CN208067307U - A kind of casting pours heat-extraction system and is automatically separated recovery system - Google Patents
A kind of casting pours heat-extraction system and is automatically separated recovery system Download PDFInfo
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- CN208067307U CN208067307U CN201820509984.XU CN201820509984U CN208067307U CN 208067307 U CN208067307 U CN 208067307U CN 201820509984 U CN201820509984 U CN 201820509984U CN 208067307 U CN208067307 U CN 208067307U
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Abstract
The utility model, which discloses a kind of casting and pours heat-extraction system, is automatically separated recovery system, heat-extraction system automatic separator is poured including casting and pours heat-extraction system conveying mechanism, the casting pours heat-extraction system automatic separator and is provided with Exhausting System reception conduit, part reception conduit and running gate system reception conduit, the outlet of the Exhausting System reception conduit and running gate system reception conduit each leads to pour the input terminal of heat-extraction system conveying mechanism, and the output end for pouring heat-extraction system conveying mechanism leads to calciner.The utility model is designed reasonably, it is compact-sized, it occupies little space, low cost, whole process can realize full-automatic operation, greatly reduce the labor intensity of producers, and operating noise is small, reliable operation, failure rate is low, and work efficiency is high, substantially increases production efficiency, directly the waste material of casting is recycled, it is ensured that identical with a collection of quality of product.
Description
Technical field
Heat-extraction system, which is poured, the utility model is related to a kind of casting is automatically separated recovery system.
Background technology
With science and technology and industrial progress, foundry engieering has obtained extremely rapid development, has been widely used in
Produce the objects such as Metal buttons.As shown in Fig. 1 ~ 3, there is a spray 100 come that casts out to include part 110 and pour at present
Heat-extraction system 120 is made of wherein pouring heat-extraction system 120 running gate system 121 and Exhausting System 122, and running gate system 121 includes directly to pour
Road 123, cross gate 124 and ingate 125.It in order to isolate part 110, needs first to isolate Exhausting System 122, then by zero
Part 110 is isolated, and remaining is running gate system 121.Typically now it is to use manually to detach the heat-extraction system that pours of casting, point
Waste material from after first concentrates, artificial carry somewhither is stored again, and that there are labor intensity is big, working efficiency is low and does not carry out directly
The shortcomings of recycling.
Utility model content
In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a kind of reasonable design, certainly
Dynamicization degree is high, work efficiency is high and the casting of directly recycling waste material pours heat-extraction system and is automatically separated recovery system.
In order to solve the above technical problems, the technical solution adopted in the utility model is:A kind of casting pours heat-extraction system and divides automatically
It pours heat-extraction system automatic separator from recovery system, including casting and pours heat-extraction system conveying mechanism, it is automatic that the casting pours heat-extraction system
Seperator is provided with Exhausting System and receives conduit, part reception conduit and running gate system reception conduit, the Exhausting System reception
The outlet of conduit and running gate system reception conduit each leads to pour the input terminal of heat-extraction system conveying mechanism, described to pour heat-extraction system conveyer
The output end of structure leads to calciner.
Preferably, it includes rack that the casting, which pours heat-extraction system automatic separator, and workbench is provided in the rack, described
The positioning transporting device for conveying spray back and forth horizontally, the rack upper edge spray conveying are provided on workbench
Direction set gradually be useful for clamp spray before and after part position the first positioning clamping device, for clamping spray
Second positioning clamping device of front and back ingate position and clamping doffer for spray sprue position to be clamped, institute
It states and is provided with preceding separating mechanism for distinguishing separating casting blank front Exhausting System and part in rack and for dividing respectively
Rear separating mechanism from spray rear portion Exhausting System and part, there are two front and back symmetrical and positioned at for setting in the rack
Exhausting System below one positioning clamping device receives conduit, symmetrical before and after two and below the second positioning clamping device
Part receives conduit and a running gate system being located at below clamping doffer receives conduit.
Preferably, the positioning transporting device includes first motor, transmission mechanism, slide plate and cross slide way, the transverse direction
Guide rail is laterally fixedly installed on workbench, and the slide plate slides are installed on cross slide way, and the first motor passes through transmission
Mechanism drives slide plate transversely guide rail horizontal reciprocating movement;The centrally disposed of the slide plate is useful for positioning spray sprue
Positioning cone and limit framework for positioning spray or so cross gate, the positioning cone be fixedly installed on limitting casing
The front and rear part at the center of body, the slide plate is symmetrically arranged with preceding material-dropping hole and rear material-dropping hole.
Preferably, first positioning clamping device includes and is located on first above positioning transporting device to lift clamping machine
Structure and first time lifting and clamping mechanism below positioning transporting device, the lower end of lifting and clamping mechanism and the on described first
Once the upper end of lifting and clamping mechanism is opposite and cooperating;Second positioning clamping device includes to be located at positioning transporting device
Lifting and clamping mechanism and second time lifting and clamping mechanism below positioning transporting device on the second of top, on described second
The lower end of lifting and clamping mechanism is opposite with the upper end of second time lifting and clamping mechanism and cooperating.
