CN103728310A - Automatic lamp inspection machine - Google Patents
Automatic lamp inspection machine Download PDFInfo
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- CN103728310A CN103728310A CN201310678912.XA CN201310678912A CN103728310A CN 103728310 A CN103728310 A CN 103728310A CN 201310678912 A CN201310678912 A CN 201310678912A CN 103728310 A CN103728310 A CN 103728310A
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Abstract
The invention discloses an automatic lamp inspection machine, and belongs to the field of pharmaceutical equipment. According to the invention, a bottle inlet poking wheel (1) is rotationally arranged on one side of the bottle inlet position of a bottle carrying rotary plate (5); a bottle outlet poking wheel (3) is rotationally arranged on one side of the bottle outlet position of a bottle carrying rotary plate (5); a sorting mechanism is connected to one side of the bottle outlet position of the bottle outlet poking wheel (3); the automatic lamp inspection machine is characterized in that a plurality of control rods (6) are uniformly and vertically arranged on the circumference of the bottle carrying rotary plate (5); a left clamping jaw (7) and a right clamping jaw (8) are hinged to the lower end of each control rod (6); the upper ends of the left clamping jaws (7) and the right clamping jaws (8) are connected with a guiding mechanism; the guiding mechanism is fixed with the control rods (6) in a sliding manner; a lifting driving mechanism is connected to the upper ends of the control rods (6); the control rods (6) is lifted up and down to enable the left clamping jaws (7) and the right clamping jaws (8) to swing along the guiding mechanism; the left clamping jaws (7) and the right clamping jaws (8) are used for picking and placing ampoule bottles (29). The automatic lamp inspection machine has the advantages of stability in bottle carrying, simple structure and high work efficiency.
Description
Technical field
Automatic lamp-checking machine, belongs to pharmaceutical equipment field, is specifically related to the lamp inspection machine that in a kind of automatic analysis bottle to be detected, whether liquid medicine is qualified.
Background technology
In medical plant equipment field, lamp inspection machine is that one utilizes optical imagery, computing machine to compare principle to image, carries out the specialized equipment of automatic intelligent detection to packing medicine bottle quality.The view data that Computer Analysis collects, judges the quality of finished product medicine bottle, and defective medicine bottle is rejected.
Existing automatic lamp-checking machine is all that medicine bottle to be checked is carried in pressured hat type Zai Ping mechanism, this structural requirement depression bar is higher with the relative right alignment that bottle drags, processing and assembly difficulty are large, be not easy to safeguard and debugging, and depression bar could fix ampoule bottle together with de-with bottle, cause complicated in mechanical structure, after equipment long-time running, have larger cumulative errors, make the shooting of medicine bottle stable not, affect the stable operation of equipment and be detected as power.
Automatic lamp-checking machine is after detecting medicine bottle, need to according to testing result, medicine bottle be classified and send into respectively different disposable boxes, China's utility model 201120217668.3 discloses a kind of bottle that sorts out for automatic lamp-checking machine, at bottle outlet thumb wheel output terminal, connect bottle outlet auger, bottle outlet auger output terminal arranges again a classification thumb wheel, by the multiple passages on classification thumb wheel, the medicine bottle of different quality is sent into different disposable boxes, classification thumb wheel need to rotate different angles according to ampoule bottle quality, rotate discontinuous, inefficiency, and this to sort out bottle structure very complicated, cost is high.The sorting mechanism of the automatic lamp-checking machine that the application number of the applicant's application is 201220709658.6, classification thumb wheel directly connects bottle outlet thumb wheel, but need to arrange bottle pushing mechanism in each groove of classification thumb wheel, medicine bottle is pushed in corresponding passage, a large amount of bottle pushing mechanisms so just need to be installed, complex structure, and failure rate is high.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, the automatic lamp-checking machine that a kind of year bottle is stable, simple in structure, work efficiency is high is provided.
The technical solution adopted for the present invention to solve the technical problems is: this automatic lamp-checking machine, comprise central shaft, carry bottle rotating disk, synchronous tracking image collecting mechanism, bottle inlet thumb wheel, bottle outlet thumb wheel and sorting mechanism, carrying bottle rotating disk is fixed on central shaft, synchronous tracking image collecting mechanism coaxially arranges ampoule bottle is carried out to image acquisition with a year bottle rotating disk, bottle inlet thumb wheel rotates and is arranged on bottle inlet position one side of carrying bottle rotating disk, bottle outlet thumb wheel rotates and is arranged on bottle outlet position one side of carrying bottle rotating disk, sorting mechanism is connected to bottle outlet position one side of bottle outlet thumb wheel, it is characterized in that: on described year bottle rotating disk circumference, be vertically evenly provided with multiple control levers, control lever lower end is hinged with left jaw and right jaw, left jaw and right jaw upper end are connected with guiding mechanism, guiding mechanism and control lever slide fixing, control lever upper end is connected with lift drive mechanism, control lever lifting makes left jaw and right jaw swing along guiding mechanism, left jaw and right jaw pick and place ampoule bottle.By left jaw and right jaw holding ampoule bottle, overcome depression bar and bottle baroque defect of dragging common pressure holding ampoule bottle to cause in the past, reduce the requirement to equipment right alignment, structure is simpler, and kinematic error reduces, and improves the stability of lamp inspection machine.
