CN103728310B - Automatic lamp-checking machine - Google Patents
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- CN103728310B CN103728310B CN201310678912.XA CN201310678912A CN103728310B CN 103728310 B CN103728310 B CN 103728310B CN 201310678912 A CN201310678912 A CN 201310678912A CN 103728310 B CN103728310 B CN 103728310B
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Abstract
Automatic lamp-checking machine, belongs to field of pharmaceutical equipment.Bottle inlet thumb wheel (1) rotates the side, bottle inlet position being arranged on and carrying bottle rotating disk (5), bottle outlet thumb wheel (3) rotates the side, bottle outlet position being arranged on and carrying bottle rotating disk (5), sorting mechanism is connected to the side, bottle outlet position of bottle outlet thumb wheel (3), it is characterized in that: described year bottle rotating disk (5) be circumferentially vertically evenly provided with multiple control lever (6), control lever (6) lower end is hinged with left jaw (7) and right jaw (8), left jaw (7) and right jaw (8) upper end are connected with guiding mechanism, guiding mechanism and control lever (6) slide fixing, control lever (6) upper end is connected with lift drive mechanism, control lever (6) lifting makes left jaw (7) and right jaw (8) swing along guiding mechanism, left jaw (7) and right jaw (8) pick and place ampoule bottle (29).The present invention has carries that bottle is stable, structure simple, work efficiency advantages of higher.
Description
Technical field
Automatic lamp-checking machine, belongs to field of pharmaceutical equipment, is specifically related to the lamp inspection machine that in a kind of automatic analysis bottle to be detected, whether liquid medicine is qualified.
Background technology
In medical technical field of mechanical equipment, lamp inspection machine is that one utilizes optical imagery, computing machine compares principle to image, to the specialized equipment packing medicine bottle quality and carry out automatic intelligent detection.The view data that Computer Analysis collects, judges the quality of finished product medicine bottle, and rejects defective medicine bottle.
Existing automatic lamp-checking machine is all that pressured hat type Zai Ping mechanism carries medicine bottle to be checked, the confronting coaxial degree that this structural requirement depression bar and bottle drag is higher, processing and assembly difficulty large, be not easy to safeguard and debugging, and depression bar and bottle de-together with could fix ampoule bottle, cause complicated in mechanical structure, after equipment long-time running, have larger cumulative errors, make the shooting of medicine bottle stable not, affect the stable operation of equipment and be detected as power.
Automatic lamp-checking machine is after detecting medicine bottle, need according to testing result by medicine bottle classification and send into different disposable boxes respectively, China's utility model 201120217668.3 discloses and a kind ofly sorts out bottle for automatic lamp-checking machine, bottle outlet auger is connected at bottle outlet thumb wheel output terminal, bottle outlet auger output terminal arranges again a classification thumb wheel, by the multiple passages on classification thumb wheel, the medicine bottle of different quality is sent into different disposable boxes, classification thumb wheel needs the angle different according to ampoule bottle mass rotation, rotate discontinuous, inefficiency, and this to sort out bottle structure very complicated, cost is high.The application number of the applicant's application is the sorting mechanism of the automatic lamp-checking machine of 201220709658.6, classification thumb wheel directly connects bottle outlet thumb wheel, but need to arrange bottle pushing mechanism in each groove of classification thumb wheel, medicine bottle is pushed in corresponding passage, so just need a large amount of bottle pushing mechanisms is installed, complex structure, and failure rate is high.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, provides a kind of year bottle to stablize, structure is simple, work efficiency is high automatic lamp-checking machine.
The technical solution adopted for the present invention to solve the technical problems is: this automatic lamp-checking machine, comprise central shaft, carry bottle rotating disk, synchronized tracking image acquisition mechanism, bottle inlet thumb wheel, bottle outlet thumb wheel and sorting mechanism, carry bottle rotating disk fixing on center shaft, synchronized tracking image acquisition mechanism coaxially arranges with a year bottle rotating disk and carries out image acquisition to ampoule bottle, bottle inlet thumb wheel rotates the side, bottle inlet position being arranged on and carrying bottle rotating disk, bottle outlet thumb wheel rotates the side, bottle outlet position being arranged on and carrying bottle rotating disk, sorting mechanism is connected to the side, bottle outlet position of bottle outlet thumb wheel, it is characterized in that: described year bottle disk peripheral is vertically evenly provided with multiple control lever, control lever lower end is hinged with left jaw and right jaw, left jaw and right jaw upper end are connected with guiding mechanism, guiding mechanism and control lever slide fixing, control lever upper end is connected with lift drive mechanism, control lever lifting makes left jaw and right jaw swing along guiding mechanism, left jaw and right jaw pick and place ampoule bottle.By left jaw and right jaw holding ampoule bottle, overcome the baroque defect that depression bar and bottle in the past drag common pressure holding ampoule bottle to cause, reduce the requirement to equipment right alignment, structure is more simple, and kinematic error reduces, and improves the stability of lamp inspection machine.
