CN207840685U - A kind of motor shaft machining production line - Google Patents
A kind of motor shaft machining production line Download PDFInfo
- Publication number
- CN207840685U CN207840685U CN201820235404.2U CN201820235404U CN207840685U CN 207840685 U CN207840685 U CN 207840685U CN 201820235404 U CN201820235404 U CN 201820235404U CN 207840685 U CN207840685 U CN 207840685U
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- Prior art keywords
- motor
- lathe
- lead screw
- tool
- motor shaft
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Abstract
The utility model discloses a kind of motor shaft machining production lines, including motor shaft lathe for machining, truss manipulator and chip removal system, motor shaft lathe for machining includes the opposite roughing lathe set up of even number and the opposite complex milling machine tool set up of even number, and truss manipulator includes robot track, robot track holder, multiple mobile manipulators and multiple holders.The utility model is simple and compact for structure, is easy for installation and maintenance, easy to process and applicable a variety of processing environments.
Description
Technical field
The utility model is related to electric machine part processing unit (plant) fields, more particularly, to a kind of motor shaft machining production line.
Background technology
As an important component of motor, rotor carries the key player of motor output torque, and rotor adds
The processing of work especially motor shaft needs to complete by multiple working procedure, in fairly large processing, processes motor
The production line of axis is typically more complicated, and is generally processed using the lathe process or substep with power cutter tower device, whole
A process step is various, and equipment cost is larger, especially the lathe with power cutter tower device, complicated, dimension
Shield is inconvenient, and overall cost is higher, is not suitable for the processing occasion of scale is smaller, and therefore, current market needs relevant solution
Technical solution solves above-mentioned technical problem.
Utility model content
The purpose of this utility model is to provide a kind of motor shaft easy to process, simple in structure and being applicable in a variety of processing environments
Machining production line.
To achieve the goals above, the technical solution adopted in the utility model is:
A kind of motor shaft machining production line, including motor shaft lathe for machining, truss manipulator and chip removal system；Motor shaft adds
Work lathe includes the opposite roughing lathe set up of even number and the opposite complex milling machine tool set up of even number；
Roughing lathe includes engine base, motor shaft device for clamping and rotating and turning tool component, and upper part of the frame is equipped with inclined-plane, motor
Spindle clamping unit and turning tool component are arranged on inclined-plane and turning tool component is located on the upside of motor spindle clamping unit, motor shaft clamping
Device includes fixed footstock and tailstock, and fixed footstock is fixed on the inclined-plane of engine base, is set on the inclined-plane of tailstock lower end connection engine base
The tailstock guide set, fixed footstock is interior to be equipped with electric rotating machine and stationary center, and electric rotating machine is equipped with encoder, stationary center one
End connection electric rotating machine, be equipped in tailstock mobile top and hydraulic cylinder either the mobile top one end connection liquid cylinder pressure of cylinder or
Cylinder is additionally provided with tailstock latch segment between tailstock and tailstock guide, movement is top to be located along the same line with stationary center axis,
Turning tool component includes transverse shifting lead screw, transverse shifting guide rail, lathe tool fixed plate, lathe tool movement lead screw and tool holder, is laterally moved
Dynamic lead screw and lathe tool movement lead screw one end are respectively connected on stroke motor and stroke motor and are equipped with encoder, wherein transverse shifting
Guide rail and transverse shifting lead screw extend and are mutually parallel along the slope level of engine base, and lathe tool movement lead screw setting is fixed in lathe tool
It is on the upside of plate and vertical with transverse shifting lead screw, it is equipped with vertically movable guide rail in lathe tool movement lead screw both sides, tool holder connects vehicle
Knife moves lead screw and corresponding vertically movable guide rail, and transverse shifting guide rail and transverse shifting silk are connected on the downside of lathe tool fixed plate
Bar；
Complex milling machine tool includes engine base, motor shaft device for clamping and rotating, turning tool component and milling cutter device, engine base, motor
