CN209424531U - A kind of mechanical and the hybrid casting seperator of ultrasonic wave and separation and recovery system - Google Patents

Abstract

A kind of mechanical and the hybrid casting seperator of ultrasonic wave and separation and recovery system, including rack, the chain conveyor for conveying spray is provided in the rack, the positioning mechanism for positioning spray is provided on the chain conveyor, the mechanical separation device for isolating spray front and back Exhausting System and the ultrasonic separation device for isolating spray front and back part are disposed with along spray conveying direction in the rack, symmetrical there are two front and back and below mechanical separation device Exhausting System is set in the rack and receives conduit, two front and backs are symmetrical and the part reception conduit being located at below ultrasonic separation device and a running gate system being located at below chain conveyor output end receive conduit.The utility model can guarantee that pouring heat-extraction system and part is kept completely separate, and good separating effect is simple to operate, reduce the labor intensity of producers, and whole process can realize full-automation, substantially increase production efficiency.

Description

A kind of mechanical and the hybrid casting seperator of ultrasonic wave and separation and recovery system

Technical field

The utility model relates to a kind of mechanical and the hybrid casting seperator of ultrasonic wave and separation and recovery systems.

Background technique

With science and technology and industrial progress, foundry engieering has obtained extremely rapid development, has been widely used in Produce the objects such as Metal buttons.As shown in Fig. 1 ~ 3, there is a spray 100 come that casts out to include part 110 and pour at present Heat-extraction system 120 is made of wherein pouring heat-extraction system 120 running gate system 121 and Exhausting System 122, and running gate system 121 includes directly to pour Road 123, cross gate 124 and ingate 125.It in order to isolate part 110, needs first to isolate Exhausting System 122, then by zero Part 110 is isolated.A kind of ultrasonic type casting separator disclosed in Chinese utility model patent CN 105665685A is in reality Have the following problems when use: (1) using effect is poor, although some parts are separated with running gate system, but still connects with Exhausting System It is connected together, the later period also needs manually to separate, and increases cost of labor；(2) it the part that falls down, Exhausting System and pours Injection system all mixes, subsequent also to need manually to pick out part, great work intensity.

Utility model content

In view of the deficiencies in the prior art, the purpose of this utility model is to provide a kind of good machinery of using effect and ultrasound The hybrid casting seperator of wave and separation and recovery system, Exhausting System and part can be first sufficiently separated, again by part by it It is sufficiently separated with running gate system, the part isolated does not mix with Exhausting System, running gate system.

The technical solution adopted in the utility model first is that: it is a kind of mechanical with the hybrid casting seperator of ultrasonic wave, including machine Frame is provided with the chain conveyor for conveying spray in the rack, is arranged on the chain conveyor useful It is disposed with along spray conveying direction for isolating casting on the positioning mechanism of positioning spray, the rack The mechanical separation device of Exhausting System and the ultrasonic separation device for isolating spray front and back part, institute before and after blank Stating setting in rack, there are two right before and after the Exhausting System reception conduit that front and back is symmetrical and is located at below mechanical separation device, two Claim and the part below ultrasonic separation device receives conduit and one is located at pouring below chain conveyor output end Injection system receives conduit.

The technical solution adopted in the utility model second is that: it is a kind of mechanical with the hybrid casting separation and recovery system of ultrasonic wave, Including above-mentioned machinery and the hybrid casting seperator of ultrasonic wave and heat-extraction system conveying mechanism is poured, the Exhausting System receives conduit The outlet for receiving conduit with running gate system each leads to pour the input terminal of heat-extraction system conveying mechanism, the heat-extraction system conveying mechanism that pours Output end leads to calciner.

Compared with prior art, the utility model has the following beneficial effects: the machinery and the hybrid casting of ultrasonic wave point Design of disembarking is more reasonable, compact-sized, occupies little space, low cost, reliable operation, failure rate is low, using mechanically decoupled dress The Exhausting System for first isolating spray is set, then isolates the part of spray using ultrasonic separation device, makes overflowing System and part, part and running gate system thoroughly, be kept completely separate, good separating effect, manually separated without the later period, point Exhausting System, part and the remaining running gate system separated out is respectively fallen in respective reception conduit, avoids part and overflowing System, running gate system mix, and without manually picking out again, reduce the labor intensity of worker, reduce cost of labor, grasp Make simple and convenient, whole process can realize full-automation, substantially increase production efficiency.

Detailed description of the invention

Fig. 1 is the main view of existing spray.

Fig. 2 is the top view of existing spray.

Fig. 3 is the cross-sectional view of existing spray.

Fig. 4 is the machinery and the hybrid casting seperator main view of ultrasonic wave of the utility model embodiment one.

Fig. 5 is the machinery and the hybrid casting seperator rearview of ultrasonic wave of the utility model embodiment one.

Fig. 6 is the machinery and the hybrid casting seperator left view of ultrasonic wave of the utility model embodiment one.

Fig. 7 is the chain conveyor main view of the utility model embodiment one.

Fig. 8 is the location seat structure figure of the utility model embodiment one.

Fig. 9 is the positional lever structure figure of the utility model embodiment one.

Figure 10 is the positioning mechanism structure chart of the utility model embodiment one.

Figure 11 is the mechanical separation device and ultrasonic separation device part-structure figure of the utility model embodiment one.

Figure 12 is former and later two separating mechanism main views of the utility model embodiment one.

Figure 13 is former and later two separating mechanism rearviews of the utility model embodiment one.

Figure 14 is former and later two separating mechanism left views of the utility model embodiment one.

Figure 15 is five reception conduit main views of the utility model embodiment one.

