CN207942447U - Fresh corn stick back-end crop is automatically separated collection device with bract - Google Patents

Fresh corn stick back-end crop is automatically separated collection device with bract Download PDF

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Publication number
CN207942447U
CN207942447U CN201820165272.0U CN201820165272U CN207942447U CN 207942447 U CN207942447 U CN 207942447U CN 201820165272 U CN201820165272 U CN 201820165272U CN 207942447 U CN207942447 U CN 207942447U
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China
Prior art keywords
corn
bract
separation
curved surface
end crop
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Expired - Fee Related
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CN201820165272.0U
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Chinese (zh)
Inventor
曾荣
周红涛
宫丽艳
杨淦光
陈维乔
王彩霞
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Huazhong Agricultural University
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Huazhong Agricultural University
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Priority to CN201820165272.0U priority Critical patent/CN207942447U/en
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Publication of CN207942447U publication Critical patent/CN207942447U/en
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Abstract

The utility model discloses a kind of fresh corn stick back-end crops and bract to be automatically separated collection device, including rack, rack is equipped with automatic charging device, the discharge end of automatic charging device is connected with curved surface directional separation device, the discharge end of curved surface directional separation device is connected with tail end cutter device, and the discharge end of tail end cutter device is connected with bracteal leaf of corn separator.The utility model can realize the quick peeling of fresh corn stick and ensure that the fresh corn bract of stripping is complete, without the artificial directional operation for participating in corn cutting tail portion, improve production efficiency, reduce a large amount of labour and production cost;Meanwhile the utility model takes full advantage of bracteal leaf of corn resource, obtains economic benefit.