Preferably, on described first on lifting and clamping mechanism and second lifting and clamping mechanism include the first lifting cylinder,
First lifting riser and the first lifting guide mechanism, the cylinder body of first lifting cylinder are fixedly mounted on the top of rack, institute
It states the piston rod of the first lifting cylinder downward and its end and the top center of the first lifting riser is hinged, first lifting is led
Include a pair of guide rod symmetrical about the first lifting cylinder and a pair of guide sleeve being slidably matched with respective guide rod, institute to mechanism
The top that guide sleeve is fixedly mounted on rack is stated, the guide rod is arranged in the top of in corresponding guide sleeve and its lower end and the first lifting riser
The corresponding one end in portion is hinged;The bottom centre of the first lifting riser is provided with the positioning for positioning spray sprue and lacks
Mouthful, the bottom of the first lifting riser is provided with two pairs of locating notches for being respectively used to positioning limit framework both ends, and two pairs are fixed
Position notch is symmetrical about locating notch, and each pair of locating notch is symmetrically positioned in the front and rear sides of the first lifting riser;Described first liter
The top front and rear sides of drop riser are horizontally arranged with the first T shape sliding slots respectively, are slidably fitted in the first T shape sliding slots multiple
The outer end face of first T shape slide bars, the first T shape slide bars is equipped with the first locking screw for fixing the first T shape slide bar positions
Bolt, sliding sleeve is equipped with the first sliding block on the first T shape slide bars, and the side of first sliding block is equipped with for fixing the first cunning
The left and right ends portion of second clamping screw of block position, first sliding block is connected with down downwards by the first adjusting screw rod respectively
The periphery of U-lag body, first adjusting screw rod is arranged with the first spring, and the first sliding block is withstood in the upper end of first spring,
Inverted U-shaped groove body is withstood in the lower end of first spring, and soft briquetting is fixedly installed in the inverted U-channel body.
Preferably, first time lifting and clamping mechanism and second time lifting and clamping mechanism include the second lifting cylinder,
Second lifting riser and the second lifting guide mechanism, the cylinder body of second lifting cylinder are fixedly mounted on the bottom of rack, institute
It states the piston rod of the second lifting cylinder upward and its end and the bottom centre of the second lifting riser is hinged, second lifting is led
Include that a pair of vertical guide symmetrical about the second lifting cylinder and a pair are slidably matched with corresponding vertical guide to mechanism
Guide bracket, the guide bracket is symmetrically mounted on lower part respective side the right and left of the second lifting riser, the lower end of the vertical guide
Portion is fixedly mounted on the bottom of rack;The top front and rear sides of the second lifting riser are horizontally arranged with the 2nd T shapes cunning respectively
Slot, is slidably fitted with multiple 2nd T shape slide bars in the 2nd T shape sliding slots, and the outer end faces of the 2nd T shape slide bars wears useful
It is equipped with the second sliding block in sliding sleeve on the third clamping screw for fixing the 2nd T shape slide bar positions, the 2nd T shape slide bars, it is described
The side of second sliding block is equipped with the 4th clamping screw for fixing the second slide position, the left and right ends of second sliding block
Portion has connected up U-lag body by the second adjusting screw rod respectively, and the periphery of second adjusting screw rod is arranged with second spring,
The second sliding block is withstood in the lower end of the second spring, and the upper end of the second spring is withstood U-lag body, consolidated in the U-lag body
Surely it is provided with down soft briquetting, soft briquetting is corresponded with upper soft briquetting under described.
Preferably, the clamping doffer include the opposite side U-lag body of a pair of openings, clip claw mechanism, lifting seat board,
Lift drive mechanism, left and right translate seat board and left and right translational drive mechanism, and the soft pressure in side is fixedly installed in the side U-lag body
Block, the side U-lag body correspond on the clamping jaw of clip claw mechanism, and the clip claw mechanism is mounted on lifting seat board, described
It lifts seat board and translation seat board in left and right is mounted on by lift drive mechanism, the left and right translation seat board passes through left and right driven in translation machine
Structure is mounted on the top of rack.
Preferably, the preceding separating mechanism and rear separating mechanism include anterior-posterior translation seat board, the driving of the first anterior-posterior translation
Mechanism, the first anterior-posterior translation guiding mechanism, the second motor, retarder, shaft, anterior-posterior translation sliding sleeve, the driving of the second anterior-posterior translation
Mechanism, the second anterior-posterior translation guiding mechanism, multiple swing seats and multiple separation compression bars, the anterior-posterior translation seat board is by before and after first
Guided in translation mechanism is installed on the table, and the first anterior-posterior translation driving mechanism drives anterior-posterior translation seat board before and after first
Guided in translation mechanism slides back and forth, and second motor and retarder are mounted on anterior-posterior translation seat board, second motor
The input terminal of output end and retarder connects, and one end of the output end of the retarder and shaft connects, the shaft it is another
End is mounted on by bearing block on the second anterior-posterior translation guiding mechanism, is put down before and after the second anterior-posterior translation guiding mechanism and second
It moves driving mechanism to be installed in rack, the anterior-posterior translation sliding sleeve is movably set in the other end of shaft, before and after described second
Translational drive mechanism drives anterior-posterior translation sliding sleeve to be moved forward and backward, and the swing seat is movably set in shaft, the bottom of the swing seat
It is equipped with the 5th clamping screw for fixing swing seat position, the separation compression bar is slidably mounted on corresponding swing seat, the swing seat
Top be equipped with the 6th clamping screw for fixedly separated compression bar position.
Preferably, the casting pours heat-extraction system automatic separator and is set to the top for pouring heat-extraction system conveying mechanism, described to pour
Heat-extraction system conveying mechanism is flute profile belt type conveying mechanism.
Preferably, further include casting machine, the calciner provides molten metal by casting machine hand to casting machine.
Compared with prior art, the utility model has the advantages that:The casting pours heat-extraction system and is automatically separated recycling
System reasonable design, it is compact-sized, it occupies little space, low cost, whole process can realize full-automatic operation, greatly reduce
The labor intensity of producers, operating noise is small, and reliable operation, failure rate is low, and work efficiency is high, substantially increases production effect
Rate is directly recycled the waste material of casting, it is ensured that identical with a collection of quality of product.
Description of the drawings
Fig. 1 is the structural front view of spray.
