CN207932616U - A kind of full servo continous way intelligence light candling system - Google Patents
A kind of full servo continous way intelligence light candling system Download PDFInfo
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- CN207932616U CN207932616U CN201820476843.2U CN201820476843U CN207932616U CN 207932616 U CN207932616 U CN 207932616U CN 201820476843 U CN201820476843 U CN 201820476843U CN 207932616 U CN207932616 U CN 207932616U
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Abstract
The utility model is related to a kind of full servo continous way intelligence light candling systems, including bottle inlet part, lamp inspection part, be arranged between bottle inlet part and lamp inspection part be transferred to part, bottle output par, c and what is be arranged between lamp inspection part and bottle output par, c produce part, it includes the first changeover mechanism and the second matched changeover mechanism to be transferred to part, and feeding unit point includes third changeover mechanism;Lamp inspection part includes grasping mechanism, drives grasping mechanism together with the driving mechanism that rotates of bottle of its crawl and liquid detection mechanism set gradually from front to back along grasping mechanism circular motion track, liquid reinspection mechanism and bottle detector structure, and discontinuity drives bottle to do rotation movement while grasping mechanism drives bottle to do revolution motion;The utility model solves during medicine bottle lamp inspection that bottle transfer is easy to overturn, and bottle is unstable when fluctuation of service and Image Acquisition, is easy, by external light influence, to lead to the problem of Image Acquisition accuracy difference.
Description
Technical field
The utility model is related to candling apparatus technical field more particularly to a kind of full servo continous way intelligence light candling systems.
Background technology
In medical machinery equipment field, lamp inspection machine is a kind of to be compared original to image using optical imagery, computer
Reason carries out the special equipment of automatic intelligent detection to having packed medicine bottle quality, and computer analyzes the image collected data, right
The quality of finished product medicine bottle is judged, and is rejected to unqualified medicine bottle, and existing automatic lamp-checking machine is real using multiple thumb wheels
Existing continuous feeding bottle and bottle outlet, to enable load bottle rotating cage, bottle inlet thumb wheel and bottle outlet thumb wheel to rotate synchronously, using gear or transmission belt
Central shaft, bottle inlet thumb wheel and bottle outlet thumb wheel are connected, possesses larger accumulated error after equipment longtime running, influences the steady of equipment
Fixed operation and detection success rate.
Authorization Notice No. is a Chinese utility model patent of CN203587527U, and it discloses the drives of automatic lamp-checking machine
Motivation structure, including driving lamp inspection machine turntable rotation central shaft, be arranged turntable bottle inlet position side bottle inlet thumb wheel, setting turn
The bottle outlet thumb wheel of disk bottle outlet position side, central shaft lower end connect central shaft drive servo motor, bottle inlet thumb wheel be coaxially connected with into
Bottle driving servo motor, bottle outlet thumb wheel are coaxially connected with bottle outlet driving servo motor, and bottle inlet driving servo motor, bottle outlet driving are watched
It takes motor and central shaft driving servo motor works independently from each other.
But in actual use, utility model people utility model its leave following technical problem:The equipment first
Stability is poor during bottle is transferred on the turntable of candling apparatus its transfer using thumb wheel, and bottle passes through turntable band in addition
It moves its rotation or does not rotate, influence stability and detection accuracy since inertia is susceptible to sliding there are bottle, and
And the background board setting of the equipment is surveyed inside, camera setting is on the outside so that bottle is easy is influenced further shadow by ambient light photograph
Ring the accuracy of its detection.
Utility model content
The purpose of this utility model be in view of the deficiencies of the prior art, by lamp inspection part be arranged grasping mechanism,
And grasping mechanism is set and is transferred to or produces the changeover mechanism mutual cooperation of bottle, ensure in bottle transfer process steadily, in addition
By the way that the background board that figure acquires is arranged, camera is surveyed inside on the outside, and then is solved bottle transfer during medicine bottle lamp inspection and be easy
It overturning, bottle is unstable when equipment fluctuation of service and Image Acquisition, is easy in image acquisition process by external light influence,
Lead to the problem of Image Acquisition accuracy difference.
It is as follows using technical solution for the above technical problem:
A kind of full servo continous way intelligence light candling system, including bottle inlet part, lamp inspection part, setting are in bottle inlet part and lamp
Inspection part between for bottle inlet part conveying come bottle be transferred to lamp inspection part be transferred to part, bottle output par, c and
What is be arranged between lamp inspection part and bottle output par, c is used to the bottle for completing Image Acquisition at lamp inspection part being transferred to bottle
Body output par, c produces part, it is characterised in that:The part that is transferred to includes the first changeover mechanism and matched second
Changeover mechanism, the feeding unit point includes third changeover mechanism;
The lamp inspection part includes grasping mechanism, for driving grasping mechanism to rotate together with the bottle of its crawl
Driving mechanism and along grasping mechanism circular motion track set gradually from front to back liquid detection mechanism, liquid recheck
Mechanism and bottle detector structure, second changeover mechanism drive its fixed bottle to be transferred under corresponding grasping mechanism
Grasping mechanism captures bottle while side's release bottle;Discontinuity band while the grasping mechanism drives bottle to do revolution motion
Dynamic bottle is done rotation movement;
Second changeover mechanism is with driving mechanism rotation direction on the contrary, first changeover mechanism and the second changeover mechanism
Rotation direction is on the contrary, the third changeover mechanism is opposite with driving mechanism rotation direction.