Description

Fresh corn stick back-end crop is automatically separated collection device with bract
Technical field
The utility model is related to agricultural machineries, and collection is automatically separated in particular to a kind of fresh corn stick back-end crop and bract Device.
Background technology
Corn is that the highest cereal crops of yield, fresh complete bracteal leaf of corn can be applied to food and add in the world at present Work, knitted material, starch and the making of dietary fiber and the exploitation of medicine resource.China's maize sown area is larger, corn Bract is resourceful, and per hectare corn can harvest 600 kilograms of bracteal leaf of corn, and every 100 kilograms of bracteal leaf of corn can produce wet starch about 120 kg can obtain 50 kilograms or so of dried starch, while enzyme method can be used and chemical method therefrom obtains dietary fiber, in addition beautiful Rice bract has the function of prevention of arterial atherosis, hyperlipidemia etc., and knitting is naturally simple, careful by hand, durable, is Processing weaves more cheap raw material, has larger market development foreground.
But in existing fresh corn production process, fresh corn bract not only crack damage, and it is discarded as one kind Object is rejected to give up in corn peeling process and even be burned, a large amount of fresh corn bract is caused not to be fully used, from And cause the waste of resource and the pollution to environment;In addition, in the production and processing of existing fresh corn, corn cuts off tail end work There is still a need for the artificial corn concentric reducer orientations that participates in put in sequence, and labor intensity is big, low production efficiency.
Invention content
The purpose of this utility model seeks to provide a kind of fresh corn stick back-end crop and is automatically separated collection device with bract, the dress Set not only can carry out automatic orientation back-end crop to fresh corn stick, be participated in without artificial, and can realize the quick peeling of fresh corn stick simultaneously It can guarantee that the fresh corn bract of stripping is complete.
To achieve the above object, the technical solution adopted in the utility model is:A kind of fresh corn stick back-end crop and bract are automatic Device, including rack are separated and collected, the rack is equipped with automatic charging device, and the discharge end of the automatic charging device is connected with The discharge end of curved surface directional separation device, the curved surface directional separation device is connected with tail end cutter device, the tail end cutting dress The discharge end set is connected with bracteal leaf of corn separator.
Further, the curved surface directional separation device includes separation curved surface and separation inclined-plane, and the separation curved surface is fixed Feed inlet is provided on the separation beveled top end, the separation curved surface, the separation surface bottom is equipped with swallow-tail form discharge port, The swallow-tail form discharge port is connected with transition baffle between curved surface both ends respectively with described detach.
Further, the swallow-tail form discharge port includes two discharge ports and is separately fixed at the four of the discharge port both sides Block detaches lateral baffle, and the top of two pieces of lateral baffles of separation in outside is fixedly connected with the transition baffle, intermediate two pieces It detaches and is connected with skimming baffle between lateral baffle.
Further, the tail end cutter device includes the transverse conveyor driven by cross drive axis, described laterally to pass The both sides of band are sent to be respectively equipped with transverse conveyor side board, the transverse conveyor of the transverse conveyor side and homonymy Corn ear back-end crop blade is equipped between side board, and the cross drive takes equipped with corn ear back-end crop hold-down mechanism.
Further, the corn ear back-end crop hold-down mechanism includes the oblique clamping plate being located above the transverse conveyor, The oblique clamping plate side is connected with pressure plate, and oblique folder is connected at the top of the oblique clamping plate and the transverse conveyor side board It is connected with pressure plate support spring, the compression at the top of plate support spring, the pressure plate and the transverse conveyor side board Plate is located above the corn ear back-end crop blade.
Further, the bracteal leaf of corn separator includes more spiral peeling rollers side by side, the adjacent spiral The direction of rotation of peeling rollers is opposite.
Further, the separation curved surface is that the annulus that radius of curvature is 40~50cm, central angle is 160~180 ° is bent Face;The transition baffle is with horizontal plane at 45~50 ° of angles;
Further, the cross drive takes arranged for interval corn ear baffle, the adjacent corn ear baffle spacing More than corn ear maximum gauge, and the transverse conveyor is in tilted layout, and is 70~80 ° with vertical plane angle.
Further, the automatic charging device includes corn storage box and feeding conveyer belt, the feeding conveyer belt two Side is equipped with feeding and transmits clamping plate, and arranged for interval has feeding corn ear baffle, the curved surface directional separation on the feeding conveyer belt Device is arranged symmetrically along the central axes of the feeding conveyer belt.
Further, the bracteal leaf of corn separator is made of side by side four spiral peeling rollers, the spiral stripping Leather roller diameter is 60~70mm, and adjacent clearance between roll is 2~3mm, is in tilted layout.
Compared with prior art, the utility model has the following advantages:
First, the utility model fresh corn stick back-end crop is automatically separated collection device with bract can realize that fresh corn stick is quickly shelled Skin simultaneously ensures that the fresh corn bract of stripping is complete, without the artificial directional operation for participating in corn cutting tail portion, improves production Efficiency reduces a large amount of labour and production cost;Meanwhile the utility model can not only meet the corn processing need of script It asks, while having also obtained a large amount of bracteal leaf of corn raw materials, take full advantage of bracteal leaf of corn resource;The utility model is easy to operate, has Have the advantages that reduce labor intensity and easy to spread;The utility model solves in existing fresh corn production and processing and needs people Work participates in the problem of corn orientation and back-end crop process and waste of fresh corn bract crack damage.
