CN207971038U - A kind of optical module puts thermally conductive gel device automatically - Google Patents
A kind of optical module puts thermally conductive gel device automatically Download PDFInfo
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- CN207971038U CN207971038U CN201820155674.2U CN201820155674U CN207971038U CN 207971038 U CN207971038 U CN 207971038U CN 201820155674 U CN201820155674 U CN 201820155674U CN 207971038 U CN207971038 U CN 207971038U
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- syringe
- vacuum formed
- fixed
- formed box
- thermally conductive
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Abstract
The utility model is related to a kind of optical modules to put thermally conductive gel device, including pedestal, the vacuum formed box detent mechanism being fixed on pedestal, four axis robots, the charging and discharging mechanism being set in four axis robot, glue applying mechanism and vision positioning mechanism automatically;The utility model can carry out vision positioning before point thermally conductive gel every time to module, it is ensured that dispensing position does not shift, and precision is guaranteed.
Description
Technical field
The utility model is related to optical module point thermally conductive gel technology more particularly to a kind of optical modules to put thermally conductive gel dress automatically
It sets.
Background technology
In 10G or more rate optical modules, chip and transmitting terminal metal assembly need to paste heat conduction silica gel, it is ensured that the heat dissipation of module
Problem is all made of the mode manually puted up now, carries out patch heat conduction silica gel one by one.
But manually there are following technical problems for patch thermally conductive gel:
1)Artificial patch heat conduction silica gel, heat conduction silica gel, heat conduction silica gel cracky are gripped using tweezers.
2)Artificial patch heat conduction silica gel, because heat conduction silica gel viscosity is general, position is easy to happen offset.
3)Artificial patch heat conduction silica gel, time-consuming and laborious, inefficiency.
Utility model content
The main purpose of the utility model is to provide a kind of optical modules to put thermally conductive gel device automatically, it is intended to solve current
Existing artificial patch thermally conductive gel, thermally conductive gel are easy damaged technical problem.
To achieve the above object, the utility model provides a kind of optical module and puts thermally conductive gel device automatically, including pedestal, solid
Due on pedestal vacuum formed box detent mechanism, can by control system control four axis robots, be set to the four axis machine
Charging and discharging mechanism, glue applying mechanism and the vision positioning mechanism of tool on hand;The charging and discharging mechanism, the glue applying mechanism and institute
Vision positioning mechanism is stated to be detachably connected by a manipulator connecting plate and four axis robot;The vision positioning mechanism is solid
Due between the charging and discharging mechanism and the glue applying mechanism;The vision positioning mechanism includes camera, annular light source;It is described
Camera and the annular light source are fixed on by a vision fixing bracket on the manipulator connecting plate, and the camera is set to
The surface of the annular light source, and on same central axes.
Optionally, the charging and discharging mechanism includes cylinder, linear slide rail, vacuum slot and pressure regulator valve;The cylinder is logical
It crosses cylinder mounting base to be fixed on the manipulator connecting plate, the charging and discharging mechanism includes cylinder, linear slide rail, vacuum slot
And pressure regulator valve;The cylinder includes oscilaltion cylinder and at least two clamping jaw cylinder, and the linear slide rail is installed on described
On pedestal, a positioning plate is installed, the positioning plate is for fixing the clamping jaw cylinder, institute on the sliding block on the linear slide rail
The side for stating linear slide rail connects the oscilaltion cylinder, when the vacuum formed box is risen to a positioning by the oscilaltion cylinder
After setting height, the sliding block on the linear slide rail moves to the side of the oscilaltion cylinder, and the clamping jaw cylinder clamps plastic uptake
One disk material is drawn out on the track of linear slide rail by the iron pan of box, until manipulator turns to and can carry out dispensing operation
Position.
Optionally, the glue applying mechanism includes dispenser and syringe fixed frame;The syringe fixed frame is fixed on described
On manipulator connecting plate;When dispensing, syringe is fixed in the syringe fixed frame, the syringe into glue end and the dispensing
The tracheae of machine is connected to.
