CN202663800U - Large-scale sugarcane leaf peeling station - Google Patents

Large-scale sugarcane leaf peeling station Download PDF

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Publication number
CN202663800U
CN202663800U CN201220311354.4U CN201220311354U CN202663800U CN 202663800 U CN202663800 U CN 202663800U CN 201220311354 U CN201220311354 U CN 201220311354U CN 202663800 U CN202663800 U CN 202663800U
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leaf
sugarcane
stripping
leaf stripping
conveyor belt
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林家祥
林家平
何秀
冯活清
岑林华
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Liuzhou Huibang Agricultural Machinery Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P60/14Measures for saving energy, e.g. in green houses

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Abstract

本实用新型公开了一种大型甘蔗剥叶站,涉及农业机械制造技术领域,包括安装在机架上的剥叶装置和喂入装置;所述剥叶装置具有一剥叶箱体,所述剥叶箱体设有入口和出口,所述剥叶箱体内设置有由动力机驱动的多个剥叶辊和一对限速辊,所述限速辊靠近所述出口,于所述剥叶箱体外邻近所述入口处安装有一对夹持滚轮;所述喂入装置安装在所述剥叶装置的入口侧;所述剥叶装置的出口处设有甘蔗收集台,在所述机架上于所述剥叶装置和所述甘蔗收集台的下方装有循环输送带,在所述循环输送带上设有向侧边伸出的装车输送带。与现有技术相比,本实用新型可对甘蔗的剥叶进行规模化生产,每小时可以达到几十吨甚至几百吨。

Figure 201220311354

The utility model discloses a large-scale sugarcane leaf stripping station, which relates to the technical field of agricultural machinery manufacturing and comprises a leaf stripping device and a feeding device installed on a frame; the leaf stripping device has a leaf stripping box, and the stripping leaf The leaf box is provided with an inlet and an outlet, and a plurality of leaf stripping rollers driven by a power machine and a pair of speed-limiting rollers are arranged in the leaf-stripping box. A pair of clamping rollers are installed adjacent to the entrance; the feeding device is installed on the entrance side of the leaf stripping device; A circular conveyor belt is installed below the leaf stripping device and the sugarcane collection platform, and a loading conveyor belt protruding to the side is arranged on the circular conveyor belt. Compared with the prior art, the utility model can carry out large-scale production of peeled leaves of sugarcane, which can reach dozens of tons or even hundreds of tons per hour.

Figure 201220311354

Description

大型甘蔗剥叶站Large Sugarcane Leaf Stripping Station

技术领域 technical field

 本实用新型涉及农业机械制造技术领域,尤其是一种用于对收割后的甘蔗集中进行剥叶的机器。 The utility model relates to the technical field of agricultural machinery manufacturing, in particular to a machine for intensively stripping harvested sugarcane leaves.

背景技术 Background technique

我国甘蔗收获机械按收获方式分有分段式收获机械和联合收获机两种;联合收获机虽然自带有剥叶机构,但不适合我国绝大多数蔗区复杂地形使用;目前甘蔗更多的是以分段式收获为主,分段式收获的特点是甘蔗在进行收获作业时的割铺机就需要配套剥叶机,市场上使用的多为小型剥叶机,剥叶作业能力一般是同时剥叶1~2根,无法满足大规模收获甘蔗的需求。经统计甘蔗生产全程机械化工序中,收获约占生产甘蔗总作业量的55%;而收获包括切割、剥叶、清理和装运等,各工序的时间比例为:收割占17%,剥叶占59.3%,清理打捆占10.9%,装运占12.8%,可见剥叶占用的时间最长。甘蔗产业行业需要以一种全新的甘蔗收获理念,以规模生产的模式,将甘蔗由人工或多台甘蔗割铺机收割然后集中起来剥叶,剥叶后的甘蔗直接运往糖厂,或者直接就把甘蔗剥叶站建在糖厂,这样不但能有计划地大规模收获甘蔗,同时也便于收集甘蔗叶实现循环经济。 Sugarcane harvesting machinery in my country can be divided into segmental harvesting machinery and combine harvester according to the harvesting method; although the combine harvester has its own leaf stripping mechanism, it is not suitable for use in the complex terrain of most sugarcane areas in my country; currently there are more sugarcane It is mainly based on segmented harvesting. The characteristic of segmented harvesting is that the cutting and paving machine of sugarcane needs to be equipped with a leaf stripping machine when harvesting. Most of the small leaf stripping machines used in the market have a leaf stripping operation capacity of Stripping 1-2 leaves at the same time cannot meet the needs of large-scale harvesting of sugarcane. According to statistics, in the whole mechanized process of sugarcane production, harvesting accounts for about 55% of the total work volume of sugarcane production; while harvesting includes cutting, leaf stripping, cleaning and shipment, etc., the time ratio of each process is: harvesting accounts for 17%, leaf stripping accounts for 59.3% %, cleaning and bundling accounted for 10.9%, and shipping accounted for 12.8%. It can be seen that leaf stripping takes the longest time. The sugarcane industry needs a brand-new sugarcane harvesting concept and a large-scale production model. The sugarcane is harvested manually or by multiple sugarcane cutters and pavers, and then concentrated and stripped. The stripped sugarcane is directly transported to the sugar factory, or directly to the sugar factory. The sugarcane leaf stripping station is built in the sugar factory, so that not only can sugarcane be harvested in a planned and large scale, but also it is convenient to collect sugarcane leaves to realize circular economy.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种规模化收割甘蔗后集中起来剥叶的大型甘蔗剥叶站。 The technical problem to be solved by the utility model is to provide a large-scale sugarcane leaf stripping station which gathers and strips leaves after harvesting sugarcane on a large scale.

