CN208163040U - A kind of welded equipment of automatic bending of square casing - Google Patents
A kind of welded equipment of automatic bending of square casing Download PDFInfo
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- CN208163040U CN208163040U CN201820458272.XU CN201820458272U CN208163040U CN 208163040 U CN208163040 U CN 208163040U CN 201820458272 U CN201820458272 U CN 201820458272U CN 208163040 U CN208163040 U CN 208163040U
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- bending
- automatic bending
- square casing
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Abstract
The utility model discloses a kind of welded equipment of the automatic bending of square casing comprising materials transportation device, the manipulator that moves of the direction of motion feeding device, automatic blanking device, secondary welding station and the automatic bending device that set gradually, the laser welding head that is welded to product and the driving laser welding head along the materials transportation device;The materials transportation device includes by material from the absorption feed mechanism grabbed in the automatic bending device on the feeding device and by the product after bent jointing from the clamping turnover mechanism grabbed in the secondary welding station in the automatic bending device;The automatic bending device is integrally provided on its turnover device for carrying out angle adjustment of a driving.The utility model can be realized a series of full-automatic operations such as automatic charging, automatic bending, the automatic welding for realizing two stations and the automatic blanking of square casing, substantially increases production efficiency, improves the degree of automation.
Description
【Technical field】
The utility model relates to a kind of laser soldering devices, welded more particularly to a kind of automatic bending of square casing
Equipment.
【Background technique】
Traditional welding is all made of argon arc welding, time-consuming and laborious, and inefficiency, appearance is ugly, and encounters some for behaviour
Make the high product for needing circular arc to weld of required precision, is often manually difficult to meet the requirements.Certainly also have using Laser Welding at present
It connects, substantially increases the efficiency of link, disadvantage is however that welding position needs are very accurate, weldment needs to control using fixture
Tool, it is necessary to ensure that the final position of weldment.There is a square casing product at present, manufacture craft includes:Steel disc is punched, is curved
Foldable type, welding.In the prior art, which is then to be transported by manually realizing bending to being welded on bonding machine,
Its production efficiency is very low, and quality is difficult to ensure.Due to after square casing bending not only will the gap to four peripheries carry out
Welding, housing bottom gap is also required to be welded, and therefore, in welding sequence, at least needs two welding posts, and two
Material transportation between a welding post makes welding sequence efficiency decrease again, and increases labour cost.
Therefore, it is necessary to provide the new welded equipment of the automatic bending of square casing of one kind to solve the above problems.
【Utility model content】
The main purpose of the utility model is to provide a kind of welded equipment of the automatic bending of square casing, can be realized
The automatic charging of square casing, automatic bending, the automatic welding for realizing two stations and automatic blanking etc. are a series of full-automatic
Change operation, substantially increases production efficiency, improve the degree of automation.
The utility model is achieved through the following technical solutions above-mentioned purpose:A kind of automatic bending of square casing is welded to be set
It is standby comprising materials transportation device, the direction of motion feeding device, the automatic blanking that set gradually along the materials transportation device
Device, secondary welding station and automatic bending device, the laser welding head that product is welded and the driving Laser Welding
The mobile manipulator of connector;The materials transportation device includes that material is grabbed to the automatic bending from the feeding device
Absorption feed mechanism in device and the product after bent jointing is grabbed to the secondary weldering from the automatic bending device
Connect the clamping turnover mechanism in station;The automatic bending device is integrally provided in its overturning dress for carrying out angle adjustment of a driving
It sets.
Further, the materials transportation device includes the first actuator, by the first actuator drives edge Y-axis movement
The second actuator, driven the first connecting plate for moving up and down by second actuator, the absorption feed mechanism with
The clamping turnover mechanism is fixed on the both ends of first connecting plate.
Further, the clamping turnover mechanism includes the first rotary cylinder, by first rotary cylinder driving progress
First clamping jaw cylinder of rotation and the clamping jaw for being opened or being clamped by the first clamping jaw cylinder driving.