Figure 16 is five reception conduit left views of the utility model embodiment one.

Figure 17 is that the casting of the utility model embodiment one pours heat-extraction system seperated schematic diagram.

Figure 18 is the machinery and the hybrid casting separation and recovery system structural representation of ultrasonic wave of the utility model embodiment three Figure.

Appended drawing reference: 100, spray, 110, part, 120, pour heat-extraction system, 121, running gate system, 122, overflowing system System, 123, sprue, 124, cross gate, 125, ingate；1, rack, 3, castor, 4, electric cabinet, 5, preceding chamber door, 6, rear chamber door, 7, touch-control display panel, 8, switch, 9, indicator light, 10, heat release hole, 11, combined aural and visual alarm；200, chain conveyor, 201, First motor, the 202, first retarder, 203, drive sprocket, 204, driven sprocket, 205, driving chain, 206, rotation axis, 207, synchronous sprocket wheel, 208, conveyor chain；210, positioning mechanism；211, positioning seat；2111, mounting plate；2112, mounting hole； 2113, circular hole；2114, positioning strip；212, locating rod；2121, threaded hole；213, location nut；214, locating shim；215, fixed Position bolt；220, positioning column；230, locating slot；300, mechanical separation device；310, hold-down mechanism is gone up and down；311, the first lifting oil Cylinder；312, pressing plate is gone up and down；3121, the first locating notch；3122, the first locating notch；3123, the first T shape sliding slot；313, first T shape slide bar；314, the first clamping screw；315, the first sliding block；316, the second clamping screw；317, the first adjusting screw rod；318, Inverted U-shaped groove body；319, the first spring；320, soft briquetting；321, the first lifting guide mechanism；322, the first guide rod；323, One guide sleeve；330, the first lifting supporting mechanism；331, the second lifting cylinder；332, the first lifting support plate；3321, the 2nd T shape Sliding slot；333, the second lifting guide mechanism；334, the first vertical guide；335, the first guide bracket；336, the 2nd T shape slide bar；337, Third clamping screw；338, the second sliding block；339, the 4th clamping screw；340, the second adjusting screw rod；341, U-lag body；342, Second spring；343, soft supporting block；351, preceding separating mechanism；352, rear separating mechanism；353, anterior-posterior translation seat board；354, One anterior-posterior translation driving mechanism；355, the first anterior-posterior translation guiding mechanism；356, the second motor；357, the second retarder；358, Swinging axle；359, anterior-posterior translation sliding sleeve；360, the second anterior-posterior translation driving mechanism；361, the second anterior-posterior translation guiding mechanism； 362, swing seat；363, compression bar is separated；364, bearing block；365, the 5th clamping screw；366, groove；367, the 6th clamping screw； 371, first longitudinal direction guide rail；372, first slide；373, second longitudinal direction guide rail；374, second slide；381, baffle, 382, first Close to switch, the 383, second close switch；400, ultrasonic separation device；410, lifting ultrasonic mechanism；411, third is gone up and down Oil cylinder；412, seat board is gone up and down；413, third lifting guide mechanism；414, the second guide rod；415, the second guide sleeve；416, ultrasonic wave shakes Son；417, ultrasonic wave die head；4171, the second locating notch；4172, the second locating notch；420, the second lifting supporting mechanism； 421, the 4th lifting cylinder；422, the second lifting support plate；423, the 4th lifting guide mechanism；424, the second vertical guide； 425, the second guide bracket；510, Exhausting System receives conduit, tipper body on 511, first, the 512, first lower tipper body, 520, Part receives conduit, tipper body on 521, second, the 522, second lower tipper body, 530, running gate system reception conduit；610, It is mechanical with the hybrid casting seperator of ultrasonic wave, 620, pour heat-extraction system conveying mechanism, 630, calciner, 640, casting machine hand, 650, casting machine.

Specific embodiment

In order to allow the utility model features described above and advantage be clearer and more comprehensible, below spy for embodiment, and cooperate attached drawing, It is described in detail below.

Embodiment one: please referring to Fig. 1 to Figure 17, a kind of mechanical and hybrid casting seperator of ultrasonic wave, including rack 1, It is provided with the chain conveyor 200 for conveying spray 100 in the rack 1, is set on the chain conveyor 200 It is equipped with the positioning mechanism 210 for positioning spray 100, is set gradually in the rack 1 along 100 conveying direction of spray There is mechanical separation device 300 for isolating 100 front and back Exhausting System 122 of spray and for isolating spray The ultrasonic separation device 400 of 100 front and back parts 110, setting is symmetrical there are two front and back in the rack 1 and is located at mechanically decoupled The Exhausting System of 300 lower section of device receives 510, two front and backs of conduit symmetrically and is located at the zero of 400 lower section of ultrasonic separation device Part receives conduit 520 and a running gate system being located at below 200 output end of chain conveyor receives conduit 530.

In the present embodiment one, as shown in Fig. 7 ~ 10, the chain conveyor 200 includes first motor 201, first Retarder 202, drive sprocket 203, driven sprocket 204, driving chain 205, more rotation axis 206,207 and of multiple synchronous sprocket wheels Conveyor chain 208, the first motor 201 are fixed on the bottom of rack 1, and the output shaft of the first motor 201 subtracts with first The input axis connection of fast device 202, the drive sprocket 203 are mounted on the output shaft of the first retarder 202, the multiple rotation Axis 206 is rotatably installed in the middle part and bottom of rack 1 respectively, and the fixation of driven sprocket 204 is set in a rotation axis 206 Centre, the driving chain 205 are set between drive sprocket 203 and driven sprocket 204, and the multiple synchronous sprocket wheel 207 is divided It Gu Ding be set in the centre of corresponding rotation axis 206, the conveyor chain 208 is set between multiple synchronous sprocket wheels 207.Its In, the first motor 201 is preferably but not limited to stepper motor, servo motor etc., can pass through the operating of first motor 201 The position of positioning mechanism 210 is controlled, it can also be using modes such as ordinary motor combination encoders.