本实用新型解决技术问题所采用的技术方案为:这种大型甘蔗剥叶包括安装在机架上的剥叶装置和喂入装置;所述剥叶装置具有一剥叶箱体,所述剥叶箱体设有入口和出口,所述剥叶箱体内设置有由动力机驱动的多个剥叶辊和一对限速辊,所述限速辊靠近所述出口,于所述剥叶箱体外邻近所述入口处安装有一对夹持滚轮;所述喂入装置安装在所述剥叶装置的入口侧;所述剥叶装置的出口处设有甘蔗收集台,在所述机架上于所述剥叶装置和所述甘蔗收集台的下方装有循环输送带,在所述循环输送带上设有向侧边伸出的装车输送带。 The technical scheme adopted by the utility model to solve the technical problem is: this large-scale sugarcane leaf peeling includes a leaf stripping device and a feeding device installed on the frame; the leaf stripping device has a leaf stripping box, and the leaf stripping The box body is provided with an inlet and an outlet, and a plurality of leaf stripping rollers driven by a power machine and a pair of speed-limiting rollers are arranged in the leaf stripping box. A pair of clamping rollers is installed adjacent to the entrance; the feeding device is installed on the entrance side of the leaf stripping device; A circulating conveyor belt is installed below the leaf stripping device and the sugarcane collecting platform, and a loading conveyor belt protruding to the side is provided on the circulating conveyor belt.

上述大型甘蔗剥叶站技术方案中,更具体的技术方案还可以是:所述喂入装置包括有输送带和与所述输送带连接的堆放仓,在所述输送带上方于所述堆放仓与所述剥叶装置之间装有耙入装置和多个摊铺装置;所述耙入装置包括有装在支座上的耙入滚筒和装在所述耙入滚筒外圆上的多排耙入齿排;所述摊铺装置包括有与支架铰接的摊铺弹性板。 In the technical scheme of the above-mentioned large-scale sugarcane leaf stripping station, a more specific technical scheme can also be: the feeding device includes a conveyor belt and a stacking bin connected to the conveyor belt, and the stacking bin is above the conveyor belt A raking device and multiple paving devices are installed between the leaf stripping device; the raking device includes a raking roller mounted on a support and multiple rows of rakes mounted on the outer circle of the raking roller Into the row of teeth; the paving device includes a paving elastic plate hinged with the bracket.

由于采用了上述技术方案,本实用新型与现有技术相比,具有的有益效果是:1、对甘蔗的剥叶进行规模化生产,每小时可以达到几十吨甚至几百吨;2、可以直接安放在糖厂的入蔗口,实现甘蔗从蔗田收割直接送糖厂的对接,从根本上改变了传统的甘蔗收获工艺模式。 Due to the adoption of the above-mentioned technical scheme, compared with the prior art, the utility model has the following beneficial effects: 1. Carry out large-scale production of stripped leaves of sugarcane, which can reach dozens of tons or even hundreds of tons per hour; 2. It is directly placed at the cane inlet of the sugar factory to realize the docking of sugarcane harvested from the sugarcane field and directly sent to the sugar factory, which fundamentally changes the traditional sugarcane harvesting process mode.