Optionally, the syringe fixed frame include syringe fixed plate, upper end fixed plate, syringe lower end fixed plate and
Syringe fixed screw;The upper end fixed plate and syringe lower end fixed plate are separately mounted to the syringe fixed plate
On.
Optionally, the vacuum formed box detent mechanism includes loading and unloading limited block and vacuum formed box positioning plate;
The loading and unloading limited block is fixed on the pedestal:For preventing vacuum formed box from moving on the base;Work as people
Work will need the vacuum formed box of a thermally conductive gel to swing in equipment feeding area, and one layer of vacuum formed box positioning plate is put in the bottom of every layer of vacuum formed box,
For being relatively moved between limitation two-by-two vacuum formed box.
In addition, to achieve the goals above, the technical solution that the utility model is taken is automatic also to provide a kind of optical module
Point thermally conductive gel method, includes the following steps:
S1. manually the vacuum formed box equipped with optical module of a thermally conductive gel will be needed to swing in feeding area;
S2. four axis robots are moved to feeding area, need dispensing on the optical module in vision positioning mechanism positioning vacuum formed box
Position, and by glue applying mechanism point thermally conductive gel, until having put all optical modules in a disk vacuum formed box;
S3. the plastic sucking disc for having put thermally conductive gel is moved to by discharging area by vacuum slot;
S4. it repeats step S2-S3 several times, until completing a lots, then restarts from step S1.
Optionally, 3-5 layers of vacuum formed box are stacked successively every time in feeding area.
The utility model has the beneficial effects that:
1. every time vision positioning can be carried out to module before point thermally conductive gel, it is ensured that each dispensing position does not shift, essence
Degree is guaranteed.
2. adding one layer of vacuum formed box positioning plate under every layer of feeding vacuum formed box(2), ensure the height one between every layer of vacuum formed box
It causes, manipulator accurately knows the starting altitude of every layer of module when programming, it is ensured that manipulator draws the location consistency of material.
3. carrying out dispensing operation, high-precision by manipulator, low-load is not only saved manual assembly, and is greatly improved
Production efficiency.
Description of the drawings
Fig. 1 is automatically dropping glue flow chart of steps provided by the utility model;
Fig. 2 is overall structure diagram provided by the utility model;
Fig. 3 is front view provided by the utility model;
Fig. 4 is partial enlarged view provided by the utility model;
Fig. 5 is the enlarged drawing marked as 1 in Fig. 4 provided by the utility model;
Fig. 6 is the enlarged drawing marked as 7 in Fig. 4 provided by the utility model;
Fig. 7 is the partial enlarged view marked as 7 in Fig. 4 provided by the utility model;
Wherein digital representation:
Tetra- axis robot 2- charging and discharging mechanism 3- glue applying mechanism 4- vision positionings mechanism 6- manipulators of 0- pedestals 1- connect
Fishplate bar 7- vacuum formed box detent mechanism 71- loading and unloading locating piece 72- vacuum formed box positioning plate 73- vacuum formed boxes
The embodiments will be further described with reference to the accompanying drawings for the realization, functional characteristics and advantage of the utility model aim.
Specific implementation mode
Explanation and specific implementation mode further illustrate the utility model below in conjunction with the accompanying drawings.It should be appreciated that this place
The specific embodiment of description is only used to explain the utility model, is not used to limit the utility model.