Described guiding mechanism is the lower turnbarrel be enclosed within outside control lever, lower turnbarrel sidewall axially offers two symmetrical slideways, left jaw and right jaw upper end are slidably arranged in slideway respectively by turning axle, slideway Upper vertical, bottom bends to radial outside, and lower turnbarrel upper end is connected with rotary drive mechanism.Turning axle is elevated along slideway Upper vertical, left jaw and right jaw vertical lifting can be made, the front left jaw of bottle and right jaw is being got higher than ampoule bottle from bottle inlet thumb wheel, prevent from colliding ampoule bottle in rotation process, working stability is reliable, turning axle makes left jaw and right jaw clamp ampoule bottle to centre after sliding into the bottom of slideway, lower turnbarrel is driven to rotate by rotary drive mechanism, lower turnbarrel drives left jaw and right jaw to rotate further, realize the lifting of left jaw and right jaw and rotate self contained function, mutually do not produce interference, structure is simple, reliable in action.
Described rotary drive mechanism comprises turnbarrel, synchronous pulley, Timing Belt and rotating servo motor, upper turnbarrel is enclosed within control lever top and is fixedly connected with lower turnbarrel upper end, synchronous pulley is fixed on turnbarrel upper end, and be connected with rotating servo motor by Timing Belt, Timing Belt connects three groups of synchronous pulleys simultaneously.
Described lift drive mechanism comprises power installing plate, cylinder, upper cylinder adapter sleeve, gland on spring, lower cylinder adapter sleeve and buffer spring, power installing plate is coaxially fixed on and carries above bottle rotating disk, cylinder is fixed on power installing plate straight down, the piston rod of cylinder is fixedly connected with upper cylinder adapter sleeve, on spring, gland is fixed on upper cylinder adapter sleeve upper end, upper cylinder adapter sleeve bottom is slidably arranged in lower cylinder adapter sleeve, buffer spring to be vertically arranged on spring between gland and lower cylinder adapter sleeve, control lever upper end is rotated and is fixed on inside, lower cylinder adapter sleeve lower end.During cylinder action, buffer spring forms certain resistance to upper cylinder adapter sleeve, and prevent cylinder too violent to the effect of control lever, reliable operation, improves serviceable life.
Described sorting mechanism comprises and picks bottle thumb wheel and qualified bottle thumb wheel, bottle outlet thumb wheel, the circumference side of picking bottle thumb wheel and qualified bottle thumb wheel are evenly equipped with the groove for carrying ampoule bottle, bottle outlet thumb wheel, pick bottle thumb wheel and offer with the inner radial of qualified bottle thumb wheel the vacuum be communicated with respectively with each groove and inhale bottle pipeline, vacuum inhales the radial inner end of bottle pipeline, and Open Side Down, bottle outlet thumb wheel, picks bottle thumb wheel and be provided with the downside of qualified bottle thumb wheel the vacuum distributor gear be communicated with external vacuum source.Be adsorbed onto in corresponding groove by vacuum suction by ampoule bottle, do not need complicated physical construction, structure is simple, and physical construction can be avoided to cause damage to ampoule bottle, reliable operation.
Described vacuum distributor gear comprises the vacuum frictional disk being separately fixed at bottle outlet thumb wheel, picking bottle thumb wheel and qualified bottle thumb wheel lower surface, defective bottle valve is offered picking a bottle thumb wheel side in the vacuum frictional disk upper surface of bottle outlet thumb wheel, the vacuum frictional disk upper surface correspondence of picking bottle thumb wheel offers picks bottle valve, the vacuum frictional disk upper surface of qualified bottle thumb wheel offers qualified bottle valve in bottle outlet thumb wheel side, vacuum frictional disk upper surface and bottle outlet thumb wheel, picks bottle thumb wheel and qualified bottle thumb wheel lower surface close contact.Utilize vacuum frictional disk that each valve and vacuum are inhaled bottle pipeline enclosure every being communicated with, realize the independent control of each vacuum being inhaled to bottle pipeline, thus each ampoule bottle is sent in corresponding thumb wheel as required, multichannel pipeline can be prevented because rotating the problem causing winding, make structure more simple, and stability is better.
The vacuum frictional disk of described bottle outlet thumb wheel also offers one in the upper surface of carrying bottle rotating disk side and goes out bottle valve, and what the bottle outlet thumb wheel periphery gone out between bottle valve and defective bottle valve was provided with an arc holds up a bottle track.Make by going out bottle valve and carry the vacuum that connects of bottle rotating disk and inhales bottle pipeline and produces negative pressure, the ampoule bottle on undertaking year bottle rotating disk, do not need guide plate, structure is simple.