Wherein, the positioning mechanism 210 includes positioning seat 211, locating rod 212, location nut 213,214 and of locating shim Positioning bolt 215, the positioning seat 211 are set to the top of locating rod 212, and the middle part both sides of the positioning seat 211 are symmetrically set It is equipped with the mounting plate 2111 bent downward, is opened up on the mounting plate 2111 there are two the symmetrical mounting hole 2112 in front and back, it is described The center of positioning seat 211 offers circular hole 2113, and the center of the locating rod 212 offers screw thread corresponding with circular hole 2113 Hole 2121, the positioning bolt 215 sequentially pass through from top to bottom after locating shim 214, location nut 213, circular hole 2113 with spiral shell The locking cooperation of pit 2121 is to form positioning column 220, in order to quickly position the sprue 123 of spray 100；The positioning The both sides at 211 both ends of seat are symmetrically arranged with the positioning strip 2114 being folded upward at, and two positioned at the same end of positioning seat 211 are fixed Locating slot 230 is formed between the item 2114 of position.Wherein, the inside angle of the locating slot 230 is 90 ° ~ 100 °, in order to quickly fixed The cross gate 124 of position spray 100.

Wherein, the positioning seat 211, mounting plate 2111 and positioning strip 2114 are integrally formed, and production is simple；The positioning The length of seat 211 is less than the length of locating rod 212, so that positioning seat 211 is in horizontality in mask work；The positioning Seat 211 and locating rod 212 are placed on conveyor chain 208, and two mounting plates 2111 are passed through by two fasteners (such as bolt) It is fixed on a chain link of conveyor chain 208, smart structural design, makes positioning seat 211 and determines after corresponding mounting hole 2112 Position bar 212 follows conveyor chain 208 to move synchronously；The center of two mounting holes 2112 is away from a pitch with conveyor chain 208 It is equal, to avoid the rotation for influencing conveyor chain 208.

200 working principle of chain conveyor is as follows: seperator feed end blowing station by spray 100 Sprue 123 is set on positioning column 220, the cross gate 124 of spray 100 is placed in locating slot 230, positioning finishes First motor 201 drives drive sprocket 203 to rotate by the first retarder 202 afterwards, and then drive sprocket 203 passes through driving chain 205 drive driven sprocket 204 to rotate, and the then drive of driven sprocket 204 is secured to the synchronous sprocket wheel in same rotation axis 206 207 rotations, the synchronous sprocket wheel 207 and remaining synchronous sprocket wheel 207 drive conveyor chain 208 to rotate, first by spray 100 finally Mechanically decoupled station is transported, Exhausting System 122 is isolated, then transports ultrasonic separation station, isolates part 110, is remained Under running gate system 121 follow conveyor chain 208 to fall when moving downward due to self weight, no longer need to be walked with manipulator clamping, Equipment cost is saved, stabilization, rapidly, continuously transportation work improve production efficiency.

In the present embodiment one, as shown in Figure 11 ~ 14, the mechanical separation device 300 include lifting hold-down mechanism 310, First lifting supporting mechanism 330, preceding separating mechanism 351 and rear separating mechanism 352, the lower end of the lifting hold-down mechanism 310 with The upper end of first lifting supporting mechanism 330 is opposite and cooperating, the preceding separating mechanism 351 are located at lifting hold-down mechanism 310 Front, it is described after separating mechanism 352 be located at lifting hold-down mechanism 310 rear.When chain conveyor 200 is by spray 100 when being delivered to mechanically decoupled station, and the lifting hold-down mechanism 310 declines, and the first lifting supporting mechanism 330 rises, The two tightly clamps 125 position of ingate of conveyor chain 208 and spray 100 thereon, then preceding separating mechanism 351 It is acted respectively again with rear separating mechanism 352, the front and back Exhausting System 122 on spray 100 is separated.

Wherein, the lower end of the lifting hold-down mechanism 310 is opposite with the first lifting upper end of supporting mechanism 330 and cooperates work Make；The lifting hold-down mechanism 310 includes the first lifting cylinder 311, lifting pressing plate 312 and the first lifting guide mechanism 321, institute The cylinder body for stating the first lifting cylinder 311 is fixedly mounted on the top of rack 1, and the piston rod of first lifting cylinder 311 is downward And its end and the top center of lifting pressing plate 312 are hinged, first lifting guide mechanism 321 includes a pair about first liter The first symmetrical guide rod 322 of drop oil cylinder 311 and a pair of the first guide sleeve 323 being slidably matched with corresponding first guide rod 322, institute The top that the first guide sleeve 323 is fixedly mounted on rack 1 is stated, first guide rod 322 is arranged in corresponding first guide sleeve 323 and it Lower end one end corresponding to the lifting top of pressing plate 312 is hinged, and the bottom centre of the lifting pressing plate 312 is provided with the first positioning and lacks Mouth 3121, the bottom of the lifting pressing plate 312 are provided with two pair of first locating notch 3122, and two pair of first locating notch 3122 closes Symmetrical in the first locating notch 3121, each pair of first locating notch 3122 is symmetrically positioned in the front and rear sides of lifting pressing plate 312, described The top front and rear sides of lifting pressing plate 312 are horizontally arranged with the first T shape sliding slot 3123 respectively, in the first T shape sliding slot 3123 Multiple first T shape slide bars 313 are slidably fitted with, the outer end face of the first T shape slide bar 313 is equipped with for fixing the first T shape First clamping screw 314 of 313 position of slide bar, sliding sleeve is equipped with the first sliding block 315 on the first T shape slide bar 313, and described the The side of one sliding block 315 is equipped with the second clamping screw 316 for fixing 315 position of the first sliding block, first sliding block 315 Left and right ends portion pass through the first adjusting screw rod 317 respectively and be connected with inverted U-shaped groove body 318, first adjusting screw rod 317 downwards Periphery be arranged with the first spring 319, the first sliding block 315, first spring 319 are withstood in the upper end of first spring 319 Lower end withstand inverted U-shaped groove body 318, be fixedly installed soft briquetting 320 in the inverted U-shaped groove body 318.