Described guiding mechanism is the lower turnbarrel that is enclosed within control lever outside, on lower turnbarrel sidewall, axially offer two symmetrical slideways, left jaw and right jaw upper end are slidably arranged in slideway by turning axle respectively, slideway top is vertical, bottom is to radial outside bending, and lower turnbarrel upper end is connected with rotary drive mechanism.Turning axle is along slideway top vertical lifting, can make left jaw and right jaw vertical lifting, before getting bottle from bottle inlet thumb wheel, left jaw and right jaw are higher than ampoule bottle, prevent from colliding in rotation process ampoule bottle, working stability is reliable, turning axle makes left jaw and right jaw clamp ampoule bottle to centre after sliding into the bottom of slideway, by rotary drive mechanism, drive down turnbarrel to rotate, lower turnbarrel further drives left jaw and the rotation of right jaw, realize lifting and the rotation self contained function of left jaw and right jaw, mutually do not produce interference, simple in structure, reliable in action.
Described rotary drive mechanism comprises turnbarrel, synchronous pulley, Timing Belt and rotating servo motor, upper turnbarrel is enclosed within control lever top and is fixedly connected with lower turnbarrel upper end, synchronous pulley is fixed on turnbarrel upper end, and be connected with rotating servo motor by Timing Belt, Timing Belt connects three groups of synchronous pulleys simultaneously.
Described lift drive mechanism comprises power installing plate, cylinder, upper cylinder adapter sleeve, gland on spring, lower cylinder adapter sleeve and buffer spring, power installing plate is coaxially fixed on and carries bottle rotating disk top, cylinder is fixed on power installing plate straight down, the piston rod of cylinder is fixedly connected with upper cylinder adapter sleeve, on spring, gland is fixed on upper cylinder adapter sleeve upper end, upper cylinder adapter sleeve bottom is slidably arranged in lower cylinder adapter sleeve, buffer spring is vertically arranged on spring between gland and lower cylinder adapter sleeve, control lever upper end is rotated and is fixed on inside, lower cylinder adapter sleeve lower end.During cylinder action, buffer spring forms certain resistance to upper cylinder adapter sleeve, prevents that cylinder is too violent to the effect of control lever, and reliable operation improves serviceable life.
Described sorting mechanism comprises and picks bottle thumb wheel and qualified bottle thumb wheel, bottle outlet thumb wheel, the circumference side of picking bottle thumb wheel and qualified bottle thumb wheel are evenly equipped with the groove for carrying ampoule bottle, bottle outlet thumb wheel, pick bottle thumb wheel and offer with the inner radial of qualified bottle thumb wheel the vacuum being communicated with respectively with each groove and inhale a bottle pipeline, vacuum is inhaled the radial inner end of bottle pipeline, and Open Side Down, bottle outlet thumb wheel, picks bottle thumb wheel and be provided with the downside of qualified bottle thumb wheel the vacuum distributor gear being communicated with external vacuum source.By vacuum suction, ampoule bottle is adsorbed onto in corresponding groove, does not need complicated physical construction, simple in structure, and can avoid physical construction ampoule bottle to be caused to damage, reliable operation.
Described vacuum distributor gear comprises the vacuum frictional disk that is separately fixed at bottle outlet thumb wheel, picks bottle thumb wheel and qualified bottle thumb wheel lower surface, defective bottle valve is offered picking bottle thumb wheel one side in the vacuum frictional disk upper surface of bottle outlet thumb wheel, the vacuum frictional disk upper surface correspondence of picking bottle thumb wheel offers picks bottle valve, the vacuum frictional disk upper surface of qualified bottle thumb wheel offers qualified bottle valve in bottle outlet thumb wheel one side, vacuum frictional disk upper surface and bottle outlet thumb wheel, picks bottle thumb wheel and qualified bottle of thumb wheel lower surface close contact.Utilize vacuum frictional disk that each valve and vacuum are inhaled to bottle pipeline enclosure every being communicated with, the independent control of bottle pipeline is inhaled in realization to each vacuum, thereby each ampoule bottle is sent in corresponding thumb wheel as required, can prevent that multichannel pipeline is because rotating the problem that causes winding, make structure simpler, and stability is better.