Embodiment 1, as shown in Figure 1, the utility model provides a kind of method that optical module puts thermally conductive gel automatically comprising
Following steps:
S1. manually the vacuum formed box equipped with optical module of a thermally conductive gel will be needed to swing in feeding area;Wherein, manually by plastic uptake
When box 73 is put into feeding area, a vacuum formed box positioning plate 72 need to be placed in the bottom of each vacuum formed box 73, for preventing phase
Relative movement between adjacent two vacuum formed boxes 72.Wherein, 3 disk vacuum formed boxes 73 are placed in feeding area every time, had in each vacuum formed box 73
The optical module of 40pcs.The height or plastic sucking disc 73 that the size of 73 disk number of vacuum formed box is arranged according to four axis robots 1 are placed every time
What the material of itself was determined, that is, the number for the 73 disk number of vacuum formed box placed in feeding area every time is not necessarily 3 disks, also may be used
To be 4 disks, 5 disks, 6 disks etc., the present embodiment is that operational efficiency considers based on equipment itself, places 3 disks every time
Vacuum formed box is on the feeding area.
S2. four axis robots 1 are moved to feeding area, need dispensing on the optical module in vision positioning mechanism positioning vacuum formed box
Position, MARK point settings are carried out by vision CCD, optical module product in the entire vacuum formed box of camera scanning, vision positioning system
Feeding back all product spaces needs compensating parameter to manipulator, and manipulator can capture rapidly dispensing position, and pass through dispenser
Structure point thermally conductive gel, and by glue applying mechanism point thermally conductive gel, until having put all optical modules in a disk vacuum formed box 73;One
As, it is 8 points that position for dispensing glue is needed on each optical module, and the needle tubing of the syringe in the glue applying mechanism successively carries out optical module
Dispensing operates, and recycles several times, until the glue in a disk vacuum formed box has all been put
S3. the plastic sucking disc for having put thermally conductive gel is moved to by discharging area by vacuum slot;Then next disk vacuum formed box is carried out
The positioning of dispensing position on middle optical module continues dispensing operation.
S4. it repeats step S2-S3 several times, until completing a lots, then restarts next group from step S1
Secondary operation.
Embodiment 2, to achieve the goals above, the utility model also provide the dress that a kind of optical module puts thermally conductive gel automatically
Set, as illustrated in figs. 2-7, including pedestal 0, be fixed on pedestal 0 vacuum formed box detent mechanism 7, can be controlled by control system
Four axis robots 1, the charging and discharging mechanism 2, glue applying mechanism 3 and the vision positioning mechanism that are set in four axis robot 1
4;The charging and discharging mechanism 2, the glue applying mechanism 3 and the vision positioning mechanism 4 by a manipulator connecting plate 6 with it is described
Four axis robots 1 are detachably connected;The vision positioning mechanism 4 is fixed on the charging and discharging mechanism 2 and the glue applying mechanism 3
Between;The vision positioning mechanism 4 includes camera, annular light source;The camera and the annular light source are solid by a vision
Fixed rack is fixed on the manipulator connecting plate 6, and the camera is set to the surface of the annular light source, and in same
On axis.
Four axis robot 1 is model commonly used in the prior art, can realize it is simple up and down, the movement of left and right or
Rotation, the feed mechanism, the glue applying mechanism 3 and the vision positioning mechanism connect 4 and are fixed by a manipulator connecting plate 6
In in four axis robot 1, capable of realizing its flexible activity in space.Wherein, the vision positioning mechanism 4 is fixed on
A vision positioning mechanism 4 may be implemented to the feed mechanism 2 in the centre of the feed mechanism 2 and the glue applying mechanism 3
And the glue applying mechanism 3 positions simultaneously.
Specifically, the camera for positioning of taking pictures of the vision positioning mechanism 4 is set to the axis of the annular light source
On line, the annular light source is several LED light being set on an annulus, and the camera can penetrate the annulus to optical module
It is upper that position for dispensing glue is needed to be positioned, moreover, LED light is set to the lower part of the camera, be not in barrier when taking pictures,
So that positioning is more accurate.