Wherein, the first lifting supporting mechanism 330 includes the second lifting cylinder 331, first lifting support plate 332 and the Two lifting guide mechanisms 333, the cylinder body of second lifting cylinder 331 are fixedly mounted on the bottom of rack 1, second lifting The piston rod of oil cylinder 331 is upward and its end and the bottom centre of the first lifting support plate 332 are hinged, the first lifting support Plate 332 is corresponding with lifting pressing plate 312, and second lifting guide mechanism 333 includes a pair of right about the second lifting cylinder 331 Claim the first vertical guide 334 being distributed and a pair of the first guide bracket 335 being slidably matched with corresponding first vertical guide 334, it is described First guide bracket 335 is symmetrically mounted on lower part respective side the right and left of the first lifting support plate 332, first vertical guide 334 lower end is fixedly mounted on the bottom of rack 1, and the top front and rear sides of the first lifting support plate 332 are lateral respectively It is provided with the 2nd T shape sliding slot 3321, multiple 2nd T shape slide bars 336 are slidably fitted in the 2nd T shape sliding slot 3321, it is described The outer end face of 2nd T shape slide bar 336 is equipped with the third clamping screw 337 for fixing 336 position of the 2nd T shape slide bar, described Sliding sleeve is equipped with the second sliding block 338 on 2nd T shape slide bar 336, and the side of second sliding block 338 is equipped with for fixing second The left and right ends portion of 4th clamping screw 339 of 338 position of sliding block, second sliding block 338 passes through the second adjusting screw rod respectively 340 have connected up U-lag body 341, and the periphery of second adjusting screw rod 340 is arranged with second spring 342, second bullet The second sliding block 338 is withstood in the lower end of spring 342, and U-lag body 341, the U-lag body 341 are withstood in the upper end of the second spring 342 It is inside fixedly installed soft supporting block 343, the soft supporting block 343 is corresponded with soft briquetting 320.Wherein, described soft Property briquetting 320 and soft supporting block 343 can be foam block, rubber block etc., and casting is tightly clamped both when mechanically decoupled 110 position of part of blank 100, so that Exhausting System 122 can be separated with part 110.

Wherein, as shown in Figure 12 ~ 14, the preceding separating mechanism 351 and rear separating mechanism 352 include anterior-posterior translation seat board 353, the first anterior-posterior translation driving mechanism 354, the first anterior-posterior translation guiding mechanism 355, the second motor 356, the second retarder 357, swinging axle 358, anterior-posterior translation sliding sleeve 359, the second anterior-posterior translation driving mechanism 360, the second anterior-posterior translation guiding mechanism 361, multiple swing seats 362 and multiple separation compression bars 363, the anterior-posterior translation seat board 353 pass through the first anterior-posterior translation guiding mechanism 355 are mounted on the middle part of rack 1, and the first anterior-posterior translation driving mechanism 354 drives anterior-posterior translation seat board 353 along the first front and back Guided in translation mechanism 355 slides back and forth, and second motor 356 and the second retarder 357 are mounted on anterior-posterior translation seat board 353 On, the output end of second motor 356 is connect with the input terminal of the second retarder 357, the output of second retarder 357 End is connect with one end of swinging axle 358, and the other end of the swinging axle 358 is mounted on the second anterior-posterior translation by bearing block 364 On guiding mechanism 361, the second anterior-posterior translation guiding mechanism 361 and the second anterior-posterior translation driving mechanism 360 are installed in machine On frame 1, the anterior-posterior translation sliding sleeve 359 is movably set in the other end of swinging axle 358, the second anterior-posterior translation driving mechanism 360 driving anterior-posterior translation sliding sleeves 359 are moved forward and backward, and the swing seat 362 is movably set on swinging axle 358, the swing seat 362 Bottom is equipped with the 5th clamping screw 365 for fixing 362 position of swing seat, and all sides of the swinging axle 358 are provided with confession The groove 366 of 5th clamping screw 365 insertion, the separation compression bar 363 are slidably mounted on corresponding swing seat 362, the swing seat 362 Top be equipped with the 6th clamping screw 367 for fixedly separated 363 position of compression bar.

When mechanically decoupled work, the second motor 356 is first passed through through 358 turns of moving axis of 357 deceleration rear-guard movable pendulum of the second retarder Dynamic, swinging axle 358 drives the separation compression bar 363 on swing seat 362 to swing, and the end of separation compression bar 363 brings pressure to bear on overflowing system On system 122, bend downward 122 confronting parts 110 of Exhausting System, Exhausting System 122 is it is possible that a part separates, also at this time Some is not separated also, then drives anterior-posterior translation seat board 353 to move inward by the first anterior-posterior translation driving mechanism 355, together When by the second anterior-posterior translation driving mechanism 360 drive anterior-posterior translation sliding sleeve 359 move inward, anterior-posterior translation sliding sleeve 359 drive Swinging axle 358 moves inward, and moves inward separation compression bar 363 to apply thrust to Exhausting System 122, passes through first folding downwards Mode that is curved, inwardly pushing away again ensures that all Exhausting Systems 122 all separate, and all components reset again after separation.