As a preferred embodiment, the grasping mechanism include the grabbing assembly that is gripped for the bottle cap to bottle with
And the rolling bottle component for driving grabbing assembly to be done rotation movement together with bottle in grabbing assembly side is set.
As a preferred embodiment, the driving mechanism includes main shaft and the mounting disc that rotates under main shaft drive, it is described to grab
Mechanism is taken to be fixed in mounting disc and be arranged along its circumferencial direction array.
As a preferred embodiment, the liquid detection mechanism, liquid reinspection mechanism and bottle detector structure include along master
Axis carrys out the gyro black assembly of back rotation, and the liquid detection mechanism further includes liquid image acquisition component a, and the liquid rechecks machine
Structure further includes liquid image acquisition component b, and the bottle detector structure further includes bottle image collection assembly;
The liquid image acquisition component a, liquid image acquisition component b and bottle image collection assembly are in gyro black assembly
Drive under rotated synchronously along main shaft together with grasping mechanism Image Acquisition carried out to one group of bottle, after completing one group of Image Acquisition
The angle that one group of bottle is rotated backward under the drive of gyro black assembly starts to carry out Image Acquisition to next group of bottle.
As a preferred embodiment, described be transferred to the bottle cap being additionally provided at part for carrying out Image Acquisition to the bottle cap of bottle
Image collection assembly, it is described to produce the bottom of bottle Image Acquisition being additionally provided at part for carrying out Image Acquisition to the bottom of bottle
Component.
As a preferred embodiment, first changeover mechanism, the second changeover mechanism and third changeover mechanism include rotation
Component and several clamp assemblies under runner assembly drive, the clamp assemblies are for pressing from both sides the bottleneck position of bottle
Hold fixation.
As a preferred embodiment, the grabbing assembly includes the lifters being fixed in mounting disc and rotatable and symmetrically set
Set the grippers a and grippers b in lifters both sides, the lifters driven during doing lifting action grippers a and
Grippers b mutual cooperations are clamped or are unclamped to the bottle cap position of bottle;
The rolling bottle component includes the rotating member a being fixed in the mounting disc and driven member a being fixed in lifters, institute
State grippers a and grippers b be rotatably provided on driven member a, the rotating member a by driven member a drive lifters together with
Grippers a and grippers b rotations.
As a preferred embodiment, the gyro black assembly include rotating member b, with the driven member b of rotating member b cooperation and be fixed on
Support element on driven member b, the rotating member b drive driven member b together with support element around main shaft positive and negative rotation, the support element packet
The first mounting portion for installing liquid image acquisition component a is included, the second mounting portion for installing liquid image acquisition component b
And the third mounting portion for installing bottle image collection assembly;
The liquid image acquisition component a, liquid image acquisition component b and bottle image collection assembly include that setting exists
Background board on support element and Image Acquisition camera, and the background board is arranged in the outside of bottle circular motion track, institute
Image Acquisition camera is stated to be arranged in the inside of bottle circular motion track.
As a preferred embodiment, the runner assembly includes shaft and is fixed on the mounting base of roller end;
The clamp assemblies include several clamp hands being circumferentially disposed in mounting base, the tail end setting of the clamp hand
It is useful for the elastic component that control clamp hand is clamped, the tail end of the clamp hand is additionally provided with thumb wheel, corresponding at described turn
Arc shifting block is fixedly installed on axis, the arc shifting block rotates under the drive of shaft and passes through thumb wheel during rotation
Clamp hand is set to open.
As a preferred embodiment, the bottle inlet part includes feeding belt and is arranged in the control charger for feeding end of tape
Structure, the control feeding mechanism include that material toggling part and setting are used in material toggling part side between material toggling part cooperation control bottle etc.
Every the guide part conveyed backward;
The bottle output par, c include output band for accepting the bottle released on third changeover mechanism and
It is arranged and is used to take the rejecting mechanism that the bottle for detecting go wrong in front is rejected to output with side in output;
The rejecting mechanism includes rejecting part and for rejecting for rejecting the first of the bottle that liquid detecting goes wrong
The second of the bottle that bottle detection is gone wrong rejects part.
As a preferred embodiment, the main shaft, rotating member a and rotating member b are rotated under the drive of servo motor.