Further, the feeding device includes stock supporting plate, penetrates and hold described in locating rod in the middle part of the stock supporting plate, driving
The second actuator that flitch moves up and down.
Further, the automatic blanking device include the first cylinder, moved by the first cylinder drives edge Y-axis the
Two rotary cylinders are carried out the second clamping jaw cylinder of 90 degree of rotations, by the second clamping jaw gas by second rotary cylinder driving
Clamping jaw, the second cylinder and the rewinding box moved by the second cylinder drives edge X-axis that cylinder driving is opened or clamped.
Further, the secondary welding station include third cylinder, moved by the third cylinder drives edge X-axis the
Two connecting plates, the 4th cylinder being fixed on second connecting plate, moved up and down by the 4th cylinder driving the
The locating piece being fixed on the third connecting plate, the side compression of the locating piece lateral location is arranged in calmly in three connecting plates
Position mechanism and the top pressed positioning mechanism for compressing product upper surface.
Further, the turnover device includes third actuator, is driven the rotation rotated by the third actuator
Pivoted arm and the returning face plate for being fixed on the pivot arm ends, the other end of the returning face plate are erected at one by bearing block and fix
On seat.
Further, the automatic bending device includes the 5th cylinder being fixed on the returning face plate, by the described 5th
Cylinder drives the 4th connecting plate to move up and down, the support base being fixed on the 4th connecting plate, is fixed on described turn over
On rotating plate and pass through the supporting block of the 4th connecting plate, bottom support bracket that the supporting block top is set, be hinged on it is described
Bottom support bracket surrounding and bending plate, the 6th gas above the bottom support bracket turned down by support base driving
Cylinder is driven the bending forming block to move up and down by the 6th cylinder.
Further, idler wheel is provided at the top of the support base, the lower surface of the bending plate is provided with slope wedge block,
The idler wheel supports the overturning that the slope wedge block realizes the bending plate by the up and down motion of the support base.
Further, pilot pin is provided on the bottom support bracket.
Compared with prior art, a kind of beneficial effect of the welded equipment of the automatic bending of square casing of the utility model exists
In:For the product of square tubular structure, its automatic charging, automatic fold, automatic comprehensive welding and automatic can be realized
A series of automatic operations such as blanking, substantially increase production efficiency and welding quality.
【Detailed description of the invention】
Fig. 1 is the structural schematic diagram of the utility model embodiment;
Fig. 2 is the structural schematic diagram of materials transportation device and feeding device in the utility model embodiment;
Fig. 3 is the structural schematic diagram of automatic blanking device and secondary welding station in the utility model embodiment;
Fig. 4 is the structural schematic diagram of automatic bending device and turnover device in the utility model embodiment;
Fig. 5 is the partial structure diagram of the automatic bending device in the utility model embodiment;
The welded equipment of the automatic bending of 100 square casings;
1 materials transportation device, 11 first actuators, 12 second actuators, 13 first connecting plates, 14 absorption feed mechanisms,
15 clamping turnover mechanisms, 151 first rotary cylinders, 152 first clamping jaw cylinders, 153 clamping jaws;
2 feeding devices, 21 stock supporting plates, 22 locating rods, 23 third actuators;
3 automatic blanking devices, 31 first cylinders, 32 second rotary cylinders, 33 second clamping jaw cylinders, 34 clamping jaws, 35 second
Cylinder, 36 rewinding boxes;
4 secondary welding stations, 41 third cylinders, 42 second connecting plates, 43 the 4th cylinders, 44 third connecting plates, 45 positioning
Block, 46 side pressed positioning mechanisms, 461 first compression cylinders, 462 compact heaps, 47 top pressed positioning mechanisms, 471 second pressures
Tight cylinder, 472 extrusion heads;
5 automatic bending devices, 51 the 5th cylinders, 52 the 4th connecting plates, 53 support bases, 54 supporting blocks, 55 bottom support brackets, 56
Bending plate, 57 the 6th cylinders, 58 bending forming blocks, 59 idler wheels, 510 slope wedge blocks, 511 pilot pins;
6 laser welding heads;7 manipulators;8 turnover devices, 81 fourth drive members, 82 rotating arms, 83 returning face plates, 84 inductions
Piece.