The vacuum frictional disk of described bottle outlet thumb wheel also offers one in a upper surface of carrying bottle rotating disk one side and goes out bottle valve, goes out bottle outlet thumb wheel periphery between bottle valve and defective bottle valve and be provided with bottle track of holding up of an arc.By going out bottle valve, make the vacuum suction bottle pipeline joining with year bottle rotating disk produce a negative pressure, accept the ampoule bottle on year bottle rotating disk, do not need guide plate, simple in structure.
Described go out the curved round end slotted hole of opening of bottle valve, length is two times that two vacuum are inhaled bottle pipeline distances, adsorbs three ampoule bottles that carry out self-contained bottle rotating disks simultaneously.Go out like this length minimum of bottle valve, be convenient to processing, adsorb three ampoule bottles simultaneously and increase work efficiency.
Describedly pick bottle thumb wheel and qualified bottle thumb wheel is tangent with bottle outlet thumb wheel respectively, wherein pick a bottle thumb wheel and have two, picking bottle thumb wheel sense of rotation one side is provided with and picks bottle stopper piece, pick bottle thumb wheel and pick and between bottle stopper piece, be provided with defective bottle track, qualified bottle thumb wheel has one, qualified bottle thumb wheel sense of rotation one side is provided with qualified bottle stopper piece, is provided with qualified bottle track between qualified bottle thumb wheel and qualified bottle stopper piece.Pick bottle thumb wheel and qualified bottle thumb wheel is tangent with bottle outlet thumb wheel respectively, be convenient to the transfer of ampoule bottle, reliable operation, by two ampoule bottles that pick bottle thumb wheel and reject respectively different quality problem, increases work efficiency, and classifies more accurate.
Describedly pick a bottle thumb wheel, qualified bottle thumb wheel is engaged with bottle outlet thumb wheel and is synchronizeed and rotate by gear respectively, bottle outlet thumb wheel, bottle inlet thumb wheel are engaged with central shaft and are synchronizeed and rotate by gear respectively.By meshed transmission gear, carry bottle rotating disk and each thumb wheel, transmission is accurate, simple in structure, reduces transmission quantity, reduces costs.
Compared with prior art, the beneficial effect that automatic lamp-checking machine of the present invention has is:
1, carry bottle stable, simple in structure, by left jaw and right jaw holding ampoule bottle, overcome depression bar and a bottle baroque defect of dragging common pressure holding ampoule bottle to cause in the past, the requirement of reduction to equipment right alignment, structure is simpler, and kinematic error reduces, and improves and carries bottle stability.
2, turning axle is along slideway top vertical lifting, can make left jaw and right jaw vertical lifting, before getting bottle from bottle inlet thumb wheel, left jaw and right jaw are higher than ampoule bottle, prevent from colliding in rotation process ampoule bottle, working stability is reliable, turning axle makes left jaw and right jaw clamp ampoule bottle to centre after sliding into the bottom of slideway, by rotary drive mechanism, drive down turnbarrel to rotate, lower turnbarrel further drives left jaw and the rotation of right jaw, realize lifting and the rotation self contained function of left jaw and right jaw, mutually do not produce interference, simple in structure, reliable in action.
3, work efficiency is high, and Timing Belt drives three groups of ampoule bottle rotations simultaneously, goes out bottle valve and adsorbs three ampoule bottles that carry out self-contained bottle rotating disk simultaneously, increases work efficiency.
4, by meshed transmission gear, carry bottle rotating disk and each thumb wheel, transmission is accurate, simple in structure, reduces transmission quantity, reduces costs.
Accompanying drawing explanation
Fig. 1 is the perspective view of automatic lamp-checking machine of the present invention.
Fig. 2 is the perspective view of bottle inlet thumb wheel, bottle outlet thumb wheel and year bottle rotating disk.
Fig. 3 is the local enlarged diagram that carries bottle rotating disk.
Fig. 4 is the sectional structure schematic diagram of control lever.
Fig. 5 is the perspective view of left jaw and right jaw.
Fig. 6 is synchronous tracking image collecting mechanism perspective view.
Fig. 7 is the perspective view of sorting mechanism.
Fig. 8 is the three-dimensional explosive view schematic diagram of bottle outlet thumb wheel.
Fig. 9 is the sectional structure schematic diagram of bottle outlet thumb wheel.
Figure 10 is the plan structure schematic diagram of sorting mechanism.
Figure 11 is that left jaw and right jaw are got bottle action schematic diagram.