Preferably as another, the lifters move up and down under the drive of lifting cylinder, the grippers a and grab
One end of pickup b is rotatably provided on driven member a, and the medium position of the grippers a and grippers b are respectively at connecting rod a
Hinged with one end of connecting rod b, the other end of the connecting rod a and connecting rod b are hinged with the end of lifters.
Preferably as another, the end of the grippers a and grippers b are both provided with semicircular clamping part, described
Clamping part is made of plastic material.
Preferably as another, the rotating member a and driven member a are disposed as gear, and are additionally provided between the two
Transmission gear;The rotating member b is set as gear, and the driven member b is set as arc-shaped rack.
The beneficial effects of the utility model:
1. by the way that the bottleneck position of bottle is clamped with setting at device is produced in diverting device in the utility model
The grasping mechanism gripped to the bottle cap position of bottle is arranged in the changeover mechanism of fixed transfer on lamp inspection device, and
It cooperates between setting changeover mechanism and grasping mechanism, pine when changeover mechanism drives at bottles shift to corresponding grasping mechanism
The clamping to bottleneck is opened, at the same time the bottle cap position of bottle is clamped in grasping mechanism so that bottle is from diverting device
Be transferred to lamp inspection device and be transferred to from lamp inspection device produce device during can keep bottle smooth transfer, avoid
It is susceptible to the case where translating into during bottle is joined in the prior art, substantially increases the stability of equipment operation,
In addition bottle on lamp inspection device carry out revolving light inspection during, to bottle cap clamping positioning method and pass through motor tooth
Wheel transmission drives clamping piece to utilize carousel supports bottle compared with prior art together with the mode that bottle rotates together and drives bottle
The mode of autobiography, stability is more preferable, can be rotated more quickly to bottle compared to turntable and not have to worry that it falls, and
When image sampling needs bottle to stop autobiography, the mode of clamping can also overcome the problems, such as bottle rotator inertia significantly, lead in addition
The bottle cap that bottle is clamped in setting grasping mechanism is crossed, bottle is in vacant state during making lamp inspection, compared to support plate
The mode for supporting bottle can overcome the influence of plate shade supported in image sampling process so that Image Acquisition is more accurate, inspection
It surveys better.
2. by adopting liquid image acquisition component a, liquid image acquisition component b and bottle image in the utility model
The background board of collection component is arranged in the outside of bottle circular motion track, as acquisition camera is arranged in bottle circular motion track
Inside so that can utilize background board be reduced as far as equipment surrounding light and other uncertain factors to Image Acquisition
Interference, and existing camera is outside, the set-up mode including background board, bottle can be bigger by the interference of ambient etc., leads
Cause Image Acquisition inaccurate.
3. by the way that reinspection mechanism is arranged at the rear of Ye Jian mechanisms in the utility model, and being arranged and being spaced two between the two
The angle of station so that the perfect linking of front and back detection realizes the inspection twice to liquid in bottle while ensureing working efficiency
It surveys, overcomes the problem of liquid causes the accuracy of its detection of one-time detection to be difficult to ensure more due to uncertain factor in bottle, into
One step improves the reliability of lamp inspection.
4. by the way that bottle cap image collection assembly is arranged at diverting device in the utility model, bottle is set producing at device
Bottom image collection assembly sets gradually Ye Jian mechanisms, reinspection mechanism and Ping Jian mechanisms, Ge Gejian from front to back at lamp inspection device
It is close to survey station linking, makes that equipment is more compact and detection efficiency is high.
In conclusion the advantages that there is the equipment good operation stability, bottle transfer to stablize, and detection accuracy is high, especially
Detection device technical field suitable for liquid medicine in pharmaceuticals industry liquid medicine bottle and bottle.
Description of the drawings
It is required in being described below to embodiment for the clearer technical solution for illustrating the utility model embodiment
The attached drawing used is briefly described, it should be apparent that, drawings discussed below is only some embodiments of the utility model,
For for those of ordinary skill in the art, without creative efforts, it can also obtain according to these attached drawings
Obtain other accompanying drawings.
Fig. 1 is full servo continous way intelligence light candling system schematic top plan view.
Fig. 2 is to be transferred to part, lamp inspection part and the schematic top plan view for producing part.
Fig. 3 is the partial structural diagram of lamp inspection part.
Fig. 4 is the structural schematic diagram of grasping mechanism.
Fig. 5 is liquid detection mechanism, the schematic top plan view of liquid reinspection mechanism and bottle detector structure.
The structural schematic diagram of Fig. 6 feeding mechanisms in order to control.
Fig. 7 is the position relationship schematic diagram for being transferred to part and lamp inspection part.
Fig. 8 is grabbing assembly and clamp assemblies hand-off state schematic diagram.
Fig. 9 is the structural schematic diagram of gyro black assembly.
Figure 10 is the structural schematic diagram of rolling bottle component.
