CN207900837U - A kind of automatic processing system - Google Patents
A kind of automatic processing system Download PDFInfo
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- CN207900837U CN207900837U CN201820021698.9U CN201820021698U CN207900837U CN 207900837 U CN207900837 U CN 207900837U CN 201820021698 U CN201820021698 U CN 201820021698U CN 207900837 U CN207900837 U CN 207900837U
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- fairing
- processing system
- robot
- automatic processing
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Abstract
The utility model discloses a kind of automatic processing system, including the double-deck fairing, robot, carrier disk and lifting gear, the lifting gear is arranged in the end of the double-deck fairing, and the robot is arranged in the side of the double-deck fairing；The bilayer fairing includes upper layer fairing and lower layer's fairing, and the carrier disk is arranged on the upper layer fairing and lower layer's fairing, and is circulated between the upper layer fairing and lower layer's fairing under the action of the lifting gear.The utility model can reduce manpower, reduce working strength, improve working environment, and a people can operate several production lines simultaneously；The double-deck fairing of setting realizes recycling for carrier, reduces the demand of carrier, has saved production cost.
Description
Technical field
The utility model is related to produce and process technical field, more particularly to it is a kind of can intelligent, automation processing system
System.
Background technology
With the metallization of 3C structural members, CNC processing, be molded it is encapsulated etc. can some subtle burrs are formed on product, it is right
The exigent 3C structural members of apparent mass make a big impact, and existing deburring technique then exist then it is many not
Foot.
Present processing deburring is divided into artificial deburring and mechanical epilation thorn；
1. artificial deburring, commonly used is exactly the deburrings such as brush or file, and it is big that there are working (finishing) areas, is easy to miss
Injured labour product face, and processing quality is unstable, working strength and environment are undesirable；
2. magnetic grinding deburring is using the draw point polishing product vibrated in suspension, product is comprehensive to be polished, magnetic
Power grinding is easy the presence of processing dead angle, and the product after polishing needs to dry, overall long processing time；
Dry ice deburring is then that dry ice is blowed to burr, rapid to freeze break wool thorn, then sprays fine particles, destroys embrittlement
Burr, and burr will not be adhered on product under gas effect；
3. artificial dry ice deburring, then have that processing efficiency is low, the unstable influence of processing quality；
4. and existing dry ice deburring system (wire body), then there is product picks and places, and carrier flowing has some setbacks cunning, also deposits artificial
The problems such as multi-step.
The disclosure of background above technology contents is only used for design and the technical solution that auxiliary understands the utility model, not
The prior art for necessarily belonging to present patent application, no tangible proof show the above present patent application the applying date
In the case of having disclosed, above-mentioned background technology should not be taken to the novelty and creativeness of evaluation the application.
Utility model content
The utility model aim is to propose a kind of automatic processing system, above-mentioned of the existing technology automatic to solve
The low technical problem of change degree.
For this purpose, the utility model proposes a kind of automatic processing system, including the double-deck fairing, robot, carrier disk and
Lifting gear, the lifting gear are arranged in the end of the double-deck fairing, and the robot setting is in the double-deck streamline
The side of body；The bilayer fairing includes upper layer fairing and lower layer's fairing, and the carrier disk is arranged in the upper stream
In wire body and lower layer's fairing, and followed between the upper layer fairing and lower layer's fairing under the action of the lifting gear
Circulation is dynamic.
Preferably, including automatic loading and unloading device, the automatic loading and unloading device include feeding group and blanking group；The machine
Device people includes the loading and unloading robot for automatic loading/unloading.
Preferably, the feeding group includes discharging unit and secondary positioning unit, and the secondary positioning unit is used for raw material
Be accurately positioned.
Preferably, the secondary positioning unit includes locating piece and compact heap, by the fixed locating piece and
The compact heap of movable compression realizes secondary positioning.
Preferably, the robot is equipped with vision inspection apparatus, the processing quality for detecting the upper layer fairing.
Preferably, single corresponding to jacking unit and limit is provided at the position of the robot on the upper layer fairing
Member, the jacking unit are jacked up for product by the carrier disk or thereon to be detached from the upper layer fairing；The limit
Unit is used to limit the position that the carrier disk or product thereon jack up.