Fig. 2 is the structure top view of spray.
Fig. 3 is the structure sectional view of spray.
Fig. 4 is the separation schematic diagram that casting pours heat-extraction system.
Fig. 5 is that casting pours the structural schematic diagram that heat-extraction system is automatically separated recovery system.
Fig. 6 is the structural front view that casting pours heat-extraction system automatic separator.
Fig. 7 is the structure rearview that casting pours heat-extraction system automatic separator.
Fig. 8 is the structure left view that casting pours heat-extraction system automatic separator.
Fig. 9 is the structural front view of positioning transporting device.
Figure 10 is the structure left view of positioning transporting device.
Figure 11 is the structure top view of slide plate.
Figure 12 is the mounting structure schematic diagram of two positioning clamping devices in left and right.
Figure 13 is the structural schematic diagram that doffer is clamped.
Figure 14 is the structure top view of clip claw mechanism.
Figure 15 is the mounting structure front view of former and later two separating mechanisms.
Figure 16 is the mounting structure rearview of former and later two separating mechanisms.
Figure 17 is the mounting structure left view of former and later two separating mechanisms.
Figure 18 is the mounting structure front view of five reception conduits.
Figure 19 is the mounting structure left view of five reception conduits.
Reference numeral:100, spray, 110, part, 120, pour heat-extraction system, 121, running gate system, 122, overflowing system
System, 123, sprue, 124, cross gate, 125, ingate;1, rack, 2, workbench, 3, castor, 4, electric cabinet, 5, preceding chamber door,
6, rear chamber door, 7, touch-control display panel, 8, switch, 9, indicator light, 10, heat emission hole, 11, audible-visual annunciator;200, positioning conveying
Device, 201, first motor, 202, transmission mechanism, 203, slide plate, 204, cross slide way, 205, positioning cone, 206, limitting casing
Body, 207, preceding material-dropping hole, 208, rear material-dropping hole;301, the first positioning clamping device, the 302, second positioning clamping device, 303,
One lifting cylinder, the 304, first lifting riser, the 305, first lifting guide mechanism, 306, guide rod, 307, guide sleeve, 308, positioning lacks
Mouthful, lifting and clamping mechanism on 309, locating notch, 310, first, the 311, the first T shape sliding slots, the 312, the first T shape slide bars, 313, the
One clamping screw, the 314, first sliding block, the 315, second clamping screw, the 316, first adjusting screw rod, 317, inverted U-shaped groove body, 318,
First spring, 319, upper soft briquetting, 320, first time lifting and clamping mechanism, the 321, second lifting cylinder, the 322, second lifting
Riser, the 323, second lifting guide mechanism, 324, vertical guide, 325, guide bracket, the 326, the 2nd T shape sliding slots, the 327, the 2nd T shapes are slided
Bar, 328, third clamping screw, the 329, second sliding block, lifting and clamping mechanism on 330, second, the 331, the 4th clamping screw, 332,
Second adjusting screw rod, 333, U-lag body, 334, second spring, 335, under soft briquetting, 340, second time lifting and clamping mechanism;
400, doffer is clamped;401, side U-lag body;402, clip claw mechanism;403, seat board is lifted;404, lift drive mechanism;
405, left and right translation seat board;406, left and right translational drive mechanism, 407, the soft briquetting in side;501, preceding separating mechanism, 502, rear point
It disembarks structure, 503, anterior-posterior translation seat board, the 504, first anterior-posterior translation driving mechanism, the 505, first anterior-posterior translation guiding mechanism,
506, the second motor, 507, retarder, 508, shaft, 509, anterior-posterior translation sliding sleeve, the 510, second anterior-posterior translation driving mechanism,
511, the second anterior-posterior translation guiding mechanism, 512, swing seat, 513, separation compression bar, 514, bearing block, the 515, the 5th clamping screw,
516, groove, the 517, the 6th clamping screw, 518, first longitudinal direction guide rail, 519, first slide, 520, second longitudinal direction guide rail, 521,
Second slide, 522, baffle, 523, first close to switch, and 524, second close to switch;610, Exhausting System reception conduit, 611,
Tipper body on first, 612, first time tipper body, 620, part receive conduit, tipper body on 621, second, 622, the
Two times tipper bodies, 623, pilot trench road, 630, running gate system receive conduit;710, casting pours heat-extraction system automatic separator, 720,
Pour heat-extraction system conveying mechanism, 730, calciner, 740, casting machine hand, 750, casting machine.
Specific implementation mode
In order to allow the utility model features described above and advantage be clearer and more comprehensible, below spy for embodiment, and coordinate attached drawing,
It is described in detail below.
Please refer to Fig. 5 to Fig. 8, a kind of casting pours heat-extraction system and is automatically separated recovery system, including to pour heat-extraction system automatic for casting
Seperator 710 and pour heat-extraction system conveying mechanism 720, the casting, which pours heat-extraction system automatic separator 710 and is provided with Exhausting System, to be connect
Receive conduit 610, part receives conduit 620 and running gate system receives conduit 630, the Exhausting System reception conduit 610 and cast
The outlet of system reception conduit 630 each leads to pour the input terminal of heat-extraction system conveying mechanism 720, described to pour heat-extraction system conveying mechanism
720 output end leads to calciner 730.
In the utility model embodiment, the casting pour heat-extraction system automatic separator 710 be set to pour heat-extraction system conveying
The top of mechanism 720, the heat-extraction system conveying mechanism 720 that pours can be flute profile belt type conveying mechanism etc..Wherein, the calciner
730 provide molten metal by casting machine hand 740 to casting machine 750.