Second, in the curved surface directional separation device of the utility model, corn ear has stub end downward because of its own gravity The trend of rotation, major part enter the feed inlet on separation curved surface towards a left side and towards right corn, have direction phase on separation curved surface Anti- arc radius, under the effect of curved surface directional separation device, the corn of different postures is divided into two parts and is transmitted to tail end cutting Device improves directive efficiency.
Third, the tail end cutter device in the utility model can realize that the automatic orientation back-end crop of fresh corn stick, this practicality are new The bracteal leaf of corn separator of type can realize the separation and collection of fresh corn stick and bract, entire back-end crop and fresh corn stick and bract Separation is participated in without artificial, and corn processing process has been greatly optimized.
Description of the drawings
Fig. 1 is the main structure diagram that a kind of fresh corn stick back-end crop is automatically separated collection device with bract.
Fig. 2 is the side structure schematic view of Fig. 1.
Fig. 3 is the structural schematic diagram of Fig. 1 mean camber directional separation devices.
Fig. 4 is the structural schematic diagram of the tail end cutter device in Fig. 1
Fig. 5 is the scheme of installation of corn ear back-end crop blade in Fig. 1.
Fig. 6 is the structural schematic diagram of corn ear back-end crop hold-down mechanism in Fig. 1.
Fig. 7 is the structural schematic diagram of bracteal leaf of corn separator in Fig. 1.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings, convenient for more clearly understanding that this practicality is new Type, but they do not constitute the utility model and limit.
Such as Fig. 1, fresh corn stick back-end crop shown in Fig. 2 is automatically separated collection device, including rack 1, automatic charging with bract Device 2, curved surface directional separation device 3, tail end cutter device 4, bracteal leaf of corn separator 5 and power transmitting apparatus.In rack 1 Equipped with automatic charging device 2, the discharge end of automatic charging device 2 is connected with curved surface directional separation device 3, curved surface directional separation device 3 discharge end is connected with tail end cutter device 4, and the discharge end of tail end cutter device 4 is connected with bracteal leaf of corn separator 5.
In said program, automatic charging device 2 is by servo motor 2.9, the first synchronizing wheel 2.5, the second synchronizing wheel 2.6, same Band 2.7, corn storage box 2.1, feeding conveyer belt 2.2, feeding transmission clamping plate 2.3 is walked to form.Servo motor 2.9 is fixed on motor On fixed bottom plate 2.7, servo motor 2.9 is co-axially mounted with the first synchronizing wheel 2.5, the drive of 2.6 synchronized band 2.7 of the second synchronizing wheel Rotation, 2.2 bottom of feeding conveyer belt are fixed with corn storage box 2.1, and feeding conveyer belt 2.2 is by feeding transmission shaft 2.8 with trend Upper movement, fresh corn are transported from the corn storage box 2.1 of bottom to the horizontal component of the feeding conveyer belt 2.2 at top, and feeding passes Send 2.2 both sides of band be fixed with feeding transmission clamping plate 2.3, ensure corn can level be transported up, be spaced cloth on feeding conveyer belt 2.2 It is equipped with feeding corn ear baffle 2.4.Wherein, 2.2 width of feeding conveyer belt is 35cm, and the sloping portion of feeding conveyer belt 2.2 is long Degree is 1.8m, and inclination angle is 50 °, and the horizontal component length of feeding conveyer belt 2.2 is 50cm.
In said program, in conjunction with shown in Fig. 3, curved surface directional separation device 3 is by separation curved surface 3.1, the lateral baffle of separation 3.42, transition baffle 3.5, swallow-tail form outlet 3.4 and the composition of separation inclined-plane 3.2 for being used to support separation curved surface 3.1.Detach curved surface 3.1 it is 40~50cm of radius of curvature, the circle ring surface that central angle is 160~180 °, detaches and be provided with feed inlet 3.3 on curved surface 3.1. The horizontal component rear end of the feeding conveyer belt 2.2 of automatic charging device 2 is the same as the fixedly separated curved surface of height 3.1.Curved surface directional separation Device 3 is arranged symmetrically along the central axes of feeding conveyer belt 2.2, i.e.,:Feed inlet 3.3, separation curved surface 3.1, the lateral baffle of separation 3.42, swallow-tail form outlet 3.4 is arranged symmetrically along separation inclined-plane 3.2 and 2.2 central axes of feeding conveyer belt.3.4 top of swallow-tail form outlet Portion is connected by skimming baffle 3.6, and feed inlet 3.3 is smoothly connected with curved surface 3.1 is detached, and the inclination of transition baffle 3.5 is fixed on separation 3.1 both sides of curved surface, curved surface 3.1 is contour with detaching, and transition baffle 3.5 is with horizontal plane at 45~50 ° of angles, both sides transition baffle 3.5 bottoms mutually cut with swallow-tail form outlet 3.4.Swallow-tail form outlet 3.4 is by skimming baffle 3.6 and detaches lateral 3.42 splicing group of baffle At specifically, swallow-tail form discharge port 3.4 includes the discharge port 3.41 of left and right two and is separately fixed at 3.41 both sides of discharge port Two pieces of tops for detaching lateral baffle 3.42 of four pieces of lateral baffles 3.42 of separation, outside are fixedly connected with transition baffle 3.5, in Between two pieces of lateral baffles of separation 3.42 between be connected with skimming baffle 3.6,3.41 width of single discharge port is slightly wider than corn major part Diameter, preferably 15~20cm is held to ensure that the corn after orientation can be transported to greatly tail end cutting dress one by one upside down It sets, realizes that corn is slid greatly upside down to tail end cutter device.Corn becomes because of its own gravity with what stub end was rotated down Gesture, major part enter feed inlet 3.3 towards a left side and towards right corn, the arc radius for having direction opposite on separation curved surface 3.1, This curved surface directional separation device 3 detaches under guiding role, and the corn of different postures is divided into two parts and is transmitted to tail end cutter device 4, improve directive efficiency.
