CN208147178U - Full-automatic non-contact laser puncher - Google Patents
Full-automatic non-contact laser puncher Download PDFInfo
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- CN208147178U CN208147178U CN201820483730.5U CN201820483730U CN208147178U CN 208147178 U CN208147178 U CN 208147178U CN 201820483730 U CN201820483730 U CN 201820483730U CN 208147178 U CN208147178 U CN 208147178U
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Abstract
The utility model discloses a kind of full-automatic non-contact laser puncheres, including：Pedestal；Laser；Galvanometer system, including incidence end and moveable exit end, the incidence end of galvanometer system and the transmitting terminal abutting joint of laser, the exit end of galvanometer system is for controlling laser cutting path；Gripper sampling system, including moveable manipulator；Loading and unloading system, including moveable clamping box, clamping box are equipped with several card slots side by side, and card slot opening is arranged towards manipulator.Due to cutting card sample using laser boring, the sample of contactless cutting is pollution-free, and especially in biochemistry, contactless CR production is safer reliable；And, galvanometer system controls the cutting path of laser by moveable exit end, and gripper sampling system quickly grabs card sample by moveable manipulator, has efficient automated production ability, unattended automatic sampling processing is realized, cost has greatly been saved.
Description
Technical field
The utility model relates to biological specimen collection card manufacture technology fields, and in particular to for producing biological specimen collection
The full-automatic non-contact laser puncher of card.
Background technique
As the screening of newborn's deaf gene and HPV generaI investigation are promoted, sample is stored in the mode of prefabricated card because taking
Sample and convenient transportation operation, at the same it is low in cost, and the sample size of card type is increasing.But existing biological sample collection card is exhausted
Most of is all to obtain sample by mechanical hole knockout, is unable to satisfy the sample size process demand of growth.
In the prior art, biological sample collection card is produced by the way of mechanical punching, sample is be easy to cause to pollute, and is cut
Cotton-shaped clast is generated during cutting；In addition, mechanical punching sampling cannot achieve unattended without mating automation sampler
Operating mode, therefore efficiency and processing flux be not high.
Summary of the invention
The application provides full-automatic non-contact laser puncher a kind of pollution-free and that automation is high.
A kind of full-automatic non-contact laser puncher is provided in a kind of embodiment, including：
Pedestal；
Laser, installation cut laser on the base, for emitting；
Galvanometer system is mounted on the transmitting terminal of laser, including incidence end and moveable exit end, galvanometer system
The transmitting terminal abutting joint of incidence end and laser, the exit end of galvanometer system is for controlling laser cutting path；
Gripper sampling system is installed on the base, including moveable manipulator, and manipulator is for grabbing card sample
It takes to the cutting area punching opposite with the exit end of galvanometer system；
Loading and unloading system is installed on the base, including moveable clamping box, and clamping box are equipped with several along moving direction
The card slot for being used to clamp card sample side by side, card slot opening are arranged towards manipulator.
Further, gripper sampling system further includes robot drives part, and robot drives part is installed on the base, machine
Tool hand is mounted on the output end of robot drives part, and robot drives part driving manipulator replaces in cutting area and loading and unloading area
Movement.
Further, gripper sampling system further includes linear guide, and manipulator is moveably mounted in linear guide,
One end of linear guide is located at cutting zone position, and the other end is docked with clamping box
Further, loading and unloading system further includes upgrading bracket and upgrading actuator, and upgrading actuator is installed on the base,
On the output end for upgrading the vertically-mounted upgrading actuator of bracket, clamping box are removably connected on upgrading bracket, upgrading driving
Part driver upgrade bracket drives clamping box to upgrade loading and unloading.
Further, full-automatic non-contact laser puncher further includes camera and central processing unit, camera towards
Cutting area setting, camera is used to shoot the card sample positioned at cutting area, and sends image to central processing unit, centre
Reason device is used to obtain the position of image and identification card sample, and controls positioning and the cutting track of galvanometer system exit end.
Further, full-automatic non-contact laser puncher further includes sample collecting system, and sample collecting system includes
Moveable collection box, collection box are located at the lower section of cutting area, and the collection hole for being used to collect sample with several arrays.
Further, there is cutting sampling area and identification code paste area on card sample.
Further, full-automatic non-contact laser puncher further includes bar code identification module, and bar code identification module is in
The connection of central processor signal, bar code identification module read movement routine setting of the end face to manipulator crawl card sample, item
Code identification module is used for the identification code read on card sample and sends central processing unit to for information is read.