The casting pour heat-extraction system be automatically separated recovery system recovery method it is as follows:By pouring heat-extraction system conveying mechanism 720
It receives the Exhausting System 122 fallen down from Exhausting System reception conduit 610 and receives conduit 630 from running gate system and fall down
Running gate system 121, sent back to by pouring heat-extraction system conveying mechanism 720 by the Exhausting System 122 being collected into and running gate system 121 molten
Stove 730 is solved, melting again is carried out.
In the utility model embodiment, please refers to Fig. 6 to Figure 19 and combine Fig. 1 to Fig. 4, the casting pours heat-extraction system certainly
Dynamic seperator 710 may be employed without limitation of with lower structure:It includes rack 1, and workbench 2, institute are provided in the rack 1
State the positioning transporting device 200 being provided on workbench 2 for conveying spray 100 back and forth horizontally, the casting of 1 upper edge of the rack
100 conveying direction of part blank set gradually be useful for clamp spray 100 before and after 110 position of part first positioning clamp dress
Set 301, for clamping before and after spray 100 second positioning clamping device 302 of 125 position of ingate and for casting to be clamped
The clamping doffer 400 of 100 sprue of blank, 123 position is provided with for distinguishing separating casting blank in the rack 1
The preceding separating mechanism 501 of 100 front Exhausting Systems 122 and part 110 and for distinguishing 100 rear portion overflowing system of separating casting blank
The rear separating mechanism 502 of system 122 and part 110, there are two front and back symmetrical and clamped positioned at the first positioning for setting in the rack 1
It is symmetrical and positioned at 302 lower section of the second positioning clamping device before and after the Exhausting System reception conduit 610, two of 301 lower section of device
Part receives conduit 620 and a running gate system for being located at 400 lower section of clamping doffer receives conduit 630.
In the utility model embodiment, Fig. 9 and Figure 10 are please referred to, the positioning transporting device 200 includes first motor
201, transmission mechanism 202, slide plate 203 and cross slide way 204, the cross slide way 204 are laterally fixedly installed on workbench 2,
The slide plate 203 is slidably mounted on cross slide way 204, and the first motor 201 drives slide plate 203 by transmission mechanism 202
Transversely 204 horizontal reciprocating movement of guide rail;The centrally disposed of the slide plate 203 is useful for positioning 100 sprue 123 of spray
Positioning cone 205 and limit framework 206 for positioning 100 or so cross gate 124 of spray, to prevent spray
100 move freely and rotary shifted, the center for positioning cone 205 and being fixedly installed on limit framework 206, the slide plate 203
Front and rear part be symmetrically arranged with preceding material-dropping hole 207 and rear material-dropping hole 208, for 122 He of Exhausting System before and after spray 100
Part 110 passes through when falling.Wherein, the transmission mechanism 202 can be belt gear, chain drive, ball wire
Thick stick transmission mechanism or rack and pinion drive mechanism etc., the present embodiment are specifically using straight line slide unit as transmission mechanism 202, straight line
Slide unit can be synchronous banding pattern straight line slide unit or ball wire rod-type straight line slide unit, and 204 needs one of cross slide way, lateral at this time
Guide rail 204 is parallel with straight line slide unit.Wherein, positioning cone 205 is truncated cone, and cone 205 and limit will be positioned by screw
Framework 206 is fixed on the centre position of slide plate 203, and limit framework 206 includes two U-frame bodies for being located at both ends.
In the utility model embodiment, 2 are please referred to Fig.1, first positioning clamping device 301 includes defeated positioned at positioning
Lifting and clamping mechanism 310 and first time lifting positioned at 200 lower section of positioning transporting device on the first of 200 top of device is sent to clamp
Mechanism 320, the lower end of lifting and clamping mechanism 310 is opposite with the upper end of first time lifting and clamping mechanism 320 on described first and matches
Work is closed, tightly to clamp the part 110 of spray 100 during Exhausting System 122 of separating casting blank 100
It sets;Second positioning clamping device 302 includes lifting and clamping mechanism 330 on be located at 200 top of positioning transporting device second
With second time lifting and clamping mechanism 340 positioned at the lower section of positioning transporting device 200, lifting and clamping mechanism 330 on described second
Lower end is opposite with the upper end of second time lifting and clamping mechanism 340 and cooperating, in the part 110 of separating casting blank 100
125 position of ingate of spray 100 is tightly clamped in the process.
In the utility model embodiment, lifting and clamping mechanism 330 on lifting and clamping mechanism 310 and second on described first
Include the first lifting cylinder 303, first lifting riser 304 and the first lifting guide mechanism 305, first lifting cylinder
303 cylinder body is fixedly mounted on the top of rack 1, and the piston rod of first lifting cylinder 303 is downward and its end and first
The top center for lifting riser 304 is hinged, and first lifting guide mechanism 305 includes a pair about the first lifting cylinder 303
Symmetrical guide rod 306 and a pair of guide sleeve 307 being slidably matched with respective guide rod 306, the guide sleeve 307 is fixedly mounted on machine
The top of frame 1, the guide rod 306 is arranged in corresponding guide sleeve 307 and its lower end and first lifts the top of riser 304 corresponding one
End is hinged;The bottom centre of the first lifting riser 304 is provided with the positioning for positioning 100 sprue 123 of spray
The bottom of notch 308, the first lifting riser 304 is provided with two pairs of positioning for being respectively used to 206 both ends of positioning limit framework
Notch 309, two pairs of locating notches 309 are symmetrical about locating notch 308, and it is vertical that each pair of locating notch 309 is symmetrically positioned in the first lifting
The front and rear sides of plate 304;The top front and rear sides of the first lifting riser 304 are horizontally arranged with the first T shape sliding slots respectively
311, multiple first T shapes slide bars 312, the outer end of the first T shapes slide bar 312 are slidably fitted in the first T shapes sliding slot 311
Face is equipped with the first clamping screw 313 for fixing 312 position of the first T shapes slide bar, is slided on the first T shapes slide bar 312
It is arranged with the first sliding block 314, the side of first sliding block 314 is equipped with the second lock for fixing 314 position of the first sliding block
Tight bolt 315, the left and right ends portion of first sliding block 314 is connected with downwards inverted U-channel by the first adjusting screw rod 316 respectively
The periphery of body 317, first adjusting screw rod 316 is arranged with the first spring 318, and the upper end of first spring 318 withstands
Inverted U-shaped groove body 317 is withstood in the lower end of one sliding block 314, first spring 318, is fixedly installed in the inverted U-shaped groove body 317
Upper soft briquetting 319.
