CN212370611U

CN212370611U - Carousel formula CCD visual detection automation equipment

Info

Publication number: CN212370611U
Application number: CN201922305524.2U
Authority: CN
Inventors: 余泳顺
Original assignee: Lingshengcheng Technology Jiangsu Co Ltd
Current assignee: Lingshengcheng Technology Jiangsu Co Ltd
Priority date: 2019-12-20
Filing date: 2019-12-20
Publication date: 2021-01-19
Anticipated expiration: 2029-12-20

Abstract

The utility model relates to the technical field of intelligent high-precision detection and automatic packaging production, and discloses a turntable type CCD visual detection automation device, which comprises a base, wherein the top of the base is fixedly provided with a lower frame, the top of the lower frame is fixedly provided with a workbench, the top of the workbench is fixedly provided with an upper frame, the turntable type CCD visual detection automation device is characterized in that a first motor rotates clockwise, the first motor drives a roller to rotate clockwise, the roller drives a part on the surface to move leftwards, when the part moves leftwards to a baffle, an automatic swinging manipulator can automatically grab the part on the surface of the roller, then the part is placed on the surface of a turntable mechanism, the turntable mechanism rotates, and the part, a cutting and sucking manipulator and a cutting mold are matched with each other by a spring sheet pushing mechanism, the whole process is mechanically operated, so that the manpower requirement is greatly reduced.

Description

Carousel formula CCD visual detection automation equipment

Technical Field

The utility model relates to an intelligent high accuracy detects and automatic packing production technical field specifically is a carousel formula CCD visual detection automation equipment.

Background

In the world, scientific and technological products with more powerful functions and more exquisite appearances are continuously developed, and innovative experience and revolution are brought to the work and life of people. Behind these high-quality technological products are production processes that require increasingly precise machining, assembly and inspection, which place increasing demands on the eye CCD machine vision system of the automated machine. The application of CCD machine vision systems in industry will become more and more popular, and will replace more people in factory to do some detection and identification in future.

The traditional working mode is that a large amount of manual work is input by engineering control, a jig and a large amount of manual work is input by post-engineering to carry out appearance full inspection, on one hand, the personnel are selected by manual work, the stability of the quality can be influenced by factors such as responsibility, large labor intensity of the operation method and personnel, personnel loss, working environment and the like, manual packaging and detection are carried out by relying on a large amount of personnel, the productivity is influenced by great human factors, the yield of products has risks caused by personnel operation, and the quality requirements of clients cannot be met.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The not enough to prior art, the utility model provides a carousel formula CCD visual detection automation equipment possesses and reduces the manpower demand by a wide margin, relies on automation equipment to guarantee and promote product quality and lifting efficiency advantage, has solved current manual production mode and has produced very big human cost, and product quality and productivity efficiency have also consequently received the problem of very big restriction.

(II) technical scheme

For realizing the aforesaid manpower demand that reduces by a wide margin, rely on automation equipment to guarantee and promote product quality and lifting efficiency purpose, the utility model provides a following technical scheme: a turntable type CCD visual inspection automation device comprises a base, wherein a lower frame is fixedly mounted at the top of the base, a workbench is fixedly mounted at the top of the lower frame, an upper frame is fixedly mounted at the top of the workbench, a first motor is fixedly mounted in the lower frame, an automatic disc changing mechanism, a spring sheet height detection camera, an appearance detection camera, a spring sheet pushing mechanism, a fixed block, a rotating block, a bearing, a second motor and a limiting block are respectively fixedly mounted at the top of the workbench, a cutting die and a guide rail are respectively fixedly mounted at the top of the fixed block, an automatic disc swinging manipulator and a cutting material suction manipulator are respectively and movably mounted at the top of the rotating block, a rotating rod is penetratingly mounted in the bearing, a turntable mechanism and a roller are respectively and movably mounted at the top of the workbench, and a baffle is fixedly mounted at the top of the roller, and a control hand wheel is movably arranged on the right side of the limiting block.

Preferably, the height of the elastic piece height detection camera is consistent with that of the turntable mechanism, so that the elastic piece height detection camera can conveniently detect the height of a part on the turntable mechanism.

Preferably, the automatic tray-placing mechanical arm is located at the top of the automatic tray-changing mechanism, and the baffle is located on the right side of the automatic tray-changing mechanism, so that parts on the automatic tray-changing mechanism of the automatic tray-placing mechanical arm are convenient to use, and the parts can be prevented from falling.

Preferably, the appearance detection camera is located the top of carousel mechanism, makes things convenient for the appearance detection camera to detect the part outward appearance on the carousel mechanism to the substandard product of avoiding appearing.

Preferably, the spring pushing mechanism is located on the right side of the turntable mechanism, the spring pushing mechanism and the turntable mechanism are located at the same height, and the spring pushing mechanism can conveniently push out the parts on the turntable mechanism.