Preferably, the automatic processing system further includes dry-ice machine, and the robot is provided with dry ice rifle, for institute
The injection that the raw material on carrier disk carries out dry ice powder is stated, flash removed is removed.
Preferably, the robot includes the deburring robot of at least more than one, is used for separate deburring
Operation
Preferably, the double-deck fairing is spliced, including at least two moveable double-deck wire body units.
Preferably, the double-deck fairing is integral type.
The advantageous effect that the utility model is compared with the prior art includes：The utility model proposes a kind of automation processing
System can reduce manpower, reduce working strength, improve working environment, and a people can operate several production lines simultaneously；
The double-deck fairing of setting realizes recycling for carrier, reduces the demand of carrier, has saved production cost.
Description of the drawings
Fig. 1 is the automatic processing system schematic diagram of specific embodiment of the present invention.
Fig. 2 is the automatic loading and unloading device schematic diagram of specific embodiment of the present invention.
Fig. 3 is the secondary positioning unit schematic diagram of specific embodiment of the present invention.
Fig. 4 is the double-deck fairing schematic diagram of specific embodiment of the present invention.
Fig. 5 is the schematic diagram of carrier disk on the fairing of specific embodiment of the present invention.
Fig. 6 is the schematic diagram that unit and position-limiting unit are jacked on the fairing of specific embodiment of the present invention.
Fig. 7 is the jacking cell schematics of specific embodiment of the present invention.
Fig. 8 is the position-limiting unit schematic diagram of specific embodiment of the present invention.
Fig. 9 is homework department's schematic diagram of the loading and unloading robot of specific embodiment of the present invention.
Figure 10 is the dry ice rifle schematic diagram of specific embodiment of the present invention.
Figure 11 is the cover body schematic diagram of specific embodiment of the present invention.
Specific implementation mode
With reference to embodiment and compares attached drawing the utility model is described in further detail.It should be emphasized that
It is that following the description is only exemplary, rather than in order to limit the scope of the utility model and its application.
With reference to the following drawings, non-limiting and nonexcludability embodiment will be described, wherein identical reference numeral indicates
Identical component, unless in addition spy's explanation.
As shown in Figure 1, showing a kind of automatic processing system, which, which should understand that become, realizes work
The system that industry automated production is made, the system of processing especially suitable for fairing；It includes the double-deck fairing 1, robot
2, carrier disk 3 and lifting gear 4.Lifting gear 4 is separately positioned on the left and right end portions of the double-deck fairing 1, and robot 2 is arranged double
The side of laminar flow wire body 1；The double-deck fairing 1 includes upper layer fairing 11 and lower layer's fairing 12, and carrier disk 3 is arranged in upper stream
In wire body 11 and lower layer's fairing 12, and under the action of lifting gear 4 between upper layer fairing 11 and lower layer's fairing 12
It circulates.Automatic processing system loading and unloading can use artificial loading and unloading, but also may be used according to actual demand at this stage
To make machine (people) hand into according to demand, the supplied materials of process and lower process feeding in connection；Therefore the present embodiment further includes automatic
Handling equipment 5, automatic loading and unloading device 5 include feeding group 51 and blanking group 52；Robot 2 includes for automatic loading/unloading
Loading and unloading robot 21.
The present embodiment is in order to keep product orientation accurate, as shown in Fig. 2, feeding group 51 includes discharging unit 511 and secondary
Positioning unit 512, secondary positioning unit 512 are accurately positioned for raw material；By the setting of secondary positioning unit 512, upper
Then there are one secondary positioning for material group 51, need not be manually by product orientation on carrier.
As shown in figure 3, secondary positioning unit 512 includes locating piece 503 and compact heap, pass through fixed locating piece
503 and the compact heap of movable compression realize that secondary positioning, compact heap can be adjusted according to the specification type of processed product
Save the size gap of both direction, first compact heap 501 in direction one and the compact heap 502 in direction two；Locating piece 503 and compression
There are the angles C on block, is easy to product and places guiding.