Figure 11 is the structural schematic diagram of runner assembly
Figure 12 is the structural schematic diagram of clamp assemblies
Figure 13 is the structural schematic diagram of rejecting mechanism
Specific implementation mode
The technical scheme in the embodiment of the utility model is clearly and completely illustrated below in conjunction with the accompanying drawings.
Embodiment one
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12 and Figure 13, Yi Zhongquan
Servo continous way intelligence light candling system, including bottle inlet part 1, lamp inspection part 2, setting are between bottle inlet part 1 and lamp inspection part 2
For bottle inlet part 1 conveying come bottle be transferred to lamp inspection part 2 be transferred to part 3, bottle output par, c 4 and setting exist
It is defeated for the bottle for completing Image Acquisition at lamp inspection part 2 to be transferred to bottle between lamp inspection part 2 and bottle output par, c 4
Go out part 4 produces part 5, it is characterised in that:The part 3 that is transferred to includes the first changeover mechanism 31 and matched second
Changeover mechanism 32, the part 5 of producing includes third changeover mechanism 51;
The lamp inspection part 2 includes grasping mechanism 21, is rotated for driving grasping mechanism 21 to be done together with the bottle of its crawl
The driving mechanism 22 of movement and the liquid detecting machine that sets gradually from front to back of circular motion track along grasping mechanism 21
Structure 23, liquid reinspection mechanism 24 and bottle detector structure 25, second changeover mechanism 32 drive its fixed bottle to be transferred to
Grasping mechanism 21 captures bottle while 21 lower section release bottle of corresponding grasping mechanism;The grasping mechanism 21 drives bottle
Discontinuity drives bottle to do rotation movement while body does revolution motion;
Second changeover mechanism 32 is with 22 rotation direction of driving mechanism on the contrary, first changeover mechanism 31 and second turn
32 rotation direction of connection mechanism is on the contrary, the third changeover mechanism 51 is opposite with 22 rotation direction of driving mechanism.
Further, as shown in Fig. 4 and Figure 10, the grasping mechanism 21 includes for the bottle cap to bottle be clamped admittedly
Fixed grabbing assembly 211 and it is arranged in 211 side of grabbing assembly for driving grabbing assembly 211 to be done together with bottle from transporting
Dynamic rolling bottle component 212.
Further, the mounting disc 222 that the driving mechanism 22 is rotated including main shaft 221 and under the drive of main shaft 221,
The grasping mechanism 21 is fixed in mounting disc 222 and is arranged along its circumferencial direction array.
It is noted that by diverting device and producing at device bottleneck position of the setting to bottle in the present embodiment
The crawl gripped to the bottle cap position of bottle is arranged in the changeover mechanism for grip transfer on lamp inspection device
Mechanism, and be arranged between changeover mechanism and grasping mechanism and cooperate, changeover mechanism drives bottles shift to corresponding gripper
Clamping to bottleneck is unclamped when at structure, at the same time the bottle cap position of bottle is clamped in grasping mechanism so that bottle is from turning
Enter to be transferred to lamp inspection device at device and be transferred to from lamp inspection device produce device during bottle can be kept steadily to turn
It moves, avoids during bottle is joined in the prior art and be susceptible to the case where translating into, substantially increase equipment operation
Stability, in addition bottle on lamp inspection device carry out revolving light inspection during, to bottle cap clamping positioning method and
Carousel supports bottle is utilized compared with prior art in such a way that motor gear is driven and clamping piece is driven to be rotated together together with bottle
And the mode of bottle autobiography is driven, stability is more preferable, can be rotated more quickly to bottle compared to turntable and not have to load
It falls the heart, and when image sampling needs bottle to stop autobiography, the mode of clamping can also overcome bottle rotator inertia significantly
The bottle cap of bottle is clamped in problem by the way that grasping mechanism is arranged in addition, and bottle is in vacant state during making lamp inspection, compares
In the mode for supporting bottle with support plate, the influence of plate shade supported in image sampling process can be overcome so that Image Acquisition
More accurate, detection result is more preferably.
Further, as shown in figure 5, the liquid detection mechanism 23, liquid reinspection mechanism 24 and bottle detector structure 25
Include carrying out the gyro black assembly 231 of back rotation along main shaft 221, and the liquid detection mechanism 23 further includes liquid image acquisition
Component a232, liquid reinspection mechanism 24 further includes liquid image acquisition component b241, and the bottle detector structure 25 also wraps
Include bottle image collection assembly 251;
The liquid image acquisition component a232, liquid image acquisition component b241 and bottle image collection assembly 251
It is rotated synchronously together along main shaft 221 with grasping mechanism 21 under the drive of gyro black assembly 231 and Image Acquisition is carried out to one group of bottle,
The angle for completing to rotate backward after one group of Image Acquisition one group of bottle under the drive of gyro black assembly 231 starts to next group of bottle
Carry out Image Acquisition.