Preferably, the cutting and sucking mechanical arm is positioned at the top of the guide rail, so that the cutting and sucking mechanical arm can place parts on the surface of the guide rail conveniently.

Preferably, the axis of rotation has been seted up to the inside of stopper, axis of rotation and guide rail swing joint, the output shaft and the axis of rotation swing joint of second motor, make things convenient for the second motor to rotate the guide rail through the axis of rotation and remove.

Three beneficial effects

Compared with the prior art, the utility model provides a carousel formula CCD visual detection automation equipment possesses following beneficial effect:

1. this carousel formula CCD visual detection automation equipment, clockwise rotation through first motor, can drive roller clockwise rotation when first motor rotates, the roller can drive the part on surface and move left, when the part moves baffle department left, automatic balance manipulator can snatch the part on roller surface automatically, then place the surface at carousel mechanism with the part, carousel mechanism can rotate, the rethread pushes away shell fragment mechanism with the part, cut off and inhale the material manipulator and cut off the mutually supporting use of mould, whole mechanical operation, thereby reach and reduce the manpower demand by a wide margin.

2. This carousel formula CCD visual detection automation equipment, the part is placed on the surface of carousel mechanism through automatic balance manipulator, the part that is located carousel mechanism surface at first passes through the detection of shell fragment height detection camera, whether look over all parts and be in same height, pass through the outward appearance detection camera after that, the part on outward appearance detection camera opportunity with carousel mechanism surface carries out the outward appearance and detects, it is qualified to look over the part outward appearance, it is qualified directly through pushing away shell fragment mechanism and guide rail, unqualified then can snatch the defective work to cutting off the mould through cutting off the material manipulator and restore, the rethread guide rail, whole mechanical operation, thereby reach and rely on automation equipment to guarantee and promote product quality and lifting efficiency.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the present invention;

fig. 3 is a schematic structural diagram of the present invention.

In the figure: 1-base, 2-lower frame, 3-workbench, 4-upper frame, 5-first motor, 6-automatic disc changing mechanism, 7-automatic disc swinging mechanical arm, 8-elastic sheet height detecting camera, 9-rotary disc mechanism, 10-appearance detecting camera, 11-elastic sheet pushing mechanism, 12-cutting and sucking mechanical arm, 13-fixed block, 14-roller, 15-cutting mould, 16-rotating block, 17-guide rail, 18-rotating rod, 19-bearing, 20-second motor, 21-control hand wheel, 22-baffle plate and 23-limiting block.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, a rotating disc type CCD vision inspection automation device comprises a base 1, a lower frame 2 is fixedly installed on the top of the base 1, a worktable 3 is fixedly installed on the top of the lower frame 2, an upper frame 4 is fixedly installed on the top of the worktable 3, a first motor 5 is fixedly installed inside the lower frame 2, an automatic disc changing mechanism 6, a spring height detecting camera 8, an appearance detecting camera 10, a spring pushing mechanism 11, a fixed block 13, a rotating block 16, a bearing 19, a second motor 20 and a limiting block 23 are respectively fixedly installed on the top of the worktable 3, the height of the spring height detecting camera 8 is consistent with the height of the rotating disc mechanism 9, so that the spring height detecting camera 8 can conveniently detect the height of parts on the rotating disc mechanism 9, an automatic disc swinging manipulator 7 is located on the top of the automatic disc changing mechanism 6, and a baffle 22 is located on the right side of the automatic disc, the automatic disc changing mechanism 6 of the automatic disc swinging manipulator 7 is convenient, the parts can be prevented from falling, the appearance detection camera 10 is positioned at the top of the turntable mechanism 9, the appearance detection camera 10 is convenient for detecting the appearance of the parts on the turntable mechanism 9 so as to avoid defective products, the spring pushing mechanism 11 is positioned at the right side of the turntable mechanism 9, the spring pushing mechanism 11 and the turntable mechanism 9 are positioned at the same height, the spring pushing mechanism 11 is convenient for pushing out the parts on the turntable mechanism 9, the top of the fixed block 13 is respectively and fixedly provided with a cutting die 15 and a guide rail 17, the limiting block 23 is internally provided with a rotating shaft which is movably connected with the guide rail 17, the output shaft of the second motor 20 is movably connected with the rotating shaft, the second motor 20 can conveniently rotate the guide rail 17 through the rotating shaft, the top of the rotating block 16 is respectively and movably provided with the automatic disc swinging manipulator, cut off and inhale the top that material manipulator 12 is located guide rail 17, conveniently cut off and inhale material manipulator 12 and can place the part on the surface of guide rail 17, the inside of bearing 19 is run through and is installed dwang 18, the top movable mounting respectively of workstation 3 has carousel mechanism 9 and roller 14, the top fixed mounting of roller 14 has swing joint baffle 22, the right side movable mounting of stopper 23 has control hand wheel 21.