Wherein, the first anterior-posterior translation driving mechanism 355 is first longitudinal direction cylinder, and first longitudinal direction cylinder is solid by first support In the rack 1, the first anterior-posterior translation guiding mechanism 355 includes first longitudinal direction guide rail 371 and first slide 372 for Dingan County, and first Longitudinal rail 371 is fixedly mounted in rack 1, and first slide 372 is slidably mounted on first longitudinal direction guide rail 371, first slide 372 are fixedly connected with anterior-posterior translation seat board 353, and first longitudinal direction cylinder drives first slide 372 along 371 front and back of first longitudinal direction guide rail It moves back and forth.Wherein, the second anterior-posterior translation driving mechanism 360 is second longitudinal direction cylinder, and second longitudinal direction cylinder passes through second support It is fixedly mounted in rack 1, the second anterior-posterior translation guiding mechanism 361 includes second longitudinal direction guide rail 373 and second slide 374, axis It holds seat 364 to be fixedly mounted in second slide 374, second longitudinal direction cylinder drives 359 front-rear reciprocation movement of anterior-posterior translation sliding sleeve.On Stating all cylinders and can allow has a supercharging air pump, by air compressor machine compressed air and is stored in air accumulator, and air accumulator exports gas It is used after supercharging air pump is pressurized for each cylinder when body, using effect is more preferable.

In order to facilitate the rotation angle of control swinging axle 358, one end of the swinging axle 358 is fixedly installed with synchronous rotation Baffle 381, first for incuding 381 initial position of baffle is fixedly installed on second retarder 357 close to switch 382 and second for incuding 381 final position of baffle close to switch 383.It is of course also possible to use stepper motor or servo electricity Machine controls the rotation angle of swinging axle 358 as the second motor 356, ordinary motor combination coder mode etc..

In the present embodiment one, as shown in figure 11, the ultrasonic separation device 400 includes lifting ultrasonic mechanism 410 With the second lifting supporting mechanism 420, the upper end of the lower end of the lifting ultrasonic mechanism 410 and the second lifting supporting mechanism 420 Opposite and cooperating.When spray 100 is delivered to ultrasonic separation station by chain conveyor 200, the lifting Ultrasonic wave mechanism 410 declines, and the second lifting supporting mechanism 420 rises, and the two tightly clamps conveyor chain 208 and thereon Spray 100 125 position of ingate, then lifting ultrasonic mechanism 410 issue ultrasonic wave, will be on spray 100 Front and back part 110 separate.

Wherein, the lifting ultrasonic mechanism 410 is led including third lifting cylinder 411, lifting seat board 412, third lifting To mechanism 413, supersonic generator, ultrasonic oscillator 416 and ultrasonic wave die head 417, the cylinder body of the third lifting cylinder 411 It is fixedly mounted on the top of rack 1, the piston rod of the third lifting cylinder 411 is downward and its end and lifting seat board 412 Top one end is fixedly connected, and the supersonic generator (omitting in figure) and ultrasonic oscillator 416 are electrically connected, the ultrasonic wave Oscillator 416 is fixedly mounted on the centre of lifting seat board 412 and its lower end passes through and consolidates after going up and down seat board 412 with ultrasonic wave die head 417 Fixed connection, the third lifting guide mechanism 413 include the second guide rod 414 and the second guide sleeve 415, and second guide sleeve 415 is solid Dingan County is mounted in the top of rack 1, and second guide rod 414 sliding is arranged in the second guide sleeve 415 and its lower end and lifting seat board The 412 top other end is fixedly connected, and the bottom centre of the ultrasonic wave die head 417 is provided with the second locating notch 4171, institute The bottom for stating ultrasonic wave die head 417 is provided with two pair of second locating notch 4172, and two pair of second locating notch 4172 is about second Locating notch 4171 is symmetrical, and each pair of second locating notch 4172 is symmetrically positioned in the front and rear sides of ultrasonic wave die head 417.Using above-mentioned The ultrasonic wave die head 417 of special designing can either reliably position spray 100, and reduce one compared with the existing technology A ultrasonic oscillator and a ultrasonic wave die head, save cost.When ultrasonic separation works, supersonic generator is to ultrasonic wave 416 output services signal of oscillator, while being declined by the driving lifting seat board 412 of third lifting cylinder 411, and then make ultrasonic wave mould The ingate 125 of spray 100 is pushed down in first 417 decline, so that front and back part 110 is left ingate 125 by ultrasonic activation.

Wherein, the second lifting supporting mechanism 420 includes the 4th lifting cylinder 421, second lifting support plate 422 and the Four lifting guide mechanisms 423, the cylinder body of the 4th lifting cylinder 421 are fixedly mounted on the bottom of rack 1, the 4th lifting The piston rod of oil cylinder 421 is upward and its end and the bottom centre of the second lifting support plate 422 are hinged, the second lifting support Plate 422 is corresponding with ultrasonic wave die head 417, and the 4th lifting guide mechanism 423 includes a pair about the 4th lifting cylinder 421 The second symmetrical vertical guide 424 and a pair of the second guide bracket 425 being slidably matched with corresponding second vertical guide 424, institute State lower part respective side the right and left that the second guide bracket 425 is symmetrically mounted on the second lifting support plate 422, second vertical guide 424 lower end is fixedly mounted on the bottom of rack 1.