【Specific embodiment】
Embodiment:
Fig. 1-Fig. 5 is please referred to, the present embodiment is the welded equipment 100 of the automatic bending of square casing comprising material moves
It carries and sets 1, along the direction of motion feeding device 2, the automatic blanking device 3, secondary welding work that set gradually of materials transportation device 1
Position 4 and automatic bending device 5, the laser welding head 6 that product is welded and the mobile manipulator of driving laser welding head 6
7。
After turning over molding in four faces due to square casing, need to weld four abutment joints, but due to manipulator 7
Drive the movement angle of laser welding head 6 limited, in order to guarantee that abutment joint position can be completely welded to position, the present embodiment
The welded equipment 100 of the automatic bending of square casing further includes the overturning for driving entire automatic bending device 5 to carry out flip vertical
Device 8.
In order to improve material transfer efficiency and save the amount of parts of materials transportation device 1, in the present embodiment, material
Shifting apparatus 1 drives including the first actuator 11, by the second actuator 12 of 11 drives edge Y-axis of the first actuator movement, by second
Moving part 12 drive move up and down the first connecting plate 13, be fixed on 13 one end of the first connecting plate absorption feed mechanism 14,
It is fixed on the clamping turnover mechanism 15 of 13 other end of the first connecting plate.The clamping turnover mechanism 15 includes the first rotary cylinder
151, by the first rotary cylinder 151 the first clamping jaw cylinder 152 for being rotated of driving and by the first clamping jaw cylinder 152 drive into
The clamping jaw 153 that row is opened or clamped.Absorption feed mechanism 14 realizes the automatic charging for the steel disc being punched;Clamp turnover mechanism
15 be mainly used for bending and surrounding butt seam welding connect after shell grab on secondary welding station 4, while realizing shell
180 degree overturning.
The working principle of materials transportation device 1 in the present embodiment is:Absorption feed mechanism 14 is first inhaled from feeding device 2
A piece of steel disc is taken, is then moved to 5 position of automatic bending device, and place it on automatic bending device 5;Bending welding
Afterwards, clamping turnover mechanism 15 clamps shell and is moved to 4 position of secondary welding station, while shell overturning 180 degree is placed into two
On secondary welding post 4;Then absorption feed mechanism 14 adsorbs a piece of steel disc, is moved to 5 position of automatic bending device, to be held to turn over
After rotation mechanism 15 takes out bending and the shell being welded, steel disc is placed on automatic bending device 5 by absorption feed mechanism 14 again, real
The mobile sampling action of an existing material.
Materials transportation device 1 by absorption feed mechanism 14 and clamp turnover mechanism 15 cooperation, realize material from
The movement between each station of dynamic feeding, intermediate products also achieves the automatic turning of intermediate products simultaneously, meets material
All transfer demands before blanking;Same connecting plate is fixed at by the way that feed mechanism 14 and clamping turnover mechanism 15 will be adsorbed
On, actuator quantity needed for saving transfer, and substantially increase material transfer efficiency.
The present embodiment is by by feeding device 2, automatic blanking device 3, secondary welding station 4 and automatic bending device 5
Successively it is arranged along the direction of motion of materials transportation device 1, in conjunction with the absorption feed mechanism 14 in materials transportation device 1 and clamps
Turnover mechanism 15, invalid movement and the overlapping route for greatly reducing material and shell are mobile, improve production efficiency.