Described go out the curved round end elongated hole of opening of bottle valve, length is two times that two vacuum inhale bottle pipeline distances, adsorbs the ampoule bottle that three are carried out self-contained bottle rotating disks simultaneously.The length going out bottle valve is like this minimum, is convenient to processing, adsorbs three ampoule bottles simultaneously and increases work efficiency.
Describedly pick bottle thumb wheel and qualified bottle thumb wheel is tangent with bottle outlet thumb wheel respectively, wherein pick a bottle thumb wheel and have two, pick a bottle thumb wheel sense of rotation side to be provided with and to pick bottle stopper block, pick bottle thumb wheel and pick between bottle stopper block and be provided with defective bottle track, qualified bottle thumb wheel has one, qualified bottle thumb wheel sense of rotation side is provided with qualified bottle stopper block, is provided with qualified bottle track between qualified bottle thumb wheel and qualified bottle stopper block.Pick bottle thumb wheel and qualified bottle thumb wheel is tangent with bottle outlet thumb wheel respectively, be convenient to the transfer of ampoule bottle, reliable operation, pick by two the ampoule bottle that bottle thumb wheel rejects different quality problem respectively, increase work efficiency, classify more accurate.
A described bottle thumb wheel, the qualified bottle thumb wheel of picking is respectively by gears meshing and bottle outlet thumb wheel synchronous axial system, and bottle outlet thumb wheel, bottle inlet thumb wheel are respectively by gears meshing and central shaft synchronous axial system.Carry bottle rotating disk and each thumb wheel by meshed transmission gear, transmission is accurate, and structure is simple, reduces transmission quantity, reduces costs.
Compared with prior art, the beneficial effect that automatic lamp-checking machine of the present invention has is:
1, carry that bottle is stable, structure simple, by left jaw and right jaw holding ampoule bottle, overcome the baroque defect that depression bar and bottle in the past drag common pressure holding ampoule bottle to cause, reduce the requirement to equipment right alignment, structure is more simple, and kinematic error reduces, and improves and carries bottle stability.
2, turning axle is elevated along slideway Upper vertical, left jaw and right jaw vertical lifting can be made, the front left jaw of bottle and right jaw is being got higher than ampoule bottle from bottle inlet thumb wheel, prevent from colliding ampoule bottle in rotation process, working stability is reliable, turning axle makes left jaw and right jaw clamp ampoule bottle to centre after sliding into the bottom of slideway, lower turnbarrel is driven to rotate by rotary drive mechanism, lower turnbarrel drives left jaw and right jaw to rotate further, realize the lifting of left jaw and right jaw and rotate self contained function, mutually do not produce interference, structure is simple, reliable in action.
3, work efficiency is high, and Timing Belt drives three groups of ampoule bottles to rotate simultaneously, goes out bottle valve and adsorbs the ampoule bottle that three are carried out self-contained bottle rotating disk simultaneously, increase work efficiency.
4, carry bottle rotating disk and each thumb wheel by meshed transmission gear, transmission is accurate, and structure is simple, reduces transmission quantity, reduces costs.
Accompanying drawing explanation
Fig. 1 is the perspective view of automatic lamp-checking machine of the present invention.
Fig. 2 is the perspective view of bottle inlet thumb wheel, bottle outlet thumb wheel and year bottle rotating disk.
Fig. 3 is the close-up schematic view carrying bottle rotating disk.
Fig. 4 is the sectional structure schematic diagram of control lever.
Fig. 5 is the perspective view of left jaw and right jaw.
Fig. 6 is synchronized tracking image acquisition mechanism perspective view.
Fig. 7 is the perspective view of sorting mechanism.
Fig. 8 is the exploded perspective figure schematic diagram of bottle outlet thumb wheel.
Fig. 9 is the sectional structure schematic diagram of bottle outlet thumb wheel.
Figure 10 is the plan structure schematic diagram of sorting mechanism.
Figure 11 is that left jaw and right jaw get a bottle action schematic diagram.
Wherein: 1, bottle inlet thumb wheel 2, central shaft 3, bottle outlet thumb wheel 4, cylinder 5, carry bottle rotating disk 6, control lever 7, left jaw 8, right jaw 9, turning axle 10, slideway 11, lower turnbarrel 12, upper turnbarrel 13, rotating servo motor 14, synchronous pulley 15, Timing Belt 16, vacuum frictional disk 17, Packing spring 18, limited post 19, clip 20, vacuum inhales bottle pipeline 21, jointed shaft 22, pick bottle stopper block 23, go out bottle valve 24, pick bottle thumb wheel 25, defective bottle valve 26, defective bottle track 27, qualified bottle thumb wheel 28, qualified bottle track 29, ampoule bottle 30, qualified bottle stopper block 31, pick bottle valve 32, qualified bottle valve 33, upper cylinder adapter sleeve 34, gland 35 on spring, lower cylinder adapter sleeve 36, buffer spring 37, power installing plate 38, groove 39, hold up bottle track 40, axle sleeve 41, rotating shaft 42, driving wheel 43, grip cover 44, support sleeve 45, revolution web member 46, top rotary table 47, lower rotary table 48, side light source assembly 49, backlight 50, camera 51, Direct driver electric rotating machine 52, directly drive interior axle 53, follow the trail of force transmission shaft.