In the utility model embodiment, first time lifting and clamping mechanism 320 and second time lifting and clamping mechanism 340
Include the second lifting cylinder 321, second lifting riser 322 and the second lifting guide mechanism 323, second lifting cylinder
321 cylinder body is fixedly mounted on the bottom of rack 1, and the piston rod of second lifting cylinder 321 is upward and its end and second
The bottom centre for lifting riser 322 is hinged, and second lifting guide mechanism 323 includes a pair about the second lifting cylinder 321
Symmetrical vertical guide 324 and a pair of guide bracket 325 being slidably matched with corresponding vertical guide 324, the guide bracket 325 is symmetrical
Mounted on lower part respective side the right and left of the second lifting riser 322, the lower end of the vertical guide 324 is fixedly mounted on machine
The bottom of frame 1;The top front and rear sides of the second lifting riser 322 are horizontally arranged with the 2nd T shapes sliding slot 326 respectively, described
Multiple 2nd T shapes slide bars 327 are slidably fitted in 2nd T shapes sliding slot 326, the outer end face of the 2nd T shapes slide bar 327 is equipped with
Third clamping screw 328 for fixing 327 position of the 2nd T shapes slide bar, sliding sleeve is equipped with the on the 2nd T shapes slide bar 327
Two sliding blocks 329, the side of second sliding block 329 are equipped with the 4th clamping screw for fixing 329 position of the second sliding block
331, the left and right ends portion of second sliding block 329 has connected up U-lag body 333, institute by the second adjusting screw rod 332 respectively
The periphery for stating the second adjusting screw rod 332 is arranged with second spring 334, and the second sliding block is withstood in the lower end of the second spring 334
329, U-lag body 333 is withstood in the upper end of the second spring 334, and soft briquetting is fixedly installed down in the U-lag body 333
335, soft briquetting 335 is corresponded with upper soft briquetting 319 under described.Wherein, the soft pressure under of the upper soft briquetting 319
Block 335 can be foam block, rubber block etc..
In the utility model embodiment, 3 and Figure 14 are please referred to Fig.1, the clamping doffer 400 includes a pair of openings
Opposite side U-lag body 401, clip claw mechanism 402, lifting seat board 403, lift drive mechanism 404, left and right 405 and of translation seat board
Left and right translational drive mechanism 406 is fixedly installed the soft briquetting 407 in side, the side U-lag body in the side U-lag body 401
401 correspond on the clamping jaw of clip claw mechanism 402, and the clip claw mechanism 402 is mounted on lifting seat board 403, the lifting
Seat board 403 is mounted on left and right translation seat board 405 by lift drive mechanism 404, and the left and right translation seat board 405 is flat by left and right
Move the top that driving mechanism 406 is mounted on rack 1.When work, first passing through left and right translational drive mechanism 406 makes left and right translation seat board
405 are moved to the left precalculated position, then so that lifting seat board 403 is dropped to precalculated position by lift drive mechanism 404, then lead to
Cross the sprue 123 that clip claw mechanism 402 makes the soft briquetting in the side in an offside U-lag body 401 407 clamp spray 100
It sets, then so that lifting seat board 403 is increased by lift drive mechanism 404 and reset, then a left side is made by left and right translational drive mechanism 406
Right translation seat board 405 moves right reset, and the soft briquetting in side in an offside U-lag body 401 is made finally by clip claw mechanism 402
407 leave 123 position of sprue of spray 100, and running gate system 121 falls to running gate system and receives in conduit 630.Its
In, the clip claw mechanism 402 can be Pneumatic clamping jaw mechanism, electronic clip claw mechanism etc..The soft briquetting in the side 407 can also be
Foam block, rubber block etc..