Feeding device 2 includes stock supporting plate 21, the locating rod 22 for penetrating 21 middle part of stock supporting plate, the driving up and down motion of stock supporting plate 21
Third actuator 23.In feeder process, the third actuator 23 in feeding device 2 is transported upwards by driving stock supporting plate 21
Dynamic, cooperation absorption feed mechanism 14 realizes feed and the crawl of material.Locating rod 22 plays positioning action to material, is subsequent
Material crawl place, bending and welding provide accurately position assurance.
Automatic blanking device 3 includes the first cylinder 31, by the second rotary cylinder of 31 drives edge Y-axis of the first cylinder movement
32, the second clamping jaw cylinder 33 of 90 degree of rotations is carried out by the driving of the second rotary cylinder 32, driven progress by the second clamping jaw cylinder 33
Clamping jaw 34, the second cylinder 35 and the rewinding box 36 moved by 35 drives edge X-axis of the second cylinder opened or clamped.
Secondary welding station 4 include third cylinder 41, by 41 drives edge X-axis of third cylinder move the second connecting plate 42,
The 4th cylinder 43 that is fixed on the second connecting plate 42, the third connecting plate 44 to be moved up and down by the driving of the 4th cylinder 43,
The locating piece 45 that is fixed on third connecting plate 44, the side pressed positioning mechanism 46 that 45 lateral location of locating piece is set and
Compress the top pressed positioning mechanism 47 of product upper surface.In the present embodiment, there are two the settings of side pressed positioning mechanism 46, point
Two adjacent sides that locating piece 45 is not arranged in also can be set in opposite flank in other embodiments.Side compresses fixed
Position mechanism 46 and top pressed positioning mechanism 47 are each attached on third connecting plate 44.Side pressed positioning mechanism 46 includes first
Compression cylinder 461 is driven the compact heap 462 close to or far from 45 surface of locating piece by the first compression cylinder 461.Top compresses fixed
Position mechanism 47 includes the second compression cylinder 471, is driven the extrusion head 472 to move up and down by the second compression cylinder 471.
Secondary welding station 4 realizes that materials transportation device 1 facilitates blowing and automatic blanking device 3 certainly by third cylinder 41
The position docking of dynamic blanking between the two.Facilitate automatic blanking device 3 that can smoothly remove by the 4th cylinder 43 inverted
Shell.The contour structures of locating piece 45 and the profiling of enclosure interior cavity realize the Primary Location to shell, in conjunction with two sides
Pressed positioning mechanism 46 and top pressed positioning mechanism 47 are realized to the precise positioning of shell, prevent the four sides of shell from tilting
Or position places not in place and influences welding quality.
Turnover device 8 includes fourth drive member 81, is driven the rotating arm 82 rotated by fourth drive member 81 and consolidated
It is scheduled on the returning face plate 83 of 82 end of rotating arm, the other end of returning face plate 83 is erected in a fixing seat by bearing block.Rotating arm
Rotary shaft annular on 82 around fourth drive member 81 is angularly provided with several sensing chips 84, so as to returning face plate 83
Rotation angle realization is accurately controlled.
Automatic bending device 5 include be fixed on returning face plate 83 the 5th cylinder 51, by the 5th cylinder 51 driving carry out
4th connecting plate 52 of lower movement, the support base 53 being fixed on the 4th connecting plate 52 are fixed on returning face plate 83 and pass through the
The supporting block 54 of four connecting plates 52, the bottom support bracket 55 that 54 top of supporting block is set, be hinged on 55 surrounding of bottom support bracket and by
Support base 53 drives the bending plate 56 turned down, the 6th cylinder 57 above bottom support bracket 55, is driven by the 6th cylinder 57
The dynamic bending forming block 58 to move up and down.The top of support base 53 is provided with idler wheel 59, the lower surface setting of bending plate 56
There is slope wedge block 510, idler wheel 59 supports the up and down motion that slope wedge block 510 passes through support base 53, realizes turning over for bending plate 56
Turn, to realize the bending of shell all around block face.It is provided with pilot pin 511 on bottom support bracket 55, realizes to the quick of steel disc
Positioning.It is equal angular to be arranged on the 4th connecting plate 52 in the present embodiment there are four the settings of support base 53.