Embodiment 3, based on it is above-mentioned be embodiment, the utility model also provides a kind of optical module and puts thermally conductive gel dress automatically
It sets, difference lies in as illustrated in figures 4-5, the charging and discharging mechanism 2 includes cylinder, linearly slides for the present embodiment and above-described embodiment
Rail, vacuum slot and pressure regulator valve;
The cylinder is fixed on by cylinder mounting base on the manipulator connecting plate, and the charging and discharging mechanism includes gas
Cylinder, linear slide rail, vacuum slot and pressure regulator valve;The cylinder is fixed on the manipulator connecting plate by cylinder mounting base
On, the charging and discharging mechanism includes cylinder, linear slide rail, vacuum slot and pressure regulator valve;The cylinder includes oscilaltion gas
Cylinder and at least two clamping jaw cylinder, the linear slide rail are installed on the pedestal, are installed on the sliding block on the linear slide rail
There are a positioning plate, the positioning plate to connect the oscilaltion for fixing the clamping jaw cylinder, the side of the linear slide rail
Cylinder, after the vacuum formed box is risen to certain position height by the oscilaltion cylinder, the sliding block on the linear slide rail moves
To the side of the oscilaltion cylinder, the clamping jaw cylinder clamps the iron pan of vacuum formed box, a disk material is drawn out to linear cunning
On the track of rail, until manipulator turns to the position that can carry out dispensing operation.
Embodiment 4, is based on above-described embodiment, and the utility model also provides the dress that a kind of optical module puts thermally conductive gel automatically
It sets, difference lies in as shown in figure 5, the dispenser in the glue applying mechanism 3 passes through a syringe for the present embodiment and above-described embodiment
Fixed frame is fixed on the manipulator connecting plate, can be with laid-up or replacement;The syringe fixed frame is equipped with for fixation
The syringe of glue;When dispensing, the syringe is connected to the organ of the dispenser, and the glue in the dispenser is just from the tracheae
Enter the syringe into glue end.
Specifically, the syringe fixed frame include syringe fixed plate, upper end fixed plate, syringe lower end fixed plate and
Syringe fixed screw;The upper end fixed plate and syringe lower end fixed plate are separately mounted to the syringe fixed plate
On.The cooperation of the upper end fixed plate and syringe lower end fixed plate respectively consolidates the syringe mounted on the syringe
On fixed board, then the syringe is located in the needle by the state for making it keep needle point downward further through a syringe fixed screw
In cylinder fixed plate, it is set not occur during for dispensing glue mobile or shake, so as to avoid dispensing location dislocation
Problem.
Certainly, the structure of the syringe fixed frame is not limited in above description, the syringe fixed frame can also be with
The identical cylindrical shape fixed structure of shape of the syringe, as long as it can ensure the syringe being fixed in syringe fixed plate
It can be with.
Embodiment 5, is based on above-described embodiment, and the utility model also provides the dress that a kind of optical module puts thermally conductive gel automatically
It sets, difference lies in as shown in fig. 6-7, the vacuum formed box detent mechanism 7 is limited including loading and unloading for the present embodiment and above-described embodiment
Position block 71 and vacuum formed box positioning plate 72;The loading and unloading limited block 71 is fixed on the pedestal 0:For preventing vacuum formed box 73
It is moved on the pedestal 0;The quantity of the loading and unloading limited block 71 is generally 3 and/or 4, when quantity is 4, point
The loading and unloading limited block 71 is not fixed on pedestal 0, and forms a rectangular shape so that the vacuum formed box 73 is just
It can fall into the rectangle, and not shaking all around.
Furthermore because of the material characteristics of vacuum formed box 73, the general smoother in surface of vacuum formed box 73, so working as multilayer plastic uptake
When box 73 stacks, and there is external force, it is likely that cause vacuum formed box 73 to move left and right or be moved forward and backward, cause light
Module shifts, in case of such situation, it is also necessary to by vision positioning mechanism 4 to needing position weight for dispensing glue on optical module
It is newly positioned, this results in that consumption is made to increase, and production efficiency reduces.So when the vacuum formed box that will manually need a thermally conductive gel
Equipment feeding area is swung in, one layer of vacuum formed box positioning plate 72 is put in the bottom of every layer of vacuum formed box, between limitation two-by-two vacuum formed box 73
Relative movement.