附图说明 Description of drawings

图1是本实用新型实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2是图1的K向视图。 Fig. 2 is a K-direction view of Fig. 1 .

图3是本实用新型实施例的剥叶装置的结构示意图。 Fig. 3 is a structural schematic diagram of a leaf stripping device according to an embodiment of the present invention.

图4是本实用新型实施例的耙入装置的结构示意图。 Fig. 4 is a schematic structural view of the raking device of the embodiment of the present invention.

图5是图4的左视图。 Fig. 5 is a left side view of Fig. 4 .

图6是本实用新型实施例的摊铺装置的结构示意图。 Fig. 6 is a schematic structural view of a paving device according to an embodiment of the present invention.

具体实施方式 Detailed ways

以下结合附图对本实用新型作进一步详述: Below in conjunction with accompanying drawing, the utility model is described in further detail:

图1、图2所示的大型甘蔗剥叶站包括安装在机架上的剥叶装置和喂入装置;喂入装置安装在剥叶装置的入口侧,喂入装置包括有输送带4和与输送带4连接的堆放仓1,堆放仓1仓底为倾斜面,仓底的倾斜度利于甘蔗向输送带4滑移;堆放仓1的两侧设有挡板,便于将甘蔗向中间收拢。在输送带4上于堆放仓1与剥叶装置之间装有耙入装置和两个摊铺装置;耙入装置包括有装在支座2上的耙入滚筒13和装在耙入滚筒13外圆上的三排耙入齿排16,如图4、图5所示。摊铺装置包括有与支架14铰接的摊铺弹性板15,如图6所示。剥叶装置具有一剥叶箱体6,剥叶箱体6设有入口和出口,在邻近剥叶箱体6入口处设置有一对夹持滚轮5,剥叶箱体6内设置有由不同的动力机控制的四个剥叶辊11和一对限速辊12,限速辊12靠近剥叶箱体6的出口,如图3所示;动力机采用能无极调速的电动机,可以根据甘蔗的品质、以不同时间、不同区域收割甘蔗的各种参透数调整剥叶辊11和限速辊12转动的线速度,达到最佳剥叶效果。剥叶装置的出口处设有甘蔗收集台7,在机架上于剥叶装置和甘蔗收集台7的下方装有循环输送带10,循环输送带10可把整个剥叶站剥落的甘蔗叶从底部输送出来专门处理;甘蔗收集台7的末端装有挡蔗板9,挡蔗板9可以阻挡甘蔗移动的惯性,使甘蔗在甘蔗收集台7上收拢;在循环输送带10上设有向侧边伸出的装车输送带8。  The large-scale sugarcane leaf stripping station shown in Fig. 1 and Fig. 2 comprises the stripping device and the feeding device installed on the frame; The stacking bin 1 connected by the conveyor belt 4 has an inclined surface at the bottom of the stacking bin 1, and the inclination at the bottom of the bin is conducive to the sugarcane sliding to the conveyor belt 4; On the conveyor belt 4, a raking device and two paving devices are installed between the stacking bin 1 and the leaf stripping device; the raking device includes a raking roller 13 mounted on the support 2 and a raking roller 13 Three rows of rakes on the circle enter the tooth row 16, as shown in Figure 4 and Figure 5. The paving device includes a paving elastic plate 15 hinged to the support 14, as shown in FIG. 6 . The leaf stripping device has a leaf stripping box body 6, and the leaf stripping box body 6 is provided with entrance and exit, is provided with a pair of clamping roller 5 at adjacent stripping leaf box body 6 entrances, is provided with in the leaf stripping box body 6 by different Four stripping rollers 11 and a pair of speed-limiting rollers 12 controlled by the power machine, the speed-limiting rollers 12 are close to the outlet of the leaf stripping box 6, as shown in Figure 3; , adjust the line speed that stripping roller 11 and speed-limiting roller 12 rotate with the various parameters of harvesting sugarcane at different times and in different regions, to reach the best leaf stripping effect. The outlet of the stripping device is provided with a sugarcane collection platform 7, and an endless conveyor belt 10 is installed under the leaf stripping device and the sugarcane collection platform 7 on the frame, and the endless conveyor belt 10 can remove the sugarcane leaves peeled off by the whole leaf stripping station from The bottom is transported out for special treatment; the end of the sugarcane collection platform 7 is equipped with a cane blocking plate 9, which can block the inertia of the sugarcane movement, so that the sugarcane is gathered on the sugarcane collection platform 7; The loading conveyer belt 8 that side stretches out. the