It should be noted that by the way that reinspection mechanism is arranged at the rear of Ye Jian mechanisms, and be arranged and be spaced two between the two
The angle of station so that the perfect linking of front and back detection realizes the inspection twice to liquid in bottle while ensureing working efficiency
It surveys, overcomes the problem of liquid causes the accuracy of its detection of one-time detection to be difficult to ensure more due to uncertain factor in bottle, into
One step improves the reliability of lamp inspection.
Further, described to be transferred to the bottle cap figure being additionally provided at part 3 for carrying out Image Acquisition to the bottle cap of bottle
It is described to produce the bottom of bottle Image Acquisition being additionally provided at part 5 for carrying out Image Acquisition to the bottom of bottle as acquisition component 6
Component 7.
In addition, by the way that bottle cap image collection assembly is arranged at diverting device in the present embodiment, it is arranged at device producing
Bottom of bottle image collection assembly sets gradually Ye Jian mechanisms, reinspection mechanism and Ping Jian mechanisms from front to back at lamp inspection device, each
Detection station linking is close, makes that equipment is more compact and detection efficiency is high.
Further, first changeover mechanism 31, the second changeover mechanism 32 and third changeover mechanism 51 include turning
Dynamic component 311 and several clamp assemblies 312 under the drive of runner assembly 311, the clamp assemblies 312 are used for bottle
Bottleneck position is gripped.
Further, as shown in Figure 7 and Figure 8, the grabbing assembly 211 includes the lifters being fixed in mounting disc 222
2111 and grippers a2112 and grippers b2113 rotatable and that be symmetricly set on 2111 both sides of lifters, the lifters
2111 drive the bottle cap position that grippers a2112 and grippers b2113 cooperate to bottle during doing lifting action
It is clamped or is unclamped;
The rolling bottle component 212 includes the rotating member a2121 being fixed in mounting disc 222 and is fixed on lifters 2111
On driven member a2122, the grippers a2112 and grippers b2113 be rotatably provided on driven member a2122, described turn
Moving part a2121 drives lifters 2111 together with grippers a2112 and grippers b2113 rotations by driven member a2122.
Further, the runner assembly 311 includes shaft 3111 and the mounting base for being fixed on 3111 end of shaft
3112;
The clamp assemblies 312 include several clamp hands 3121 being circumferentially disposed in mounting base 3112, the folder
The tail end of hand 3121 is provided with the elastic component 3122 being clamped for controlling clamp hand 3121, and the tail end of the clamp hand 3121 is also set
It is equipped with thumb wheel 3123, it is corresponding that arc shifting block 3113, the arc shifting block are fixedly installed in the shaft 3111
3113 rotate under the drive of shaft 3111 and so that clamp hand 3121 is opened by thumb wheel 3123 during rotation.
Further, the bottle inlet part 1 includes feeding belt 11 and is arranged control charger in 11 end of feeding belt
Structure 12, the control feeding mechanism 12 include that bottle inlet thumb wheel 121 and setting are used for and material toggling part 121 in 121 side of material toggling part
The guide part 122 that cooperation control bottle conveys backward at equal intervals;
It should be noted that the side of the main shaft 221 is additionally provided with transition wheel, between transition wheel and main shaft 221
It is driven and is rotated synchronously by synchronous belt, then between transition wheel and the shaft 3111 of the second changeover mechanism 32, the second switching machine
Between the shaft 3111 of structure 32 and the shaft 3111 of the first changeover mechanism 31 and the shaft 3111 of the first changeover mechanism 31 and dial
It is all cooperated and is driven by gear between the axis of materials and parts 121, do not gone to live in the household of one's in-laws on getting married specifically to it herein as a kind of conventional arrangement
State, in Figure of description with it is not specifically illustrated.
The bottle output par, c 4 includes the output band 41 for accepting the bottle released on third changeover mechanism 51
And the rejecting for being rejected to detecting the bottle to go wrong on output band 41 in front in 41 side of output band is set
Mechanism 42;
The rejecting mechanism 42 includes part 421 and being used for for rejecting the first rejecting of the bottle that liquid detecting goes wrong
Reject the bottle that bottle detection is gone wrong second rejects part 422.
Further, the main shaft 221, rotating member a2121 and rotating member b2311 turn under the drive of servo motor
It is dynamic.
Further, the lifters 2111 move up and down under the drive of lifting cylinder 20, the grippers a2112
It is rotatably provided on driven member a2122 with one end of grippers b2113, the grippers a2112 and grippers b2113's
Medium position is hinged respectively at one end of connecting rod a30 and connecting rod b40, and the other end of the connecting rod a and connecting rod b are and lifters
2111 end is hinged.
In addition, the end of the grippers a2112 and grippers b2113 is both provided with semicircular clamping part 2114, institute
It states clamping part 2114 to be made of plastic material, ensures bottle cap not to be caused to damage while clamping.