Further, full-automatic non-contact laser puncher further includes that automatic dust removing filters system, including dedusting absorption
End, dedusting are adsorbed end face and are arranged to cutting area.
Further, full-automatic non-contact laser puncher further includes cooling recirculation system, including cooling heat absorbing end, cold
But heat absorbing end is arranged close to laser and cutting area.
According to the full-automatic non-contact laser puncher of above-described embodiment, due to cutting card sample using laser boring
This, for the sample being cut by laser out without Mechanical Contact, the sample of contactless cutting is pollution-free, non-to connect especially in biochemistry
Touch CR production is safer reliable；Also, galvanometer system controls the cutting path of laser by moveable exit end,
Gripper sampling system quickly grabs card sample by moveable manipulator, has efficient automated production ability, real
Show unattended automatic sampling processing, greatly saves cost.
Detailed description of the invention
Fig. 1 is the positive structure diagram of full-automatic non-contact laser puncher in the present embodiment；
Fig. 2 is the local overlooking structural schematic diagram of full-automatic non-contact laser puncher in the present embodiment；
Fig. 3 is the side structure schematic view of loading and unloading system in the present embodiment；
Fig. 4 is the structural block diagram of control section in the present embodiment.
Specific embodiment
Below by specific embodiment combination attached drawing, invention is further described in detail.
A kind of full-automatic non-contact laser puncher is present embodiments provided, this puncher is equipped with laser, laser
By the card sample production sample of transmitting laser cutting papery, card sample can be dry for forensic dna trace card, FTA card, DBS
Blood piece card or other biochemical high-throughput cards.
As shown in Figure 1, the full-automatic non-contact laser puncher of the present embodiment mainly includes laser 1, galvanometer system
2/ gripper sampling system 3 and loading and unloading system 4.
Laser 1 is semiconductor cooling light source laser, preferably, ultraviolet (355nm) with short pulse (femtosecond) DPSS type
Laser generates heat affected area with it smaller in material working process, while having the characteristics that flexible machining control service
It is sampled in biochargeable paper quality sample, the sample of available different shape and size.In other embodiments, other can be selected
Cold light source is as cutting medium.
In the present embodiment, laser 1 is mounted on pedestal 9 by mounting rack 91, and mounting rack 91 includes support plate, fixed column
And lifting column, support plate are mounted on pedestal 9 by fixed column, laser 1 is mounted on branch by the upgrading scalable adjusting of column
On fagging, scalable adjusting can be realized by screw thread and rotation connection setting.The transmitting terminal level of laser 1 after installation is set
It sets.
Galvanometer system 2 is mounted on the transmitting terminal of laser 1.Galvanometer system 2 includes incidence end, reflective mirror, lens, outgoing
The components such as end and actuator, wherein exit end is horizontally movable setting, and actuator is connect with exit end, for driving outgoing
End moves horizontally, i.e., for controlling the cutting path of laser.The incidence end of galvanometer system 2 is docked with the transmitting terminal of laser 1
It is installed together, so that the incidence end of galvanometer system 2 is located at laser 1 and emits in the optical path of laser.The exit end of galvanometer system 2
It is arranged vertically downward, the corresponding region in the lower section of exit end is cutting area.
As shown in Fig. 2, gripper sampling system 3 includes manipulator 31, robot drives part 32 and linear guide 33.Straight line
Guide rail 33 is vacantly mounted on pedestal 9 by support level, and one end is located at the opposite cutting area of exit end of galvanometer system 2,
The other end is docked with the clamping box of loading and unloading system 3, and linear guide 33 is used for support card sample 10, in process, card
Sample 10 is moved to cutting area from one end of linear guide 33.Robot drives part 32 includes driving motor and straight-line transmitting moving axis,
Robot drives part 32 is mounted on pedestal 9 by bracket, the output end (straight-line transmitting moving axis) and machinery of robot drives part 32
Hand 31 connects, and 32 driving manipulator 31 of robot drives part crawl card sample 10 in upper and lower material position and is cut along linear guide 33
It cuts and is alternately moved between position.Also, manipulator 31 includes clamping actuator and clamping jaw, and clamping actuator drives clamping jaw clamping card
Sample 10.In other embodiments, robot drives part 32 can also be cylinder, and manipulator 31 is directly installed on the output shaft of cylinder
On.