Wherein: 1, bottle inlet thumb wheel 2, central shaft 3, bottle outlet thumb wheel 4, cylinder 5, carry bottle rotating disk 6, control lever 7, left jaw 8, right jaw 9, turning axle 10, slideway 11, lower turnbarrel 12, upper turnbarrel 13, rotating servo motor 14, synchronous pulley 15, Timing Belt 16, vacuum frictional disk 17, Packing spring 18, limited post 19, clip 20, vacuum is inhaled bottle pipeline 21, jointed shaft 22, pick bottle stopper piece 23, go out bottle valve 24, pick bottle thumb wheel 25, defective bottle valve 26, defective bottle track 27, qualified bottle thumb wheel 28, qualified bottle track 29, ampoule bottle 30, qualified bottle stopper piece 31, pick bottle valve 32, qualified bottle valve 33, upper cylinder adapter sleeve 34, gland 35 on spring, lower cylinder adapter sleeve 36, buffer spring 37, power installing plate 38, groove 39, hold up bottle track 40, axle sleeve 41, rotating shaft 42, driving wheel 43, grip cover 44, support sleeve 45, revolution web member 46, top rotary table 47, lower rotary table 48, side light source assembly 49, backlight 50, camera 51, directly drive electric rotating machine 52, directly drive interior axle 53, follow the trail of force transmission shaft.
Embodiment
Fig. 1 ~ 11st, the most preferred embodiment of automatic lamp-checking machine of the present invention, below in conjunction with accompanying drawing 1 ~ 11, the present invention will be further described.
With reference to Fig. 1～2, carrying bottle rotating disk 5 is coaxially fixed on central shaft 2, bottle inlet thumb wheel 1 rotates and is fixed on bottle inlet position one side of carrying bottle rotating disk 5, bottle outlet thumb wheel 3 rotates and is fixed on bottle outlet position one side of carrying bottle rotating disk 5, the bottle outlet position one side rotation of bottle outlet thumb wheel 3 is provided with two and picks bottle thumb wheel 24 and a qualified bottle thumb wheel 27, carry bottle rotating disk 5 and be coaxially provided with synchronous tracking image collecting mechanism, bottle inlet thumb wheel 1 passes on ampoule bottle to be detected 29 to carry on bottle rotating disk 5, synchronous tracking image collecting mechanism carries out figure collection to the ampoule bottle 29 carrying on bottle rotating disk 5, and each ampoule bottle 29 is carried out to mark, ampoule bottle 29 turns to bottle outlet thumb wheel 3 one sides with carrying bottle rotating disk 5, bottle outlet thumb wheel 3 is accepted and is detected complete ampoule bottle 29, and according to system, the mark of ampoule bottle 29 is sent into ampoule bottle 29 to be picked accordingly in bottle thumb wheel 24 or qualified bottle thumb wheel 27, complete the classification to ampoule bottle 29.
With reference to Fig. 3～4, carry bottle rotating disk 5 tops and be coaxially fixed with a power installing plate 37, on power installing plate 37 circumference, be vertically fixed with the cylinder 4 that drives control lever 6 liftings, control lever 6 lower ends are hinged with left jaw 7 and right jaw 8, cylinder 4 drives control lever 6 to press down, drive left jaw 7 and right jaw 8 to clamp ampoule bottle 29, carry on bottle rotating disk 5 and be fixed with rotating servo motor 13, rotating servo motor 13 drives left jaw 7 and right jaw 8 to rotate by Timing Belt 15 and synchronous pulley 14, thereby make ampoule bottle 29 rotations, synchronous tracking image collecting mechanism is taken pictures.
Carry the servomotor plate that is fixed with level on bottle rotating disk 5 by multiple support columns, rotating servo motor 13 is fixedly mounted on servomotor plate, on the output shaft of rotating servo motor 13, be fixed with driving wheel 42, on driving wheel 42, be connected with a Timing Belt 15, Timing Belt 15 is also connected with three synchronous pulleys 14 simultaneously, a rotating servo motor 13 drives three groups of synchronous pulleys 14 synchronously to rotate simultaneously, and three ampoule bottles 29 are one group and take pictures.