In said program, in conjunction with Fig. 4, shown in Fig. 5,3.41 bottom of discharge port of left and right two point of swallow-tail form discharge port 3.4 Not She You tail end cutter device 4, tail end cutter device 4 is by transverse conveyor 4.2, cross drive axis 4.1, transverse conveyor 4.2 The transverse conveyor side board 4.3 of both sides, zigzag corn ear back-end crop blade 4.4,4.5 groups of corn ear back-end crop hold-down mechanism At.4.2 both sides of transverse conveyor are disposed with transverse conveyor side board 4.3, and the transverse conveyor side board 4.3 of front side is tight By transverse conveyor 4.2, the transverse conveyor side board 4.3 of rear side and transverse conveyor 4.2 there are it is a bit of away from gap, Corn ear back-end crop blade 4.4 is arranged in the transverse conveyor side board 4.3 of rear side and the gap of transverse conveyor 4.2, tightly By the transverse conveyor 4.3 of rear side, corn ear back-end crop blade 4.4 is driven by speed regulating motor 4.7 to be rotated, corn ear back-end crop blade 4.4 fronts are equipped with corn ear back-end crop hold-down mechanism 4.5, it can be achieved that automatic impaction from top to bottom to corn ear, after compression Corn ear can be by 4.4 circumgyration incision of corn ear back-end crop blade.
In said program, in conjunction with shown in Fig. 6, corn ear back-end crop hold-down mechanism 4.5 includes being located at 4.2 top of transverse conveyor Oblique clamping plate 4.51,4.51 side of oblique clamping plate is connected with pressure plate 4.52, and oblique clamping plate 4.51 is kept off with transverse conveyor side 4.3 top of plate is connected with oblique clamping plate support spring 4.53, and pressure plate 4.52 is connected with pressure with 4.3 top of transverse conveyor side board Tight plate support spring 4.54, pressure plate 4.52 are located at 4.4 top of corn ear back-end crop blade;Corn ear on transverse conveyor 4.2 Diagonally the compression of plate 4.52 can be moved and gradually be compacted by clamping plate 4.51, by tilting oblique clamping plate support spring 4.53 and vertically The flexible realization of pressure plate support spring 4.54 compress different size of corn ear.Arranged for interval is beautiful on transverse conveyor 4.2 Rice stick baffle 4.6, adjacent 4.6 spacing of corn ear baffle is more than corn ear maximum gauge, and transverse conveyor 4.2 tilts cloth It sets, is 70~80 ° with vertical plane angle, ensure that the corn after curved surface orients can be fallen into two corn ear baffles 4.6, in addition Corn due to gravity tail portion can glide touch rear side transverse conveyor baffle 4.3.
In said program, in conjunction with shown in Fig. 7, bracteal leaf of corn separator 5 includes more spiral peeling rollers 5.1 side by side, Spiral peeling rollers 5.1 use rubber material, are fixed on bracket base 5.2, the direction of rotation phase of adjacent spiral peeling rollers 5.1 Instead.Bracteal leaf of corn separator 5 is made of side by side four spiral peeling rollers 5.1,5.1 a diameter of 60~70mm of spiral peeling rollers, 5.1 gaps of adjoining spiral peeling rollers are 2~3mm, are in tilted layout, and speed regulating motor 5.3 is fixed on motor base 5.4, speed governing Motor 5.3 drives spiral peeling rollers 5.1 to rotate and carries out bracteal leaf of corn separation.Corn ear on transverse conveyor 4.2 can be along first Root spiral peeling rollers and second spiral peeling rollers realize first time peeling, are shelled along second spiral peeling rollers and third root spiral Roller realizes second of peeling, and third time peeling, spiral stripping are realized along third root spiral peeling rollers and the 4th spiral peeling rollers Peeling rollers spiral shell on roller 5.1 realizes that corn ear transverse shifting, bracteal leaf of corn are fallen from 5.1 gaps of rotation peeling rollers, corn because Its own gravity moves downward, to collect bracteal leaf of corn and corn ear.
The course of work that above-mentioned fresh corn stick back-end crop is automatically separated collection device with bract is as follows:Fresh corn stick pours into automatically In corn storage box 2.1 in feeding device 2, the rubber plate on feeding conveyer belt 2.2 will be beautiful under the drive of synchronizing wheel 2.5 The corn of disordered arrangements, which is recycled to feed inlet 3.3, in rice storage box 2.1 enters curved surface directional separation device 3, in feed inlet There is major part at 3.3 towards the left corn from major part towards right different postures, the corns of different postures is on detaching curved surface 3.1 because itself is weighed Force effect has the trend that is rotated down of stub end, under the collision effect for detaching lateral baffle 3.42 and transition baffle 3.5, Corn stub end obtains the speed being rotated down again, and corn falls into swallow-tail form outlet 3.4, corn with big head-down posture at this time Corn stub end is just realized under the guiding role on separation inclined-plane 3.2 to arrange downward, corn is through curved surface directional separation device 3 It is slid on the transverse conveyor 4.2 in tail end cutter device 4 with stub end posture directed downwardly after automatic orientation effect, corn is because of weight Power slides on tilted-putted transverse conveyor 4.2, and corn tail end resists the transverse conveyor side board 4.3 of rear side, Transport is compacted to corn ear back-end crop hold-down mechanism 4.5 on transverse conveyor 4.2, is carried out at this time by corn ear back-end crop blade 4.4 Tail end is cut, and the transverse conveyor side board 4.3 of rear side determines corn tail end cutting length at a distance from transverse conveyor 4.3 Degree, the corn ear after cutting slide into bracteal leaf of corn separator 5, and the spiral peeling rod 5.1 through being arranged side by side is completed finally Bracteal leaf of corn mask work.