Embodiment
Fig. 1 ~ 11 are most preferred embodiments of automatic lamp-checking machine of the present invention, and below in conjunction with accompanying drawing 1 ~ 11, the present invention will be further described.
With reference to Fig. 1 ~ 2, carrying bottle rotating disk 5 is coaxially fixed on central shaft 2, bottle inlet thumb wheel 1 rotates the side, bottle inlet position being fixed on and carrying bottle rotating disk 5, bottle outlet thumb wheel 3 rotates the side, bottle outlet position being fixed on and carrying bottle rotating disk 5, side, the bottle outlet position rotation of bottle outlet thumb wheel 3 is provided with two and picks bottle thumb wheel 24 and a qualified bottle thumb wheel 27, carry bottle rotating disk 5 and be coaxially provided with synchronized tracking image acquisition mechanism, ampoule bottle 29 to be detected passes on and carries on bottle rotating disk 5 by bottle inlet thumb wheel 1, synchronized tracking image acquisition mechanism carries out figure collection to the ampoule bottle 29 carried on bottle rotating disk 5, and each ampoule bottle 29 is marked, ampoule bottle 29 turns to bottle outlet thumb wheel 3 side with carrying bottle rotating disk 5, bottle outlet thumb wheel 3 is accepted and is detected complete ampoule bottle 29, and according to system ampoule bottle 29 sent into by the mark of ampoule bottle 29 and pick in bottle thumb wheel 24 or qualified bottle thumb wheel 27 accordingly, complete the classification to ampoule bottle 29.
With reference to Fig. 3 ~ 4, carry above bottle rotating disk 5 and be coaxially fixed with a power installing plate 37, power installing plate 37 is circumferentially vertically fixed with the cylinder 4 that drived control bar 6 is elevated, control lever 6 lower end is hinged with left jaw 7 and right jaw 8, cylinder 4 drived control bar 6 presses down, left jaw 7 and right jaw 8 is driven to clamp ampoule bottle 29, carry on bottle rotating disk 5 and be fixed with rotating servo motor 13, rotating servo motor 13 drives left jaw 7 and right jaw 8 to rotate by Timing Belt 15 and synchronous pulley 14, thus making ampoule bottle 29 rotation, synchronized tracking image acquisition mechanism is taken pictures.
Carry servomotor plate bottle rotating disk 5 being fixed with level by multiple support column, rotating servo motor 13 is fixedly mounted on servomotor plate, the output shaft of rotating servo motor 13 is fixed with driving wheel 42, driving wheel 42 is connected with a Timing Belt 15, Timing Belt 15 is also connected with three synchronous pulleys 14 simultaneously, a rotating servo motor 13 drives three groups of synchronous pulley 14 synchronous axial system simultaneously, and three ampoule bottles 29 are one group and take pictures.
The lower end inside being fixed on a lower cylinder adapter sleeve 35 is rotated in control lever 6 upper end, rolling bearing is provided with between control lever 6 and lower cylinder adapter sleeve 35, rolling bearing upper end is by being fixed on the nut axial restraint of control lever 6 upper end, lower end is fixed in lower cylinder adapter sleeve 35 by jump ring, lower cylinder adapter sleeve 35 inner chamber is inverted T-shaped, slide in the inner chamber of lower cylinder adapter sleeve 35 and be provided with the upper cylinder adapter sleeve 33 that a cross section is all T-shaped, coordinated by the step of T-shaped and carry out axial limiting, upper cylinder adapter sleeve 33 upper end is fixedly connected with the piston rod of cylinder 4, upper cylinder adapter sleeve 33 upper end is fixed with gland 34 on a spring, it is inverted T-shaped outside lower cylinder adapter sleeve 35, spring is fixed with a buffer spring 36 between gland 34 and lower cylinder adapter sleeve 35, during cylinder 4 action, upper cylinder adapter sleeve 33 presses down, lower cylinder adapter sleeve 35 drived control bar 6 presses down, on buffer spring 36 pairs of springs, gland 34 produces certain resistance, the speed that control lever 6 is pressed down slows down, working stability is reliable.