The structure and position relationship of axis device for clamping and rotating and turning tool component are identical as roughing lathe, and milling cutter device includes that milling cutter moves
The both sides of dynamic lead screw and carriage arbor, milling cutter movement lead screw are arranged in parallel with vertically movable guide rail, and milling cutter moves lead screw and is arranged in vehicle
In knife fixed plate and parallel with lathe tool movement lead screw, carriage arbor connects milling cutter movement lead screw and corresponding vertically movable guide rail, milling
Knife moves lead screw one end equipped with stroke motor and stroke motor is equipped with encoder；
Truss manipulator includes robot track, robot track holder, multiple mobile manipulators and multiple holders, holder
It is vertically arranged along straight line, robot track support level is arranged in pedestal upper end, and robot track is along robot track
Pedestal upper end face is horizontally disposed and side is equipped with horizontal-extending walking rack, and mobile manipulator includes moving trolley, transverse arm, vertical arm
With three mobile motors, moving trolley is arranged on robot track, and one of mobile motor setting is in moving trolley side and leads to
Gear connection walking rack is crossed, transverse arm setting is in the moving trolley other side and is horizontally disposed with, and transverse arm is equipped with sideslip slot, tooth band and one
A mobile motor, for the mobile motor by gear tooth connection band, vertical arm is equipped with perpendicular sliding rail, slide plate, rack and pneumatic gripping device, tooth
Item is vertically arranged in vertical arm, and pneumatic gripping device is arranged on vertical arm lower end, slide plate side and is equipped with sideslip rail and gear, and the other side is set
There is perpendicular sliding slot, the gear tooth connection band, vertical arm passes through sideslip rail and connect cross by erecting the perpendicular sliding slot on sliding rail connection slide plate, slide plate
Sliding slot is set on slide plate there are one mobile motor, which passes through gear and connect rack in vertical arm, roughing lathe and vehicle
Milling compounding machine bed is arranged on truss manipulator side where vertical arm；Chip removal system includes multiple Z-shaped Scrap-removing machines and multiple hoppers,
Z-shaped Scrap-removing machine is that Z-shaped conveyer belt is constituted by Z-shaped shell and extension shape, and hopper is located at Z-shaped Scrap-removing machine one end；Z-shaped chip removal
Machine corresponds roughing lathe and complex milling machine tool respectively and one end is located at roughing lathe and complex milling machine tool
The lower section of the lower end on the inclined-plane of middle engine base；Stroke motor, mobile motor and electric rotating machine and corresponding encoder are all connected with control
Device processed.
The stroke motor, mobile motor are servo motor.
The engine base is surrounded by shield.
The pneumatic gripping device is made of cylinder and mechanical gripper, and mechanical gripper catching part is the claw of two arc-shapeds.
Tool holder in the roughing lathe is row's knife, and the tool holder in complex milling machine tool is electric driving tool post.
The controller is that existing control technology is easy to implement to the control of stroke motor, mobile motor and electric rotating machine
, so it will not be repeated.
The utility model has following significant technique effect：
1. utility model works process automation degree is high, easy to process quick, reduce to operator's number
Demand reduces production cost.
2. the upper part of the frame of roughing lathe and complex milling machine tool is inclined design in the utility model, stability is strong,
Bite is big, and simple and compact for structure, is easy for installation and maintenance.
3. the utility model can select the quantity of roughing lathe and complex milling machine tool, and truss according to actual conditions
Manipulator can also carry out the adjustment in quantity and length according to actual needs, can adapt to a variety of processing environments, easy to use.
4. the utility model can be real using roughing lathe and complex milling machine tool Combined machining form, roughing lathe
It is now ground with vehicle generation, turnning and milling compound lathe can realize the purpose that turnning and milling is processed and formed at one time.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model motor shaft machining production line.
Fig. 2 is the front view of the utility model complex milling machine tool.
Fig. 3 is the right view of the utility model complex milling machine tool.
Fig. 4 is the three-dimensional view of the utility model complex milling machine tool.