The inner side, lower end that is fixed on a lower cylinder adapter sleeve 35 is rotated in control lever 6 upper ends, between control lever 6 and lower cylinder adapter sleeve 35, be provided with rolling bearing, rolling bearing upper end is by being fixed on the nut axial restraint of control lever 6 upper ends, lower end is fixed in lower cylinder adapter sleeve 35 by jump ring, lower cylinder adapter sleeve 35 inner chambers are inverted T shape, in the inner chamber of lower cylinder adapter sleeve 35, slide and be provided with a cross section and be all the upper cylinder adapter sleeve 33 of T shape, by the step of T shape, coordinate and carry out axial limiting, upper cylinder adapter sleeve 33 upper ends are fixedly connected with the piston rod of cylinder 4, upper cylinder adapter sleeve 33 upper ends are fixed with gland 34 on a spring, lower cylinder adapter sleeve 35 outsides are inverted T shape, on spring, between gland 34 and lower cylinder adapter sleeve 35, be fixed with a buffer spring 36, when cylinder 4 moves, upper cylinder adapter sleeve 33 presses down, lower cylinder adapter sleeve 35 drives control lever 6 to press down, buffer spring 36 produces certain resistance to gland on spring 34, the speed that control lever 6 is pressed down slows down, working stability is reliable.
With reference to Fig. 4～5, control lever 6 both sides, bottom are provided with symmetrical left jaw 7 and right jaw 8, left jaw 7 forms by the swing connecting portion on top and the clamping part of bottom with right jaw 8, swinging connecting portion and clamping part removably connects, swing connecting portion upper end and be provided with a turning axle 9, left jaw 7 upper ends are slidably arranged in by turning axle 9 in the slideway 10 in left side, right jaw 8 upper ends are slidably arranged in by turning axle 9 in the slideway 10 on right side, swing connecting portion and be hinged on control lever 6 lower ends by jointed shaft 21, clamping part lower end level, a relative side offers the V-arrangement grasp opening that opening is relative, match with the bottleneck of ampoule bottle 29, grasp opening is fastened on the bottleneck of ampoule bottle 29, in High Rotation Speed, prevent that ampoule bottle 29 from dropping, work safety, reliably.
With reference to Fig. 6, synchronous tracking image collecting mechanism, comprise central shaft 2, rotation is fixed on the cylindric revolution web member 45 in central shaft 2 outsides, be fixed on the top rotary table 46 of revolution web member 45 upper ends and be fixed on the lower rotary table 47 that turns round web member 45 lower ends, top rotary table 46 upper ends are provided with side light source assembly 48 and backlight 49, lower rotary table 47 outsides are fixed with the camera 50 relative with side light source assembly 48 or backlight 49, three cameras 50 are one group, three ampoule bottles 29 are taken pictures simultaneously, central shaft 2 bottoms are arranged with one and directly drive electric rotating machine 51, directly drive electric rotating machine 51 to be connected revolution web member 45 lower ends by directly driving interior axle 52 with tracking force transmission shaft 53.
With reference to Fig. 7, bottle outlet thumb wheel 3, pick bottle thumb wheel 24 and be evenly equipped with the groove 38 for carrying ampoule bottle 29 with the circumference side of qualified bottle thumb wheel 27, bottle outlet thumb wheel 3, pick bottle thumb wheel 24 and be all coaxially fixed with rotating shaft 41 with the lower end of qualified bottle thumb wheel 27, rotating shaft 41 outside covers have axle sleeve 40, rotating shaft 41 lower ends of bottle outlet thumb wheel 3 respectively by gear with pick bottle thumb wheel 24, rotating shaft 41 lower ends of qualified bottle thumb wheel 27 connect, by gear, engage synchronous rotation, by gear drive, make to pick bottle thumb wheel 24, qualified bottle thumb wheel 27 and the accurate transmission of bottle outlet thumb wheel 3, guarantee that corresponding groove 38 positions are accurate.
With reference to Fig. 8～9, bottle outlet thumb wheel 3 rotates and is fixed on axle sleeve 40 upper ends, bottle outlet thumb wheel 3 inner radial offer and groove 38 multiple vacuum suction bottle pipelines 20 one to one, vacuum is inhaled bottle pipeline 20 radial outer ends and is communicated with groove 38, the inner lower surface of running through straight down bottle outlet thumb wheel 3, axle sleeve 40 outsides, upper end are fixed with a vacuum frictional disk 16, the upper surface of vacuum frictional disk 16 offers one and goes out bottle valve 23 and two defective bottle valves 25, going out bottle valve 23 is communicated with respectively the side of vacuum frictional disk 16 with defective bottle valve 25 and is communicated with external vacuum source, go out bottle valve 23 and be positioned at vacuum frictional disk 16 in year bottle rotating disk 5 one sides, defective bottle valve 25 respectively with pick the corresponding setting of bottle thumb wheel 24, vacuum frictional disk 16 upper surfaces are pressed on the lower surface of bottle outlet thumb wheel 3, in bottle outlet thumb wheel 3 rotation processes, vacuum frictional disk 16 is fixing, go out bottle valve 23, defective bottle valve 25 is communicated with the radial inner end interval that vacuum is inhaled bottle pipeline 20, corresponding ampoule bottle 29 is adsorbed onto in groove 38.