As shown in figure 4, for the structural representation of the double-deck fairing 1, upper layer fairing 11 and lower layer's fairing 12 include two
A guide rail 102,103, for carrying carrier disk 3, guide rail 102 is belt guide rail, and guide rail 103 is spherical guide, and 102 by motor
101 drivings, provide the power of forward movement.As shown in figure 4, the double-deck fairing 1 of the present embodiment is to be spliced, in bottom
It is provided with idler wheel, the double-deck fairing 1 of an automatic processing system may include multiple double-deck wire body lists as shown in Figure 4
Member；Spliced fairing can carry out flexible configuration according to processing workshop, customize stronger；But the double-deck wire body unit needs
There are individual driving, cost can be higher, one can also be taken in some alternative embodiments of the present embodiment based on this
The double-deck fairing 1 of formula, to reduce the quantity of driving, it is only necessary to from beginning to end, wherein one end is set for the double-deck fairing 1 of integral type
Driving is set, cost can be reduced.
As shown in Figures 4 and 5, the schematic diagram conveyed on fairing for carrier disk 3, it is predetermined in order to enable carrier to reach
Stop motion when position can be stopped by the way that stop cylinder 104 is arranged.
As shown in fig. 6, in precalculated position, i.e., robot 2 needs the position being processed, to be provided on upper layer fairing 11
Unit 61 and position-limiting unit 62 are jacked, jacking unit 61 is jacked up for product 7 by carrier disk 3 or thereon to be detached from upper layer streamline
Body 11；Position-limiting unit 62 is used to limit the position that carrier disk 3 or product 7 thereon jack up.
As shown in fig. 7, for the structural representation of jacking unit 61, including fixed plate 602, jacking cylinder 603, jacking is supported to lead
To plate 604, pallet 605, pallet 605 is fixed on jacking guide plate 604, and support fixed plate 602 is for fixing jacking cylinder
603, the connection jacking guide plate 604 of jacking cylinder 603；Product 7 is placed on pallet 605, it when necessary, can be on pallet 605
Sucker is set, and to fix product, there are two the settings of pallet 605, can disposably process two products 7.
As shown in figure 8, for the signal of position-limiting unit 62, including gag lever post 607, supporting rod 606, connection cross bar 608 and limit
Position item 609, gag lever post 607 are arranged between connecting cross bar 608, and connection cross bar is fixed on by supporting rod 606 on fairing, is limited
Bar 607 lower section in position is additionally provided with positive stop strip 609, which is plastic cement material, to prevent from weighing product wounded.
Robot 2 described in the present embodiment can be machine (people) hand or manipulator, such as six-shaft industrial robot, can
It installs different homework department, such as dry ice rifle, sucker additional according to demand, realizes different operational requirements.Robot 2 on fairing
Quantity can according to different demands be arranged it is multiple.
Present embodiment illustrates a kind of automatic processing systems applied to dry ice deburring, as shown in Figure 1, further including doing
Ice maker 8, robot 2 are provided with dry ice rifle, for carrying out injection dry ice powder deburring to the raw material on carrier disk 3.Robot 2
Include the deburring robot of at least more than one, two, respectively deburring robot 22 and deburring machine are shown in figure
Device people 23 completes separate deburring operation.
As shown in figure 9, homework department's signal of loading and unloading robot 21, setting and connector 201 and sucker 202, connector
201 for connecting robot or manipulator, and sucker 202 is for capturing product.
As shown in Figure 10, it is the dry ice rifle 203 of deburring robot 22 and deburring robot 23, by pressing from both sides rifle component
204 connect dry ice rifle 203 with deburring robot 22 and deburring robot 23.
As shown in figure 11, cover body 9 can be arranged in the automatic processing system of the present embodiment.
21 right side of loading and unloading robot is equipped with vision inspection apparatus (not shown), for detecting upper layer fairing 11
Processing quality realizes that detection, secondary deburring synchronize；When detection deburring is not up to standard, it can inform that material unit is not right up and down
Material on this carrier is unloaded, and is continued cycling through, again deburring.
