being convenient for detects the multi-angle of motor, improves the quality of motor and controls.
Preferably, the detection device in S3 is provided with a gravity detection device, and the weight of the motor can be detected by the gravity detection device, so as to avoid the loss of internal parts of the motor.
Preferably, in S1, the loading device is provided with a time module, and the time module controls loading speed and loading time of the loading device, so that distances between the parts are the same, and the time module is matched with the conveying device to hole positions of the parts, thereby facilitating subsequent processing of the parts, improving precision of the parts, increasing qualification rate of the motor, and reducing loosening of the parts on the motor.
The test production system comprises an information processing center, wherein the information processing center is connected with an image comparison module, the image comparison module is connected with an infrared imager and an angle conversion device, the information processing center is connected with a motor starting module, the motor starting module is connected with a motor starting device, the motor starting module is connected with a sound detection module, a rotating speed detection module, a voltage operation detection module, a vibration detection module and a temperature detection module, and the information processing center is connected with a locked rotor detection module and a gravity detection module.
Compared with the prior art, the invention provides an assembling method of an automatic motor production system, which has the following beneficial effects:
1. according to the invention, in the production process, different parts are assembled into the motor through the processes of a plurality of groups of mounting devices, so that the problems of part looseness and part loss, high factory return rate, low mounting efficiency and the like which are possibly caused by workers in the motor assembling process are reduced, and the quality of the motor is ensured through the service life and the performance of the motor.
2. According to the invention, the detection device is arranged to detect various performances of the motor, and the detection device is used to detect the motor, so that the failure rate of the motor can be effectively reduced, the appearance, power, rotating speed, temperature, voltage and other operation performances of the motor can be detected, and the quality of the motor is improved;
3. according to the invention, the weight of the motor can be detected by arranging the gravity detection device, the loss of internal parts of the motor is avoided, the motor can be driven to carry out angle and change by the angle conversion device, the infrared imaging device can conveniently detect the multiple angles of the motor, and the quality control of the motor is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic diagram of an assembly method of an automatic motor production system according to the present invention;
FIG. 2 is a system diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a technical solution: an assembly method of an automatic motor production system comprises the following steps:
s1, prefabricating and feeding, namely, respectively placing first parts of a motor on an upper discharging platform through an automatic replenishing device, starting a feeding device to place the first parts placed on the discharging platform on a conveying device, matching the feeding speed of the feeding device with the automatic replenishing device, matching the feeding time of the feeding device with the conveying device, feeding when the conveying device stops, starting the conveying device, enabling the conveying device to run at a constant speed in the starting process, placing the first parts placed on the upper side of the discharging platform on the upper side of the conveying device by the feeding device, and driving the first parts to move to the lower side of an assembling device by the conveying device;
s2: assembling, namely putting parts near an assembling device into a station through a feeding device, wherein the assembling device comprises a first assembling device, a second assembling device and the like, and so on, installing the second part on the upper side of the first part through the first assembling device, starting a conveying device, moving an obtained semi-finished product to the position near the second assembling device, closing the conveying device, then loading the conveying device through a loading device in S1, starting the second assembling device to install a third part on the second assembling device, and so on, and obtaining a motor after the assembling device finishes installing a plurality of groups of parts;
s3: detecting a motor, starting a conveyer, driving the motor to move to a detection device through the conveyer, wherein the detection device is provided with an infrared imaging device, a motor starting device, a sound detection device, an image comparison device, a rotating speed detection device, a vibration detection device, a voltage operation stability detection device, a temperature detection device and a locked rotor detection device, the shape and the size of the motor are detected through the infrared imaging device, the motor is started through the motor starting device, after the motor is started, the sound detection device is started to detect whether the noise generated by the motor exceeds the standard or not, the image comparison device is started to compare the shape of the motor detected by the infrared imaging device to find out whether the motor is wrong, in the running process of the motor, the voltage operation temperature detection device is used for detecting and changing the running of the voltage of the motor, the running efficiency of the motor is checked, and the locked rotor detection device is used for simulating the working scene of a working piece driven by the motor, detect motor operation potential energy, detect the rotational speed of motor through rotational speed detection device, whether the inspection motor rotational speed is qualified, through vibrations detection device, can detect the vibration range that the motor produced at the operation in-process, carry out the spot check to the great motor of range, simultaneously through temperature-detecting device, detect the motor in different operating duration, whether the temperature of motor is too high, reduce the danger that motor self burns out, the motor passes through conveyer and carries out the package collection after detection device detects.
And S2, the mounting device is provided with an infrared detector which is used for detecting whether the part is mounted and whether a newly-entered part has a mounting condition.
And S2, setting an assembling device to be a mechanical arm, setting an installation program in the mechanical arm, starting the installation program after confirming that the infrared detector has installation conditions after detecting, and controlling the installation device to fix and install the part through the installation program.
And a shape detection device is arranged in the station in the S2 and is used for detecting whether the part is qualified or not, so that the device is prevented from being damaged due to part errors.
The infrared imaging device is provided with the angle conversion device in S3, and the motor can be driven to carry out angle and change through the angle conversion device, so that the infrared imaging device can conveniently detect the multiple angles of the motor, and the quality of the motor is improved.
The detection device is provided with the gravity detection device in the S3, the weight of the motor can be detected through the gravity detection device, and the loss of internal parts of the motor is avoided.