Claims (10)

1. a kind of fresh corn stick back-end crop is automatically separated collection device, including rack (1) with bract, the rack (1) is equipped with certainly Dynamic feeding device (2), it is characterised in that:The discharge end of the automatic charging device (2) is connected with curved surface directional separation device (3), The discharge end of the curved surface directional separation device (3) is connected with tail end cutter device (4), the discharging of the tail end cutter device (4) End is connected with bracteal leaf of corn separator (5).
2. fresh corn stick back-end crop is automatically separated collection device with bract according to claim 1, it is characterised in that:The curved surface Directional separation device (3) includes separation curved surface (3.1) and separation inclined-plane (3.2), and the separation curved surface (3.1) is fixed on described point From inclined-plane (3.2) top, feed inlet (3.3) is provided on the separation curved surface (3.1), separation inclined-plane (3.2) bottom end is equipped with Swallow-tail form discharge port (3.4), the swallow-tail form discharge port (3.4) were connected with described detach between curved surface (3.1) both ends respectively Cross baffle (3.5).
3. fresh corn stick back-end crop is automatically separated collection device with bract according to claim 2, it is characterised in that:The dovetail Shape discharge port (3.4) includes two discharge ports (3.41) and four pieces of separation sides for being separately fixed at the discharge port (3.41) both sides To baffle (3.42), the top of two pieces of lateral baffles (3.42) of separation in outside is fixedly connected with the transition baffle (3.5), in Between two pieces of lateral baffles (3.42) of separation between be connected with skimming baffle (3.6).
4. fresh corn stick back-end crop according to claim 1 or claim 2 is automatically separated collection device with bract, it is characterised in that:It is described Tail end cutter device (4) includes the transverse conveyor (4.2) driven by cross drive axis (4.1), the transverse conveyor (4.2) Both sides be respectively equipped with transverse conveyor side board (4.3), the transverse direction of transverse conveyor (4.2) side and homonymy Corn ear back-end crop blade (4.4) is equipped between conveyer belt side board (4.3), and the transverse conveyor (4.2) is equipped with jade Rice stick back-end crop hold-down mechanism (4.5).
5. fresh corn stick back-end crop is automatically separated collection device with bract according to claim 4, it is characterised in that:The corn Stick back-end crop hold-down mechanism (4.5) includes the oblique clamping plate (4.51) being located above the transverse conveyor (4.2), the oblique folder Plate (4.51) side is connected with pressure plate (4.52), the oblique clamping plate (4.51) and the transverse conveyor side board (4.3) Top is connected with oblique clamping plate support spring (4.53), the pressure plate (4.52) and the transverse conveyor side board (4.3) Top is connected with pressure plate support spring (4.54), and the pressure plate (4.52) is located above the corn ear back-end crop blade (4.4).
6. fresh corn stick back-end crop according to claim 1 or claim 2 is automatically separated collection device with bract, it is characterised in that:It is described Bracteal leaf of corn separator (5) includes more spiral peeling rollers (5.1) side by side, the adjacent spiral peeling rollers (5.1) Direction of rotation is opposite.
7. being automatically separated collection device according to fresh corn stick back-end crop described in Claims 2 or 3 and bract, it is characterised in that:It is described Separation curved surface (3.1) is the circle ring surface that radius of curvature is 40~50cm, central angle is 160~180 °;The transition baffle (3.5) with horizontal plane at 45~50 ° of angles.
8. fresh corn stick back-end crop is automatically separated collection device with bract according to claim 4, it is characterised in that:The transverse direction Arranged for interval corn ear baffle (4.6) on conveyer belt (4.2), adjacent corn ear baffle (4.6) spacing are more than corn ear Maximum gauge, and the transverse conveyor (4.2) is in tilted layout, and is 70~80 ° with vertical plane angle.
9. fresh corn stick back-end crop according to claim 1 or claim 2 is automatically separated collection device with bract, it is characterised in that:It is described Automatic charging device (2) includes corn storage box (2.1) and feeding conveyer belt (2.2), and feeding conveyer belt (2.2) both sides are set There is feeding to transmit clamping plate (2.3), arranged for interval has feeding corn ear baffle (2.4), the song on the feeding conveyer belt (2.2) Face directional separation device (3) is arranged symmetrically along the central axes of the feeding conveyer belt (2.2).
10. fresh corn stick back-end crop is automatically separated collection device with bract according to claim 6, it is characterised in that:The jade Rice bract separator (5) is made of side by side four spiral peeling rollers (5.1), and the spiral peeling rollers (5.1) are a diameter of 60~70mm, gap is 2~3mm between the adjacent spiral peeling rollers (5.1), is in tilted layout.
CN201820165272.0U 2018-01-31 2018-01-31 Fresh corn stick back-end crop is automatically separated collection device with bract Expired - Fee Related CN207942447U (en)