In the utility model embodiment, 5 to Figure 17 are please referred to Fig.1, the preceding separating mechanism 501 and rear separating mechanism
502 include anterior-posterior translation seat board 503, the first anterior-posterior translation driving mechanism 504, the first anterior-posterior translation guiding mechanism 505, second
It is put down before and after motor 506, retarder 507, shaft 508, anterior-posterior translation sliding sleeve 509, the second anterior-posterior translation driving mechanism 510, second
Move guiding mechanism 511, multiple swing seats 512 and multiple separation compression bars 513, the anterior-posterior translation seat board 503 passes through flat before and after first
It moves guiding mechanism 505 to be mounted on workbench 2, the first anterior-posterior translation driving mechanism 504 drives 503 edge of anterior-posterior translation seat board
First anterior-posterior translation guiding mechanism 505 slides back and forth, and second motor 506 and retarder 507 are mounted on anterior-posterior translation seat board
On 503, the output end of second motor 506 is connect with the input terminal of retarder 507, the output end of the retarder 507 with
One end of shaft 508 connects, and the other end of the shaft 508 is mounted on the second anterior-posterior translation guiding mechanism by bearing block 514
On 511, the second anterior-posterior translation driving mechanism 510 and the second anterior-posterior translation guiding mechanism 511 are installed in rack 1, institute
The other end that anterior-posterior translation sliding sleeve 509 is movably set in shaft 508 is stated, before the second anterior-posterior translation driving mechanism 510 driving
Translation sliding sleeve 509 is moved forward and backward afterwards, and the swing seat 512 is movably set in shaft 508, and the bottom of the swing seat 512 is equipped with
All sides of the 5th clamping screw 515 for fixing 512 position of swing seat, the shaft 508 are provided with for the 5th clamping screw
515 grooves 516 being inserted into, the separation compression bar 513 are slidably mounted on corresponding swing seat 512, and the top of the swing seat 512 is equipped with
The 6th clamping screw 517 for 513 position of fixedly separated compression bar.When work, the second motor 506 is first passed through through retarder 507
Drive shaft 508 rotates after deceleration, and shaft 508 drives the separation compression bar 513 on swing seat 512 to swing, and detaches the end of compression bar 513
It brings pressure to bear on Exhausting System 122 or part 110,122 confronting parts 110 of Exhausting System is made to bend downward or 110 phase of part
Ingate 125 is bent downward, it is possible that a part detaches, some does not have also for Exhausting System 122 or part 110 at this time
Separation, then is moved inward by 504 anterior-posterior translation seat board 503 of the first anterior-posterior translation driving mechanism, while by putting down before and after second
Moving driving mechanism 510 drives anterior-posterior translation sliding sleeve 509 to move inward, and anterior-posterior translation sliding sleeve 509 drives shaft 508 to move inward,
So that separation compression bar 513 is moved inward to apply thrust to Exhausting System 122 or part 110, it is ensured that all Exhausting System 122 or
Part 110 all detaches, and all components reset again after separation.Wherein, the first anterior-posterior translation driving mechanism 504 is first longitudinal direction gas
Cylinder, first longitudinal direction cylinder are fixedly mounted on by first support on workbench 2, and the first anterior-posterior translation guiding mechanism 505 includes the
One longitudinal rail 518 and first slide 519, first longitudinal direction guide rail 518 are fixedly mounted in rack 1, the sliding peace of first slide 519
On first longitudinal direction guide rail 518, first slide 519 is fixedly connected with anterior-posterior translation seat board 503, first longitudinal direction cylinder driving the
One slide 519 is along 518 front-rear reciprocation movement of first longitudinal direction guide rail.Wherein, the second anterior-posterior translation driving mechanism is second longitudinal direction gas
Cylinder, second longitudinal direction cylinder are fixedly mounted on by second support in rack 1, and the second anterior-posterior translation guiding mechanism 511 includes second
Longitudinal rail 520 and second slide 521, bearing block 514 are fixedly mounted in second slide 521, before the driving of second longitudinal direction cylinder
509 front-rear reciprocation movement of sliding sleeve is translated afterwards.Above-mentioned all cylinders, which can allow, a supercharging air pump, simultaneously by air compressor machine compressed air
It is stored in air accumulator, is used for each cylinder after supercharging air pump is pressurized when air accumulator output gas, using effect is more preferable.
In the utility model embodiment, the rotation angle of shaft 508, one end of the shaft 508 are controlled for convenience
It is installed with the baffle 522 of synchronous rotation, is fixedly mounted on the retarder 507 and is useful for induction 522 initial position of baffle
First second approach switch 524 close to switch 523 and for incuding 522 final position of baffle.
In the utility model embodiment, 8 and Figure 19 are please referred to Fig.1, the Exhausting System receives conduit 610 and cast is
System receives lower section of the outlet towards rack 1 of conduit 630, and the part receives the outlet of conduit 620 towards the outer of rack 1
Side is collected with facilitating.Wherein, the Exhausting System reception conduit 610 includes tipper body 611 on two first and two first
Lower tipper body 612, tipper body 611 is symmetrically and fixedly mounted to the second of first time lifting and clamping mechanism 320 on two first
Lifting riser 322 front and rear sides, two first time tipper bodies 612 are symmetrically and fixedly mounted to the front and rear sides of rack 1, and described the
Tipper body 611 is inclined outwardly on one, and first time tipper body 612 slopes inwardly, tipper body 611 on described first
Lead to first time tipper body 612 in the outlet of tipper body 611 on the top of first time tipper body 612, described first
Entrance, the outlet of first time tipper body 612 is towards the lower section of rack 1.It includes two that the part, which receives conduit 620,
Tipper body 621 and two second time tipper bodies 622 on two, tipper body 621 is symmetrically and fixedly mounted on two second
Second 322 front and rear sides of lifting riser of two times lifting and clamping mechanisms 340, two second time tipper bodies 622 are symmetrically fixed to pacify
Mounted in the front and rear sides of rack 1, tipper body 621 and second time tipper body 622 are inclined outwardly on described second, and described
Tipper body 621 is located at the top of second time tipper body 622 on two, on described second the outlet of tipper body 621 lead to
The entrance of two times tipper bodies 622 is provided with multiple pilot trench roads 623 in second time tipper body 622, for multiple parts
Correspondence passes through, and the outlet of second time tipper body 622 is towards the outside of rack 1;The running gate system receives conduit 630
Upper end is fixed on workbench 2, and the lower end that the running gate system receives conduit 630 is fixed in rack 1, and the running gate system connects
It receives conduit 630 and is tilted towards outer, the running gate system receives the outlet of conduit 630 towards the lower section of rack 1.