    工作时,通过收割车直接将收割好的甘蔗倒进堆放仓1,使蔗尾向外堆放,转动的耙入滚筒13带动齿排16将堆放仓1内的甘蔗耙入连续移动的输送带4上,甘蔗随输送带向前移动,经过摊铺弹性板15时被摊铺成排,摊铺好的甘蔗由装在邻近剥叶箱体6入口的一对夹持滚轮5送入剥叶箱体6内,剥叶辊将甘蔗叶剥下,被剥下的甘蔗叶从剥叶箱体6的出口向两侧滑出,而经过剥叶的甘蔗从剥叶箱体6出来后,由循环输送带10送至甘蔗收集台7并落在装车输送带8上被送往运输车。实现甘蔗从蔗田收割直接到糖厂的对接,从根本上改变了传统的甘蔗收获工艺模式。 When working, the harvested sugarcane is directly poured into the stacking bin 1 by the harvesting vehicle, so that the cane tails are stacked outward, and the rotating raking roller 13 drives the tooth row 16 to rake the sugarcane in the stacking bin 1 into the continuously moving conveyor belt 4 On the top, the sugarcane moves forward with the conveyor belt, and is spread into rows when passing through the paving elastic board 15, and the paved sugarcane is sent into the leaf stripping box by a pair of clamping rollers 5 installed adjacent to the entrance of the stripping box body 6. In the body 6, the leaf stripping roller peels off the sugarcane leaves, and the stripped sugarcane leaves slide out from the outlet of the leaf stripping box 6 to both sides, and after the stripped sugarcane comes out of the leaf stripping box 6, it is circulated Conveyor belt 10 is sent to sugarcane collection platform 7 and falls on the loading conveyor belt 8 and is sent to transport vehicle. Realizing the docking of sugarcane directly from the sugarcane harvest to the sugar factory has fundamentally changed the traditional sugarcane harvesting process mode.

Claims (3)

1. a large-scale peeling leaves of sugarcane station is characterized in that: comprise rack-mounted leaf stripping device and feeding unit; Described leaf stripping device has a stripping leaf casing, described stripping leaf casing is provided with entrance and exit, be provided with a plurality of leave stripping roller and a pair of speed limit roller that are driven by engine in the described stripping leaf casing, described speed limit roller is near described outlet, and contiguous described porch is equipped with a pair of hold-down roll outside described stripping leaf casing; Described feeding unit is installed in the entrance side of described leaf stripping device; The exit of described leaf stripping device is provided with sugarcane and collects platform, below described leaf stripping device and described sugarcane collection platform endless apron being housed on the described frame, is provided with the entrucking conveyer belt that stretches out to side at described endless apron.
2. large-scale peeling leaves of sugarcane according to claim 1 station, it is characterized in that: described feeding unit includes conveyer belt and the stacking storehouse that is connected with described conveyer belt, enters device and a plurality of lying device rake is housed between described stacking storehouse and described leaf stripping device above the described conveyer belt.
3. large-scale peeling leaves of sugarcane according to claim 2 station is characterized in that: described rake enters device and includes pedestal mounted rake and enter cylinder and be contained in many rows that described rake enters on the cylinder cylindrical to harrow into tooth row; Described lying device includes the pave elastic plate hinged with support.
CN201220311354.4U 2012-06-29 2012-06-29 Large-scale sugarcane leaf peeling station Expired - Fee Related CN202663800U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102726813A (en) * 2012-06-29 2012-10-17 柳州市汇邦农机科技有限公司 Large-scale sugarcane leaf peeling station
CN105960935A (en) * 2016-05-11 2016-09-28 广西大学 Vertical type sugarcane leaf peeling station
CN116420501A (en) * 2023-05-08 2023-07-14 云南省农业科学院甘蔗研究所 Sugarcane step-by-step mechanized harvesting production line and sugarcane step-by-step harvesting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102726813A (en) * 2012-06-29 2012-10-17 柳州市汇邦农机科技有限公司 Large-scale sugarcane leaf peeling station
CN105960935A (en) * 2016-05-11 2016-09-28 广西大学 Vertical type sugarcane leaf peeling station
CN116420501A (en) * 2023-05-08 2023-07-14 云南省农业科学院甘蔗研究所 Sugarcane step-by-step mechanized harvesting production line and sugarcane step-by-step harvesting method

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