On axle sleeve 40 circumference, be fixed with clip 19, between clip 19 and vacuum frictional disk 16, be fixed with two limited posts 18, limited post 18 upper ends are located in vacuum frictional disk 16 tops, lower end is located in clip 19, thereby vacuum frictional disk 16 is carried out to Horizontal limiting, prevent that vacuum frictional disk 16 from rotating with bottle outlet thumb wheel 3.Between vacuum frictional disk 16 downsides and axle sleeve 40, be provided with a Packing spring 17 that is axially enclosed within axle sleeve 40 outsides, Packing spring 17 makes vacuum frictional disk 16 be pressed on all the time the lower surface of bottle outlet thumb wheel 3, prevent that the vacuum adsorption force that gas leakage causes from weakening, reliable operation, vacuum frictional disk 16 is T shape, be convenient to fixing seal spring 17, simple in structure.
Pick that bottle thumb wheel 24 is same with qualified bottle thumb wheel 27 inside to be offered the vacuum corresponding with groove 38 and inhale a bottle pipeline 20, and lower surface is fixed with vacuum frictional disk 16 equally, structure is identical with bottle outlet thumb wheel 3, does not repeat them here.
With reference to Figure 10, pick and on the vacuum frictional disk 16 of bottle thumb wheel 24, offer corresponding with defective bottle valve 25 bottle valve 31 that picks, the vacuum frictional disk 16 of qualified bottle thumb wheel 27 is offered qualified bottle valve 32 in bottle outlet thumb wheel 3 one sides, picking bottle thumb wheel 24 sense of rotation one sides is provided with and picks bottle stopper piece 22, pick bottle thumb wheel 24 and pick and between bottle stopper piece 22, be provided with defective bottle track 26, and picking bottle stopper piece 22 arcs and bottle outlet thumb wheel 3 joins, qualified ampoule bottle 29 is clamped in bottle outlet thumb wheel 3 and picks between bottle stopper piece 22 and rotate, qualified bottle thumb wheel 27 sense of rotation one sides are provided with qualified bottle stopper piece 30, between qualified bottle thumb wheel 27 and qualified bottle stopper piece 30, be provided with qualified bottle track 28.
Go out bottle valve 23, defective bottle valve 25, pick all curved round end slotted holes of opening of bottle valve 31 and qualified bottle valve 32, the length that wherein goes out bottle valve 23 is two times that two vacuum are inhaled bottle pipeline 20 distances, adsorb three ampoule bottles 29 that carry out self-contained bottle rotating disk 5 simultaneously, effectively increase work efficiency, what go out that bottle outlet thumb wheel 3 periphery between bottle valve 23 and defective bottle valve 25 are provided with an arc holds up bottle track 39, going out bottle valve 23 opens, bottle outlet thumb wheel 3 proceeds to and holds up bottle track 39 after a year bottle rotating disk 5 receives three ampoule bottles 29, by holding up bottle track 39 holding ampoule bottles 29, until turn to defective bottle valve 25.
The course of work and principle of work are as follows: with reference to Figure 11, 1 year bottle of bottle inlet thumb wheel to carry bottle rotating disk 5 places, cylinder 4 action drives control levers 6 move down, drive left jaw 7 to move down with right jaw 8, when turning axle 9 slides into the lower end bend of slideway 10, force turning axle 9 to swing laterally, left jaw 7 upper ends are swung left, right jaw 8 upper ends swing to the right, because left jaw 7 is hinged on control lever 6 lower ends with right jaw 8 middle parts, so left jaw 7 lower ends can swing to the right, right jaw 8 lower ends swing left, thereby make grasp opening be fastened on the bottleneck of ampoule bottle 29, complete picking up ampoule bottle 29, following a year bottle rotating disk 5 rotates around central shaft 2, rotating servo motor 13 drives three groups of synchronous pulleys 14 to rotate by Timing Belt 15 simultaneously, synchronous pulley 14 drives lower turnbarrel 11 to rotate by upper turnbarrel 12, lower turnbarrel 11 drives left jaw 7 to rotate with right jaw 8 by slideway 10 and turning axle 9, thereby make ampoule bottle 29 produce rotation, then synchronous tracking image collecting mechanism is to the detection of taking pictures of three groups of ampoule bottles 29.
Carrying a bottle rotating disk 5 carries ampoule bottle 29 and rotates between camera 50 and side light source assembly 48, directly drive electric rotating machine 51 to drive revolution web member 45 main storys or reversion, thereby after driving camera 50 to take pictures to one group of ampoule bottle 29, revolution is taken pictures to next group ampoule bottle 29 rapidly, lamp inspection machine control system comparison film is analyzed and the each ampoule bottle 29 of mark is qualified bottle or defective bottle, completes image acquisition.