In the utility model embodiment, the setting of 1 bottom of the rack facilitates shifting there are four the castor 3 of brake device
It is dynamic;1 top of the rack is provided with electric cabinet 4, and the front and back side of the electric cabinet 4 is respectively arranged with preceding chamber door 5 and rear chamber door 6,
Touch-control display panel 7, multiple switch 8 and indicator light 9 etc. are provided on the preceding chamber door 5, multiple switch 8 can include general supply
Switch, start button switch and emergency stop switch etc., the left and right side of the electric cabinet 4 is both provided with heat emission hole 10, described automatically controlled
The top of case 4 is provided with audible-visual annunciator 11.
The casting pours the separation method of heat-extraction system automatic separator 710, carries out according to the following steps:(1)By spray 100
It is positioned on positioning transporting device 200;(2)Spray 100 is delivered to the first positioning clamping device by positioning transporting device 200
301 position;(3)First positioning clamping device 301 clamps 110 position of front and back part of spray 100;(4)Preceding seperator
Structure 501 and rear separating mechanism 502 respectively separate the front and back Exhausting System 122 of spray 100 with front and back part 110, preceding
Exhausting System 122 falls to Exhausting System and receives in conduit 610 afterwards;(5)Positioning transporting device 200 continues spray 100
It is delivered to the position of the second positioning clamping device 302;(6)Second positioning clamping device 302 clamps the front and back interior of spray 100
125 position of running channel;(7)Preceding separating mechanism 501 and rear separating mechanism 502 are respectively by the front and back part 110 of spray 100 with before
Ingate 125 separates afterwards, and front and back part 110 falls to part and receives in conduit 620;(8)Positioning transporting device 200 is by casting
Blank 100 continues on to the position of clamping doffer 400;(9)Clamping doffer 400 first clamps spray 100
123 position of sprue, then the running gate system 121 of spray 100 is separated with positioning transporting device 200, finally will
Running gate system 121 falls to running gate system and receives in conduit 630;(10)Positioning transporting device 200 returns to initial position, under waiting
One cycle.
Wherein, preceding separating mechanism 501 and rear separating mechanism 502 respectively will be positioned at 301 positions of the first positioning clamping device
Exhausting System 122 and the part before and after the spray 100 of 302 position of the second positioning clamping device before and after spray 100
110 first downward bendings inwardly push away again, it is ensured that all Exhausting Systems 122 and part 110 separate.
The above, the only preferred embodiment of the utility model, not do limit in any form to the utility model
System, any technical person familiar with the field is in every case without departing from the content of technical solutions of the utility model, according to the utility model
Technical spirit any simple modification, equivalent changes and modifications are made to above example, should all belong to the culvert of the utility model
Lid range.
Claims (10)
1. a kind of casting pours heat-extraction system and is automatically separated recovery system, it is characterised in that:Heat-extraction system automatic separator is poured including casting
With pour heat-extraction system conveying mechanism, the casting pours heat-extraction system automatic separator and is provided with that Exhausting System receives conduit, part receives
Conduit and running gate system receive conduit, and the outlet that the Exhausting System receives conduit and running gate system reception conduit each leads to the row of pouring
The input terminal of system conveying mechanism, the output end for pouring heat-extraction system conveying mechanism lead to calciner.
2. casting according to claim 1 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:The casting pours row
System automatic separator includes rack, and workbench is provided in the rack, is provided on the workbench for horizontal reciprocating
The positioning transporting device of spray is conveyed, the rack upper edge spray conveying direction, which is set gradually, to be useful for clamping casting
First positioning clamping device of part position before and after blank, the second locating clip for clamping ingate position before and after spray
Tight device and the clamping doffer for spray sprue position to be clamped are provided with for detaching respectively in the rack
The preceding separating mechanism of spray front Exhausting System and part and for distinguishing separating casting blank rear portion Exhausting System and zero
The rear separating mechanism of part, there are two overflowing systems front and back symmetrical and below the first positioning clamping device for setting in the rack
System receives that conduit, symmetrical before and after two and below the second positioning clamping device part receives conduit and one is located at clamping
Running gate system below doffer receives conduit.
3. casting according to claim 2 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:The positioning conveying
Device includes first motor, transmission mechanism, slide plate and cross slide way, and the cross slide way is laterally fixedly installed on workbench,
The slide plate slides are installed on cross slide way, and transversely guide rail level is past by transmission mechanism driving slide plate for the first motor
Multiple movement;The centrally disposed of the slide plate is useful for positioning the positioning cone of spray sprue and for positioning spray
The limit framework of left and right cross gate, the positioning cone are fixedly installed on the center of limit framework, the front and rear part pair of the slide plate
Title is provided with preceding material-dropping hole and rear material-dropping hole.
4. casting according to claim 3 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:First positioning
Clamping device is comprising lifting and clamping mechanism on first be located above positioning transporting device and below positioning transporting device
First time lifting and clamping mechanism, the lower end of lifting and clamping mechanism is opposite with the upper end of first time lifting and clamping mechanism on described first
And cooperating;Second positioning clamping device include be located at positioning transporting device above second on lifting and clamping mechanism and
Second time lifting and clamping mechanism below positioning transporting device, on described second under the lower end and second of lifting and clamping mechanism
The upper end of lifting and clamping mechanism is opposite and cooperating.