Further, the rotating member a2121 and driven member a2122 is disposed as gear, and also sets between the two
It is equipped with Transmission gear 2123;The rotating member b2311 is set as gear, and the driven member b2312 is set as arc-shaped rack, described
The end set of rotating member b2311 has matched gear.
Embodiment two
If Fig. 5 and Fig. 9 show, wherein identical with embodiment one or corresponding component uses attached drawing corresponding with embodiment one
Label hereafter only describes the distinctive points with embodiment one for simplicity.The difference of the embodiment two and embodiment one exists
In:Further, the gyro black assembly 231 include rotating member b2311, with the driven member b2312 of rotating member b2311 cooperation and
The support element 2313 being fixed on driven member b2312, the rotating member b2311 drive driven member b2312 together with support element 2313
Around 221 positive and negative rotation of main shaft, the support element 2313 includes the first mounting portion for installing liquid image acquisition component a232
100, the second mounting portion 200 for installing liquid image acquisition component b241 and for installing bottle image collection assembly
251 third mounting portion 300;
The liquid image acquisition component a232, liquid image acquisition component b241 and bottle image collection assembly 251 are equal
Including the background board 2321 being arranged on support element 2313 and Image Acquisition camera 2322, and the setting of the background board 2321 exists
The outside of bottle circular motion track, described image acquisition camera 2322 are arranged in the inside of bottle circular motion track.
It is noted that in the present embodiment by by liquid image acquisition component a, liquid image acquisition component b and
The outside in bottle circular motion track is arranged in the background board of bottle image collection assembly, as acquisition camera is arranged in bottle circumference
The inside of movement locus so that the light of equipment surrounding and other uncertain factors pair can be reduced as far as using background board
The interference of Image Acquisition, and existing camera is outside, the set-up mode including background board, interference meeting of the bottle by ambient etc.
It is bigger, cause Image Acquisition inaccurate.
The course of work is as follows:
Bottle to be detected is fed forward by feeding belt 11, is located at the control feeding mechanism 12 of 11 end of feeding belt by bottle
It is sent at the first changeover mechanism 31, the clamp hand 3121 of 31 clamp assemblies 312 of the first changeover mechanism is in arc shifting block 3113 and thumb wheel
It is opened under the action of 3123, the clamping part of clamp hand 3121 is inserted into the bottleneck position of bottle, and bottle is driven to rotate therewith,
Arc shifting block 3113 is detached from from thumb wheel 3123 during rotation, and clamp hand 3121 presss from both sides bottle under the effect of elastic component 3122
Tightly, the first changeover mechanism 31 drives bottle to turn at the second changeover mechanism 32, and the clamp hand 3121 of the first changeover mechanism 31 unclamps
While to the clamping of bottle, the bottleneck of bottle is clamped in the clamp hand 3121 of the second changeover mechanism 32, is located at the second switching
The bottle cap progress figure acquisition for the bottle that bottle cap image collection assembly 6 at mechanism 32 passes through transfer, system carry out bottle
Automatic numbering, and record the number of unqualified bottle;
Second changeover mechanism 32 drives bottle to be transferred at lamp inspection part 2, and it is right therewith that clamp hand 3121 drives bottle to turn to
When 211 lower section of grabbing assembly answered, the clamping that clamp hand 3121 unclamps to bottle simultaneously pushes away under lifters 2111 and passes through company
Bar a30 and connecting rod b40 drive grippers a2112 and grippers b2113 to grip the bottle cap position of bottle, bottle quilt
Be transferred on grabbing assembly 211, then bottle under grabbing assembly 211 around main shaft 221 rotate, rotation while, servo
Motor drives one group of grabbing assembly 211 to carry out autobiography movement by gear drive, and bottle, which follows, does autobiography movement, herein, if
It is one group to set three grabbing assemblies 211, is coordinated by gear between three grabbing assemblies 211 and is rotated synchronously;
When one group of bottle is turned at liquid image acquisition component a232, Serve Motor Control bottle stops rotation, liquid
Image collection assembly a232 starts to carry out Image Acquisition to the liquid in bottle, and gyro black assembly 231 drives liquid in the process
Image collection assembly a232, liquid image acquisition component b241 and bottle image collection assembly 251 are together with bottle along main shaft
221 rotate synchronously so that keep opposing stationary between camera and bottle, grabbing assembly 211 above-mentioned rotation or do not rotate
State is completed by servosignal control motor, and after this group of Image Acquisition finishes, gyro black assembly 231 is quickly reversely turned
Dynamic, the angle of rotation is a station, i.e., then the angle of three bottles to be detected is rotated synchronously with main shaft to next group three again
Bottle to be detected carries out Image Acquisition work, and so on.Bottles to be detected all in this way can all be collected three group image informations, according to
The secondary liquid in bottle carries out granulometric impurity initial survey, and granulometric impurity is rechecked and is detected to bottle appearance, the figure of acquisition
Image comparison is carried out, if there is substandard product, system automatically records the number of unqualified bottle;
The bottle for completing bottle detection turns at bottom of bottle image collection assembly 7, and bottom of bottle image collection assembly 7 is to bottle
Bottom carries out Image Acquisition, and same underproof bottle can be recorded by system, complete the bottle of all detections from lamp inspection part 2
It is transferred to and produces on part 5, third changeover mechanism 51 drives bottle to be transferred at bottle output par, c 4, third changeover mechanism 51
The clamping to bottle is discharged, bottle is transferred on output band 41 and conveys backward, and when being delivered at rejecting mechanism 42, system will record
Liquid there are problems that impurity or bottle appearance existing defects be sent respectively to the first rejecting part 421 and second reject part
422, the first rejecting part 421 and second rejects part 422 and respectively rejects corresponding unqualified bottle, uses the side of blowing
Formula blows off bottle from output band 41.