Fig. 5 is the partial structural diagram of the utility model truss manipulator.
Specific implementation mode
The utility model is further described with reference to the accompanying drawings and examples.
As shown in Figs. 1-5, a kind of motor shaft machining production line, including motor shaft lathe for machining, truss manipulator and chip removal
System；Motor shaft lathe for machining includes two roughing lathes being oppositely arranged 4 and two complex milling machine tools being oppositely arranged
3；
Complex milling machine tool 3 includes engine base 31, motor shaft device for clamping and rotating, turning tool component and milling cutter device, engine base 31
Top is equipped with inclined-plane, and motor spindle clamping unit and turning tool component are arranged on inclined-plane and turning tool component is located at motor shaft clamping dress
Upside is set, motor spindle clamping unit includes fixed footstock 32 and tailstock 33, and fixed footstock 32 is fixed on the inclined-plane of engine base 31, tail
The tailstock guide 332 being arranged on the inclined-plane of 33 lower ends of seat connection engine base 31, fixes in footstock 32 and is equipped with electric rotating machine and fixed top
Point 321, electric rotating machine are equipped with rotary motor encoder 322 and wire and plug 323, and 321 one end of stationary center connects electric rotating
Machine, tailstock 33 is interior to be equipped with mobile top 331 and hydraulic cylinder, mobile top 331 one end connection liquid cylinder pressure, tailstock 33 and tailstock guide
Tailstock latch segment 333 is additionally provided between 332, mobile top 331 are located along the same line with 321 axis of stationary center, lathe tool group
Part includes transverse shifting lead screw 362, transverse shifting guide rail 361, lathe tool fixed plate 36, lathe tool movement lead screw 352 and electric driving tool post
35, milling cutter device includes milling cutter movement lead screw 342 and carriage arbor 34, transverse shifting lead screw 362, lathe tool movement lead screw 352 and milling
342 one end of knife movement lead screw is connected separately with infeed stroke motor 363, lathe tool stroke motor 351 and milling cutter stroke motor 341,
And it is equipped with encoder on infeed stroke motor 363, lathe tool stroke motor 351 and milling cutter stroke motor 341, wherein laterally moving
Dynamic guide rail 361 and transverse shifting lead screw 362 extend and are mutually parallel along the slope level of engine base 31, and lathe tool moves lead screw 352
It is arranged in parallel in the upside of lathe tool fixed plate 36 and vertical with transverse shifting lead screw 362 with milling cutter movement lead screw 342, in lathe tool shifting
Dynamic lead screw 352 and 342 both sides of milling cutter movement lead screw are equipped with vertically movable guide rail, and electric driving tool post 35 is separately connected with carriage arbor 34
Lathe tool moves lead screw 352 and milling cutter movement lead screw 342 and corresponding vertically movable guide rail, and the 36 downside connection of lathe tool fixed plate is horizontal
To moving guide rail 361 and transverse shifting lead screw 362；
Roughing lathe 4 and the roughing lathe 4 that differs only in of complex milling machine tool 3 are reduced compared with complex milling machine tool 3
Milling cutter device, and by 35 row's of changing into knife of electric driving tool post in complex milling machine tool 3, and other structures and position relationship are equal
It is identical, therefore the structure of roughing lathe 4 repeats no more；
Truss manipulator includes manipulator walking 6, five mobile manipulators 7 of track and five holders 5, manipulator walking rail
Road 6 includes robot track 62, robot track holder 61, and holder 5 is vertically arranged along straight line, robot track holder 61
It is horizontally set on 5 upper end of holder, robot track 62 is horizontally disposed along robot track pedestal upper end face and side is equipped with water
The flat walking rack 63 extended, mobile manipulator 7 include moving trolley 72, transverse arm 76, vertical arm 77 and three mobile motors, three shiftings
Dynamic motor is walking mobile motor 71, transverse arm motor 73 and vertical arm motor 74 respectively, and moving trolley 72 is arranged in robot track 62
On, wherein the setting of walking mobile motor 71 connects walking rack 63 in 72 side of moving trolley and by gear, the setting of transverse arm 76 exists
72 other side of moving trolley and horizontally disposed, transverse arm 76 is equipped with sideslip slot, tooth band and transverse arm motor 73, and transverse arm motor 73 passes through tooth
Tooth connection band is taken turns, vertical arm 77 is equipped with perpendicular sliding rail, slide plate 78, rack and pneumatic gripping device 79, and pneumatic gripping device 79 is by cylinder and machinery