As shown in Figures 2 and 3, in the present embodiment, loading and unloading system 4 includes that lifting support 41, clamping box 42 and lifting are driven
Moving part 43.Lifting actuator 43 is vertically installed on pedestal 9, and lifting support 41 is mounted on lifting actuator 43, lifting driving
Part 43 drives lifting support 41 along Z axis lifting moving, and the clamping of clamping box 42 is detachably arranged on lifting support 41.
Specifically, lifting support 41 includes lower baffle plate, overhead gage and side plate, clamping box 42 are connected to lower baffle plate and overhead gage
Between, in order to preferably position fixed clamping box 42, in the metal that the upper and lower ends of side plate are inlaid with magnet respectively or can be magnetic,
Metal or magnet that can be magnetic is equipped on the opposite face of clamping box 42, so that clamping box 42 are fixed on lifting support by magnetic
On 41.
Clamping box 42 are the vertical strip cabinet that side has opening, and the opening of clamping box 42 is arranged towards manipulator 31,
And it is docked with linear guide 33.Clamping box 42 alongst (i.e. moving direction) are equipped with several card slots side by side, each
Card slot is for clamping a card sample 10, in order to which all card samples 10 are located in clamping box 42, i.e., all cards
Sample 10 is aligned in vertical direction, is equipped with vertical positioning strip in the bottom of clamping box 42, card sample 10 is inserted into card slot
Until being contacted with positioning strip, completes positioning and clamp.The side of clamping box 42 is also equipped with handle, the dismounting of box 42 easy to setup.
In the present embodiment, full-automatic non-contact laser puncher further includes camera 5 and central processing unit 6, camera 5
It is mounted on pedestal 9, camera 5 is arranged towards cutting area, and camera 5, which is used to shoot, is located at cutting area card sample to be cut
10, camera 5 is connect with 6 signal of central processing unit, and the image that camera 5 is shot sends central processing unit 6, central processing unit to
6 also connect with the actuator of galvanometer system 2, and the image that central processing unit 6 will acquire is by being calculated the position of card sample 10
Coordinate is set, moves horizontally cutting in conjunction with the actuator driving exit end of pre-stored cutting track process control galvanometer system 2
Sample out.
In the present embodiment, full-automatic non-contact laser puncher further includes sample collecting system 7, sample collecting system 7
Including collection box 71 and actuator 72 is collected, actuator 72 is collected and is mounted on pedestal 9, collecting actuator 72 includes X-axis and Y-axis
The guide rail and actuator in direction, collection box 71 are mounted on the lower section collected on actuator 72, and be located at cutting area, that is, are located at straight line
The lower section of guide rail 33.Collection box 71 is equipped with several and collects hole, and the planar movement of collection box 71 can be driven by collecting actuator 72,
So that the sample that the collection hole alignment cutting area of collection box 71 is cut.Specifically, collection box 71 include collecting board, locating piece,
Fixed plate and mounting assembly, collecting board are the sample reception PCR plate in 96 holes or the sample reception deep-well plates in 96 holes, and collection box 71 can
According to the type and size of the size selection collecting board of cutting sample.
As shown in Fig. 2, card sample 10 includes cutting area 10a and identification code paste area 10b, cutting area 10a for cutting
Sample out, identification code paste area 10b are used to paste the bar code or two dimensional code of 10 information of identification card sample.In linear guide 33
Above and below be separately installed with a bar code identification module 8, the scanning of bar code identification module 8 reads end face to linear guide
33 settings, i.e. bar code identification module 8 can be scanned across the card sample 10 of linear guide 33, read the information of card sample 10,
Bar code identification module 8 is connect with 6 signal of central processing unit, sends the information of reading to card sample 10, and central processing unit 6
The type of card sample 10 is identified according to the information of the card sample 10 of acquisition, is cut into correspondingly-sized to control galvanometer system 2
The sample of size.
In the present embodiment, full-automatic non-contact laser puncher further includes that automatic dust removing filters system and cooling cycle system
System (not shown), it includes dedusting absorption end and dedusting actuator that automatic dust removing, which filters system, and dedusting actuator is vacuum suction
Attached pump or dedusting actuator are blower, and dedusting absorption end is connect with dedusting actuator, and dedusting actuator is set towards cutting area
Set, for adsorbing the dust and clast that generate in cutting process, to safeguard the cleaning of puncher, effectively prevent dust and clast into
Entering to components interior influences production precision.
Cooling recirculation system includes heat absorbing end and heat exchanger, and heat absorbing end is connect by pipeline with heat exchanger, heat absorption end face to
Laser 1 and cutting area setting, two heat sources of the heat absorbing end on puncher, to reduce the temperature of complete machine.