The working principle of automatic bending device 5 is:After steel disc is placed on bottom support bracket 55, under bending forming block 58
It is depressured steel disc;5th cylinder 51 drives four support bases 53 to move upwards, and bending plate 56 is boosted upwards, realizes fold, curved
After rolling well, four bending plates 56 are remained under the squeezing action of the idler wheel 59 on 53 top of support base and are bonded with steel disc, are prevented
Shell surrounding baffle springs back and influences welding, to improve the welding quality of shell abutment joint.Automatic bending device 5 and overturning
The cooperation of device 8 can be realized the automatic bending of polygon shell, and be capable of the automatic welding of solid periphery 360 degrees omnidirection,
Guarantee that welding quality is high;By the fold campaign of the up and down motion driving bending plate 56 with fixed support base 53, and in bending
The slope wedge block 510 of the back surfaces setting and the cooperation of 53 top rollers 59 of support base of plate 56, utilizes idler wheel 59 and slope wedge block
Rigid contact between 510 realizes power transmission, greatly improves the stability of the fold of bending plate 56, and in welding process
In, the extruding using idler wheel 59 to slope wedge block 510 ensure that steel disc is remained in bending state, be steel disc abutment joint
Welding provide the positional stability of base material, ensure that welding quality;The bending forming of shell and welding realization is seamless right
It connects, and the movement without carrying out material, substantially increases production efficiency;Entire apparatus for bending is arranged in a turnover device
On, the welding that ensure that shell surrounding abutment joint completely in place, further ensure that welding quality, realize shell periphery
The welding of 360 degrees omnidirection.
The working principle of the welded equipment 100 of the automatic bending of the present embodiment square casing is:The steel plate being punched is put
It sets on feeding device 2;Then automatic bending forming is carried out by the crawl of materials transportation device 1 to automatic 5 position of bending device
Process;After square casing bending forming, manipulator 7 drives laser welding head 6 to weld four abutment joints;Welding terminates
Afterwards;Materials transportation device 1 grabs square casing to secondary welding station 4, while square casing is reversed 180 degree bottom court
On;Then laser welding head 6 welds its bottom;After welding, automatic blanking is realized by automatic blanking device 3.
The beneficial effect of the welded equipment 100 of the automatic bending of the present embodiment square casing is:For square tubular knot
The product of structure can be realized a series of automations such as its automatic charging, automatic fold, automatic comprehensive welding and automatic blanking
Operation, substantially increases production efficiency and welding quality.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. a kind of welded equipment of automatic bending of square casing, it is characterised in that:It includes materials transportation device, along the object
Feeding device, automatic blanking device, secondary welding station and the automatic bending dress that the direction of motion of material shifting apparatus is set gradually
It sets, to the manipulator of the product laser welding head welded and the driving laser welding head movement;The material transfer
Device include by material from the absorption feed mechanism grabbed on the feeding device in the automatic bending device and will bending
Product after welding is from the clamping turnover mechanism grabbed in the secondary welding station in the automatic bending device;It is described from
Dynamic apparatus for bending is integrally provided on its turnover device for carrying out angle adjustment of a driving.
2. the welded equipment of the automatic bending of square casing as described in claim 1, it is characterised in that:The material transfer dress
It sets including the first actuator, by the second actuator of the first actuator drives edge Y-axis movement, by second actuator and drives
Dynamic the first connecting plate to move up and down, the absorption feed mechanism and the clamping turnover mechanism are fixed on described first and connect
The both ends of fishplate bar.
3. the welded equipment of the automatic bending of square casing as described in claim 1, it is characterised in that:The clamping tipper
Structure includes the first rotary cylinder, by first rotary cylinder the first clamping jaw cylinder for being rotated of driving and by described first
Clamping jaw cylinder drives the clamping jaw for being opened or being clamped.