Control lever 6 upper outside cover has a upper turnbarrel 12, synchronous pulley 14 is coaxially fixed on outside turnbarrel 12 upper end, upper turnbarrel 12 lower end outside is arranged with one and grips cover 43, grip between cover 43 and upper turnbarrel 12 and be fixed with upper and lower two rolling bearings, upper turnbarrel 12 is also fixed with a support sleeve 44 gripping the outside between cover 43 and synchronous pulley 14, support sleeve 44 lower end is supported on the inner ring of rolling bearing, upper end abuts the lower surface of synchronous pulley 14, grip cover 43 upper end to be fixedly connected with the lower surface of carrying bottle rotating disk 5 by bolt, synchronous pulley 14 is axially supported at the top gripping cover 43 by support sleeve 44.
Control lever 6 bottom cover has a lower turnbarrel 11, lower turnbarrel 11 upper end is fixedly connected with upper turnbarrel 12 by bolt, the sidewall of lower turnbarrel 11 axially offers two symmetrical slideways 10, slideway 10 Upper vertical, the radial outside that bottom is rotated down sleeve 11 bends.
With reference to Fig. 4 ~ 5, both sides, control lever 6 bottom are provided with symmetrical left jaw 7 and right jaw 8, left jaw 7 forms by the swing connecting portion on top and the clamping part of bottom with right jaw 8, swing connecting portion and clamping part removably connect, swing connecting portion upper end and be provided with a turning axle 9, left jaw 7 upper end is slidably arranged in the slideway 10 in left side by turning axle 9, right jaw 8 upper end is slidably arranged in the slideway 10 on right side by turning axle 9, swing connecting portion and be hinged on control lever 6 lower end by jointed shaft 21, clamping part lower end level, relative side offers the relative V-arrangement grasp opening of opening, match with the bottleneck of ampoule bottle 29, grasp opening is fastened on the bottleneck of ampoule bottle 29, in High Rotation Speed, prevent ampoule bottle 29 from dropping, work safety, reliably.
With reference to Fig. 6, synchronized tracking image acquisition mechanism, comprise central shaft 2, rotate the cylindrical shape revolution web member 45 be fixed on outside central shaft 2, be fixed on the top rotary table 46 of revolution web member 45 upper end and be fixed on the lower rotary table 47 of revolution web member 45 lower end, top rotary table 46 upper end is provided with side light source assembly 48 and backlight 49, the camera 50 relative with side light source assembly 48 or backlight 49 is fixed with outside lower rotary table 47, three cameras 50 are one group, three ampoule bottles 29 are taken pictures simultaneously, central shaft 2 bottom is arranged with a Direct driver electric rotating machine 51, Direct driver electric rotating machine 51 is connected revolution web member 45 lower end by directly driving interior axle 52 with tracking force transmission shaft 53.
With reference to Fig. 7, bottle outlet thumb wheel 3, pick bottle thumb wheel 24 and the circumference side of qualified bottle thumb wheel 27 and be evenly equipped with groove 38 for carrying ampoule bottle 29, bottle outlet thumb wheel 3, pick bottle thumb wheel 24 and be all coaxially fixed with rotating shaft 41 with the lower end of qualified bottle thumb wheel 27, outside rotating shaft 41, cover has axle sleeve 40, rotating shaft 41 lower end of bottle outlet thumb wheel 3 is respectively by gear and pick bottle thumb wheel 24, rotating shaft 41 lower end of qualified bottle thumb wheel 27 connects, by gears meshing synchronous axial system, make to pick bottle thumb wheel 24 by gear drive, qualified bottle thumb wheel 27 and bottle outlet thumb wheel 3 accurately transmission, guarantee that corresponding groove 38 position is accurate.
With reference to Fig. 8 ~ 9, bottle outlet thumb wheel 3 rotates and is fixed on axle sleeve 40 upper end, bottle outlet thumb wheel 3 inner radial offer with groove 38 one to one multiple vacuum inhale bottle pipeline 20, vacuum is inhaled bottle pipeline 20 radial outer end and is communicated with groove 38, the inner lower surface running through bottle outlet thumb wheel 3 straight down, a vacuum frictional disk 16 is fixed with outside axle sleeve 40 upper end, the upper surface of vacuum frictional disk 16 offers one and goes out bottle valve 23 and two defective bottle valves 25, go out bottle valve 23 be communicated with the side of vacuum frictional disk 16 respectively with defective bottle valve 25 and be communicated with external vacuum source, go out bottle valve 23 and be positioned at vacuum frictional disk 16 in year bottle rotating disk 5 side, defective bottle valve 25 is corresponding with picking bottle thumb wheel 24 respectively to be arranged, vacuum frictional disk 16 upper surface is pressed on the lower surface of bottle outlet thumb wheel 3, in bottle outlet thumb wheel 3 rotation process, vacuum frictional disk 16 is fixed, go out bottle valve 23, the radial inner end interval that defective bottle valve 25 and vacuum inhale bottle pipeline 20 is communicated with, the ampoule bottle 29 of correspondence is adsorbed onto in groove 38.