In the present embodiment, full-automatic non-contact laser puncher further includes casing, and casing is mounted on pedestal 9, casing
The all components being located on pedestal 9 are wrapped, a closed processing environment is enclosed, automatic dust removing is also improved and filters system
Dust removing effects and cooling recirculation system cooling effect.
As shown in figure 4, central processing unit 6 respectively with camera 5, bar code identification module 8, control galvanometer system 2 in drive
Moving part, robot drives part 32, the clamping actuator on manipulator 31, lifting actuator 43 and collection 72 signal of actuator connect
It connects, central processing unit 6 controls the automation punching production of entire puncher.
The production stage of the puncher of the present embodiment is as follows：
S001：Feeding；
Manually several card samples 10 are put into clamping box 42, then the clamping box 42 for filling card sample 10 are blocked
On lifting support 41, and absorption is positioned by magnet and is fixed.
Lifting actuator 43 drives lifting support 41 that clamping box 42 is driven to be moved to material position, waits the crawl card of manipulator 31
Piece sample 10.Wherein, upper material position is that the card sample 10 of 42 the top of clamping box is aligned with manipulator 31.
S002：Grab card sample；
32 driving manipulator 31 of robot drives part is moved to upper material position along linear guide 33 and grabs card sample 10.
S003：Information is read；
Manipulator 31 grabs card sample 10 and moves along linear guide 33 to cutting area, identifies mould by bar code in the process
8 cog region of block, bar code identification module 8 scans the bar code information on card sample 10, and sends central processing unit 6, centre to
It manages device 6 and corresponding machining locus is selected according to the information of acquisition.
S004：Cutting positioning；
Manipulator 31 grabs card sample 10 and is moved to cutting area, and camera 5 is taken pictures, and image is sent to center
Processor 6, central processing unit 6 calculate the accurate coordinates of card sample 10 according to image, adjust the initial manufacture of galvanometer system 2
Position.
S005：Cutting production；
After positioning, laser 1 emits laser, and the actuator control exit end of galvanometer system 2 is mobile, so that laser installation is pre-
If track is cut into sample on card sample 10.The sample being cut into directly is fallen into the collection box 71 of lower section.
In lasting process, galvanometer system 2 need to be relocated repeatedly, collect actuator 72 and collection box 71 is also driven to move
It moves to corresponding collection position and collects the sample that cutting is fallen.
S006：Blanking.
After card sample 10 has been cut, the crawl of card sample 10 after cutting is moved back to clamping box 42 by manipulator 31
In card slot, lifting actuator 43 drives lifting support 41 that clamping box 42 is driven up to move a lattice, so that second card sample
10, which are moved to the standby tool hand 31 of material position, grabs.
It repeats above-mentioned steps and cuts second card sample 10, and so on, it realizes that automatic laser is contactless and cuts
Production is cut, automatic dust removing is run during processing simultaneously and filters system and cooling recirculation system, guarantees that complete machine is clean and prevents high temperature
Influence machining accuracy.
Full-automatic non-contact laser puncher provided in this embodiment, due to the card using cold light source laser cutting papery
Piece sample 10, for the sample being cut by laser out without Mechanical Contact, the sample of contactless cutting is pollution-free, especially leads in biochemistry
Domain, contactless CR production are safer reliable；Also, galvanometer system 2 controls laser by moveable exit end
Cutting path, gripper sampling system 3 quickly grab card sample 10 by moveable manipulator 31, have efficient automatic
Change production capacity, realizes unattended automatic sampling processing, greatly saved cost.
Specifically, this full-automatic non-contact laser puncher is due to using laser cutting (220V alternating current), single sample
Cut duration<1s is used, safety non-pollution without additional consumptive material.Galvanometer system 2 provides hi-precision cutting template, cuts sample
Up to 0.05mm different dimensions templates can be arranged using software when not changing hardware configuration in dimensional accuracy, behaviour
After sample is put into sample introduction tank by work person, unattended automatic sampling can be realized.
Use above specific case is illustrated the present invention, is merely used to help understand the present invention, not to limit
The system present invention.For those skilled in the art, according to the thought of the present invention, can also make several simple
It deduces, deform or replaces.