Carry bottle rotating disk 5 and turn to bottle outlet thumb wheel 3 one sides, cylinder 4 drives control lever 6 to rise, left jaw 7 unclamps ampoule bottle 29 with right jaw 8, go out bottle valve 23 vacuumizes simultaneously, in bottle outlet thumb wheel 3 rotation processes with go out three vacuum that bottle valve 23 is communicated with and inhale bottle pipelines 20 and become negative pressure, thereby by carrying three corresponding ampoule bottles 29 on bottle rotating disk 5, be adsorbed in groove 38, complete ampoule bottle 29 from carrying the transfer of bottle rotating disk 5 to bottle outlet thumb wheel 3.
After bottle outlet thumb wheel 3 is rotated further, ampoule bottle 29 is clamped in holds up the interior rotation of bottle track 39, going out bottle valve 23 is communicated with three vacuum suction bottle pipelines 20 of next group, ampoule bottle 29 turns to while picking bottle thumb wheel 24 place, according to the quality of the ampoule bottle 29 of system log (SYSLOG), whether select ampoule bottle 29 to proceed to picks in bottle thumb wheel 24, when needs shift, defective bottle valve 25 is closed, picking bottle valve 31 opens, ampoule bottle 29 is adsorbed onto in the groove 38 that picks bottle thumb wheel 24, then ampoule bottle 29 is sent in corresponding disposable box (not shown in FIG.) by defective bottle track 26; If ampoule bottle 29 is qualified bottle, defective bottle valve 25 1 direct-opens, pick bottle valve 31 in closed condition, ampoule bottle 29 is clamped in to pick and in bottle stopper piece 22, turns to qualified bottle thumb wheel 27, the vacuum frictional disk 16 of bottle outlet thumb wheel 3 is not offered vacuum valve herein, and qualified bottle valve 32 is opened, and ampoule bottle 29 is adsorbed onto in the groove 38 in qualified bottle thumb wheel 27, and enter in corresponding disposable box by qualified bottle track 28, complete the categorised collection to ampoule bottle 29.
The above, be only preferred embodiment of the present invention, is not the restriction of the present invention being made to other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not depart from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (10)
1. an automatic lamp-checking machine, comprise central shaft (2), carry bottle rotating disk (5), synchronous tracking image collecting mechanism, bottle inlet thumb wheel (1), bottle outlet thumb wheel (3) and sorting mechanism, carrying bottle rotating disk (5) is fixed on central shaft (2), synchronous tracking image collecting mechanism coaxially arranges ampoule bottle (29) is carried out to image acquisition with a year bottle rotating disk (5), bottle inlet thumb wheel (1) rotates and is arranged on bottle inlet position one side of carrying bottle rotating disk (5), bottle outlet thumb wheel (3) rotates and is arranged on bottle outlet position one side of carrying bottle rotating disk (5), sorting mechanism is connected to bottle outlet position one side of bottle outlet thumb wheel (3), it is characterized in that: on described year bottle rotating disk (5) circumference, be vertically evenly provided with multiple control levers (6), control lever (6) lower end is hinged with left jaw (7) and right jaw (8), left jaw (7) is connected with guiding mechanism with right jaw (8) upper end, guiding mechanism and control lever (6) slide fixing, control lever (6) upper end is connected with lift drive mechanism, control lever (6) lifting makes left jaw (7) and right jaw (8) swing along guiding mechanism, left jaw (7) picks and places ampoule bottle (29) with right jaw (8).
2. automatic lamp-checking machine according to claim 1, it is characterized in that: described guiding mechanism is for being enclosed within the lower turnbarrel (11) outside control lever (6), on lower turnbarrel (11) sidewall, axially offer two symmetrical slideways (10), left jaw (7) is slidably arranged in slideway (10) by turning axle (9) respectively with right jaw (8) upper end, slideway (10) top is vertical, bottom is to radial outside bending, and lower turnbarrel (11) upper end is connected with rotary drive mechanism.
3. automatic lamp-checking machine according to claim 2, it is characterized in that: described rotary drive mechanism comprises turnbarrel (12), synchronous pulley (14), Timing Belt (15) and rotating servo motor (13), upper turnbarrel (12) is enclosed within control lever (6) top and is fixedly connected with lower turnbarrel (11) upper end, synchronous pulley (14) is fixed on turnbarrel (12) upper end, and be connected with rotating servo motor (13) by Timing Belt (15), Timing Belt (15) connects three groups of synchronous pulleys (14) simultaneously.