The course of work of this automatic processing system is told about with dry ice deburring：
1. processing material is deposited in feeding group 51；
2. loading and unloading robot 21 picks up labor and materials to be added, and will by the vacuum cup of homework department from discharging unit 511
It is placed positions on secondary positioning unit 512, the carrier disk 3 being then again put in the product after positioning on upper layer fairing 11
On；
3. signal is sent out, carrier disk 3 flows, and when reaching precalculated position, stop cylinder ejection limit, carrier disk 3 stops；
4. the jacking unit 61 being placed between the double-deck fairing 1 rises, holds up product and rise to position-limiting unit 62, it is single with limit
Member 62 is fixed product, and (this is simple in structure, at low cost, practical；Vacuum cap type structure of high cost can also be changed below
Product is sucked)；
5. and then deburring robot operation, a First robot removal part, another robot remove remainder
Divide (or independently completing the product being each responsible for, the automatically controlled completion of this logic)；
6. after the completion of robot respectively operation, jacking unit 61 playbacks, and product drops back into carrier disk 3；
7. the carrier disk 3 equipped with product flow to 4 top of lifting gear of one end, the action of lifting gear 4 is fallen into place simultaneously
Start belt and carrier disk is fed again into lower layer's fairing 12, carrier is moved in lower layer's fairing 12；
8. carrier disk 3 reaches another lifting gear 4, lifting gear 4 rises, and loading and unloading robot 21 is by the good material of operation
Crawl is put in blanking group 52, and then carrier disk 3 again moves on upper layer fairing 11 and is blocked cylinder blocking and stops；
9. loading and unloading robot 21 picks up the product of secondary positioning, it is placed on 3 disk of hole carrier on upper layer fairing 11；
10. repeat step 1. -9..
This system loading and unloading full automation, and the positioning processing of product is accurate；The assembly line that levels are constituted, with lifting
Machine together forms the recycling of carrier disk, reduces the usage quantity of carrier, reduces processing cost；It also can be according to product
Use different carriers instead, and without replacing pipeline organization, it is flexible strong；Modular assembly line facilitates lengthening to shorten；Totally enclosed type
Operation, job safety do not influence peripheral environment.
Relative to traditional and similar technique, have the following advantages：
1, the automatic of feeding is realized to be turned into and the full-automation of deburring；
2, reduce manpower, reduce working strength, improve working environment, a people can operate several productions simultaneously
Line；
3, dry ice deburring, effect is good, stable quality, and to product without accidental injury, overall processing efficiency is higher, the burr of removal
It is small to product adhesion；
4, there are one secondary positioning, and product orientation is accurate, facilitates deburring, need not be manually by product orientation in carrier
On；
5, recycling for carrier disk is realized, reduces the demand of carrier, has saved production cost；
6, vision-based detection can be installed additional on 1 the right of loading and unloading robot, realizes that detection, secondary deburring synchronize, reduce anti-
Between seasonable, processing efficiency is improved；
It would be recognized by those skilled in the art that it is possible to make numerous accommodations to above description, so embodiment and attached
Figure is intended merely to describe one or more particular implementations.
Although having been described and describing the example embodiment for being counted as the utility model, those skilled in the art will be bright
In vain, it can be variously modified and is replaced, without departing from the spirit of the utility model.It is repaiied furthermore it is possible to make many
Change so that specific condition to be fitted to the religious doctrine of the utility model, without departing from the utility model central concept described here.
So the utility model is not only restricted to specific embodiment disclosed here, but the utility model may further include belonging to this practicality
All embodiments and its equivalent of novel range.
Claims (10)
1. a kind of automatic processing system, it is characterised in that：Including the double-deck fairing, robot, carrier disk and lifting gear, institute
It states lifting gear to be arranged in the end of the double-deck fairing, the robot is arranged in the side of the double-deck fairing；Institute
It includes upper layer fairing and lower layer's fairing to state the double-deck fairing, and the carrier disk is arranged in the upper layer fairing and underflow
In wire body, and circulated between the upper layer fairing and lower layer's fairing under the action of the lifting gear.
2. automatic processing system as described in claim 1, it is characterised in that：It is described automatic including automatic loading and unloading device
Handling equipment includes feeding group and blanking group；The robot includes the loading and unloading robot for automatic loading/unloading.
3. automatic processing system as claimed in claim 2, it is characterised in that：The feeding group includes discharging unit and secondary
Positioning unit, the secondary positioning unit are accurately positioned for raw material.