Axle sleeve 40 is circumferentially fixed with clip 19, two limited posts 18 are fixed with between clip 19 and vacuum frictional disk 16, limited post 18 upper end is located in vacuum frictional disk 16 top, lower end is located in clip 19, thus Horizontal limiting is carried out to vacuum frictional disk 16, prevent vacuum frictional disk 16 from rotating with bottle outlet thumb wheel 3.Be provided with an axis on the downside of vacuum frictional disk 16 and between axle sleeve 40 and be enclosed within Packing spring 17 outside axle sleeve 40, Packing spring 17 makes vacuum frictional disk 16 be pressed on the lower surface of bottle outlet thumb wheel 3 all the time, the vacuum adsorption force that preventing leaks gas causes weakens, reliable operation, vacuum frictional disk 16 is T-shaped, be convenient to fixing seal spring 17, structure is simple.
Pick that bottle thumb wheel 24 is same with qualified bottle thumb wheel 27 inside to be offered the vacuum corresponding with groove 38 and inhale bottle pipeline 20, and lower surface is fixed with vacuum frictional disk 16 equally, structure is identical with bottle outlet thumb wheel 3, does not repeat them here.
With reference to Figure 10, the vacuum frictional disk 16 picking bottle thumb wheel 24 is offered and corresponding with defective bottle valve 25 picks bottle valve 31, the vacuum frictional disk 16 of qualified bottle thumb wheel 27 offers qualified bottle valve 32 in bottle outlet thumb wheel 3 side, pick bottle thumb wheel 24 sense of rotation side to be provided with and to pick bottle stopper block 22, pick bottle thumb wheel 24 and pick between bottle stopper block 22 and be provided with defective bottle track 26, and pick bottle stopper block 22 arc to connect with bottle outlet thumb wheel 3, qualified ampoule bottle 29 is clamped in bottle outlet thumb wheel 3 and picks between bottle stopper block 22 and rotates, qualified bottle thumb wheel 27 sense of rotation side is provided with qualified bottle stopper block 30, qualified bottle track 28 is provided with between qualified bottle thumb wheel 27 and qualified bottle stopper block 30.
Go out bottle valve 23, defective bottle valve 25, pick all curved round end elongated hole of opening of bottle valve 31 and qualified bottle valve 32, the length wherein going out bottle valve 23 is two times that two vacuum inhale bottle pipeline 20 distance, adsorb the ampoule bottle 29 that three are carried out self-contained bottle rotating disk 5 simultaneously, effectively increase work efficiency, what bottle outlet thumb wheel 3 periphery gone out between bottle valve 23 and defective bottle valve 25 was provided with an arc holds up bottle track 39, go out bottle valve 23 to open, bottle outlet thumb wheel 3 proceeds to and holds up bottle track 39 after year bottle rotating disk 5 reception three ampoule bottles 29, by holding up bottle track 39 holding ampoule bottle 29, until turn to defective bottle valve 25.
The course of work and principle of work as follows: with reference to Figure 11, bottle inlet thumb wheel 1 year bottle to carry bottle rotating disk 5 place, cylinder 4 action drives control lever 6 moves down, left jaw 7 is driven to move down with right jaw 8, when turning axle 9 slides into the lower ends bent portion of slideway 10, turning axle 9 is forced to swing laterally, left jaw 7 upper end is swung left, right jaw 8 upper end swings to the right, because be hinged on control lever 6 lower end in the middle part of left jaw 7 and right jaw 8, so left jaw 7 lower end can swing to the right, right jaw 8 lower end swings left, thus make grasp opening be fastened on the bottleneck of ampoule bottle 29, complete the pickup to ampoule bottle 29, follow a year bottle rotating disk 5 to rotate around central shaft 2, rotating servo motor 13 drives three groups of synchronous pulleys 14 to rotate by Timing Belt 15 simultaneously, synchronous pulley 14 drives lower turnbarrel 11 to rotate by upper turnbarrel 12, lower turnbarrel 11 drives left jaw 7 to rotate with right jaw 8 by slideway 10 and turning axle 9, thus make ampoule bottle 29 produce rotation, then synchronized tracking image acquisition mechanism to be taken pictures detection to three groups of ampoule bottles 29.
Carry bottle rotating disk 5 to carry ampoule bottle 29 and rotate between camera 50 and side light source assembly 48, Direct driver electric rotating machine 51 drives revolution web member 45 main story or reversion, thus rapid revolution is taken pictures to next group ampoule bottle 29 after driving camera 50 to take pictures to one group of ampoule bottle 29, lamp inspection machine control system comparison film carries out analyzing and marks each ampoule bottle 29 is qualified bottle or defective bottle, completes image acquisition.