The working principle is that the first motor 5 rotates clockwise, the roller 14 is driven to rotate clockwise when the first motor 5 rotates, the roller 14 drives parts on the surface to move leftwards, when the parts move leftwards to the baffle 22, the automatic swing disc manipulator 7 can automatically grab the parts on the surface of the roller 14, then the parts are placed on the surface of the turntable mechanism 9, the turntable mechanism 9 rotates, the parts, the cutting suction manipulator 12 and the cutting die 15 are matched with each other through the spring piece pushing mechanism 11, the whole mechanical operation is carried out, the manpower requirement is greatly reduced, when the parts are placed on the surface of the turntable mechanism 9 through the automatic swing disc manipulator 7, the parts on the surface of the turntable mechanism 9 are firstly detected through the spring piece height detection camera 8, whether all the parts are at the same height or not is checked, and then the appearance detection camera 10 is used, outward appearance detection camera 10 can carry out outward appearance with the part on carousel mechanism 9 surface and detect, looks over whether part outward appearance is qualified, qualified direct through pushing away shell fragment mechanism 11 and guide rail 17, unqualifiedly then can snatch the defective work to cutting off mould 15 through cutting off auto sucking machine tool hand 12 and restoreing, rethread guide rail 17, whole mechanical operation to reach and rely on automation equipment to guarantee and promote product quality and lifting efficiency.

In conclusion, the turntable type CCD visual detection automation device has the advantages that the first motor 5 rotates clockwise, the first motor 5 drives the roller 14 to rotate clockwise when rotating, the roller 14 drives parts on the surface to move leftwards, when the parts move leftwards to the baffle 22, the automatic turntable manipulator 7 can automatically grab the parts on the surface of the roller 14, then the parts are placed on the surface of the turntable mechanism 9, the turntable mechanism 9 rotates, the parts, the cutting suction manipulator 12 and the cutting die 15 are matched with each other through the spring sheet pushing mechanism 11, the whole mechanical operation is carried out, the manpower requirement is greatly reduced, the parts are placed on the surface of the turntable mechanism 9 through the automatic turntable manipulator 7, the parts on the surface of the turntable mechanism 9 are firstly detected through the spring sheet height detection camera 8, look over whether all parts are in same height, through outward appearance detection camera 10 after that, outward appearance detection camera 10 can carry out outward appearance detection with the part on carousel mechanism 9 surface, it is qualified to look over the part outward appearance, qualified direct through pushing away shell fragment mechanism 11 and guide rail 17, unqualified then can snatch the defective work to cutting off mould 15 and restoreing through cutting off auto sucking mechanical hand 12, rethread guide rail 17, whole mechanical operation to reach and rely on automation equipment to guarantee and promote product quality and lifting efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a carousel formula CCD visual detection automation equipment, includes base (1), its characterized in that: the top of the base (1) is fixedly provided with a lower frame (2), the top of the lower frame (2) is fixedly provided with a workbench (3), the top of the workbench (3) is fixedly provided with an upper frame (4), the inside of the lower frame (2) is fixedly provided with a first motor (5), the top of the workbench (3) is respectively fixedly provided with an automatic disc changing mechanism (6), a spring height detection camera (8), an appearance detection camera (10), a spring pushing mechanism (11), a fixed block (13), a rotating block (16), a bearing (19), a second motor (20) and a limiting block (23), the top of the fixed block (13) is respectively fixedly provided with a cutting die (15) and a guide rail (17), the top of the rotating block (16) is respectively and movably provided with an automatic disc swinging manipulator (7) and a cutting and sucking manipulator (12), dwang (18) are installed in the inside through-going of bearing (19), the top movable mounting respectively of workstation (3) has carousel mechanism (9) and roller (14), the top fixed mounting of roller (14) has swing joint baffle (22), the right side movable mounting of stopper (23) has control hand wheel (21).

2. The rotary table type CCD visual detection automation device of claim 1, characterized in that: the height of the elastic sheet height detection camera (8) is consistent with that of the turntable mechanism (9).

3. The rotary table type CCD visual detection automation device of claim 1, characterized in that: the automatic tray-placing mechanical arm (7) is positioned at the top of the automatic tray-changing mechanism (6), and the baffle plate (22) is positioned on the right side of the automatic tray-changing mechanism (6).

4. The rotary table type CCD visual detection automation device of claim 1, characterized in that: the appearance detection camera (10) is positioned at the top of the turntable mechanism (9).

5. The rotary table type CCD visual detection automation device of claim 1, characterized in that: the spring pushing piece mechanism (11) is located on the right side of the turntable mechanism (9), and the spring pushing piece mechanism (11) and the turntable mechanism (9) are located at the same height.

6. The rotary table type CCD visual detection automation device of claim 1, characterized in that: the cutting and sucking manipulator (12) is positioned at the top of the guide rail (17).

7. The rotary table type CCD visual detection automation device of claim 1, characterized in that: the rotating shaft is arranged in the limiting block (23), the rotating shaft is movably connected with the guide rail (17), and the output shaft of the second motor (20) is movably connected with the rotating shaft.