In the description of the present invention, it should be understood that the orientation or position of the instructions such as term " front and back ", " left and right "
Relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing the present invention and simplifying the description, without
It is instruction or implies that signified equipment or component must have a particular orientation, with specific azimuth configuration and operation, therefore not
It can be interpreted as the limitation to utility model.
Certainly in the technical scheme, those skilled in the art is it should be understood that term " one " is interpreted as " at least
One " or " one or more ", i.e., in one embodiment, the quantity of an element can be one, and in other implementation
In example, the quantity of the element can be multiple, and term " one " should not be understood as the limitation to quantity.
The preferable specific implementation mode of the above, only the utility model, but the scope of protection of the utility model is not
It is confined to this, the variation that any one skilled in the art can readily occur under the technical clarification of the utility model
Or replace, it should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model should be with right
Subject to the protection domain of claim.
Claims (10)
1. a kind of full servo continous way intelligence light candling system, including bottle inlet part (1), lamp inspection part (2), setting are in bottle inlet part
(1) what the bottle come for bottle inlet part (1) conveying between lamp inspection part (2) was transferred to lamp inspection part (2) is transferred to part
(3), bottle output par, c (4) and setting are used between lamp inspection part (2) and bottle output par, c (4) by lamp inspection part
(2) bottle that Image Acquisition is completed at is transferred to producing partly (5) for bottle output par, c (4), it is characterised in that:It is described to be transferred to
Partly (3) include the first changeover mechanism (31) and matched the second changeover mechanism (32), and the part (5) of producing includes the
Three changeover mechanisms (51);
The lamp inspection part (2) includes grasping mechanism (21), is revolved for driving grasping mechanism (21) to be done together with the bottle of its crawl
The dynamic driving mechanism (22) of transhipment and the liquid that sets gradually from front to back of circular motion track along grasping mechanism (21)
Testing agency (23), liquid reinspection mechanism (24) and bottle detector structure (25), second changeover mechanism (32) drive it solid
Grasping mechanism (21) captures bottle while fixed bottle is transferred to release bottle below corresponding grasping mechanism (21);Institute
Stating discontinuity while grasping mechanism (21) drives bottle to do revolution motion drives bottle to do rotation movement;
Second changeover mechanism (32) is with driving mechanism (22) rotation direction on the contrary, first changeover mechanism (31) and second
Changeover mechanism (32) rotation direction is on the contrary, the third changeover mechanism (51) is opposite with driving mechanism (22) rotation direction.
2. a kind of full servo continous way intelligence light candling system according to claim 1, which is characterized in that the grasping mechanism
(21) include the grabbing assembly (211) gripped for the bottle cap to bottle and be arranged in grabbing assembly (211) one
Side is used to drive the rolling bottle component (212) that grabbing assembly (211) is done rotation movement together with bottle.
3. a kind of full servo continous way intelligence light candling system according to claim 2, which is characterized in that the driving mechanism
(22) mounting disc (222) for including main shaft (221) and being rotated under main shaft (221) drive, the grasping mechanism (21) are fixed
It is arranged in mounting disc (222) and is arranged along its circumferencial direction array.
4. a kind of full servo continous way intelligence light candling system according to claim 3, which is characterized in that the liquid detecting
Mechanism (23), liquid reinspection mechanism (24) and bottle detector structure (25) include the revolution for carrying out back rotation along main shaft (221)
Component (231), and the liquid detection mechanism (23) further includes liquid image acquisition component a (232), the liquid rechecks mechanism
(24) further include liquid image acquisition component b (241), the bottle detector structure (25) further includes bottle image collection assembly
(251);
The liquid image acquisition component a (232), liquid image acquisition component b (241) and bottle image collection assembly
(251) under the drive of gyro black assembly (231) with grasping mechanism (21) together along main shaft (221) rotate synchronously to one group of bottle into
Row Image Acquisition is completed to rotate backward the angle of one group of bottle under the drive of gyro black assembly (231) after one group of Image Acquisition and be opened
Begin to carry out Image Acquisition to next group of bottle.