Carry bottle rotating disk 5 and turn to bottle outlet thumb wheel 3 side, cylinder 4 drives control lever 6 to rise, left jaw 7 unclamps ampoule bottle 29 with right jaw 8, go out bottle valve 23 to vacuumize simultaneously, in bottle outlet thumb wheel 3 rotation process with go out three vacuum that bottle valve 23 is communicated with and inhale bottle pipeline 20 and become negative pressure, thus be adsorbed on carrying three ampoule bottles 29 corresponding on bottle rotating disk 5 in groove 38, complete ampoule bottle 29 from carrying the transfer of bottle rotating disk 5 to bottle outlet thumb wheel 3.
After bottle outlet thumb wheel 3 is rotated further, ampoule bottle 29 is clamped in hold up in bottle track 39 and rotates, go out bottle valve 23 to inhale bottle pipeline 20 with three vacuum that next is organized and be communicated with, when ampoule bottle 29 turns to and picks bottle thumb wheel 24 place, according to the quality of the ampoule bottle 29 of system log (SYSLOG), whether select ampoule bottle 29 to proceed to picks in bottle thumb wheel 24, when needs shift, defective bottle valve 25 is closed, pick bottle valve 31 to open, being adsorbed onto by ampoule bottle 29 picks in the groove 38 of bottle thumb wheel 24, then sends in corresponding disposable box (not shown in FIG.) by ampoule bottle 29 by defective bottle track 26; If ampoule bottle 29 is qualified bottle, then defective bottle valve 25 1 direct-open, pick bottle valve 31 and be in closed condition, ampoule bottle 29 is clamped in pick in bottle stopper block 22 and turns to qualified bottle thumb wheel 27, the vacuum frictional disk 16 of bottle outlet thumb wheel 3 does not offer vacuum valve herein, and qualified bottle valve 32 is opened, and is adsorbed onto by ampoule bottle 29 in the groove 38 in qualified bottle thumb wheel 27, and entered in corresponding disposable box by qualified bottle track 28, complete the categorised collection to ampoule bottle 29.
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (10)
1. an automatic lamp-checking machine, comprise central shaft (2), carry bottle rotating disk (5), synchronized tracking image acquisition mechanism, bottle inlet thumb wheel (1), bottle outlet thumb wheel (3) and sorting mechanism, carrying bottle rotating disk (5) is fixed on central shaft (2), synchronized tracking image acquisition mechanism coaxially arranges with a year bottle rotating disk (5) and carries out image acquisition to ampoule bottle (29), bottle inlet thumb wheel (1) rotates the side, bottle inlet position being arranged on and carrying bottle rotating disk (5), bottle outlet thumb wheel (3) rotates the side, bottle outlet position being arranged on and carrying bottle rotating disk (5), sorting mechanism is connected to the side, bottle outlet position of bottle outlet thumb wheel (3), it is characterized in that: described year bottle rotating disk (5) be circumferentially vertically evenly provided with multiple control lever (6), control lever (6) lower end is hinged with left jaw (7) and right jaw (8), left jaw (7) and right jaw (8) upper end are connected with guiding mechanism, guiding mechanism and control lever (6) slide fixing, control lever (6) upper end is connected with lift drive mechanism, control lever (6) lifting makes left jaw (7) and right jaw (8) swing along guiding mechanism, left jaw (7) and right jaw (8) pick and place ampoule bottle (29).
2. automatic lamp-checking machine according to claim 1, it is characterized in that: described guiding mechanism is for being enclosed within the lower turnbarrel (11) in control lever (6) outside, lower turnbarrel (11) sidewall axially offers two symmetrical slideways (10), left jaw (7) and right jaw (8) upper end are slidably arranged in slideway (10) respectively by turning axle (9), slideway (10) Upper vertical, bottom bends to radial outside, and lower turnbarrel (11) upper end is connected with rotary drive mechanism.
3. automatic lamp-checking machine according to claim 2, it is characterized in that: described rotary drive mechanism comprises turnbarrel (12), synchronous pulley (14), Timing Belt (15) and rotating servo motor (13), upper turnbarrel (12) is enclosed within control lever (6) top and is fixedly connected with lower turnbarrel (11) upper end, synchronous pulley (14) is fixed on turnbarrel (12) upper end, and be connected with rotating servo motor (13) by Timing Belt (15), Timing Belt (15) connects three groups of synchronous pulleys (14) simultaneously.
4. automatic lamp-checking machine according to claim 1, it is characterized in that: described lift drive mechanism comprises power installing plate (37), cylinder (4), upper cylinder adapter sleeve (33), gland (34) on spring, lower cylinder adapter sleeve (35) and buffer spring (36), power installing plate (37) is coaxially fixed on and carries bottle rotating disk (5) top, cylinder (4) is fixed on power installing plate (37) straight down, the piston rod of cylinder (4) is fixedly connected with upper cylinder adapter sleeve (33), on spring, gland (34) is fixed on upper cylinder adapter sleeve (33) upper end, upper cylinder adapter sleeve (33) bottom is slidably arranged in lower cylinder adapter sleeve (35), buffer spring (36) is vertically arranged between gland on spring (34) and lower cylinder adapter sleeve (35), control lever (6) upper end is rotated and is fixed on inside, lower cylinder adapter sleeve (35) lower end.