Handgrip forms, and mechanical gripper catching part is the claw of two arc-shapeds, and rack is vertically arranged in vertical arm 77, pneumatic gripping device 79
Side is set on 77 lower end of vertical arm, slide plate 78 and is equipped with sideslip rail and gear, the other side is equipped with perpendicular sliding slot, the gear tooth connection
Band, vertical arm 77 connect sideslip slot by sideslip rail, are set on slide plate 78 by erecting the perpendicular sliding slot on sliding rail connection slide plate 78, slide plate 78
There are vertical arm motor 74, vertical arm motor 74 to connect the rack in vertical arm 77 by gear；Chip removal system includes four Z-shaped Scrap-removing machines 2
With two hoppers 1, Z-shaped Scrap-removing machine 2 is that Z-shaped conveyer belt is constituted by Z-shaped shell and extension shape, and hopper 1 is located at Z-shaped Scrap-removing machine
2 one end；Roughing lathe 4 and complex milling machine tool 3 are arranged at 77 place side of vertical arm on truss manipulator, and roughing vehicle
Setting, Z-shaped Scrap-removing machine 2 correspond roughing lathe 4 and vehicle respectively face-to-face between complex milling machine tool 3 between bed 4
Milling compounding machine bed 3 and one end are located in roughing lathe 4 and complex milling machine tool 3 under the lower end on the inclined-plane of engine base 31
Side；Each stroke motor, each mobile motor and electric rotating machine and corresponding encoder are all connected with controller.Above-mentioned each stroke electricity
Machine, each mobile motor are servo motor.
In other embodiments, the shield for preventing cutting swarf from dispersing can be arranged in 31 surrounding of engine base.
When specifically used, the motor shaft charge bar for preparing processing has been anticipated after overall length and both ends centre bore according to one
Fixed position is placed on by roughing lathe 4, then starts whole system, when some charge bar is specifically processed, first first
Vertical arm 77 declines in a mobile manipulator 7, and vertical arm 77 is upward under the drive of vertical arm motor 74 after pneumatic gripping device 79 captures charge bar
It is promoted, then moving trolley 72 is moved in roughing lathe 4 mobile top 331 in the drive of walking mobile motor 71 and fixes
Top at where top 321, subsequent vertical arm 77 carry out horizontal direction and vertical side under the drive of tooth band and vertical arm motor 74
Charge bar is finally placed between mobile top 331 and stationary center 321, then moves top 331 in hydraulic pressure by upward movement
Under the driving of cylinder charge bar is clamped close to stationary center 321（At this moment tailstock 33 has been locked by tailstock after advance position adjusts
Tight block 333 is fixed on tailstock guide 332）, first mobile manipulator 7 then keep in the center, and footstock is fixed after clamping charge bar
Electric rotating machine in 32, which starts, drives charge bar rotation, then arranges knife with lathe tool fixed plate 36 respectively in corresponding lead screw and row
Lathe tool is moved to destination locations under the drive of journey motor, turning operation is carried out to charge bar one end, achievees the purpose that grind with vehicle generation,
Preliminary treatment is carried out to charge bar, electric rotating machine is closed after the completion of processing, and pneumatic gripping device 79 is moved in second mobile manipulator 7
Movement top 331 carries out the clamped condition released to charge bar that acts far from stationary center 321 after charge bar position captures charge bar, the
Two mobile manipulators 7 carry out shift action and send to second roughing lathe 4 the thick of the other end for carrying out charge bar to add charge bar
Work, each action is identical as first mobile manipulator 7, and then the charge bar after roughing is in third mobile manipulator 7
Crawl under send to complex milling machine tool 3, the electric driving tool post 35 in turnning and milling compound lathe 3 is with carriage arbor 34 respectively successively into line position
It sets action and achievees the purpose that the turnning and milling of charge bar one end is processed and formed at one time, then the 4th mobile manipulator 7 captures charge bar and arrive down
One complex milling machine tool 3 carries out the operation that the turnning and milling of the other end is processed and formed at one time, and is moved at the 5th after final machine-shaping
Production line is left under the crawl of dynamic manipulator 7, the sundries such as iron filings in processing are discharged into hopper 1 by Z Scrap-removing machines 2 and kept in.It is whole
The turnning circle of for example all kinds of motors of action of each actuating member receives the control of encoder and controller in a process
System, and the control method is that the prior art is easy to implement, therefore repeats no more.The utility model is easy to process, structure is simple
Single and applicable a variety of processing environments.