Claims (10)
1. a kind of full-automatic non-contact laser puncher, which is characterized in that including：
Pedestal；
Laser is mounted on the pedestal, for emitting cutting laser；
Galvanometer system is mounted on the transmitting terminal of the laser, including incidence end and moveable exit end, the galvanometer system
The transmitting terminal abutting joint of the incidence end of system and the laser, the exit end of the galvanometer system is for controlling laser cutting road
Diameter；
Gripper sampling system is mounted on the pedestal, including moveable manipulator, and the manipulator is used for card sample
This crawl to the cutting area opposite with the exit end of the galvanometer system punches；
Loading and unloading system is mounted on the pedestal, including moveable clamping box, if the clamping box are equipped with along moving direction
The dry card slot for being used to clamp card sample side by side, the card slot opening are arranged towards the manipulator.
2. full-automatic non-contact laser puncher as described in claim 1, which is characterized in that the gripper sampling system
It further include robot drives part, the robot drives part is mounted on the pedestal, and the manipulator is mounted on the machinery
On the output end of hand-drive part, the robot drives part drives the manipulator in cutting area and the alternating movement of loading and unloading area.
3. full-automatic non-contact laser puncher as claimed in claim 2, which is characterized in that the gripper sampling system
It further include linear guide, the manipulator is moveably mounted in the linear guide, and one end of the linear guide is located at
Zone position is cut, the other end is docked with the clamping box.
4. full-automatic non-contact laser puncher as described in claim 1, which is characterized in that the loading and unloading system also wraps
Upgrading bracket and upgrading actuator are included, the upgrading actuator is mounted on the pedestal, the vertically-mounted institute of upgrading bracket
On the output end for stating upgrading actuator, the clamping box are removably connected on the upgrading bracket, the upgrading actuator
The upgrading bracket is driven to drive clamping box upgrading loading and unloading.
5. full-automatic non-contact laser puncher as described in claim 1, which is characterized in that further include camera and center
Processor, the camera are arranged towards cutting area, and the camera is used to shoot the card sample positioned at cutting area, and will figure
As sending the central processing unit to, the central processing unit is used to obtain the position of described image and identification card sample, and
Control positioning and the cutting track of the galvanometer system exit end.
6. full-automatic non-contact laser puncher as described in claim 1, which is characterized in that further include sample collection system
System, the sample collecting system includes moveable collection box, and the collection box is located at the lower section of the cutting area, and if having
The collection hole for being used to collect sample of dry array.
7. full-automatic non-contact laser puncher as claimed in claim 5, which is characterized in that have on the card sample
Cutting sampling area and identification code paste area.
8. full-automatic non-contact laser puncher as claimed in claim 7, which is characterized in that further include bar code identification mould
Block, the bar code identification module are connect with the central processing unit signal, and the reading end face of the bar code identification module is to described
Manipulator grabs the movement routine setting of card sample, and the bar code identification module will be for that will read the identification code on card sample
And the central processing unit is sent to by information is read.
9. full-automatic non-contact laser puncher as described in claim 1, which is characterized in that further include that automatic dust removing filters
End is adsorbed in system, including dedusting, and the dedusting is adsorbed end face and is arranged to cutting area.
10. full-automatic non-contact laser puncher as described in claim 1, which is characterized in that further include cooling cycle system
System, including cooling heat absorbing end, the cooling heat absorbing end are arranged close to laser and cutting area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820483730.5U CN208147178U (en) | 2018-04-04 | 2018-04-04 | Full-automatic non-contact laser puncher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820483730.5U CN208147178U (en) | 2018-04-04 | 2018-04-04 | Full-automatic non-contact laser puncher |
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| CN208147178U true CN208147178U (en) | 2018-11-27 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109765090A (en) * | 2019-02-28 | 2019-05-17 | 中国石油大学(北京) | A kind of device and method of terrestrial facies compact reservoir laminated texture precise classification sampling |
| CN114131224A (en) * | 2021-12-15 | 2022-03-04 | 成都尚明工业有限公司 | Semiconductor laser cutting device |
| CN114952021A (en) * | 2022-06-16 | 2022-08-30 | 广东依顿电子科技股份有限公司 | Manufacturing method of circuit board thermosetting ink two-dimensional code |
-
2018
- 2018-04-04 CN CN201820483730.5U patent/CN208147178U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109765090A (en) * | 2019-02-28 | 2019-05-17 | 中国石油大学(北京) | A kind of device and method of terrestrial facies compact reservoir laminated texture precise classification sampling |
| CN114131224A (en) * | 2021-12-15 | 2022-03-04 | 成都尚明工业有限公司 | Semiconductor laser cutting device |
| CN114952021A (en) * | 2022-06-16 | 2022-08-30 | 广东依顿电子科技股份有限公司 | Manufacturing method of circuit board thermosetting ink two-dimensional code |
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