5. casting according to claim 4 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:Described first rises
It includes the first lifting cylinder, the first lifting riser and the first lifting Guiding machine to drop lifting and clamping mechanism on clamp system and second
Structure, the cylinder body of first lifting cylinder are fixedly mounted on the top of rack, the piston rod of first lifting cylinder downward and
Its end and the top center of the first lifting riser are hinged, and first lifting guide mechanism includes a pair of about the first lifting oil
The symmetrical guide rod of cylinder and a pair of guide sleeve being slidably matched with respective guide rod, the guide sleeve are fixedly mounted on the top of rack,
The guide rod is arranged in corresponding guide sleeve and its lower end one end corresponding to the first lifting top of riser is hinged;First lifting
The bottom centre of riser is provided with the locating notch for positioning spray sprue, and the bottom of the first lifting riser is set
Two pairs of locating notches for being respectively used to positioning limit framework both ends are equipped with, two pairs of locating notches are symmetrical about locating notch, each pair of
Locating notch is symmetrically positioned in the front and rear sides of the first lifting riser;The top front and rear sides of the first lifting riser are lateral respectively
The first T shape sliding slots are provided with, multiple first T shape slide bars, the first T shape slide bars are slidably fitted in the first T shape sliding slots
Outer end face be equipped with the first clamping screw for fixing the first T shape slide bar positions, slide and be arranged on the first T shape slide bars
There is the first sliding block, the side of first sliding block is equipped with the second clamping screw for fixing the first slide position, and described
The left and right ends portion of one sliding block is connected with downwards inverted U-shaped groove body by the first adjusting screw rod respectively, first adjusting screw rod
Periphery is arranged with the first spring, and the first sliding block is withstood in the upper end of first spring, and the lower end of first spring is withstood inverted U-shaped
Groove body is fixedly installed soft briquetting in the inverted U-channel body.
6. casting according to claim 5 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:It is risen under described first
It includes the second lifting cylinder, the second lifting riser and the second lifting Guiding machine to drop clamp system and second time lifting and clamping mechanism
Structure, the cylinder body of second lifting cylinder are fixedly mounted on the bottom of rack, the piston rod of second lifting cylinder upward and
Its end and the bottom centre of the second lifting riser are hinged, and second lifting guide mechanism includes a pair of about the second lifting oil
The symmetrical vertical guide of cylinder and a pair of guide bracket being slidably matched with corresponding vertical guide, the guide bracket are symmetrically mounted on second
Lower part respective side the right and left of riser is lifted, the lower end of the vertical guide is fixedly mounted on the bottom of rack;Described
The top front and rear sides of two lifting risers are horizontally arranged with the 2nd T shape sliding slots respectively, are slidably fitted in the 2nd T shape sliding slots
Multiple 2nd T shape slide bars, the outer end face of the 2nd T shape slide bars are equipped with the third for fixing the 2nd T shape slide bar positions and lock
Tight bolt, sliding sleeve is equipped with the second sliding block on the 2nd T shape slide bars, and the side of second sliding block is equipped with for fixing the
The left and right ends portion of 4th clamping screw of two slide positions, second sliding block is connected up by the second adjusting screw rod respectively
There are U-lag body, the periphery of second adjusting screw rod to be arranged with second spring, the second cunning is withstood in the lower end of the second spring
U-lag body is withstood in the upper end of block, the second spring, and soft briquetting is fixedly installed down in the U-lag body, soft under described
Briquetting is corresponded with upper soft briquetting.
7. casting according to claim 6 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:The clamping blanking
Device include the opposite side U-lag body of a pair of openings, clip claw mechanism, lifting seat board, lift drive mechanism, left and right translation seat board and
Left and right translational drive mechanism, the soft briquetting in side is fixedly installed in the side U-lag body, and the side U-lag body correspondence is mounted on
On the clamping jaw of clip claw mechanism, the clip claw mechanism is mounted on lifting seat board, and the lifting seat board is pacified by lift drive mechanism
Seat board is translated mounted in left and right, the left and right translation seat board is mounted on the top of rack by left and right translational drive mechanism.
8. casting according to claim 7 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:The preceding seperator
Structure and rear separating mechanism include anterior-posterior translation seat board, the first anterior-posterior translation driving mechanism, the first anterior-posterior translation guiding mechanism, the
It is two motors, retarder, shaft, anterior-posterior translation sliding sleeve, the second anterior-posterior translation driving mechanism, the second anterior-posterior translation guiding mechanism, more
A swing seat and multiple separation compression bars, the anterior-posterior translation seat board are installed on the table by the first anterior-posterior translation guiding mechanism,
First anterior-posterior translation driving mechanism driving anterior-posterior translation seat board slides back and forth along the first anterior-posterior translation guiding mechanism, and described the
Two motors and retarder are mounted on anterior-posterior translation seat board, and the output end of second motor and the input terminal of retarder connect,
The output end of the retarder and one end of shaft connect, and the other end of the shaft is put down by bearing block before and after second
It moves on guiding mechanism, the second anterior-posterior translation guiding mechanism and the second anterior-posterior translation driving mechanism are installed in rack, institute
The other end that anterior-posterior translation sliding sleeve is movably set in shaft is stated, the second anterior-posterior translation driving mechanism drives anterior-posterior translation sliding sleeve
It is moved forward and backward, the swing seat is movably set in shaft, and the bottom of the swing seat is equipped with for fixing swing seat position the 5th
Clamping screw, the separation compression bar are slidably mounted on corresponding swing seat, are equipped at the top of the swing seat for fixedly separated compression bar
6th clamping screw of position.
9. casting according to claim 1 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:The casting pours row
System automatic separator is set to the top for pouring heat-extraction system conveying mechanism, and the heat-extraction system conveying mechanism that pours is flute profile belt conveying
Mechanism.
10. casting according to claim 1 pours heat-extraction system and is automatically separated recovery system, it is characterised in that:It further include casting
Machine, the calciner provide molten metal by casting machine hand to casting machine.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108515166A (en) * | 2018-04-11 | 2018-09-11 | 泉州苗亿自动化机械有限公司 | A kind of casting pours heat-extraction system automatic separator and its application |
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2018
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108515166A (en) * | 2018-04-11 | 2018-09-11 | 泉州苗亿自动化机械有限公司 | A kind of casting pours heat-extraction system automatic separator and its application |
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