Finally illustrate, above example is merely intended for describing the technical solutions of the present application, but not for limiting the present application, this field
Other modifications or equivalent replacement that those of ordinary skill makes the technical solution of the utility model, without departing from this practicality
The spirit and scope of new technique scheme should all cover in the right of the utility model.
Claims (5)
1. a kind of motor shaft machining production line, it is characterised in that：Including motor shaft lathe for machining, truss manipulator and chip removal system
System；Motor shaft lathe for machining includes the opposite roughing lathe set up of even number and the opposite complex milling machine set up of even number
Bed；
Roughing lathe includes engine base, motor shaft device for clamping and rotating and turning tool component, and upper part of the frame is equipped with inclined-plane, motor axle clamp
It holds device and turning tool component is arranged on inclined-plane and turning tool component is located on the upside of motor spindle clamping unit, motor spindle clamping unit
Including fixed footstock and tailstock, fixed footstock is fixed on the inclined-plane of engine base, is arranged on the inclined-plane of tailstock lower end connection engine base
Tailstock guide, fixed footstock is interior to be equipped with electric rotating machine and stationary center, and electric rotating machine is equipped with encoder, and stationary center one end connects
Electric rotating machine is connect, mobile top and the hydraulic cylinder either mobile top one end connection liquid cylinder pressure of cylinder or cylinder are equipped in tailstock,
Tailstock latch segment is additionally provided between tailstock and tailstock guide, movement is top to be located along the same line with stationary center axis, lathe tool
Component includes transverse shifting lead screw, transverse shifting guide rail, lathe tool fixed plate, lathe tool movement lead screw and tool holder, transverse shifting silk
Bar and lathe tool movement lead screw one end are respectively connected on stroke motor and stroke motor and are equipped with encoder, wherein transverse shifting guide rail
Extend and be mutually parallel along the slope level of engine base with transverse shifting lead screw, lathe tool moves lead screw and is arranged in lathe tool fixed plate
Side and vertical with transverse shifting lead screw is equipped with vertically movable guide rail in lathe tool movement lead screw both sides, and tool holder connects lathe tool and moves
Dynamic lead screw and corresponding vertically movable guide rail, lathe tool fixed plate downside connection transverse shifting guide rail and transverse shifting lead screw；
Complex milling machine tool includes engine base, motor shaft device for clamping and rotating, turning tool component and milling cutter device, engine base, motor axle clamp
Structure and the position relationship for holding rotating device and turning tool component are identical as roughing lathe, and milling cutter device includes milling cutter movable wire
The both sides of bar and carriage arbor, milling cutter movement lead screw are arranged in parallel with vertically movable guide rail, and it is solid in lathe tool that milling cutter moves lead screw setting
On fixed board and parallel with lathe tool movement lead screw, carriage arbor connects milling cutter movement lead screw and corresponding vertically movable guide rail, and milling cutter moves
Dynamic lead screw one end is equipped with stroke motor and stroke motor is equipped with encoder；
Truss manipulator includes robot track, robot track holder, multiple mobile manipulators and multiple holders, and holder is along one
The setting of linear vertical, robot track support level are arranged in pedestal upper end, and robot track is along robot track holder
Upper surface is horizontally disposed and side is equipped with horizontal-extending walking rack, and mobile manipulator includes moving trolley, transverse arm, vertical arm and three