5. a kind of full servo continous way intelligence light candling system according to claim 2, which is characterized in that described to be transferred to part
(3) the bottle cap image collection assembly (6) for carrying out Image Acquisition to the bottle cap of bottle is additionally provided at, it is described to produce part
(5) the bottom of bottle image collection assembly (7) for carrying out Image Acquisition to the bottom of bottle is additionally provided at.
6. a kind of full servo continous way intelligence light candling system according to claim 1, which is characterized in that first switching
Mechanism (31), the second changeover mechanism (32) and third changeover mechanism (51) are including runner assembly (311) and in rotating group
Several clamp assemblies (312) under part (311) drive, the clamp assemblies (312) are for pressing from both sides the bottleneck position of bottle
Hold fixation.
7. a kind of full servo continous way intelligence light candling system according to claim 5, which is characterized in that the grabbing assembly
(211) include the lifters (2111) that are fixed in mounting disc (222) and rotatable and be symmetricly set on lifters (2111)
The grippers a (2112) and grippers b (2113) of both sides, the lifters (2111) drive during doing lifting action grabs
Pickup a (2112) and grippers b (2113) mutual cooperations are clamped or are unclamped to the bottle cap position of bottle;
The rolling bottle component (212) includes the rotating member a (2121) being fixed in mounting disc (222) and is fixed on lifters
(2111) the driven member a (2122) on, the grippers a (2112) and grippers b (2113) are rotatably provided in driven member a
(2122) on, the rotating member a (2121) drives lifters (2111) together with grippers a (2112) by driven member a (2122)
It is rotated with grippers b (2113).
8. a kind of full servo continous way intelligence light candling system according to claim 4, which is characterized in that the gyro black assembly
(231) include rotating member b (2311), with rotating member b (2311) cooperation driven member b (2312) and be fixed on driven member b
(2312) support element (2313) on, the rotating member b (2311) drive driven member b (2312) together with support element (2313) around
Main shaft (221) positive and negative rotation, the support element (2313) include the first installation for installing liquid image acquisition component a (232)
Portion (100), the second mounting portion (200) for installing liquid image acquisition component b (241) and is adopted for installing bottle image
Collect the third mounting portion (300) of component (251);
The liquid image acquisition component a (232), liquid image acquisition component b (241) and bottle image collection assembly (251)
Include background board (2321) and Image Acquisition camera (2322) of the setting on support element (2313), and the background board
(2321) outside in bottle circular motion track is set, and described image acquires camera (2322) and is arranged in bottle circular motion rail
The inside of mark.
9. a kind of full servo continous way intelligence light candling system according to claim 6, which is characterized in that the runner assembly
(311) include shaft (3111) and be fixed on the mounting base (3112) of shaft (3111) end;
The clamp assemblies (312) include several clamp hands (3121) being circumferentially disposed in mounting base (3112), described
The tail end of clamp hand (3121) is provided with the elastic component (3122) being clamped for controlling clamp hand (3121), the clamp hand (3121)
Tail end be additionally provided with thumb wheel (3123), it is corresponding to be fixedly installed arc shifting block in the shaft (3111)
(3113), the arc shifting block (3113) rotates under the drive of shaft (3111) and passes through thumb wheel during rotation
(3123) clamp hand (3121) is made to open.
10. a kind of full servo continous way intelligence light candling system according to claim 5, which is characterized in that the bottle inlet portion
Point (1) includes feeding belt (11) and setting in the control feeding mechanism (12) of feeding belt (11) end, the control charger
Structure (12) includes that material toggling part (121) and setting are used to control bottle etc. with material toggling part (121) cooperation in material toggling part (121) side
It is spaced the guide part (122) conveyed backward;
The bottle output par, c (4) includes the output band for accepting the bottle released on third changeover mechanism (51)
(41) and setting is used to pick to detecting the bottle to go wrong in front on output band (41) in output band (41) side
The rejecting mechanism (42) removed;
The rejecting mechanism (42) includes (421) and being used for for rejecting the first rejecting part of the bottle that liquid detecting goes wrong
Reject the bottle that bottle detection is gone wrong second rejects part (422).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108557451A (en) * | 2018-04-04 | 2018-09-21 | 德玛克(长兴)自动化系统有限公司 | A kind of full servo continous way intelligence light candling system |
CN117907238A (en) * | 2024-03-12 | 2024-04-19 | 山东鹰眼制药装备有限公司 | Optical fiber cutting detection method and detection equipment |
-
2018
- 2018-04-04 CN CN201820476843.2U patent/CN207932616U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108557451A (en) * | 2018-04-04 | 2018-09-21 | 德玛克(长兴)自动化系统有限公司 | A kind of full servo continous way intelligence light candling system |
CN117907238A (en) * | 2024-03-12 | 2024-04-19 | 山东鹰眼制药装备有限公司 | Optical fiber cutting detection method and detection equipment |
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