4. automatic lamp-checking machine according to claim 1, it is characterized in that: described lift drive mechanism comprises power installing plate (37), cylinder (4), upper cylinder adapter sleeve (33), gland on spring (34), lower cylinder adapter sleeve (35) and buffer spring (36), power installing plate (37) is coaxially fixed on and carries bottle rotating disk (5) top, cylinder (4) is fixed on power installing plate (37) straight down, the piston rod of cylinder (4) is fixedly connected with upper cylinder adapter sleeve (33), gland on spring (34) is fixed on upper cylinder adapter sleeve (33) upper end, upper cylinder adapter sleeve (33) bottom is slidably arranged in lower cylinder adapter sleeve (35), buffer spring (36) is vertically arranged between gland on spring (34) and lower cylinder adapter sleeve (35), control lever (6) upper end is rotated and is fixed on lower cylinder adapter sleeve (35) inside, lower end.
5. automatic lamp-checking machine according to claim 1, it is characterized in that: described sorting mechanism comprises and picks a bottle thumb wheel (24) and qualified bottle thumb wheel (27), bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) and be evenly equipped with the groove (38) for carrying ampoule bottle (29) with the circumference side of qualified bottle thumb wheel (27), bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) and offer with the inner radial of qualified bottle thumb wheel (27) the vacuum suction bottle pipeline (20) being communicated with respectively with each groove (38), vacuum is inhaled a bottle radial inner end for pipeline (20), and Open Side Down, bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) and be provided with the downside of qualified bottle thumb wheel (27) the vacuum distributor gear being communicated with external vacuum source.
6. automatic lamp-checking machine according to claim 5, it is characterized in that: described vacuum distributor gear comprises and is separately fixed at bottle outlet thumb wheel (3), pick the vacuum frictional disk (16) of a bottle thumb wheel (24) and qualified bottle thumb wheel (27) lower surface, defective bottle valve (25) is offered picking bottle thumb wheel (24) one sides in vacuum frictional disk (16) upper surface of bottle outlet thumb wheel (3), vacuum frictional disk (16) the upper surface correspondence of picking a bottle thumb wheel (24) offers picks bottle valve (31), vacuum frictional disk (16) upper surface of qualified bottle thumb wheel (27) offers qualified bottle valve (32) in bottle outlet thumb wheel (3) one sides, vacuum frictional disk (16) upper surface and bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) and qualified bottle thumb wheel (27) lower surface close contact.
7. automatic lamp-checking machine according to claim 6, it is characterized in that: the vacuum frictional disk (16) of described bottle outlet thumb wheel (3) also offers one in a upper surface of carrying bottle rotating disk (5) one sides and goes out bottle valve (23), what go out that bottle outlet thumb wheel (3) periphery between bottle valve (23) and defective bottle valve (25) is provided with an arc holds up a bottle track (39).
8. automatic lamp-checking machine according to claim 7, it is characterized in that: described in go out the curved round end slotted hole of opening of bottle valve (23), length is two times that two vacuum are inhaled bottle pipeline (20) distance, adsorbs three ampoule bottles (29) that carry out self-contained bottle rotating disk (5) simultaneously.
9. automatic lamp-checking machine according to claim 5, it is characterized in that: described in to pick a bottle thumb wheel (24) tangent with bottle outlet thumb wheel (3) respectively with qualified bottle thumb wheel (27), wherein pick a bottle thumb wheel (24) and have two, picking a bottle thumb wheel (24) sense of rotation one side is provided with and picks bottle stopper piece (22), pick a bottle thumb wheel (24) and pick and between bottle stopper piece (22), be provided with defective bottle track (26), qualified bottle thumb wheel (27) has one, qualified bottle thumb wheel (27) sense of rotation one side is provided with qualified bottle stopper piece (30), between qualified bottle thumb wheel (27) and qualified bottle stopper piece (30), be provided with qualified bottle track (28).
10. automatic lamp-checking machine according to claim 5, it is characterized in that: described in pick a bottle thumb wheel (24), qualified bottle thumb wheel (27) and by gear, engage and synchronize rotation with bottle outlet thumb wheel (3) respectively, bottle outlet thumb wheel (3), bottle inlet thumb wheel (1) are engaged and are synchronizeed rotation with central shaft (2) by gear respectively.
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| CN112775019A (en) * | 2020-12-28 | 2021-05-11 | 广东拓斯达科技股份有限公司 | Size detection mechanism and detection equipment |
| CN115041417A (en) * | 2021-03-09 | 2022-09-13 | 广州市洁科不锈钢设备有限公司 | Bottle blank CCD defect detection method |
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