A mobile motor, moving trolley are arranged on robot track, and one of mobile motor is arranged in moving trolley side and passes through tooth
Wheel connection walking rack, transverse arm setting is in the moving trolley other side and is horizontally disposed with, and transverse arm is equipped with sideslip slot, tooth band and a shifting
Dynamic motor, for the mobile motor by gear tooth connection band, vertical arm is equipped with perpendicular sliding rail, slide plate, rack and pneumatic gripping device, and rack is perpendicular
Straight to be arranged in vertical arm, pneumatic gripping device is arranged on vertical arm lower end, slide plate side and is equipped with sideslip rail and gear, and the other side is equipped with perpendicular
Sliding slot, the gear tooth connection band, vertical arm pass through sideslip rail and connect sideslip by erecting the perpendicular sliding slot on sliding rail connection slide plate, slide plate
Slot is set on slide plate there are one mobile motor, which passes through gear and connect rack in vertical arm, roughing lathe and turnning and milling
Combined machine is arranged on truss manipulator side where vertical arm；Chip removal system includes multiple Z-shaped Scrap-removing machines and multiple hoppers, Z
Shape Scrap-removing machine is that Z-shaped conveyer belt is constituted by Z-shaped shell and extension shape, and hopper is located at Z-shaped Scrap-removing machine one end；Z-shaped Scrap-removing machine
It corresponds roughing lathe and complex milling machine tool respectively and one end is located in roughing lathe and complex milling machine tool
The lower section of the lower end on the inclined-plane of engine base；Stroke motor, mobile motor and electric rotating machine and corresponding encoder are all connected with control
Device.
2. a kind of motor shaft machining production line according to claim 1, it is characterised in that：The pneumatic gripping device by cylinder and
Mechanical gripper forms, and mechanical gripper catching part is the claw of two arc-shapeds.
3. a kind of motor shaft machining production line according to claim 1, it is characterised in that：The engine base is surrounded by shield
Cover.
4. a kind of motor shaft machining production line according to claim 1, it is characterised in that：Vehicle in the roughing lathe
Knife rest is row's knife, and the tool holder in complex milling machine tool is electric driving tool post.
5. according to a kind of motor shaft machining production line of claim 1-4 any one of them, it is characterised in that：The stroke electricity
Machine, mobile motor are servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820235404.2U CN207840685U (en) | 2018-02-09 | 2018-02-09 | A kind of motor shaft machining production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820235404.2U CN207840685U (en) | 2018-02-09 | 2018-02-09 | A kind of motor shaft machining production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207840685U true CN207840685U (en) | 2018-09-11 |
Family
ID=63409397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820235404.2U Expired - Fee Related CN207840685U (en) | 2018-02-09 | 2018-02-09 | A kind of motor shaft machining production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207840685U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590333A (en) * | 2020-04-28 | 2020-08-28 | 湖北隐冠轴业有限公司 | Comprehensive device for automatic vehicle process |
| CN114770142A (en) * | 2022-06-20 | 2022-07-22 | 泉州华中科技大学智能制造研究院 | Thrust wheel side cap processing lines |
-
2018
- 2018-02-09 CN CN201820235404.2U patent/CN207840685U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111590333A (en) * | 2020-04-28 | 2020-08-28 | 湖北隐冠轴业有限公司 | Comprehensive device for automatic vehicle process |
| CN114770142A (en) * | 2022-06-20 | 2022-07-22 | 泉州华中科技大学智能制造研究院 | Thrust wheel side cap processing lines |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180911 Termination date: 20210209 |