In the present embodiment one, as shown in Figure 15 ~ 16, the Exhausting System receives conduit 510 and running gate system receiving slit Carrier chain towards the lower section of rack 1 and is avoided in the outlet in road 530, and the part receives the outlet of conduit 520 towards rack 1 Outside is collected with facilitating.Wherein, it includes tipper body 511 and two the on two first that the Exhausting System, which receives conduit 510, Groove body 512 is once tilted, tipper body 511 is symmetrically and fixedly mounted to the first of the first lifting supporting mechanism 330 on two first 332 front and rear sides of support plate are gone up and down, two first lower tipper bodies 512 are symmetrically and fixedly mounted to the front and rear sides of rack 1, described Tipper body 511 is inclined outwardly on first, and the described first lower tipper body 512 slopes inwardly, tipper body 511 on described first Positioned at the top of the first lower tipper body 512, the first lower tipper body 512 is led in the outlet of tipper body 511 on described first Entrance, the outlet of the described first lower tipper body 512 is towards the lower section of rack 1.It includes two that the part, which receives conduit 520, Tipper body 521 and two second lower tipper bodies 522 on second, tipper body 521 is symmetrically and fixedly mounted on two second Second lifting 422 front and rear sides of support plate of the second lifting supporting mechanism 420, two second lower tipper bodies 522 are symmetrically fixed The front and rear sides of rack 1 are mounted on, tipper body 521 and the second lower tipper body 522 are inclined outwardly on described second, described Tipper body 521 is located at the top of the second lower tipper body 522 on second, and the outlet of tipper body 521 is led on described second Second descends the entrance of tipper body 522, and described second descends the outlet of tipper body 522 towards the outside of rack 1；The casting system The upper end that system receives conduit 530 is fixed on workbench 2, and the lower end that the running gate system receives conduit 530 is fixed on rack 1 On, the running gate system receives conduit 530 and is tilted towards outer, and the running gate system receives the outlet of conduit 530 towards under rack 1 Side.

In the present embodiment one, as shown in Fig. 4 ~ 6, the castor 3 there are four brake device is arranged in 1 bottom of rack, It is moved easily；Electric cabinet 4 is provided at the top of the rack 1, the supersonic generator is set in electric cabinet 4, described automatically controlled The front and back side of case 4 is respectively arranged with preceding chamber door 5 and rear chamber door 6, is provided with touch-control display panel 7, Duo Gekai on the preceding chamber door 5 8 and indicator light 9 etc. are closed, multiple switch 8 may include total power switch, start button switch and emergency stop switch etc., described automatically controlled The left and right side of case 4 is provided with heat release hole 10, and the top of the electric cabinet 4 is provided with combined aural and visual alarm 11.

Please refer to Fig. 1 to Figure 17, it is a kind of mechanical with the hybrid casting separation method of ultrasonic wave, using above-mentioned machinery with it is super The hybrid casting seperator of sound wave, and sequentially include the following steps: before positioning mechanism 210 is delivered to by (1) chain conveyor 200 Spray 100 is placed on the positioning mechanism 210 of chain conveyor 200 by end position；(2) chain conveyor 200 will Spray 100 is delivered to the position of mechanical separation device 300, and mechanical separation device 300 is by the front and back overflowing of spray 100 System 122 is separated with front and back part 110, and the Exhausting System 122 isolated falls to corresponding Exhausting System and receives conduit 510 It is interior；(3) spray 100 is continued on to the position of ultrasonic separation device 400, ultrasonic wavelength-division by chain conveyor 200 The front and back part 110 of spray 100 is separated with front and back ingate 125 from device 400, the part 110 isolated is fallen It is received in conduit 520 to corresponding part；(4) spray 100 is continued on to rear end by chain conveyor 200, positioning Remaining running gate system 121 in mechanism 210 downward when fall to automatically running gate system receive conduit 530 in；(5) chain type is defeated The initial position for sending device 200 that positioning mechanism 210 is delivered to front end waits next circulation.

Embodiment two: Figure 18, a kind of mechanical and hybrid casting separation and recovery system of ultrasonic wave, including above-mentioned are please referred to It is mechanical with the hybrid casting seperator 610 of ultrasonic wave and to pour heat-extraction system conveying mechanism 620, the Exhausting System reception conduit 510 The outlet for receiving conduit 530 with running gate system each leads to pour the input terminal of heat-extraction system conveying mechanism 620, described to pour heat-extraction system conveying The output end of mechanism 620 leads to calciner.

In the present embodiment three, mechanical be set to the hybrid casting seperator 610 of ultrasonic wave pours heat-extraction system conveying The top of mechanism 620, the Exhausting System receives conduit 510 and running gate system receives the outlet of conduit 530 towards system, the row of pouring The input terminal of system conveying mechanism 620.Wherein, the heat-extraction system conveying mechanism 620 that pours can be flute profile belt type conveying mechanism etc..

In the present embodiment three, the calciner 630 provides molten metal to casting machine 650 by casting machine hand 640.

Please refer to Figure 18, it is a kind of mechanical with the hybrid casting separation and recovery method of ultrasonic wave, using above-mentioned machinery with it is super The hybrid casting separation and recovery system of sound wave receives from Exhausting System reception conduit 510 by pouring heat-extraction system conveying mechanism 620 The Exhausting System 122 fallen and the running gate system 121 fallen down from running gate system reception conduit 530, by pouring heat-extraction system Conveying mechanism 620 sends the Exhausting System 122 being collected into and running gate system 121 back to calciner 630, carries out melting again.