5. automatic lamp-checking machine according to claim 1, it is characterized in that: described sorting mechanism comprises and picks a bottle thumb wheel (24) and qualified bottle thumb wheel (27), bottle outlet thumb wheel (3), the circumference side of picking a bottle thumb wheel (24) and qualified bottle thumb wheel (27) is evenly equipped with the groove (38) for carrying ampoule bottle (29), bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) to offer with the inner radial of qualified bottle thumb wheel (27) vacuum be communicated with respectively with each groove (38) and inhale bottle pipeline (20), Open Side Down for the radial inner end of vacuum suction bottle pipeline (20), bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) and be provided with the downside of qualified bottle thumb wheel (27) the vacuum distributor gear be communicated with external vacuum source.
6. automatic lamp-checking machine according to claim 5, it is characterized in that: described vacuum distributor gear comprises and is separately fixed at bottle outlet thumb wheel (3), pick the vacuum frictional disk (16) of a bottle thumb wheel (24) and qualified bottle thumb wheel (27) lower surface, defective bottle valve (25) is offered picking a bottle thumb wheel (24) side in vacuum frictional disk (16) upper surface of bottle outlet thumb wheel (3), vacuum frictional disk (16) the upper surface correspondence of picking a bottle thumb wheel (24) offers picks bottle valve (31), vacuum frictional disk (16) upper surface of qualified bottle thumb wheel (27) offers qualified bottle valve (32) in bottle outlet thumb wheel (3) side, vacuum frictional disk (16) upper surface and bottle outlet thumb wheel (3), pick a bottle thumb wheel (24) and qualified bottle thumb wheel (27) lower surface close contact.
7. automatic lamp-checking machine according to claim 6, it is characterized in that: the vacuum frictional disk (16) of described bottle outlet thumb wheel (3) also offers one in the upper surface of carrying bottle rotating disk (5) side and goes out bottle valve (23), what bottle outlet thumb wheel (3) periphery gone out between bottle valve (23) and defective bottle valve (25) was provided with an arc holds up a bottle track (39).
8. automatic lamp-checking machine according to claim 7, it is characterized in that: described in go out the curved round end elongated hole of opening of bottle valve (23), length is two times that two vacuum inhale bottle pipeline (20) distance, adsorbs the ampoule bottle (29) that three are carried out self-contained bottle rotating disk (5) simultaneously.
9. automatic lamp-checking machine according to claim 5, it is characterized in that: described in pick a bottle thumb wheel (24) and qualified bottle thumb wheel (27) tangent with bottle outlet thumb wheel (3) respectively, wherein pick a bottle thumb wheel (24) and have two, pick a bottle thumb wheel (24) sense of rotation side to be provided with and to pick bottle stopper block (22), pick a bottle thumb wheel (24) and pick between bottle stopper block (22) and be provided with defective bottle track (26), qualified bottle thumb wheel (27) has one, qualified bottle thumb wheel (27) sense of rotation side is provided with qualified bottle stopper block (30), qualified bottle track (28) is provided with between qualified bottle thumb wheel (27) and qualified bottle stopper block (30).
10. automatic lamp-checking machine according to claim 5, it is characterized in that: described in pick a bottle thumb wheel (24), qualified bottle thumb wheel (27) respectively by gears meshing and bottle outlet thumb wheel (3) synchronous axial system, bottle outlet thumb wheel (3), bottle inlet thumb wheel (1) are respectively by gears meshing and central shaft (2) synchronous axial system.
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| CN103994180B (en) * | 2014-05-21 | 2017-05-24 | 成都泓睿科技有限责任公司 | Rotary table driving device for tracking and checking mechanism of light examining machine |
| CN104655651A (en) * | 2015-02-16 | 2015-05-27 | 无锡力优医药自动化技术有限公司 | Drug detecting turntable assembly |
| CN108607813B (en) * | 2018-04-03 | 2021-11-16 | 南京瑞贻电子科技有限公司 | Intelligent sorting device capable of effectively improving work efficiency of express industry |
| CN110773456A (en) * | 2019-11-29 | 2020-02-11 | 余姚市华辰机械有限公司 | Piston pin appearance detection machine and detection system thereof |
| CN112775019B (en) * | 2020-12-28 | 2022-08-12 | 广东拓斯达科技股份有限公司 | Size detection mechanism and detection equipment |
| CN115041417A (en) * | 2021-03-09 | 2022-09-13 | 广州市洁科不锈钢设备有限公司 | Bottle blank CCD defect detection method |
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