The utility model has the beneficial effects that:The utility model is realized by above technical scheme:
1. every time vision positioning can be carried out to module before point thermally conductive gel, it is ensured that each dispensing position does not shift, essence
Degree is guaranteed.
2. adding one layer of vacuum formed box positioning plate under every layer of feeding vacuum formed box(2), ensure the height one between every layer of vacuum formed box
It causes, manipulator accurately knows the starting altitude of every layer of module when programming, it is ensured that manipulator draws the location consistency of material.
3. carrying out dispensing operation, high-precision by manipulator, low-load is not only saved manual assembly, and is greatly improved
Production efficiency.
It, cannot the above content is specific preferred embodiment further detailed description of the utility model is combined
Assert that the specific implementation of the utility model is confined to these explanations.For the ordinary skill of the utility model technical field
For personnel, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made, should all regard
To belong to the scope of protection of the utility model.
Claims (4)
1. a kind of optical module puts thermally conductive gel device automatically, which is characterized in that fixed including pedestal, the vacuum formed box being fixed on pedestal
Position mechanism, four axis robots that can be controlled by control system, charging and discharging mechanism, the point being set in four axis robot
Gluing mechanism and vision positioning mechanism;
The charging and discharging mechanism, the glue applying mechanism and the vision positioning mechanism pass through a manipulator connecting plate and described four
Axis robot is detachably connected;
The vision positioning mechanism is fixed between the charging and discharging mechanism and the glue applying mechanism;
The vision positioning mechanism includes camera, annular light source;
The camera and the annular light source are fixed on by a vision fixing bracket on the manipulator connecting plate, the phase
Machine is set to the surface of the annular light source, and on same central axes.
2. optical module according to claim 1 puts thermally conductive gel device automatically, which is characterized in that the glue applying mechanism includes
Dispenser and syringe fixed frame;
The syringe fixed frame is fixed on the manipulator connecting plate;
When dispensing, syringe is fixed in the syringe fixed frame, and the syringe connects into the tracheae of glue end and the dispenser
It is logical.
3. optical module according to claim 2 puts thermally conductive gel device automatically, which is characterized in that the syringe fixed frame packet
Include syringe fixed plate, upper end fixed plate, syringe lower end fixed plate and syringe fixed screw;
The upper end fixed plate and syringe lower end fixed plate are separately mounted in the syringe fixed plate.
4. optical module according to claim 1 puts thermally conductive gel device automatically, which is characterized in that the vacuum formed box localization machine
Structure includes loading and unloading limited block and vacuum formed box positioning plate;
The loading and unloading limited block is fixed on the pedestal:For preventing vacuum formed box from moving on the base;
When will manually need the vacuum formed box of a thermally conductive gel to swing in equipment feeding area, one layer of vacuum formed box is put in the bottom of every layer of vacuum formed box
Positioning plate, for being relatively moved between limitation two-by-two vacuum formed box.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108114862A (en) * | 2018-01-30 | 2018-06-05 | 深圳市恒宝通光电子股份有限公司 | A kind of optical module puts thermally conductive gel method and device automatically |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108114862A (en) * | 2018-01-30 | 2018-06-05 | 深圳市恒宝通光电子股份有限公司 | A kind of optical module puts thermally conductive gel method and device automatically |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP02 | Change in the address of a patent holder |
Address after: 518000 809, 810, 811, block B, building 6, Shenzhen International Innovation Valley, Dali community, Xili street, Nanshan District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN HI-OPTEL TECHNOLOGY Co.,Ltd. Address before: Hengbaotong building, No.2 building, Longjing Gaofa Science Park, Nanshan District, Shenzhen, Guangdong 518000 Patentee before: SHENZHEN HI-OPTEL TECHNOLOGY Co.,Ltd. |
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CP02 | Change in the address of a patent holder |