The above, the only preferred embodiment of the utility model, not do limit in any form to the utility model System, anyone skilled in the art is in every case without departing from the content of technical solutions of the utility model, according to the utility model Technical spirit any simple modification, equivalent changes and modifications are made to above embodiments, should all belong to the culvert of the utility model Lid range.

Claims (7)

1. a kind of mechanical and hybrid casting seperator of ultrasonic wave, including rack, it is characterised in that: be arranged in the rack useful The localization machine for positioning spray is provided in the chain conveyor of conveying spray, on the chain conveyor Structure is disposed with the machinery for isolating Exhausting System before and after spray along spray conveying direction in the rack Separator and ultrasonic separation device for isolating part before and after spray, there are two front and backs for setting in the rack Exhausting System that is symmetrical and being located at below mechanical separation device receives conduit, two front and backs symmetrically and is located at ultrasonic separation device The part of lower section receives conduit and a running gate system being located at below chain conveyor output end receives conduit.

2. the mechanical and hybrid casting seperator of ultrasonic wave according to claim 1, it is characterised in that: the chain conveying Device includes first motor, the first retarder, drive sprocket, driven sprocket, driving chain, more rotation axis, multiple synchronizations Sprocket wheel and conveyor chain, the first motor are fixed on the bottom of rack, the output shaft of the first motor and the first retarder Input axis connection, the drive sprocket is mounted on the output shaft of the first retarder, and the multiple rotation axis rotates peace respectively Mounted in the middle part and bottom of rack, the fixed centre for being set in a rotation axis of the driven sprocket, the driving chain is arranged Between drive sprocket and driven sprocket, the multiple synchronous sprocket wheel fixes the centre for being set in corresponding rotation axis respectively, described Conveyor chain is set between multiple synchronous sprocket wheels.

3. the mechanical and hybrid casting seperator of ultrasonic wave according to claim 2, it is characterised in that: the positioning mechanism Including positioning seat, locating rod, location nut, locating shim and positioning bolt, the positioning seat is set to the top of locating rod, institute The middle part both sides for stating positioning seat are symmetrically arranged with the mounting plate bent downward, opened up on the mounting plate there are two front and back it is symmetrical Mounting hole, the center of the positioning seat offer circular hole, and the center of the locating rod offers threaded hole corresponding with circular hole, The positioning bolt cooperates after sequentially passing through locating shim, location nut, circular hole from top to bottom with threaded hole locking to be formed and be determined Position column, the both sides at the positioning seat both ends are symmetrically arranged with the positioning strip being folded upward at, positioned at the two of the same end of positioning seat Locating slot is formed between a positioning strip.

4. the mechanical and hybrid casting seperator of ultrasonic wave according to claim 3, it is characterised in that: the positioning seat, Mounting plate and positioning strip are integrally formed, and the length of the positioning seat is less than the length of locating rod, the positioning seat and locating rod It is placed on conveyor chain, two mounting plates are fixed on the one of conveyor chain after passing through corresponding mounting hole by two fasteners On a chain link, the center of two mounting holes is equal away from a pitch with conveyor chain.