4. automatic processing system as claimed in claim 3, it is characterised in that：The secondary positioning unit include locating piece and
Compact heap realizes secondary positioning by the fixed locating piece and the compact heap of movable compression.
5. automatic processing system as described in claim 1, it is characterised in that：The robot is equipped with vision inspection apparatus,
Processing quality for detecting the upper layer fairing.
6. automatic processing system as described in claim 1, it is characterised in that：Described in corresponding on the upper layer fairing certainly
Jacking unit and position-limiting unit are provided at the position of dynamicization equipment, the jacking unit is used for by the carrier disk or thereon
Product is jacked up to be detached from the upper layer fairing；The position-limiting unit is used to limit the carrier disk or product thereon jacks up
Position.
7. automatic processing system as described in claim 1, it is characterised in that：The automatic processing system further includes dry ice
Machine；The automation equipment is provided with dry ice rifle, the injection for carrying out dry ice powder to the raw material on the carrier disk, removal
Burr.
8. automatic processing system as claimed in claim 7, it is characterised in that：The robot includes at least more than one
Deburring robot is used for separate deburring operation.
9. automatic processing system as described in claim 1, it is characterised in that：The bilayer fairing is spliced, including
At least two moveable double-deck wire body units.
10. automatic processing system as described in claim 1, it is characterised in that：The bilayer fairing is integral type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820021698.9U CN207900837U (en) | 2018-01-04 | 2018-01-04 | A kind of automatic processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820021698.9U CN207900837U (en) | 2018-01-04 | 2018-01-04 | A kind of automatic processing system |
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| Publication Number | Publication Date |
|---|---|
| CN207900837U true CN207900837U (en) | 2018-09-25 |
Family
ID=63566856
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820021698.9U Active CN207900837U (en) | 2018-01-04 | 2018-01-04 | A kind of automatic processing system |
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| CN (1) | CN207900837U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026874A (en) * | 2019-05-28 | 2019-07-19 | 唐山贺祥机电股份有限公司 | A kind of sanitary ceramic body intelligence Regrinding System |
| CN110877293A (en) * | 2019-12-16 | 2020-03-13 | 东莞领丰电子有限公司 | Automatic dry ice burring equipment in duplex position |
| CN111674671A (en) * | 2020-05-28 | 2020-09-18 | 昆山中立德智能科技有限公司 | Line is covered in subsides of cell-phone backplate |
| CN115740630A (en) * | 2022-11-22 | 2023-03-07 | 惠州市华阳精机有限公司 | High-end full-automatic robot machining equipment |
-
2018
- 2018-01-04 CN CN201820021698.9U patent/CN207900837U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026874A (en) * | 2019-05-28 | 2019-07-19 | 唐山贺祥机电股份有限公司 | A kind of sanitary ceramic body intelligence Regrinding System |
| CN110877293A (en) * | 2019-12-16 | 2020-03-13 | 东莞领丰电子有限公司 | Automatic dry ice burring equipment in duplex position |
| CN111674671A (en) * | 2020-05-28 | 2020-09-18 | 昆山中立德智能科技有限公司 | Line is covered in subsides of cell-phone backplate |
| CN115740630A (en) * | 2022-11-22 | 2023-03-07 | 惠州市华阳精机有限公司 | High-end full-automatic robot machining equipment |
| CN115740630B (en) * | 2022-11-22 | 2024-05-17 | 惠州市华阳精机有限公司 | High-end full-automatic robot processing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200811 Address after: 518000 complete set of Building 2, No.152 Nanpu Road, Huangpu Community, Xinqiao street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen Chuangshi Automation Technology Co., Ltd Address before: 523129 No. 103, executive building, 2 Wei Feng Road, Niu Shan Wai Industrial Park, Dongcheng Street, Dongguan, Guangdong. Co-patentee before: GUANGDONG JANUS INTELLIGENT GROUP Corp.,Ltd. Patentee before: DONGGUAN ZHONGCHUANG INTELLIGENT MANUFACTURING SYSTEMS Co.,Ltd. |
|
| TR01 | Transfer of patent right |