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CN201820165272.0U CN207942447U (en) 2018-01-31 2018-01-31 Fresh corn stick back-end crop is automatically separated collection device with bract

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Application Number Priority Date Filing Date Title
CN201820165272.0U CN207942447U (en) 2018-01-31 2018-01-31 Fresh corn stick back-end crop is automatically separated collection device with bract

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108262780A (en) * 2018-01-31 2018-07-10 华中农业大学 Fresh corn stick back-end crop is automatically separated collection device with bract
CN116140264A (en) * 2023-04-19 2023-05-23 河北安国振宇药业有限公司 Medicine washing machine for radix tetrastigme preparation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108262780A (en) * 2018-01-31 2018-07-10 华中农业大学 Fresh corn stick back-end crop is automatically separated collection device with bract
CN108262780B (en) * 2018-01-31 2024-05-17 华中农业大学 Automatic separating and collecting device for fresh corn cob tail cutting and bract
CN116140264A (en) * 2023-04-19 2023-05-23 河北安国振宇药业有限公司 Medicine washing machine for radix tetrastigme preparation
CN116140264B (en) * 2023-04-19 2023-08-18 河北安国振宇药业有限公司 Medicine washing machine for radix tetrastigme preparation

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Granted publication date: 20181009

Termination date: 20210131