5. the mechanical and hybrid casting seperator of ultrasonic wave according to claim 1, it is characterised in that: described mechanically decoupled Device includes lifting hold-down mechanism, the first lifting supporting mechanism, preceding separating mechanism and rear separating mechanism, the lifting hold-down mechanism The upper end of supporting mechanism is opposite and cooperating with the first lifting for lower end, the preceding separating mechanism, which is located at, goes up and down hold-down mechanism Front, the rear separating mechanism are located at the rear of lifting hold-down mechanism；The lower end of the lifting hold-down mechanism and the first lifting branch The upper end of support mechanism is opposite and cooperating；The lifting hold-down mechanism includes the first lifting cylinder, goes up and down pressing plate and first liter Guiding mechanism drops, and the cylinder body of first lifting cylinder is fixedly mounted on the top of rack, the piston of first lifting cylinder Bar is downward and its end and the top center of lifting pressing plate are hinged, and first lifting guide mechanism includes a pair about first liter The first symmetrical guide rod of drop oil cylinder and a pair of the first guide sleeve being slidably matched with respective guide rod, the fixed peace of first guide sleeve Mounted in the top of rack, first guide rod be arranged in corresponding first guide sleeve and its lower end with go up and down the top of pressing plate corresponding one End is hinged, and the bottom centre of the lifting pressing plate is provided with the first locating notch, and the bottom of the lifting pressing plate is provided with two pairs First locating notch, two pair of first locating notch is symmetrical about the first locating notch, and each pair of first locating notch is symmetrically positioned in liter The top front and rear sides of the front and rear sides of decompression board, the lifting pressing plate are horizontally arranged with the first T shape sliding slot respectively, and described first Multiple first T shape slide bars are slidably fitted in T shape sliding slot, the outer end face of the first T shape slide bar is equipped with for fixing the first T First clamping screw of shape slide bar position, sliding sleeve is equipped with the first sliding block, the side of first sliding block on the first T shape slide bar Portion is equipped with the second clamping screw for fixing the first slide position, and the left and right ends portion of first sliding block passes through respectively One adjusting screw rod is connected with downwards inverted U-shaped groove body, and the periphery of first adjusting screw rod is arranged with the first spring, first bullet The first sliding block is withstood in the upper end of spring, and inverted U-shaped groove body, fixed setting in the inverted U-channel body are withstood in the lower end of first spring There is soft briquetting；The first lifting supporting mechanism includes the second lifting cylinder, the first lifting support plate and the second lifting guiding Mechanism, the cylinder body of second lifting cylinder are fixedly mounted on the bottom of rack, and the piston rod of second lifting cylinder is upward And its end and the bottom centre of the first lifting support plate are hinged, the first lifting support plate is corresponding with lifting pressing plate, institute State the second lifting guide mechanism include a pair of first vertical guide symmetrical about the second lifting cylinder and it is a pair of with accordingly The first guide bracket that first vertical guide is slidably matched, the lower part that first guide bracket is symmetrically mounted on the first lifting support plate are corresponding Side the right and left, the lower end of first vertical guide are fixedly mounted on the bottom of rack, the first lifting support plate Top front and rear sides are horizontally arranged with the 2nd T shape sliding slot respectively, are slidably fitted with multiple 2nd T shapes in the 2nd T shape sliding slot Slide bar, the outer end face of the 2nd T shape slide bar is equipped with the third clamping screw for fixing the 2nd T shape slide bar position, described Sliding sleeve is equipped with the second sliding block on 2nd T shape slide bar, and the side of second sliding block is equipped with for fixing the second slide position The 4th clamping screw, the left and right ends portion of second sliding block passes through the second adjusting screw rod respectively and connected up U-lag body, The periphery of second adjusting screw rod is arranged with second spring, and the second sliding block is withstood in the lower end of the second spring, and described second U-lag body is withstood in the upper end of spring, is fixedly installed soft supporting block in the U-lag body, the soft supporting block with it is soft Briquetting corresponds；The preceding separating mechanism and rear separating mechanism include anterior-posterior translation seat board, the first anterior-posterior translation driving machine Structure, the first anterior-posterior translation guiding mechanism, the second motor, the second retarder, swinging axle, anterior-posterior translation sliding sleeve, the second anterior-posterior translation Driving mechanism, the second anterior-posterior translation guiding mechanism, multiple swing seats and multiple separation compression bars, the anterior-posterior translation seat board pass through first Anterior-posterior translation guiding mechanism is mounted on the middle part of rack, and the first anterior-posterior translation driving mechanism driving anterior-posterior translation seat board is along the One anterior-posterior translation guiding mechanism slides back and forth, and second motor and the second retarder are mounted on anterior-posterior translation seat board, described The output end of second motor is connect with the input terminal of the second retarder, the output end of second retarder and one end of swinging axle Connection, the other end of the swinging axle are mounted on the second anterior-posterior translation guiding mechanism by bearing block, and second front and back is flat It moves guiding mechanism and the second anterior-posterior translation driving mechanism is respectively mounted on the rack, the anterior-posterior translation sliding sleeve is movably set in swing The other end of axis, the second anterior-posterior translation driving mechanism driving anterior-posterior translation sliding sleeve are moved forward and backward, and the swing seat is slidingly connected In on swinging axle, the bottom of the swing seat is equipped with the 5th clamping screw for fixing swing seat position, and the separation compression bar is sliding It is dynamic to be installed on corresponding swing seat, the 6th clamping screw for fixedly separated compression bar position is equipped at the top of the swing seat.

6. the mechanical and hybrid casting seperator of ultrasonic wave according to claim 1, it is characterised in that: the ultrasound wavelength-division It include lifting ultrasonic mechanism and the second lifting supporting mechanism from device, the lower end of the lifting ultrasonic mechanism is gone up and down with second The upper end of supporting mechanism is opposite and cooperating, the lifting ultrasonic mechanism include third lifting cylinder, lifting seat board, third Lifting guide mechanism, supersonic generator, ultrasonic oscillator and ultrasonic wave die head, the fixed peace of the cylinder body of the third lifting cylinder Mounted in the top of rack, the piston rod of the third lifting cylinder is downward and its end and top one end of lifting seat board are fixed and connected It connects, the supersonic generator and ultrasonic oscillator are electrically connected, and the ultrasonic oscillator is fixedly mounted in lifting seat board Between and its lower end pass through lifting seat board after be fixedly connected with ultrasonic wave die head, the third lifting guide mechanism include the second guide rod With the second guide sleeve, second guide sleeve is fixedly mounted on the top of rack, and the second guide rod sliding is arranged in the second guide sleeve And its lower end is fixedly connected with the top other end of lifting seat board, the bottom centre of the ultrasonic wave die head is provided with the second positioning Notch, the bottom of the ultrasonic wave die head are provided with two pair of second locating notch, and two pair of second locating notch is about the second positioning Notch is symmetrical, and each pair of second locating notch is symmetrically positioned in the front and rear sides of ultrasonic wave die head；The second lifting supporting mechanism packet Include the 4th lifting cylinder, the second lifting support plate and the 4th lifting guide mechanism, the fixed peace of the cylinder body of the 4th lifting cylinder Mounted in the bottom of rack, the piston rod of the 4th lifting cylinder upward and its end with second lifting support plate bottom centre Hingedly, the second lifting support plate is corresponding with ultrasonic wave die head, and the 4th lifting guide mechanism includes a pair about the The second symmetrical vertical guide of four lifting cylinders and a pair of the second guide bracket being slidably matched with corresponding second vertical guide, institute State lower part respective side the right and left that the second guide bracket is symmetrically mounted on the second lifting support plate, the lower end of second vertical guide Portion is fixedly mounted on the bottom of rack.

7. a kind of mechanical and hybrid casting separation and recovery system of ultrasonic wave, it is characterised in that: including appointing in claim 1 to 6 Machinery described in one and the hybrid casting seperator of ultrasonic wave and heat-extraction system conveying mechanism is poured, the Exhausting System reception conduit The outlet for receiving conduit with running gate system each leads to pour the input terminal of heat-extraction system conveying mechanism, the heat-extraction system conveying mechanism that pours Output end leads to calciner.