S1, the loading device is provided with a time module, the time module controls the loading speed and the loading time of the loading device, the distance between the parts is the same, the time module is matched with the conveying device to carry out hole forming on the positions of the parts, the subsequent parts are convenient to process, the precision of the parts is improved, the qualified rate of the motor is improved, and the phenomenon that the parts on the motor are loosened is reduced.
The test production system comprises an information processing center, wherein the information processing center is connected with an image comparison module, the image comparison module is connected with an infrared imager and an angle conversion device, the information processing center is connected with a motor starting module, the motor starting module is connected with a motor starting device, the motor starting module is connected with a sound detection module, a rotating speed detection module, a voltage operation detection module, a vibration detection module and a temperature detection module, and the information processing center is connected with a locked rotor detection module and a gravity detection module.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. An assembly method of an automatic motor production system is characterized in that: comprises the following steps;
s1, prefabricating and feeding, namely, respectively placing first parts of a motor on an upper discharging platform through an automatic replenishing device, starting a feeding device to place the first parts placed on the discharging platform on a conveying device, matching the feeding speed of the feeding device with the automatic replenishing device, matching the feeding time of the feeding device with the conveying device, feeding when the conveying device stops, starting the conveying device, enabling the conveying device to run at a constant speed in the starting process, placing the first parts placed on the upper side of the discharging platform on the upper side of the conveying device by the feeding device, and driving the first parts to move to the lower side of an assembling device by the conveying device;
s2: assembling, namely putting parts near an assembling device into a station through a feeding device, wherein the assembling device comprises a first assembling device, a second assembling device and the like, and so on, installing the second part on the upper side of the first part through the first assembling device, starting a conveying device, moving an obtained semi-finished product to the position near the second assembling device, closing the conveying device, then loading the conveying device through a loading device in S1, starting the second assembling device to install a third part on the second assembling device, and so on, and obtaining a motor after the assembling device finishes installing a plurality of groups of parts;
s3: detecting a motor, starting a conveyer, driving the motor to move to a detection device through the conveyer, wherein the detection device is provided with an infrared imaging device, a motor starting device, a sound detection device, an image comparison device, a rotating speed detection device, a vibration detection device, a voltage operation stability detection device, a temperature detection device and a locked rotor detection device, the shape and the size of the motor are detected through the infrared imaging device, the motor is started through the motor starting device, after the motor is started, the sound detection device is started to detect whether the noise generated by the motor exceeds the standard or not, the image comparison device is started to compare the shape of the motor detected by the infrared imaging device to find out whether the motor is wrong, in the running process of the motor, the voltage operation temperature detection device is used for detecting and changing the running of the voltage of the motor, the running efficiency of the motor is checked, and the locked rotor detection device is used for simulating the working scene of a working piece driven by the motor, detect motor operation potential energy, detect the rotational speed of motor through rotational speed detection device, whether the inspection motor rotational speed is qualified, through vibrations detection device, can detect the vibration range that the motor produced at the operation in-process, carry out spot check to the great motor of range, simultaneously through temperature-detecting device, detect the motor in different operating duration, whether the temperature of motor is too high, reduce the danger of motor self burning out.
2. The method of assembling an automatic motor production system of claim 1, wherein: and S2, the mounting device is provided with an infrared detector which is used for detecting whether the part is mounted and whether a newly-entered part has a mounting condition.
3. The method of assembling an automatic motor production system of claim 1, wherein: and S2, the assembling device is a mechanical arm, an installation program is arranged in the mechanical arm, after the infrared detector detects the workpiece, the installation program is started after the infrared detector confirms that the workpiece has installation conditions, and the installation device is controlled to fix and install the workpiece through the installation program.
4. The method of assembling an automatic motor production system of claim 1, wherein: s2, the inside appearance detection device that is provided with of station, appearance detection device is used for detecting whether qualified part, prevents that the part mistake from causing the device to damage.
5. The method of assembling an automatic motor production system of claim 1, wherein: s3, the infrared imaging device is provided with an angle conversion device, the motor can be driven to carry out angle and change through the angle conversion device, the infrared imaging device is convenient to detect the multiple angles of the motor, and the quality of the motor is improved.
6. The method of assembling an automatic motor production system of claim 1, wherein: s3, the detection device is provided with a gravity detection device, the weight of the motor can be detected through the gravity detection device, and the loss of internal parts of the motor is avoided.
7. The method of assembling an automatic motor production system of claim 1, wherein: the loading device is provided with a time module in S1, the time module controls the loading speed and the loading time of the loading device, the distances between the parts are the same, the time module is matched with the conveying device to carry out hole punching on the positions of the parts, the subsequent processing of the parts is facilitated, the precision of the parts is improved, the qualified rate of the motor is improved, and the phenomenon that the parts on the motor are loosened is reduced.
8. The test production system of the assembling method of the automatic production system of the motor according to claims 1 to 7, wherein: including information processing center, information processing center is connected with image contrast module, image contrast module is connected with infrared imager and angle conversion equipment, information processing center is connected with motor start module, motor start module is connected with motor start device, motor start module is connected with sound detection module, rotational speed detection module, voltage operation detection module, vibrations detection module and temperature detection module, information processing center is connected with locked rotor detection module and gravity detection module.
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Cited By (1)
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