4. the welded equipment of the automatic bending of square casing as described in claim 1, it is characterised in that:The feeding device packet
Stock supporting plate is included, locating rod in the middle part of the stock supporting plate is penetrated, the second actuator that the driving stock supporting plate moves up and down.
5. the welded equipment of the automatic bending of square casing as described in claim 1, it is characterised in that:The automatic blanking dress
It sets including the first cylinder, by the second rotary cylinder of the first cylinder drives edge Y-axis movement, by second rotary cylinder and drives
Dynamic the second clamping jaw cylinder for carrying out 90 degree of rotations, the clamping jaw for being opened or being clamped by the second clamping jaw cylinder driving, second
Cylinder and the rewinding box moved by the second cylinder drives edge X-axis.
6. the welded equipment of the automatic bending of square casing as described in claim 1, it is characterised in that:The secondary welding work
Position include third cylinder, by the third cylinder drives edge X-axis move the second connecting plate, be fixed on second connecting plate
The 4th cylinder, by the 4th cylinder driving move up and down third connecting plate, be fixed on the third connecting plate
Locating piece, be arranged in the locating piece lateral location side pressed positioning mechanism and compress product upper surface top pressure
Tight positioning mechanism.
7. the welded equipment of the automatic bending of square casing as described in claim 1, it is characterised in that:The turnover device packet
It includes third actuator, the rotating arm rotated by third actuator driving and is fixed on turning over for the pivot arm ends
The other end of rotating plate, the returning face plate is erected in a fixing seat by bearing block.
8. the welded equipment of the automatic bending of square casing as claimed in claim 7, it is characterised in that:The automatic bending dress
It sets including the 5th cylinder being fixed on the returning face plate, the 4th connection to be moved up and down by the 5th cylinder driving
Plate, the support base being fixed on the 4th connecting plate, the branch for being fixed on the returning face plate and passing through the 4th connecting plate
Bracer, the bottom support bracket that the supporting block top is arranged in are hinged on the bottom support bracket surrounding and are driven by the support base
The bending plate turned down, the 6th cylinder above the bottom support bracket are carried out fortune up and down by the 6th cylinder driving
Dynamic bending forming block.
9. the welded equipment of the automatic bending of square casing as claimed in claim 8, it is characterised in that:The top of the support base
Portion is provided with idler wheel, and the lower surface of the bending plate is provided with slope wedge block, and the idler wheel supports the slope wedge block and passes through
The overturning of the bending plate is realized in the up and down motion of the support base.
10. the welded equipment of the automatic bending of square casing as claimed in claim 9, it is characterised in that:The bottom support bracket
On be provided with pilot pin.
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CN201820458272.XU CN208163040U (en) | 2018-04-02 | 2018-04-02 | A kind of welded equipment of automatic bending of square casing |
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CN201820458272.XU CN208163040U (en) | 2018-04-02 | 2018-04-02 | A kind of welded equipment of automatic bending of square casing |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108555597A (en) * | 2018-04-02 | 2018-09-21 | 苏州迅镭激光科技有限公司 | A kind of welded equipment of automatic bending of square casing |
CN110091175A (en) * | 2019-06-12 | 2019-08-06 | 江苏科技大学 | A kind of welded molding machine of square pile end plate bending |
-
2018
- 2018-04-02 CN CN201820458272.XU patent/CN208163040U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108555597A (en) * | 2018-04-02 | 2018-09-21 | 苏州迅镭激光科技有限公司 | A kind of welded equipment of automatic bending of square casing |
CN108555597B (en) * | 2018-04-02 | 2024-03-22 | 苏州迅镭激光科技有限公司 | Automatic integrative equipment of welding of bending of square casing |
CN110091175A (en) * | 2019-06-12 | 2019-08-06 | 江苏科技大学 | A kind of welded molding machine of square pile end plate bending |
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